Hyflux Ltd, 80 Bendemeer Road, Hyflux Innovation Centre, Singapore Tel: (65) , Fax: (65)

Transcription

1 Hyflux Ltd, 80 Bendemeer Road, Hyflux Innovation Centre, Singapore Tel: (65) , Fax: (65) Singapore Algeria China India Malaysia

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3 WATER SOLUTIONS THAT IMPACT LIVES Hyflux is dedicated to delivering solutions for a sustainable and secure water future, driven by our commitment to produce water that is clean, safe, affordable and accessible. 1

4 SHAPING THE WATER SPACE Hyflux is a leading fully-integrated water solutions company and among the top global desalination plant providers. We provide innovative and sustainable solutions in: SEAWATER DESALINATION WATER RECYCLING WASTEWATER TREATMENT & MEMBRANE BIOREACTORS POTABLE WATER TREATMENT We have a strong focus on membrane and materials technologies and have developed several proprietary products and systems for the treatment of water and process streams that are targeted at the municipal markets and for industries such as manufacturing, electronics, food and beverage, garment and textile, energy and power, petrochemical and pharmaceutical. We have also developed our own range of innovative lifestyle water filtration products for the residential and commercial markets. 2

5 WASTEWATER TREATMENT POROCEP KRISTAL DISCHARGE TO WATERWAYS DISCHARGE TO SEA RECLAMATION OF USED WATER WASTEWATER RECYCLING KRISTAL POROCEP STANDARD MEMBRANE SYSTEM SUPPLY OF WATER TO COMMUNITIES AND INDUSTRIES WATER TREATMENT KRISTAL STANDARD MEMBRANE SYSTEM INDUSTRIAL AND MUNICIPAL WASTEWATER SUPPLY OF WATER TO COMMUNITIES AND INDUSTRIES SUPPLY OF WATER TO COMMUNITIES AND INDUSTRIES LAND Groundwater, rivers, lakes, reservoirs HOUSEHOLDS, BUSINESSES & INDUSTRIES SEAWATER DESALINATION KRISTAL STANDARD MEMBRANE SYSTEM SEA Seawater

6 GLOBAL MEMBRANE FOOTPRINT Hyflux has to date designed, installed, constructed, tested and commissioned over 1,000 membrane-based water treatment systems and plants for both industrial and municipal sectors in our key markets of South East Asia, China, India, and the Middle East and North Africa. Our membrane products and systems have also been well-received in markets as far-flung as Eastern Europe and Latin America. INNOVATION & ENTERPRISE Our focus on technology development is to deliver clean, safe and affordable water. We operate one of Asia s largest R&D centres in membranes and materials technologies in Singapore, supported by a team of multi-disciplinary scientists, researchers and technologists. We are a pioneer in membrane-based water recycling and desalination solutions in Singapore, with landmark projects such as the country s first NEWater plant and two seawater reverse osmosis (SWRO) desalination plants. We continuously push for new membrane applications, products and systems. At the same time, we keep our knowledge base up-to-date through linkages and collaborations with internationally recognised research institutes and universities. The Tianjin Dagang Desalination Plant, considered China s largest SWRO desalination plant and the Magtaa Desalination Plant, one of the world s largest SWRO plants, bear the hallmark of Hyflux s expertise and innovation. 3 Our proprietary membrane technologies have been successfully commercialised into a comprehensive range of systems and applications that can be adapted to different needs. All our membrane products and systems are designed, manufactured and assembled in Singapore in our dedicated production hub. 4

