Cardolite Corporation is a privately held manufacturer of the world s largest variety
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2 Cardolite Corporation is a privately held manufacturer of the world s largest variety of products derived from cashew nutshell liquid (CNSL), a renewable natural resource. The unique properties of CNSL are used to develop and produce a wide range of specialty curing agents, resins, and diluents for coatings, adhesives, and friction applications. With over 25 years of experience, Cardolite is the leader in the production and development of high quality CNSL based materials across the globe. Cardolite manufactures all products at production plants in Newark, New Jersey (USA) and Zhuhai, Guangdong (China). With well over 35, T/yr of total capacity for the epoxy product line, these facilities are the largest and most advanced CNSL technology manufacturing facilities in the world. They are designed to support the most demanding customers and provide reliable supply of high quality products. Both Cardolite facilities are ISO 9 registered and adhere strictly to local and best practice health, safety, environmental, and security standards. To further advance CNSL technology, Cardolite also operates two advanced research facilities in the USA and China. By using CNSL as a primary building block, these labs are able to develop adhesive materials that have unique advantages over some traditional adhesive chemistries. In addition, Cardolite runs a full application laboratory in Beijing, China to help customers accelerate time to market and assure product quality and performance. Cardolite continues to invest heavily in research, technical support, manufacturing, and market development to meet the ongoing needs of the adhesives industry with innovative, natural, renewable CNSL-based products. 2 Adhesive Product Overview
3 From the beginning, Cardolite products have been based on cashew nutshell liquid, a natural, and annually renewable biomaterial. CNSL can be found in the honeycomb structure of the cashew nutshell and is considered a by-product of the cashew nut industry. Therefore, CNSL is a non-food chain material that would be disposed otherwise. This cashew based technology has been widely adopted because there are inherent performance benefits gained from using this starting raw material, unlike using other natural raw materials that can sacrifice performance or cost. Cardolite Products Cardolite offers a variety of epoxy amine curing agents, epoxy modifiers, and epoxy and polyol resins based on CNSL technology for use in the formulation of a wide range of high performance ambient and heat cured adhesives. The Mannich reaction of CNSL, formaldehyde, and certain amines is called a phenalkamine. Phenalkamines are epoxy curing agents that offer unique benefits to adhesive formulators such as fast and low temperature cure, low viscosity solvent free systems, great overall chemical and mechanical properties, excellent water resistance, and very good bond strength under unfavorable conditions. Cardolite phenalkamines are ideal for two component, ambient cured adhesives. Cardolite resin and modifier portfolio is comprised of reactive and non-reactive epoxy diluents and multi-purpose modifiers that not only lower viscosity, but also improve flexibility, surface tolerance and early water resistance, and can accelerate cure without compromising other properties. Moreover, tests have shown that Cardolite modifiers can be formulated to increase bond strength and improve adhesion on oily or damp surfaces. These products are an excellent alternative to substances of high concern such as nonyl phenol and can be used in one component heat cured adhesives or in two component field applied applications. With over two decades of research, Cardolite has pioneered new developments in CNSL technology such as innovative low viscosity, light colored, and faster curing products. In addition, Cardolite has broad expertise and experience supporting, developing, and manufacturing curing agent solutions to fit specific customer needs. If a