Applicazione della cromatografia nel controllo del processo di produzione di poliolefine avanzate. A new global leader

Transcription

1 Applicazione della cromatografia nel controllo del processo di produzione di poliolefine avanzate

2 LyondellBasell at a glance Presented by: Name goes here 03 May 2007

3 Joining forces to create a new global leader Lyondell Chemical Company and Basell merged to form LyondellBasell Industries on Dec. 20, 2007 LyondellBasell is One of the world s largest polymers, petrochemicals, and fuels companies with combined annual revenues of $44.7 billion* The global leader in polyolefins technology, production and marketing A pioneer in propylene oxide and derivatives A significant producer of fuels and refined products, including biofuels Operator of one of North America s largest full-conversion refineries *2007 pro forma combined revenues. 3

4 Fast facts Four business areas: Polymers, Chemicals, Fuels, Technology Delivers exceptional customer value across petrochemical chain Vertically integrated facilities Broad product portfolio Manufacturing flexibility Superior technology base Operational excellence 4

5 More than 16,000 people worldwide 5

6 Leading Positions and Extended Geographic Presence = Marketplace Advantage 2006 Revenues Including JVs ROW JVs Europe North America Global Capacity Position Basell Manufacturing Sites and JVs Lyondell Manufacturing Sites and JVs Complementary geographic focus Significant presence in fast-growing Asian markets Well positioned to access cost-advantaged feedstock in the Middle East Legacy Lyondell Legacy Basell Polymers Polyolefins Polyolefin Licensing Polyolefin Catalysts Fuels Oxy Fuels Chemicals Propylene Oxide Light Olefins #1 #1 #1 #2 #1 #5

7 Product diversity and vertical integration 7

8 Product breadth and diverse markets LyondellBasell products are basic elements used to make products that people depend on every day Estimate based on revenue 8

9 Global capacity positions #1 Global Polyolefins and Polypropylene Compounding #1 Global Propylene Oxide #1 Global Polyolefin Licensing #1 Global Polypropylene Catalysts #1 Global Polypropylene #3 Global Polyethylene #2 Global Oxygenated Fuels #2 Global Propylene Glycol & Propylene Glycol Ethers #5 Global Light Olefins (Ethylene & Propylene) Refining Capacity 373,000 barrels per day 9

10 LyondellBasell Ferrara Site Presented by: Name goes here 03 May 2007

11 History of Ferrara Site On March 11th 1954 G.NATTA (Nobel PRICE winner in 1963) wrote on his agenda: Polypropylene made 1942 Ferrara complex started up by SAIGS (Synthetic rubber) 1950 Montecatini takes over the complex (Fertilizers and Petrochemical products) 1957 The first industrial PP plant in the world came on stream in Ferrara 1962 Monteshell (Montecatini & Shell JV) took over the petrochemical activities of the Site After significant restructuring steps, the Site is controlled by Montedison producing Polyolefins (Montepolimeri), Ammonia & Urea (Fertimont) and R&D facilities with a strong focus on Polyolefins field 1983 Establishment of Himont (Hercules & Montedison JV) 1995 Establishment of Montell (Montedison & Shell JV) 2000 Shell and BASF put together their Polyolefins businesses merging Montell Elenac Targor into BASELL 2005 BASELL enters the ACCESS Industries Group 2007 Establishment of LyondellBasell (Basell Polyolefins & Lyondell Chemical)

