FOUNDATION Fieldbus Technology Update

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Chad Oswin Stokes
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1 FOUNDATION Fieldbus Technology Update Dave Glanzer Director of Technology Development Fieldbus Foundation 1

2 Topics Safety Instrumented Functions (SIF) Wireless and Remote I/O (WIO) 2

3 Safety Instrumented Functions (SIF) 3

4 SIF Benefits - CAPEX Faster Commissioning Engineering tools provide faster commissioning Less Hardware No solenoids or limit switches needed with digital positioners Reduced wiring and terminations Smaller Footprint Fewer marshalling cabinets 4

5 SIF Benefits - OPEX Advanced Diagnostics Easier detection of random and systematic failures Increase operating reliability and safety by reducing spurious trips Improved Asset Management Integration of device diagnostics data Easier maintenance of devices Increased Test Interval Integrated system provides partial stroke testing Diagnostics enable upset and trip data to be used in the interval calculation 5

6 SIF End User Demonstration May 2008 End User Demonstration Sites BP Gelsenkirchen, Germany Honeywell Logic Solver Chevron Houston, TX Emerson Logic Solver Saudi Aramco Dhahran Triconex Logic Solver and Yokogawa Logic Solver Shell Global Solutions Amsterdam HIMA Logic Solver Emerson HIMA Honeywell Invensys - Triconex Yokogawa Other Providers Fieldbus Diagnostics Risknowlogy RuggedCom Softing TÜV Rheinland TÜV SÜD 6 Magnetrol Siemens Milltronics ABB E+H Smar Yokogawa Smar Logic Solver Engineering Workstation Level Pres Temp Logic Solver Asset Management SIF Protocol H1 Network Moore MTL P+F Basic Process Control System Valve BIFFI Emerson Westlock Yamatake

7 SIF System at Shell Global Solutions Blanket Magnetrol LZ HH Instrument Air Unit IA supply Control System SMAR TZ LL HIMA UZ Westlock Positioner LC DCS Yokogawa LT Siemens LZ HH HH Emerson Valve UZ HIMA Start/Stop MCV Yokogawa PZ PZ PZ SMAR E+H 7 LZ LL

8 SIF System at Shell Global Solutions Softing Device Configuration Tool HIMA Logic Solver Configuration Tool Yokogawa BPCS Yokogawa Asset Management C O N F I G U R A T I O N Setup 2oo3 RuggedCom Switch HSE Softing HIMA Logic Solver Linking Device Segment # H1 H1 H1 Pressure E+H Pressure Yokogawa Pressure Smar Level Siemens Level Magnetrol Fieldbus Diagnostics Moore P+F HSE Softing Linking Device Emerson Valve Westlock Positioner Runtime D A T A A Q U I S I T I O N MTL Smar Temperature 8 H1

9 SIF Timeline 2008 SIF Demonstration and Press Day SIF Specification v1.2 Released to Developers SIF Interoperability Test Kit with SIF_AI Released to Developers SIF_AI Lab Validation Completed SIF_AI Approved by TSC 2009 SIF Interoperability Test Kit with SIF_DO Released to Developers Begin Testing with SIF_DO Prototype Supplier A Begin Testing with SIF_DO Prototype Supplier B Begin Testing with SIF_DO Prototype Supplier C AG-181 SIF Best Practices and Guidelines Released 2010 SIF_DO Validation Completed SIF_DO Approved by TSC SIF Interoperability Test Kit with SIF_DO Released May Sep Oct Nov Dec Jun Jun Nov Dec Dec Apr May Jun 9

10 HSE Wireless and Remote I/O (WIO) 10

11 WIO Development Teams Host HSE Remote I/O Team HSE Wireless Backhaul Team WIO Gateway Conventional I/O H1 Wireless Sensors Non-FF Wired Sensors Wireless Sensor Team 11