standard Cardolite product does not function as desired for a specific application, Cardolite can provide formulation technical support and custom modifications. CNSL TECHNOLOGY Cardanol is a unique natural phenolic material obtained by distilling CNSL and serves as the primary building block for Cardolite products. The molecule is composed of an aromatic ring with an OH group and a long aliphatic side chain, which bring valuable intrinsic benefits to adhesive materials. The aromatic ring provides a strong chemical resistant backbone while the OH group gives high bond strength and good reactivity for fast and low temperature cure. The side chain provides excellent water resistance, good flexibility, low viscosity, and extended pot life. Most Cardolite products have high bio-content of >65%. Adhesive Product Overview 3
4 Epoxy Curing Agents Phenalkamines FAST CURE IN EXTREME WEATHER Cardolite phenalkamines exhibit fast cure even at freezing temperatures, enable non-critical mix ratios, and show nice film appearance due to good compatibility with epoxy resins. However, due to the long aliphatic side chain of cardanol, phenalkamines also have extended pot life and good flexibility. The fast and low temperature cure combined with the good pot life properties of phenalkamines allow for wider adhesive application window and increased productivity. Faster cure means quicker return to service for two component field applied adhesives. In forced cure industrial applications, phenalkamines can help save energy by lowering oven cure temperatures, or improving process efficiency via increased production line speeds. Finally, by reaching a high level of crosslinking very quickly and not having a narrow mix ratio, failure risks are lowered and problems avoided when environmental conditions change after application. BONDING UNDER WATER Cardolite curing agents are very hydrophobic due to the long aliphatic chain of the cardanol which provides excellent water resistance compared to other amine curing agents commonly used in the adhesive industry. Phenalkamines absorb much less water than competitive technologies which becomes more noticeable at higher temperatures exposure. The hydrophobicity of phenalkamines coupled with its fast cure allows adhesives to quickly develop strong bonds to wet metal, damp concrete, and under water structures. Lap Shear Strength, MPa Lap Shear Strength, MPa Weight Gain, % Bond Strength with Liquid Epoxy (EEW 19) on Sand Blasted Carbon Steel at C for 7 Days Cure NX-5454 NX-23D Polyamide NX-5454 Bond Strength Development with Liquid Epoxy (EEW 19) on Non-abraded Carbon Steel at 5 C 5hr 6hr 8hr 9hr 24hr Cure time Comparative Water Resistance of Phenalkamines Phenalkamine Polyamide Cycloaliphatic 25 C 65 C Water Temperature 4 Adhesive Product Overview
5 Bonding Under Adverse Conditions Bond Strength with Liquid Epoxy (EEW 19) on Wet Sand Blasted Carbon Steel at 4 C for 16hr Cure Bond Strength with Liquid Epoxy (EEW 19) on Non-abraded Carbon Steel Cured at 22 C Under Water Lap Shear Strength, MPa NX-5454 NX-23D Polyamide Lap Shear Strength, MPa NC-558 NX-5454 NX-23 3hr 5hr 8hr 24hr 48hr Cure time Phenalkamine based Epoxy Adhesion to Concrete Epoxy Phenalkamine 24 hours dry concrete 3 weeks dry concrete 3 weeks damp concrete Pull off Adhesion (psi/mpa) 1,/6.9 1,/6.9 Rupture Mode 5% dolly to adhesive 5% concrete Dolly to adhesive 5/3.45 1% concrete This image shows failure occurs in the concrete and not between dolly/coating and concrete. Percent Cure, % Phenalkamine Low Temperature Cure Data and Comparison Cure days 24 C 4 C -5 C 5 C Adhesive Product Overview 5