12 LYONDELLBASELL IN FERRARA

13 Ferrara Petrochemical Complex A Multi-Company Site Polimeri Europa Polimeri Polimeri Porto Marghera Europa Europa Porto Marghera Porto Marghera Cracker Cracker Ethylene / Propylene via Pipelines Butene Rail Tank Cars Electricity ENIPOWER ENIPOWER TECNOENERGIA TECNOENERGIA SEF Enipower SEF 51% Enipower Enipower EGL 49% 51% 51% EGL 49% EGL 49% Integrated Integrated Facilities Facilities Management Management Steam Cooling / Demi water Electricity Distribution Power Unit Fire Fighting First Aid Security Service/Drinkable water Roads/Sewer / Pipe racks Hydrogen, Nitrogen, Air Waste Other Other On On Site Site Companies Companies POLIMERI EUROPA Polyethylene / Dutral POLIMERI EUROPA Polyethylene / Dutral YARA YARA ITALIA ITALIA Ammonia Ammonia / / Urea Urea NYLCO NYLCO Compounding Compounding CRION CRION Integrated Integrated Facilities Facilities Management Management

14 About our 1036 employees R&D 6.2 % 3.0 % Technology % 50.4 % Polymers Div % Others Specials : Maternity leave Students Social Others : Finance - H.R.- I.T.- I.P. etc Specials

15 About our 1036 employees : Female are increasing 28% 72% Male Female

16 About our 1036 employees : Education Graduate 1% 22% 77% High school SCHOOLING Other

17 About our 1036 employees : Age % 9% % 40%

18 Polymers Manufacturing

19 Ferrara Spheripol Plant PROPYLENE RECYCLE BUTENE CW Loop Reactors Flash Drum Bag Filter Bag Filter PROPYLENE HYDROGEN CW STEAM Gas Phase Reactor Steamer ETHILENE Dryer CATALYST STEAM NITROGEN BUTENE PROPYLENE HYDROGEN ETHYLENE NITROGEN POLYMER TO FINISHING SECTION

20 Ferrara Spheripol Product Mix

21 Ferrara Catalloy Plant 1St Degassing: Bag Filter + Lock Hoppers 2nd Degassing: Bag Filter + Lock Hoppers 3rd Degassing: Bag Filter fluidisation compressor fluidisation compressor fluidisation compressor Steamer 1st GAS PHASE REACTOR 2nd GAS PHASE REACTOR 3rd GAS PHASE REACTOR Dryer CATALYST STEAM NITROGEN MONOMERS (PROPYLENE ETHYLENE BUTENE HYDROGEN PROPANE) POLYMER TO FINISHING SECTION

22 Ferrara Catalloy Product Mix Bimodal 14% 5% 29% Super Soft 23% 29% Adsyl Soft Raco

23 PP product specifications examples Presented by: Name goes here 03 May 2007

24 PP grades development! 24

25 Basell Grades Examples

26 Basell Grades Examples

27 Basell Grades Examples

28 GPR PROCESS CONTROL IMPROVEMENTS Presented by: Name goes here 03 May 2007

29 GPR PROCESS CONTROL IMPROVEMENTS ON-Line GC GPR Instruments Process Control System GPR FRCA Feedings: C3-; C2-; C4-; C6-; H2; C6-

30 Ethylene Control in GPR Presented by: Name goes here 03 May 2007

31 Ethylene Control in GPR " #$%&$ '() #$%&$! #$ '()! #$ &$ '() & $ # $%& $ '()! 31

32 C2-/C3 concentration control in GPR ON-Line GC C2-, C3- concentration in GPR Process Control System GPR Instruments GPR FRCA C3- feeding

33 C2-/C3 concentration control in GPR

34 Propane Control in GPR

35 Propane Control in GPR " ( '()! ( '()!! &* '() &* '() &* '() &*! 35

36 Propane control in GPR ON-Line GC C3+ concentration in GPR Process Control System GPR Instruments GPR FRCA FRCA C3+ feeding C3+ purging

37 Propane Control in GPR 37

38 Propane Control in GPR 38

39 Hydrogen Control in GPR

40 H2/C3- Concentration Control in GPR " + #$%&$ '()! + '(), -).! + #$%&$ '() + #$%&$ '()! '()! + #$ &$ '() + # '()! 40

41 H2/C3- concentration control in GPR ON-Line GC H2-, C3- concentration in GPR Process Control System GPR Instruments GPR FRCA H2- feeding

42 H2-/C3 concentration control in GPR