Bulk Material Handling Business. TRF Limited

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1 Bulk Material Handling Business 1

2 Tata Group o Diverse businesses in seven business sectors o International income constitutes 64.8% of the revenue o Products and services are exported to over 85 countries o Largest employer in private sector with over 350,000 employees o Group revenue FY 09-10: Rs 325,334cr/$70.08bn TRF Ltd., established in 1962, is part of the Tata Group of Companies 2 2

3 TRF Profile TRF provides bulk material solutions in: Material handling equipment Material processing system Port & Yard equipment Balance of Plant Operations & Maintenance Serives New additions to TRF group York Transport Equipment FY Dutch Lanka Trailer (DLT) FY Adithya Automotive Applications a JV with Tata Capital & Jasper Industries Limited FY Hewitt Robins International Ltd, UK Group turnover in FY 10-11:Rs Cr 3

4 TRF Business Segments Business Segments MATERIAL HANDLING SOLUTIONS AUTOMOTIVE APPLICATIONS 4

5 Bulk Material Handling Operations Bulk Material Handling Systems Division Offers complete material handling and allied systems and services on turnkey basis from concept to commissioning Based at Jamshedpur Bulk Material Handling Equipments Division Specialises in design and manufacture of a wide range of equipment, especially for bulk material handling Manufacturing facility at Jamshedpur Balance of Plant Division Offers complete BoP on turnkey basis from concept to commissionin g with tie-up arrangements with reputed vendors Based at Kolkata Port & Yard Equipment Division Specialises in engineering, supply, erection and commissioning of unit and bulk material handling equipments for ports, ship yards and raw material yards Based at Kolkata Operations & Maintenance Services Operation and maintenance of equipment/ systems Based at Jamshedpur 5

6 Bulk Material Handling TRF is a leading player in supply of material handling systems on concept to commissioning basis. This involves engineering, manufacturing, supplying and commissioning of plant and equipment. Power Steel Infrastructure Industries Mining Ports 6 6

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9 Hydraulic Cone Crushers Product Material Capacity/Product Size Range Hydraulic Cone Crushers Iron ore, hard rock, etc 50 TPH to 1100 TPH/(-)10mm to (-)70mm ounique hydraulic control system is used in secondary and tertiary crushing o Protection against un-crushable material during operation 9

10 Jaw Crushers Product Material Capacities Jaw Crushers Aggregates tph Models: 900 x600 & 1100 x 800

11 Rotary Breakers Product Material Capacity/ Product Size Range Rotary Breakers Coal 250 TPH to 2100 TPH/(-)40mm to (-)200mm o Totally enclosed dust housing for pollution free environment o Low RPM ensures less vibration and low noise 11

12 Ring Granulators Product Material Capacity/Product Size Range Ring Granulators/Coal Crushers Coal Up to1750 TPH/(-)20mm o Crushing action involves minimum attrition and hence produces minimum fines o Ideal machine for crushing coal to size suitable for pulverization in power stations 12

13 Impactors Product Material Capacity/Product Size Range Impactors Limestone/Coal 50 TPH to 1500 TPH/(-3)mm to (-)20mm o Reverse rotation maximizes use/ life of hammer and grinding block o Suitable for fine crushing 13

14 Double Roll Crushers Product Material Capacity/Range Double Roll Coal 30 TPH to 600 TPH/(-)20mm to (-)100mm o As material is crushed only once the percentage of fines is much less o Produces more uniform material than any other crusher having reciprocating motion 14

15 Products Material Capacity Range Mobile Jaw Crushers Aggregates TPH Mobile Cone Crushers Aggregates TPH o Automated hydraulic CSS adjustment o Inbuilt overload protection system increasing crusher life o Simple robust design ensuring long life and pain free maintenance 15

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17 Inclined Screens Product Material Dimensions Inclined Screens Iron ore, coal, limestone, etc 1000mm to 3000mm - Width 3000mm to 9600mm - Length o Double /triple deck ranges o Screens in excess of 2.7m use the revolutionary Quad-V vibrator mechanism 17

18 Horizontal Screens Product Material Dimensions Horizontal Screens Iron ore, coal, limestone, etc 1250mm to 2700mm - Width 3000mm to 9600mm - Length o Single /Multi deck o Driven by the Eliptex vibrator mechanism 18