6 Phenalkamine Curing Agent Property Selection Chart Product Viscosity 25 C (cps) Type Color 2 (Gardner) Amine Value 3 (mg KOH/g) AHEW 4 Gel Time 5 (min) Thin Film 6 Dry Hard Time (hours) 25 C 5 C C NC , solvent free LITE 21 28, solvent free NC-541LV 2,3 solvent free LITE 21LV 2,5 solvent free LITE 21LV 4,1 solvent free NC-54 2, solvent free NC solvent free NC-557 1,1 solvent free NC-566 1,8 solvent free NX solvent free NX-23D 7 solvent free NX ,8 solvent free NX solvent free n/a LITE solvent free LITE 22LP 65 solvent free NX benzyl alcohol NX benzyl alcohol NX ,8 solvent free NX solvent free NX-632 1,2 benzyl alcohol ASTM D ASTM D ASTM D274 4 Theoretical based on total product weight 5 5g at 25 C 6 ASTM 2 micron DURABLE BONDS Phenalkamines exhibit excellent chemical resistance due to its aromatic ring. In combination with other phenalkamine properties such as high bond strength, adhesion to non-treated and wet concrete and metal surfaces, wide mix ratio, good pot life, and excellent water resistance, the result is an epoxy adhesive with very good aging properties under different strenuous conditions as illustrated here. Control IPA MEK DI Water RT Heat at 13 C Thermal shock* *13 C for 5 min ice water for 5 min 3 Days 3 Days 3 Days 3 Days 16 cycles Different Aging Conditions Lap Shear Strength, MPa 6 Adhesive Product Overview
7 Adhesive Applications Cardolite products find use in structural adhesive applications such as automotive, electronics/electrical, and building and construction. Various industries can take advantage of unique properties of CNSL based curing agents, epoxy products, and polyols for enhancing its performance. TRANSPORTATION Adhesion to various substrates: metals, composites, glass, plastics Durability: water resistance, thermal shock, corrosion resistance Flexibility and impact resistance Good mechanical properties Surface tolerant (oil contaminated surface) CONSTRUCTION Durability: excellent aging resistance Adhesion to construction materials: metals, concrete Fast cure at low temperature: rapid strength development Surface tolerant (moisture, oil, water, etc.) Non-critical mix ratio ELECTRONICS Thermal shock and mechanical resistance Moisture resistance Low Hydrolyzable Chlorine and Halogen free Flexibility Curing Agent Mechanical Properties Selection Chart Curing Agent Tg 7 ( C) Tensile Strength (MPa) Flexural Strength (MPa) Compressive Strength (MPa) Elastic Modulus (MPa) Lap Shear 8 (MPa) NC , NC , NX ,384 2 NX-23D ,39 2 NX ,19 12 NX LITE , NX ,17 14 NX ,5 2 NX , NX , DSC 8 Sand blasted substrate Test specimen cured at 4 C for 16 hours with liquid epoxy (EEW 19) Adhesive Product Overview 7
8 Epoxy Resins, Diluents, and Modifiers In addition to epoxy curing agents, Cardolite offers a line of cardanol derived epoxy resins, diluents, and modifiers that provide tools to formulators looking to add unique properties to their adhesives. CARDOLITE NC-513/LITE 2513HP Weight Gain, % C Water Resistance Phenalkamine Polyamide Cycloaliphatic Mannich Base O Cardolite NC-513 and LITE 2513HP are.2 CH O monofunctional reactive epoxy diluents that can be used to increase the flexibility, impact resistance, water resistance, and 5 1 % NC-513 C 15 H 27 flexural strength. These reactive diluents have very low viscosity and low volatility, which make them ideal for helping formulate solvent free adhesives. 65 C Water Resistance Phenalkamine Polyamide As for other cardanol based products, these diluents are hydrophobic and exhibit very good water resistance. Good reactivity means these diluents react completely into the epoxy network which can increase the bond strength. LITE 2513HP is a lower viscosity, higher purity, and lighter colored version of NC-513; they are both Weight Gain, % Cycloaliphatic Mannich Base identical in chemical make-up..5 CARDOLITE NC-514 O CH O ( ) 7 CH ( ) 6 CH 3 O CH O Cardolite NC-514 is a flexible difunctional glycidyl ether epoxy resin exhibiting the reactivity and chemical characteristics of a traditional bisphenol A type resin. The chain of 8 carbons separating the aromatic groups allows this resin to be used in conjunction with traditional epoxy resins or as a sole resin to increase adhesive flexibility, water resistance, and bond strength while minimizing reduction in mechanical strength. Lap Shear Strength, MPa 5 1 % NC-513 NC-514 Effect on Bond Strength Added to Liquid Epoxy (EEW 19) and cured with NX-23 on non-abraded carbon steel % NC Adhesive Product Overview