7 Kristal Ultrafiltration Membrane Our flagship and award-winning Kristal range of polymeric hollow fibre ultrafiltration (UF) membranes has applications in the treatment of aqua-based industrial waste streams, water purification, water recycling, seawater desalination pre-treatment. In fact, Kristal UF membranes are used in over 40% of seawater reverse osmosis (SWRO) desalination pre-treatment systems in the world. Kristal is also the first UF membrane certified to remove the drinking water contaminant, cryptosporidium, under the NSF International s Public Drinking Water Equipment Performance Certification Programme. Kristal has also received the NSF Standard 61 for drinking water system components. wastewater treatment and reclamation and in pretreatment filtration. Our PoroCep MBR system combines an innovative and compact design with sustained high performance efficiency to help industries and municipalities save energy and reduce costs throughout the life cycle of a wastewater treatment plant. Standard Membrane Systems Our series of Standard Membrane Systems combine our engineering expertise and highperformance Kristal UF pre-treatment technology, and are pre-engineered into reliable and efficient modular systems for use in seawater and brackish water desalination, wastewater recycling and surface water treatment. The systems provide a simple, quick and cost-effective way for industries and communities to supplement their water supply. FerroCep Stainless Steel Membrane Our FerroCep stainless steel tubular membrane is developed for handling difficult industrial streams with high viscosity and solid content, making it ideal for fermentation broths of amino acids, antibiotics and vitamins. FerroCep has a long shelf life and can withstand elevated temperatures and pressures, concentrated solvents and extreme ph conditions. Consumer Products Our technologies have also been incorporated into a suite of consumer products which range from water filtration systems for homes and offices to portable filtration devices suitable for outdoor use, such as on an adventure trip, or emergency and military use. PoroCep Membrane Bioreactor Membrane Designed for use in membrane bioreactor (MBR) systems, PoroCep hollow fibre submerged membranes are applied in industrial and municipal 5

8 CAPABILITIES ACROSS THE VALUE CHAIN FULLY INTEGRATED SOLUTIONS PROVIDER Supported By A Strong Financial Platform R&D Project Origination & Market Access Component Manufacturing Design & Process Engineering Engineering, Procurement & Construction Operations & Maintenance Hyflux is distinctive in our ability to address the challenges at every point of the value chain of the water industry. We leverage on our multi-disciplinary capabilities in R&D, component manufacturing, design, process engineering, engineering, procurement and construction (EPC), and operations and maintenance (O&M) to deliver the most cost-effective and sustainable solutions to meet the needs of our clients. In addition, we work with financial institutions to arrange project financing for large-scale water infrastructure projects. 6

9 ENGINEERING EXPERTISE Over the years, we have amassed in-depth experience in providing turnkey design and construction of industrial and municipal water treatment plants of various sizes and functions and in diverse geographical locations. Our in-house engineering, procurement and construction experts have enabled us to deliver quality projects on schedule and within budget for our numerous clients. Our project management expertise is comprehensive, covering civil and structural, electrical and mechanical, and marine and offshore works. We are also broadening our engineering and process know-how to include power generation and management to take on opportunities in the integrated water and power project market segment. 7

10 OPERATIONAL EXCELLENCE Hyflux s team of experienced industry veterans provide 24/7 operations and maintenance (O&M) services and support to our global clients. Our proven ability to operate and maintain plants at optimal levels has won us international recognition. We offer the following O&M advantages: High plant availability Reliable water quantity and quality Cost efficiency and effectiveness Compliance with laws and regulations, with special emphasis on health, safety and environmental aspects Advice on plant improvements 8

11 STRATEGIC PARTNERSHIPS We form strategic partnerships to accelerate market access and growth and to strengthen our competitiveness and market share in the global water industry. These include joint ventures with global companies such as Mitsui & Co and JGC Corporation of Japan and financial institutions such as the Japan Bank for International Cooperation, Mizuho Corporate Bank and the Bank of Jiangsu. These synergistic partnerships enable Hyflux to explore growth opportunities in key markets and to undertake large and complex projects overseas, as well as to provide the financial flexibility for long-term growth. 9

12 LANDMARK PROJECTS: DESALINATION Guard Filter Chlorine Seawater Intake Screening Ultrafiltration Seawater Reverse Osmosis System Post Treatment Unit Water Product Storage Service Reservoir Desalination refers to the process of removing salt and other minerals from water. The desalinated water is then used for human consumption or in industries. There are mainly two types of desalination processes: thermal distillation and membrane-based desalination. Membrane-based desalination, such as reverse osmosis (RO) technology, uses semipermeable membranes and pressure to separate salts from water. Membrane-based desalination is becoming the desalination technology of choice as it has proven to reduce overall desalination costs. Hyflux is acknowledged as a global leader in membrane-based desalination solutions. 10