19 Dewatering Screens Product Material Dimensions Dewatering Screens Iron ore, coal, limestone, etc 1250mm to 2700mm - Width 3000mm to 8400mm - Length o Inclination of the watering screen ranges between 3-10 degrees uphill angle o ELIPTEX vibrator to give higher capacity and clean-up action 19

20 Bivitec Screens Product Material Dimensions Bivitec /Flip Flop Screens Iron ore, coal, limestone, etc 400mm to 2000mm - Width 2000mm to 12000mm - Length o Specialty screen for sticky and fine materials o Single/Multi-deck ranges o Driven by the dual vibrator unit 20

21 Unbalanced Motor Screens Product Material Dimensions Unbalanced Motor Screens Iron ore, Coal, Limestone, etc 600mm to 2500mm - Width 900mm to 5500mm - Length o Uniform motion throughout ensures accuracy of output o Stroke and slope adjustment 21

22 Vibro-pulse Screens Product Material Capacity/Range Vibro-pulse Screens Iron ore, coal, limestone, etc 915mm to 2500mm Width 1800mm to 6000mm - Length o Screens are inclined & versatile due to provision for changing stroke and rotation o Use for medium and large size screen & for coarse separation 22

23 Ultra Flo Screens Product Material Dimensions Ultra Flo Screens Iron ore, coal, limestone, etc 915mm to 2500mm - Width 3000mm to 6000mm - Length o Ultraflo Screens offer all benefits of horizontal mounting o Maximum clearance between decks eliminates blockages 23

24 Truflo Screens Product Material Dimensions Truflo-Screens Iron ore, coal, limestone, etc 1200mm to 2400mm Width 1800mm to 6000mm - Length o Produces three way motion - horizontal, vertical & elliptical o Used for dewatering purpose 24

25 Mobile Screens Product Material Capacity/Range Mobile Screens Aggregates MS 1.8X6.0 MS 2.5X6.0 o Incorporating the robust Hewitt Robins screen design o Low scale screen resulting in reduced feed conveyor height o Up to 5 products on one mobile screen 25

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27 Apron Feeders Product Material Capacity Range Apron Feeders Iron ore, coal, limestone, etc 115 TPH (Iron ore) to 4400 TPH (Iron ore) o Can be installed below wagon tippler hopper, stockpile and primary or secondary crusher o Horizontal as well as inclined installation 27

28 Rotary Plough Feeders Product Material Capacity/Rotor Dia Range Plough Feeders Iron ore, coal, limestone, etc 550 TPH to 2250 TPH/2.7m to 4m o Reclaims iron ore, coal, limestone, etc from track hoppers, underground hoppers below stockpiles o Single or double shelf 28

29 Products Grizzly Feeders Product Material Dimensions Grizzly Feeders Iron ore, coal, limestone, etc 1250mm to 3000mm - Width 3000mm to 10,000mm - Length o Innovative vibrator imparts a three-way motion with horizontal, vertical and elliptical components o Numerous configurations up to capacity of 4,000 tons/hour (Iron Ore) 29

30 Truflo Grizzly Feeders Product Material Dimensions Truflo Grizzly Feeders Iron ore, coal, limestone, etc 900mm to 2500mm - Width 2000mm to 6000mm - Length o o True circular movement helps easy screening of material Uniform motion throughout ensures accurately sized product 30

31 Eliptex Shakeouts Product Material Casting Weight Eliptex Shakeouts Sand & Cores from the largest casting 100 Tons (single unit) o Powerful shaking action with help of oil lubricated two or four shafted vibrator units o Available in 3 different vibrator units and 42 deck sizes o Dual or Quad unit can handle flask sizes up to 400 tons 31

32 Floatex Shakeouts Product Material Casting Weight Floatex Shakeouts Sand & Cores from the largest casting Ranging from 1-25 Tons (single unit) o Available in 6 different vibrator units and 60 deck sizes o Dual or Quad unit can handle flask sizes up to 100 tons 32

33 Rail Car Shakeouts Product Material Average Car Unloading Time / Cleaning Rail Car Shakeouts Coal, Iron ore, Aggregates 3 5 Minutes Application in bottom discharging wagons or cleaning

