Application Innovation award Biowerkstoffe. Palapreg ECO P55-01
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1 DSM Composite Resins DSM Composite Resins AG P.O. Box 1227 Stettemerstrasse 28 CH-8207 Schaffhausen, Switzerland Telephone +41 (0) , Telefax +41 (0) Internet Application Innovation award Biowerkstoffe Palapreg ECO P55-01 Palapreg ECO P55-01 helps manufacturing industries meet tough sustainability targets and move towards greener production by enabling value-added end applications. Composites were introduced to the Automotive industry to improve weight reduction, mechanical properties and processing efficiency. As an alternative material for steel and aluminium, the advantage is lower energy consumption and less emission of carbon dioxide. Today s key industry challenge is the reduction of our dependency on ending, limited fossil raw material sources. DSM, a global life sciences and material sciences company, is committed to play a leading role in the transition to the bio-based economy and the development of more advanced and sustainable bio performance materials. So how could composites be even greener? The reply is Palapreg ECO P-55-01, launched in April This high-performance bio-based thermoset resin for the Automotive industry is a patented product consisting of 55 % bio-renewable material, which is the highest bio-renewable content currently available on the market. Palapreg ECO not only matches the performance of petrochemical based materials in the market without any compromise on its processability, it even outperforms some of the best traditional, oil based plastic materials. The launch of Palapreg ECO signifies the emergence of a new horizon for automotive thermoset resins: it helps OEMs to generate carbon credits, at the same time drive the carbon emission reduction initiatives. It is a versatile material which can be used as a matrix in the composite ranging from glass, carbon to natural fibers. For the future, DSM has high ambitions to continue its work in the research for better and more sustainable solutions to the benefit of the Composite Industry. Palapreg ECO P55-01 is suitable for vehicle body parts, including exterior panels made of SMC and BMC in the Automotive industry. Tests by tier-1 OEMs have proven that DSM has been able to achieve this high renewable content without making any sacrifice to product performance or processing speeds, meeting the sustainability objectives. Ester Wegher, SHE Manager at Menzolit Compounds International, a gobal leader of compound production: We had the opportunity to use the resin in an available Class A tool which produces SMC parts for a top-of-the-range car spoiler. The results obtained were very favorable the parts painted well and near to the quality of the specifically designed standard grade used, which was encouraging, as the resin was not originally designed for this type of speciality application. 1 of 2
2 DSM Composite Resins Palapreg ECO P55-01 has already been used for the bodywork of a kart competing in Formula Zero, the world s first zero-emission motor racing championship. The material had to comply with all FIA (Fédération Internationale de l Automobile) guidelines on strength and safety. Moreover, Palapreg ECO series is suitable for a wide range of applications across construction, infrastructure, marine and other industrial segments. Christophe Peyre of Mixt Composites Recyclables (MCR), a France-based developer of automotive applications, said: "We have tested Palapreg ECO on a range of automotive applications and it consistently matched conventional alternatives in terms of performance and functionality. Through its industry-leading bio-based content, we believe Palapreg ECO represents an excellent opportunity for the car industry to meet its sustainability targets and we look forward to working with DSM to help make these goals a reality." Palapreg ECO demonstrates how DSM creates innovative products and solutions to support a healthier, more sustainable and more enjoyable way of life. Due to the technological route chosen by DSM the level of bio-renewable content of the product can eventually be raised to 100%. Bench, designed by VelopA, Benelux market leader in street furniture For more information: DSM Composite Resins Mona Bielmeier Tel. +41 (0) mona.bielmeier@dsm.com 2 of 2
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4 Palapreg ECO P55-01 We believe in a HEALTHY HY FUTURE WE LEAD COMPOSITES BY INNOVATION & DEDICATION UNLIMITED RESPONSIBILITY We bring UNLIMITED INNOVATION Building on its leadership in the development of high performance, sustainable materials, DSM has launched its first ever bio-renewable resin for SMC and BMC applications. The resin, Palapreg ECO P55-01, consists of 55% bio-renewable content, which is the highest bio-renewable content available on the market today. This outstanding result has been achieved without any sacrifice to processing standards and product performance. Suitable for all SMC and BMC applications, the first commercial deployment of Palapreg ECO P55-01 is the innovative, Cradle to Cradle-certified street bench, Come Back, which has been designed by VelopA, the Benelux market leader in street furniture. The Challenge To develop the world s first outdoor bench manufactured fully in accordance with the Cradle to Cradle (C2C) sustainability concept, an increasingly important benchmark in the emerging, global bio-based economy. The Solution: Palapreg ECO P55-01 Palapreg ECO P55-01, which is the latest in a growing portfolio towards greener production by enabling value-added end applications. of bio-based products being developed by DSM, consists of 55% Currently being tested by a number of tier-1 automobile OEMs, bio-renewable content. Palapreg ECO P55-01 is also suitable for a very wide range of Bio-renewable content is achieved with absolutely no sacrifice to applications across construction, infrastructure and other industrial processing standards and product performance. segments. Palapreg ECO P55-01 helps manufacturing industries meet tough Next generation materials are already under development by DSM sustainability targets and enables the SMC/BMC value chain to move which could see bio-renewable component reach 100% in the future. Palapreg is a registered TM of Royal DSM N.V. We bring UNLIMITED RESPONSIBILITY The use of Palapreg Eco P55-01 as a bio-based BMC material for the application of street furniture gives the end-user the possibility to purchase a product with a minimal environmental impact and offers an insight into the extent to which it and other sustainable materials developed by DSM can be used in future industrial applications. DSM Composite Resins AG Stettemerstrasse 28 P.O. Box CH-8207 Schaffhausen Switzerland P: +41 (0) F: +41 (0)
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