Japanese Initiative of Industrial Value Chain Platform for Connected Factories

Transcription

1 Conference on Industrie 4.0 of the TU9 German Institutes of Technology and the German Research and Innovation Forum Tokyo Japanese Initiative of Industrial Value Chain Platform for Connected Factories 2016/10/26 Yasuyuki NISHIOKA, Dr.-Eng. Prof. Hosei University Industrial Value Chain Initiative

2 IVI Award 2016 IoT changes SEMs! Connected SME Project 2

3 Content 1. What is Connected Factory? 2. Collaboration Scenario Description 3. Industrial Value Chain Platform 3

4 Intra-enterprise Vertical collaboration How are factories connected? Intra-enterprise Horizontal collaboration Inter-enterprise Collaboration Human skills and knowledge are included Conventional supply chain Enterprise Management Level 4 Field level cooperation Enterprise Management Manufacturing Field Equipment / Controllers Elemental devices Level 3 Level 2 Level 1 Manufacturing Field Equipment / Controllers Elemental devices Machine to machine 4

5 Manufacturing invisibility in Factory Enterprise Occurrences Site(Factory) Site(Factory) Area Area Work Center Work Center Product Material WIP Equipment Product / Semi Finished Product Product 5

6 Manufacturing invisibility in Factory Enterprise Occurrences Site(Factory) Site(Factory) Area Area Work Center Work Center Product Material WIP Equipment Product / Semi Finished Product Product 6

7 Horizontal integration for SMEs Quality Info. Production Into. WIP WIP IoT Platform WIP Semi Prod. Semi Prod. Semi Prod. Work Center WIP Semi Prod. Occurrence should become a service WIP Equipment Products or Semi Finished Products 7

8 Content 1. What is Connected Factory? 2. Collaboration Scenario Description 3. Industrial Value Chain Platform 8

9 Some members of Industrial Value Chain Initiative 9

10 Some members of Industrial Value Chain Initiative 10

11 Collaboration Scenarios A01 Digitalization of process information and knowhow on manufacturing 2A02 Connection of information on production preparation at design change 2B01 Utilization of robot program assets by CPS 2C01 Agile planning of production with real-time data on Each workers WG and things has up to 2C02 Position control system for things at low cost 10 members from 2D02 IoT to support workers in flexible manufacturing in kinds and volume 2E01 Traceability of quality data different companies 2F01 Promotion of CPS in supply chain with standard interface 2F02 Promotion of CPS in supply chain with standard interface (shipping logistics) 2G01 Collaboration among companies through shared process information 2G02 Managing manufacturing progress and delivery time among plants 2H01 Sharing technical information for horizontal integration of SMEs 2H02 Horizontal integration of SMEs and visualization of process information 2H03 Service for SMEs to notice information on manufacturing progress 2J01 Manufacturing innovation for interactive growth between human and plant equipment 2K01 Predictive maintenance of presses and panel transportation devices 2K02 Inclusive PM / Predictive maintenance for ALL 2K03 Predictive maintenance system to detect signs of equipment abnormality at low cost 2L01-1 Smart maintenance with machine IoT data 2L01-2 Smart maintenance with digitalization of knowledge 2L04 Improvement of productivity by visualization of equipment and workers 2L05 Mutual accommodation of facilities through shared production information 2M01 Increasing added value of after-sales service 11

12 Collaboration diagram Activity Information Thing Information Activity Thing Actor Thing Actor Activity Activity Activity Information Thing Information Activity Actor Information Actor Thing 12

13 Physical and Cyber Worlds Activity Actor Action Action Occurrence Thing Information Physical world representations Entity Entity Internet of Things Data Data Function Function Function Cyber world representations 13

14 Bridge between CPS Digitalized information can go to cyber world Logic can be executed by the corresponding trigger Activity Info. Data Activity trigger Function Data Things Info. Data Function trigger Activity Function Things Activity Info. Data Physical world IoT device attached can send data downwards Cyber world trigger (Autonomous action) 14

15 Deployment of functions and data Connection 2 (Network 2) Interface between Connections API API Component 6 Component 5 Component 4 Info. Thing Thing Component 3 API Thing API Connection 1 (Network 1) Thing Info. Info. Component 1 Component 2 Info. 15

16 Content 1. What is Connected Factory? 2. Collaboration Scenario Description 3. Industrial Value Chain Platform 16

17 Definition of platform Definition 1: Common specification in certain product design such as railway station and automotive. Definition 2: Operation system or middleware in computer independent from devise and application Definition 3: Integration framework in cloud computing in order to deal with interoperability of applications. Definition 4: A system to connect various data between decentralized systems and operations Definition 5: One stop service system that integrate relative applications by sharing common data Definition 6: Association of organizations and individuals to make collaborative works against competition. 17

18 Feature of IVI Platform IVI Platform is a system of systems for connected manufacturing, creating values for the end-users by maintaining interoperability among platform components consisted by Application, Devices, Infrastructure, and Tool. The aim of IVI Platforms is primarily to enhance its value for manufacturers. The platform is open basis to make an ecosystem by providing profile specifications of each component. Data is owned by the enterprise, so that the bottom-up systems improvement is available by themselves. 18

19 Platform Components Layer Component Stakeholder Operation layer Application End-user Software layer Device Tool System integrator Hardware Layer Infrastructure Platformer 19

20 IVI Ecosystem Management 1. Scope 2. Terms 3. Functional model 4. Component model 5. Connection model 6. Data model 7. Testbed scenarios Platform WGs Platform Common Architecture Platform Reference Model refers Component Profile Component providers creates profiles Ecosystem reflects the needs and plans proposes/ provides Platform Profile Specification Platformers Collaboration scenario Manufacturing personnel Scenario WGs chooses the most appropriate platform Componen t profile Connection profile Data profile Business profile 20

21 Continuous Cycles of IVI FY2015 S-LDS : specific data models FY2016 C-LDS : Common data models FY2017 Scenario description 20 scenarios S-LDS Scenario description S-LDS More than 23 Scenarios 2016 are discussed now Scenario description C-LDS Model definition C-LDS Model definition C-LDS IoT tools Pilot systems Platform RM Pilot systems Platform RM Industrial Implementation and evaluation platform Industrial implementation and evaluation platform 21

22 Thank you!