34 Track Side Shakeouts Product Material Average Car Unloading Time / Cleaning Track Side Shakeouts Coal, Iron ore, Aggregates 3 5 Minutes Application in bottom discharging wagons or cleaning

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36 CURVODUC Core activities and main capacities o More than 400 installations delivered in 60 countries. o Approx. 600 kms of conveyors; of these 40 Curvoduc than 5 kms. Including the Nankin JINGYANG Cement Corp. Curvoduc Length 16 kms Cap t/h o Capacities up to t/h; Belt width up to mm, Installed power reaching KW Mechanical Handling for Long Distance, Horizontal & Vertical Curves for Route Optimization Low Maintenance & Operation Costs, Fully Standard Components, Regenerative Power, High Reliability, Eco-friendly transportation and Local & low cost sourcing 36

37 CURVODUC CARMAUX (France): Overburden facility in opencast mine, Capacity t/h SPRINGVALE (Australia): Curvoduc and washed coal. Cap. 900 t/h for run of mine coal on upper strand, Cap. 600 t/h for washed coal on lower strand SLN (New Caledonia): CurvoducTM Connection between mine and harbor. Cap. 600 t/h, Length m, 4 curves COMILOG (Gabon): Connection between plant and railway station CurvoducTM. Length 6000m, Radius 1000m, Manganese Ore. Cap. 800 t/h KUNMING (China): CurvoducTM 10 km long. Connection between Limestone Quarry and Cement Plant Cap.: 1000 t/h Cementos Cosmos (Spain) Cement Plant Downhill Curvoduc t/h 37

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39 Shuttle Conveyors Mobile Trippers Product Material Belt Width Range Shuttle Conveyors Iron ore, coal, limestone, etc 500mm Wide to 2400mm Wide Belt Mobile Conveyors Iron ore, coal, limestone, etc 650mm Wide to 1800mm Wide Belt o Manufactured in pieces as per requirement and assembled with help of hinge and fix support 39

40 Idlers, Pulleys and Accessories Conveying equipment upto 2400 mm belt width 40

41 Idlers and Pulleys 41

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43 Stacker Re-claimers Product Material Capacity/Range Stacker Re-claimers Iron ore, coal, limestone, etc 3000 TPH (Iron ore) o Economical solution for stockyards where simultaneous stacking and reclaiming is not required o Custom built and made to order equipment at TRF's Works at Jamshedpur ensuring minimal erection and start up time at site 43

44 Barrel Re-claimers Product Material Capacity/Range Barrel Re-claimers Iron ore 4000 TPH 44

45 Wagon Tippler Systems 45

46 Wagon Tippler Product Material Capacity/Range Wagon Tippler With Side Arm Charger Iron ore, coal, limestone, etc 24tips/hr o o Electro mechanical/ Hydraulic drive Gross weight of loaded wagon 110t 46

47 Traveling Wagon -Loaders Product Material Capacity/Range Traveling Wagon Loader Iron ore, coal, limestone, etc 1200 TPH o No spillage between the wagons during traveling from one end of the rake to the other o Filling efficiency up-to 99% 47

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49 Grab Duty Level Luffing Cranes Product Material Capacity/Range Grab Duty Level Luffing Cranes Bulk cargo 20 T o o Grab Duty Level Luffing Cranes are in operation at Mumbai ports. The largest Grab Level Luffing Crane is designed to deliver at 600 TPH for bulk cargo. 49

50 Kangaroo Cranes Shipyard Cranes Product Material Capacity/Range Kangaroo Cranes Bulk cargo 26 T Shipyard Cranes Repair Components 35 T o Spill-proof grabs ensure effective cargo handling o Flexibility of choosing between mechanical or hydraulic drives o Centralized lubrication system for easy and convenient maintenance without interrupting crane usage 50

51 Barge Un-loaders Ship Un-loaders Product Material Capacity/Range Barge Un-loaders Iron Ore, Pellets 550 TPH Ship Un-loaders o With scissors grab o With lift & chemical toilet Sulphur, Rock Phosphate, Murates of Potash 1500 TPH 51