9 CARDOLITE NC-547 O O O CH CH CH O OH O OH O C 15 H 27 C 15 H 27 C 15 H 27 C 15 H 27 C 15 H 27 Cardolite NC-547 is a polyglycidyl ether epoxy novolac resin derived from cardanol. This resin can be used in conjunction with standard epoxy resins to bring additional flexibility and longer pot life to adhesives without adversely affecting chemical and water resistance. NC-513 and LITE 2513HP Dilution Curve (25 C with Liquid Epoxy Resin, EEW=191) CARDOLITE LITE 22* OH C 7 H 14 CH CH CH CH C 3 H 7 Cardolite LITE 22 is a low viscosity multi-purpose resin modifier. This resin is 1% non-volatile and is therefore useful for formulating environmentally friendly solvent free adhesives. Due to its unique chemical structure, LITE 22 is more efficient than traditional hydrocarbon resins in reducing viscosity despite being higher in viscosity. Its hydrophobic nature allows for good corrosion resistance and early water resistance. Viscosity 15, 12,5 1, 7,5 5, 2, Addition by Weight (%) NX-22x and LITE 22 Dilution Curve (25 C with Liquid Epoxy Resin, EEW=191) CARDOLITE NX-223/NX-223D/NX-221/NX-222 OH 12, 1, C 7 H 14 CH CH CH CH C 3 H 7 8, Cardolite NX-22x products are low viscosity multipurpose resin modifiers. The long hydrophobic aliphatic side chain of the cardanol molecule gives these products a very low viscosity and provides excellent early water resistance and corrosion protection. By using NX-22x products as epoxy diluents and accelerators, high solids or solvent free formulations can be achieved with enhanced workability and faster cure without sacrificing other performance properties. NX-223 is light color stable, while NX-223D is darker and slightly higher in viscosity. NX-221 and NX-222 are less color stable and more cost effective versions of NX-223D and NX-223, respectively. These products are a good alternative to synthetic phenolic diluents and modifiers that have unfavorable labeling. Viscosity 6, 4, 2, Addition by Weight (%) Adhesive Product Overview 9
10 Epoxy Resin, Diluent, and Modifier Property Selection Chart Product Type Color 1 (Gardner) Viscosity 2 (cps) Volatile Loss 3 (%) EEW Hydrolyzable Chlorine (%) NC-513 LITE 2513HP Reactive diluent Reactive diluent 11 5 <.5 49 < < <2 NC-514 Epoxy resin 17 25, <3 49 <2 NC-547 LITE 22 NX-223 NX-223D NX-221 NX-222 Epoxy novolac resin Nonreactive resin modifier Nonreactive resin modifier Nonreactive resin modifier Nonreactive resin modifier Nonreactive resin modifier 18 28, <2 8 < < < < < < ASTM D ASTM D2196 at 25C 3 ASTM D * LITE 22 is not approved for sale in Europe CNSL POLYOLS In addition to epoxy curing agents, resins and modifiers, Cardolite offers a line of renewable, CNSL based polyols that have unique qualities compared to other polyester or polyether polyols. CNSL polyols have improved water resistance because of their long aliphatic chain, the absence of ester bonds (hydrolyzable), and fewer ether oxygen atoms compared to typical polyether polyols (less hydrophilic). Cardolite polyols designed for polyurethane adhesive applications have shown excellent resistance to salt water, acid, and alkali solutions. This allows polyurethanes to withstand unfavorable conditions such as those encountered in construction and industrial sites around the world. In addition, CNSL polyols provide very fast cure for quick return to service. CNSL Polyols Currently Available from Cardolite Product Type Color 1 (Gardner) Viscosity 2 (cps) Hydroxyl Value 3 (mg KOH/g) Hydroxyl Eq. Weight 3 (g/mole) Solids 4 (%) NX-91 CNSL Polyol 18 2, NX-91LV Low Viscosity CNSL Polyol 18 1, ASTM D ASTM D2196 at 25C 3 GPC 4 ASTM D Adhesive Product Overview
11 Notes:
12 Cardolite Corporation 5 Doremus Avenue Newark, NJ 715 United States of America T: F: Deer Park Drive Suite 124 Monmouth Junction, NJ 8852 United States of America T: F: Cardolite Specialty Chemicals Europe NV Wijmenstraat 21K / 2 B-93 Mariakerke (Gent) Belgium T: +32 () F: +32 () Cardolite Specialty Chemicals India Pvt. Ltd. S-21, 2nd Floor, Empire Mall, M. G. Road, Kodialbail, Mangalore, India Tel: Cardolite Chemical Zhuhai Ltd. Biyang Road Harbor Industrial Zone Zhuhai, Guangdong 5195 P.R. China T: F: Adhesive Product Overview
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