13 SINGSPRING DESALINATION PLANT Client Location Project Capacity PUB, the national water agency Singapore Design, construct, finance and maintain a seawater reverse osmosis desalination plant on 20 years concession 136,380 m 3 /day Online 2005 Award Global Water Awards 2006 Distinction, Desalination Plant of the Year The SingSpring Desalination Plant at Tuas is Singapore s first seawater desalination plant, and it meets some 10% of the nation s current water needs. The plant adopts RO technology with semi-permeable membranes to produce some 136,380 m 3 /day of potable water, enough to fill about 55 Olympic-sized swimming pools. The plant also holds the distinction of being Singapore s first public-private-partnership initiative. The project financing deal was awarded the Euromoney Asia Pacific Water Deal of the Year in 2003, setting a new benchmark in terms of scope as well as complexity of execution in the growing market of privately financed water projects. The SingSpring Desalination Plant also won Distinction at the Global Water Awards 2006, with the judges pronouncing the plant as a brilliant work of engineering which has challenged the global perception that desalination is a high cost source of water. 11

14 TUASPRING DESALINATION PLANT Client Location Project Capacity PUB, the national water agency Singapore Design, build, own and operate a seawater reverse osmosis desalination plant on 25 years concession 318,500 m 3 /day Online 2013 Award Global Water Awards 2014 Distinction, Desalination Plant of the Year Tuaspring Desalination Plant is Singapore s second desalination plant. With a designed capacity of 318,500 m 3 /day of desalinated water, it is the largest desalination plant in South East Asia. The plant utilises Hyflux s proprietary Kristal ultrafiltration (UF) membrane technology for the pre-treatment process and a double pass reverse osmosis (RO) process to produce water for domestic and industrial use. This is one of the world s largest UF installations in a desalination plant. Yet another innovative solution to enhance the operational efficiency of the plant is the integration of a 411 MW on-site combined cycle gas turbine power plant with the desalination plant. The power plant will supply electricity to the desalination plant. This landmark desalination project is sited some 250 m away from SingSpring Desalination Plant. It marks Hyflux s entry into the integrated water and power project market. 12

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16 TIANJIN DAGANG DESALINATION PLANT Client Location Project Capacity People s Government of Tianjin City China Develop, design, build, own and operate a seawater reverse osmosis desalination plant on 30 years concession 100,000 m 3 /day, expandable to 150,000 m 3 /day Online 2009 Award Global Water Awards 2010 Highly Commended, Desalination Plant of the Year 14

17 The Tianjin Dagang Desalination Plant remains the largest membrane-based seawater desalination plant in China. The plant is an example of how innovative solutions have been employed to maximise operating and cost efficiencies and to minimise the environmental impact. The plant utilises our Kristal ultrafiltration membranes for the pre-treatment process and a double pass reverse osmosis process to produce high-grade water for use by Tianjin s petrochemical industries. Site selection and plant design were critical considerations to ensure the plant s continuous operation during the hard winter months of the north. The plant is located next to an operating power plant and draws its feedwater from the cooling water discharge of the power plant. With the intake water some 5 C warmer than ambient temperature, lower osmotic pressure is required during the treatment processes, resulting in lower energy consumption and cost savings. The modular design of the plant allows for easy capacity expansion to meet any increase in demand for water. The Tianjin Dagang Desalination Plant supports the industrial growth in Tianjin City and is a secure and sustainable source of water to the region s petrochemical hub. 15

18 MAGTAA DESALINATION PLANT Client Location Project Capacity Algeria Energy Company Algeria Design, develop, build, operate and maintain a seawater reverse osmosis desalination plant on 25 years concession 500,000 m 3 /day Online 2013 Award Global Water Awards 2010 Highly Commended, Desalination Deal of the Year 16

19 Hyflux was awarded the project to develop a seawater reverse osmosis (SWRO) desalination plant in Magtaa, Algeria in April 2008 by the stateowned Algeria Energy Company (AEC) which handles the power and water privatisation exercise in the North African country. Hyflux won the project under intense competition from international contenders. Hyflux s partners for the project are AEC and the state-owned national water company L Algérienne Des Eaux (ADE). The off-takers are Sonatrach and ADE. The Magtaa Desalination Plant is distinctive in a number of ways. With a designed capacity of 500,000 m 3 /day of desalinated water, it is one of the largest SWRO desalination plants in the world. It features the world s largest installation of ultrafiltration membranes for the pre-treatment process. Hyflux s Kristal membranes are employed for the pre-treatment stage. The pipe laying is an engineering feat in its own right. The plant is located some 400 m away from the shoreline separated by a very challenging stretch of terrain that includes a lake, a railway track and sand dunes. In order to lay the intake and outfall pipes, a tunneling technique called pipe jacking was employed to tunnel some 10 m below sea level for the pipes to be laid and extended to the sea. Three intake tunnels, each 1.2 km long and an outfall tunnel of 1.0 km length were constructed in this manner. 17