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53 Systems o o o o TRF is capable of offering complete design, engineering, manufacturing, erection and commissioning solutions for material handling systems for Steel, Power, Ports, Mining, etc. sectors Counted among one of the most reliable sources of turnkey projects in the country. Our scope of turnkey solutions includes: Project Report, Technical Consultancy Know-how of product Supply of machinery Supply of equipment Installation & Commissioning of plant Portfolio of ongoing assignments consists of both 'concept to commissioning' solutions as well as specific modules for some projects. In house technical expertise and manufacturing facility ensures better quality control 53

54 Systems Steel, Mining & Port Projects Tata Steel Customer Bhushan Power & Steel Limited NMDC, Bailadila Jindal Steel & Power Ltd. Krishnapatnam Port Lanco Infratech Scope of Work Design, engineering, supply, manufacturing, supervision of equipment for RMHS Package -3 for Coal, PCI and Lime Circuit under 3 MTPA capacity expansion Supply of 2 Nos. Single Boom Scrapper Re-claimers for Bhushan's DR- EAF Integrated Steel Plant at Sambalpur, Orissa Design, engineering, supply, storage handling, erection, testing and commissioning, PG Tests, civil work, etc for Crushing and Stacking Section Package-I, at. System capacity 3000 TPH. Supply, Installation & Commissioning of 1 No. Slewing Stacker of 3000 tph,2 Nos. Stacker Re-claimer of 3000 tph, 2 Nos. Wagon Loader of 3000 tph. -claimer (6000 tph for iron ore -loader (1500 tph) 54

55 Systems o TRF is a pioneer in the field of Coal Handling Plants (CHPs) o It has built more than 50 CHPs in power plants in India, with feeding, conveying, crushing and screening system with auxiliaries like: Dust extraction system and suppression system Conveyors with multiple drive units Electrical and instrumentation system, lighting Complete structural support Customer Site Power Plant Capacity CHP Capacity NTPC Mauda STPP 2 X 500 MW 1600TPH NTPC Barh STTP 2 X 660 MW 2200 TPH Damodar Valley Corporation Aravali Power Company (NTPC, Govts. Of Haryana & Delhi) Raghunathpur TPP 2 X 600 MW 1700 TPH Indira Gandhi Super Thermal Power Plant, Jhajjar 3 X 500 MW 2600 TPH MAHAGENCO Bhusawal, TPS 2 X 500 MW 1500 TPH NSPCL Bhilai 2 X 250 MW 1700 TPH JSPL Angul 6 X 150 MW 3100 TPH 55

56 Balance of Plant o and 12th five year plan and shortage of competent and reliable player in power sector paved the way for TRF to enter into BOP arena. o TRF entered in BOP business to leverage its strength in project management and manufacturing capacity. o With the ambitious vision of to be Rs 2,500 crore Company by 2013, TRF is diversifying in adjacent and related businesses. o Catering to power sector for last 40 years and constructed & commissioned more than 50 Coal handling plants for power plants. 56

57 BOP Solutions o TRF is offering following packages under Balance of Plant solution: Coal Handling Plant Ash handling Plant Water system Cooling tower E-BOP Fire protection system Fuel oil system etc Switch yard HVAC Compressed air system Chimney Ventilation system etc o o TRF is in a position to offer complete BOP, Partial BOP or any combination of package to suit the customer requirement. TRF also offers pre-bid support to customers for finalization of BOP scope. 57

58 Our Partners o o o o o o o Pre bid and post bid consultancy support from TATA group organization Intake, pretreatment and water distribution support from TATA group organization Air condition and ventilation system support from TATA group organization. We have mutual agreement with leading water treatment and cooling tower manufacturer of India. We have tie up with reputed organization for ASH handling system. We have tie up with Experienced Civil companies and Electrical BoP companies. Technology tie-ups with best-in-class across the world 58

59 Esteemed Customers 59

60 Esteemed Customers 60

61 Our Mission & Vision Mission: To be an international leader in material handling equipment, processes and systems We will grow five times in five years and become a Rs.2500 Crore company by 2013, by enhancing focus on material handling business and entering new businesses as necessary. We will expand our business on sustainable basis by building a team that is passionate about serving all its stakeholders and is committed to making Trust, Respect and Fellowship, a way of life. Rs.2500 Cr. by To Grow 5 times in 5 years 61

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