Waste Heat to Power: Emissions Free Power & Industrial Competitiveness
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1 Waste Heat to Power: Emissions Free Power & Industrial Competitiveness Kelsey Southerland Director of Government Relations- TAS Energy Executive Director- The Heat is Power Association
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3 An American Opportunity Hidden within American manufacturing and oil and gas processing is a largely unknown form of energy redefining renewable Thousands of megawatts of untapped zero emission electricity from heat currently wasting into thin air Shockingly overlooked until now.
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5 Waste Heat to Power Energy Intensive industries require high temperatures to process their product. There is often still heat energy left as a byproduct of processing that is frequently simply wasted, vented through smokestacks, and into the air. Industrial Manufacturing Steel, Chemicals, Paper, Cement, Glass, Food Processing Oil and Gas Processing Gas Compressor Stations Refineries
6 How it Works Heat exchanging process Heat is captured by a heat recovery unit which looks like a hood, or box attached to piping Captured heat is directed to flow over a set of tubes containing a liquid fluid, either water or refrigerant The heat flowing over the tubes transfers its heat energy to the working fluid The fluid is converted to a high pressure vapor used to turn a generator or steam turbine NO COMBUSTION = NO EMISSIONS Pump Heat In Vapor Generator Condenser Turbine Generator Power Out Heat Out
7 U.S. Market Potential Enough emissions free power for approximately 10 million American homes Easy to find: Smokestacks, gas flares, heavy energy consumers
8 Geographic Location Waste heat is most prevalent in the Southeast and Midwest regions of the United States Oil and Gas Processing Gas Compressor Stations Refineries Industrial Manufacturing Steel, Chemicals, Paper, Cement, Glass, Food Processing
9 Modular Technology Exportable World Wide
10 Organic Rankine Cycle Heat In Vapor Generator TAS Energy Refrigeration Cycle Heat Out Condenser Pump Turbine Generator Expansion Valve Comp Motor Condenser Power Out Evaporator/Cooler Power In Heat Out Heat In
11 Market Barriers Interconnection challenges Competing for financing with other sources of emissions free electricity without access to renewable PPAs Therefore competing against low gas prices Education barrier- power production is not the core competency of the industrial Zero federal incentives, limited in states
12 *Assuming technology choice organic rankine cycle Financing Barriers GEOTHERMAL 4-5,000/kw 30% Tax Credit -1,200/kw 2,800 Price Financing & Contracting Geothermal ---- Waste Heat Same Technology Same Product (emissions free electricity) VERY DIFFERENT FINANCING OPTIONS renewable price /kw renewable Offered 20 yr PPA WASTE HEAT TO POWER 2,500-3,000/kw --- 2,500 conventional price /kw maintenance/improvements Expected 2-3 yr payback Size MW 1-10MW
13 Industry Barriers- Terminology Heat Recovery Waste Heat to Electricity Recovered Heat Recycled Energy Generation Bottoming Cycle Waste Heat Recovery Waste Heat to Power Waste Energy Recovery Waste Energy Advanced Heat Recovery Recovered Energy Generation
14 Confusion with Topping Cycle CHP In addition to industry terminology barriers, there is a lack of clarity among publications and advocacy of CHP and WHP CHP is a term used to refer to topping cycle: a new highly efficient onsite natural gas facility intended to generate power and useful heat However, the term CHP is also used to refer to CHP and WHP in a broad sense
15 Confusion with CHP Because the term CHP is used in both contexts, WHP has unintentionally been left out of CHP programs and policies Pepco NYSERDA programs Federal investment tax credit
16 Heat is Power Association Mission To serve as the voice of the waste heat to power (WHP) industry to advance the market through education and advocacy Vision To see waste heat to power recognized as an emission-free power resource and developed into a robust market Who we are and what we do Members include equipment suppliers, installers, and end users Conduct analyses to demonstrate the potential for heat to power Develop consistent messaging and talking points for the industry Convene stakeholders to educate the public and decision makers
17 Definition of Renewable Equivalent WHP Waste heat, eligible for renewable equivalent policy treatment is: heat that is the byproduct of an industrial process whose primary purpose is not the generation of electricity from a fossil fuel. The Heat is Power Act Bipartisan bill introduced in the U.S. House Draft Senate bill authored by Energy & Natural Resources Chairman Bingaman
18 Association & Industry Successes 14 states include waste heat (in some form) in renewable portfolio standards, incentive programs, or other mechanisms 70% of Americans favor tax credits for emission free waste heat to power technology* Ohio added waste heat to its RPS in % Undecided 14% Oppose 70% Support California added waste heat to its Self- Generation Incentive Program (SGIP) in 2011 * Based on national telephone survey of over 1,000 Americans aged 18 and over. The survey was performed by FD Consultants. December, 2010
19 Spotlight: California SGIP WHP is offered 1.25/Watt through 2016 same amount offered to wind projects Details: There is no minimum or maximum eligible system size; the incentive payment is capped at 3 MW The first megawatt (MW) in capacity will receive 100% of the calculated incentive, the second MW will receive 50% of the calculated incentive, and the third MW will receive 25% of the calculated amount.
20 NEW: From the States Ohio recently became the 14 th State to recognize Waste Heat to Power as a Renewable Energy Source (and included WHP in their EE Standard as well) First Energy, Utility of Ohio tried freezing the efficiency standard at 2012 levels for the lame duck session, however their effort failed
21 NEW: From the Feds President Obama issued an Executive Order focused on Accelerating Investment in Industrial Energy Efficiency: Goal: 40 gigawatts of new, cost effective industrial efficiency projects including combined heat and power (CHP) and waste heat to power (WHP) by 2020 FERC Chairman Wellinghoff issued statement in support of this goal, and in support of distributed generation
22 NEW: From the Feds American Energy Manufacturing Technical Corrections Act PASSED Congress-- recognizing both WHP ( WHR ) and CHP as industrial efficiency Calls for a DOE study to determine state by state barriers to wide-scale deployment Yielded statements from both parties that industrial efficiency is an area to address and work together on next session
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25 Waste Heat to Power: Emissions Free Power & Industrial Competitiveness Kelsey Southerland Director of Government Relations- TAS Energy Executive Director- The Heat is Power Association
Ohio Senate Public Utilities Committee. Interested Party Written Testimony Ohio Senate Bill 58. April 23, 2013
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