20 SOUK TLETA DESALINATION PLANT Client Location Project Capacity Algeria Energy Company Algeria Design, develop, build, own, operate and maintain a seawater reverse osmosis desalination plant on 25 years concession 200,000 m 3 /day Online 2011 Award Global Water Awards 2012 Highly Commended, Desalination Plant of the Year The Souk Tleta Desalination Plant is a joint venture project with Malakoff Berhad of Malaysia and the state-owned Algeria Energy Company. It marked Hyflux s entry into the water treatment market in the region. Situated just 50 m from the coast, the desalination plant employs Hyflux s ultrafiltration membrane technology for the pre-treatment process, followed by a reverse osmosis treatment process. The water produced is for Algeria s state-owned national water company and the national oil company. 18

21 LANDMARK PROJECTS: WATER RECYCLING Secondary Effluent from Wastewater Treatment Plant Chlorine Chlorine Water recycling is the process of reclaiming used water or wastewater and treating the reclaimed or recycled water by removing solids and impurities for reuse. Water recycling is a good alternative to seawater desalination for waterstressed areas that do not have access to the sea. Screening Ultrafiltration Reverse Osmosis Ultraviolet High-Grade Recycled Water Tertiary Effluent WASTEWATER TREATMENT (MBR) Collection System Chlorine Membrane bioreactor (MBR) technology combines the membrane process of filtration and the solid-liquid separation step into a single and cost-effective process that reduces capital and operating costs. It is a highly advanced method and is widely used for municipal and industrial wastewater treatment. Screening Grit Removal Primary Sedimentation Secondary Effluent Membrane Bioreactor System 19

22 BEDOK NEWATER PLANT Client PUB, the national water agency Location Singapore Project Supply and installation of high-grade industrial water reclamation process plant Capacity 32,000 m 3 /day, expandable to 88,000 m 3 /day Online 2002 NEWater is a term coined by PUB, Singapore s national water agency, for high-grade reclaimed water that has been produced from treated used water that is further purified using advanced membrane technologies and ultraviolet disinfection, making it ultra-clean and safe to drink. The Bedok NEWater Plant is Singapore s first NEWater plant, and it marked Hyflux s entry into the municipal water treatment market. The project also featured the first large-scale use of membranes in a municipal project in Singapore. Hyflux supplied the process equipment for the plant, which uses ultrafiltration and reverse osmosis processes and ultraviolet disinfection to treat the secondary effluent to produce ultra-pure water. 20

23 JURONG MEMBRANE BIOREACTOR PLANT Client PUB, the national water agency Location Singapore Project Design, construct, test and commission a membrane bioreactor (MBR) plant Capacity 68,000 m 3 /day Online 2013 The Jurong Membrane Bioreactor Plant is situated at Jurong Water Reclamation Plant, a conventional activated sludge wastewater treatment facility. Using biological processes and microfiltration membranes, wastewater from the industrialised Jurong catchment is treated for use by industries on Jurong Island. As a brownfield site, this project presented some challenges. The limited land area meant that the plant layout had to be designed to minimise overall footprint while detailed planning and site survey were required to ensure that the existing underground structures were protected during the retrofit. In addition, the retrofitting work had to be carried out in an operating plant with minimal disruptions to ongoing operations. MBRs offer several advantages over conventional wastewater treatment such as small footprint, easy retrofit and simple operations, in addition to high quality effluent that can be re-used or safely discharged to coastal, surface or brackish waterways. 21

24 LANDMARK PROJECTS: WASTEWATER TREATMENT (CONVENTIONAL) Collection System Screening Grit Removal Primary Sedimentation Aeration Secondary Settling Filtration Chlorine Secondary Effluent Wastewater treatment is the treatment of used water released from residences, businesses (such as restaurants and food courts) and industries. It is a multistage treatment process to eliminate or reduce the pollutants and toxins in the wastewater to an acceptable level before the water can be safely discharged into the environment. Wastewater treatment may be followed by recycling for re-use. 22

25 LANGFANG WASTEWATER TREATMENT & WATER RECYCLING PLANT Client People s Government of Langfang City Location China Project Transfer-Own-Transfer on 25 years concession Capacity 80,000 m 3 /day (wastewater treatment plant), 40,000 m 3 /day (water recycling plant) Online 2007 The Langfang wastewater treatment plant and water recycling plant is located at the Bohai Rim Economic Circle and Capital Economic Circle in Hebei Province. The wastewater treatment plant uses the biological treatment process to treat the wastewater to meet China s Class 1 discharge standard. Some of the treated wastewater undergoes further treatment to remove other contaminants to a level sufficiently low for re-use. Growth in demand for recycled water is supported by high-tech factories from machinery, telecommunications and automotive component industries housed in the concession area. 23

26 BEICHEN WASTEWATER TREATMENT & WATER RECYCLING PLANT Client People s Government of Beichen District, Tianjin City Location China Project Build-Own-Operate-Transfer on 30 years concession Capacity 50,000 m 3 /day (wastewater treatment plant), 5,000 m 3 /day (water recycling plant) Online 2008 Tianjin in north China faces water scarcity issues and the municipality of Tianjin is actively pursuing conservation and expansion of treatment facilities. The Beichen wastewater treatment plant is located in the Beichen District, along the Jing Jin high-tech industries belt in Tianjin City. The presence of a high-tech industrial park in the concession area provides opportunities for the water recycling plant to supply high-grade recycled water to factories from the electromechanical manufacturing, biopharmaceuticals, auto parts, food and beverage processing, and rubber industries. The plant adopts the biological treatment process to treat wastewater to China s Class 1 discharge standard. 24

27 ZUNYI WASTEWATER TREATMENT PLANT Client People s Government of Zunyi City Location China Project Build-Own-Transfer on 30 years concession Capacity 150,000 m 3 /day Online 2013 Hyflux was awarded the concession by the People s Government of Zunyi City to develop a wastewater treatment plant to treat up to 150,000 m 3 /day of domestic wastewater for southern Zunyi City in Guizhou province. Besides undertaking the design and engineering, procurement and construction works, Hyflux will operate and maintain the plant on a 30-year concession. Situated in southern Zunyi City, the plant is one of the largest wastewater treatment facilities in China developed by Hyflux. The plant adopts the conventional activated sludge process to treat wastewater to China s Class 1 discharge standard. 25

28 LANDMARK PROJECTS: POTABLE WATER TREATMENT Water For Distribution Sedimentation Filtration Chlorine + Fluoride Raw Water Source Raw Water Screens Mixing / Flocculation Clear Water Tank Ultrafiltration Potable water is simply water that is safe to drink, free from pollution, harmful organisms and impurities. Hyflux s proprietary Kristal ultrafiltration membranes give an added advantage when purifying water in regions where the water source contains impurities or has a high salinity content. 26

29 CHESTNUT AVENUE WATERWORKS Client Location Project Capacity PUB, the national water agency Singapore Supply of membrane filtration system for the expansion of potable water treatment works at Chestnut Avenue Waterworks 273,000 m 3 /day Online 2003 Award Global Water Awards Highly Commended, Water Project of the Year The Chestnut Avenue Waterworks (CAWW) is Singapore s first water treatment plant that uses membrane-based filtration to produce potable water. The ability to produce water of consistent and superior quality as compared to conventional water treatment processes motivated the adoption of advanced membrane technology as the treatment process for raw water in CAWW. When completed in 2003, CAWW was one of the world s largest water treatment plants using ultrafiltration membranes for the production of potable water. 27

30 A WORLD OF OPPORTUNITIES Hyflux s strengths lie in the development of cutting-edge technologies, proven technical capabilities and our ability to deliver world-class water projects. This forms the basis of our solid foundation built over more than 20 years. Leveraging on our foundation, our human capital and strategic partnerships, Hyflux is well-positioned to capitalise on the opportunities present in the global water industry. 28

31 OUR VISION To be the leading company the world seeks for innovative and effective environmental solutions. OUR MISSION To provide efficient and cost-effective solutions to meet our clients needs through innovation and technological advancement.

32 Hyflux Ltd, Hyflux Innovation Centre, 80 Bendemeer Road, Singapore Tel: (65) , Fax: (65) Singapore Algeria China India Saudi Arabia