12 WIO Backhaul Application Example Level 4 Business Planning & Logistics Level 3.5 VIDEO HSE Backhaul Network WIFI, WIMAX, ETC. Process Control System Level 3 HSE Level 2 Local Control Network HSE HSE HSE WIO Gateway WIO Gateway WIO Gateway WIO Gateway Level 1 I/O H1 Wireless Sensors I/O H1 Wireless Sensors 12

13 2006 WIO Development Approved 2007 WIO Development Kickoff Meeting 2008 WIO Draft Preliminary Specifications (DPS) 2009 WIO Backhaul Kickoff Meeting WIO Validation Team Kickoff Meeting WIO Laboratory Validation Testing in Austin WIO Team Meetings WIO Laboratory Validation Testing in Austin 2010 Wireless Backhaul Gap Analysis Completed WIO Laboratory Validation Testing in Austin WIO Team Meetings WIO Laboratory Validation Testing in Austin WIO Preliminary Specifications (PS) 13 WIO Timeline 2011 WIO Final Specifications (FS) Oct Jan Oct Jan Feb Aug Sep-Dec Dec Feb Mar Apr-Jun Jul Oct 1Q

14 FOUNDATION Fieldbus Technology Update Stephen Mitschke Product Manager Fieldbus Foundation 14

15 Topics Field Device Integration (FDI) Field Diagnostics 15

16 FIELD DEVICE INTEGRATION (FDI) 16

17 What is FDI? Single solution for integration of field devices into host systems Combines strengths of EDDL and FDT/DTM Open specification that will be an international standard Use cases agreed by major end users Technology direction agreed by major suppliers 17

18 Who is participating? ABB SMAR APAT BusCorp FDT Group Dearborn Emerson Process Management Endress + Hauser Fieldbus Foundation HART Communication Foundation Honeywell itm ifak Invensys M&M Software GmbH OPC Foundation Profibus Nutzerorganisation Rockwell Automation Siemens Smar Yokogawa 18

19 FDI Project Scope Host system independent Platform and operating system independent Provides access to the full capability of the field device Supports FOUNDATION, HART, PROFIBUS & PROFINET Adoptable to support other fieldbus communication technologies Based on OPC UA client/server specifications & information model Provides backward compatibility with existing EDD s & DTM s Provides conformance test requirements to assure compliance Provides guidelines for field device and system developers 19

20 FDI Project Extended Scope Common Validation Effort FDI/FDT 2.0 Interoperability Common Tools Device Package Development Tools (IDE) Host Interpreters Package Conformance Tools Host Conformance Tools EDDL Profile Harmonization and Extensions Common EDDL File Format 20

21 Lifecycle Driven Architecture Input from AIDA, NAMUR, WIB and PNO on use case development Use cases based on plant life-cycle model Requirements derived from use cases System architecture derived from requirements 21

22 FDI System Architecture System Architecture Client Server Device Package Server OPC UA Client Backward Compatibility EDDL DTM FOUNDATION HART, PROFIBUS PROFINET Device Package 22

23 FDI Device Package Standards Device Package Interpreted on Server Interpreted on Server Runs on Client Device Definition Business Logic User Interface Description User Interface Plug-in Mandatory Optional Optional Optional Based on IEC EDDL Based on IEC FDT Based on IEC OPC UA 23

24 Development Process Technical Appendix Use Case and Requirements Architecture March 2007 March 2008 July

25 Development Process Functional Specifications June

26 FDI Specification Development FDI Project approved 1Q 2007 FDI Project technical team kickoff meeting 2Q 2007 Use case review with NAMUR and WIB 4Q 2007 Use cases and requirements approved 2Q 2008 System Architecture 3Q 2008 Technology criteria 4Q 2008 Technology selection 1Q 2009 Functional Specifications 2Q 2009 Draft Technical Specifications for Validation 1Q 2010 Verification and Validation 1Q 2010 Final specifications 4Q

27 FIELD DIAGNOSTICS 27

28 Types of Maintenance Activities Source: Rong Gul, Shell Global Solution, Diagnostics from Safety Devices using FOUNDATION Fieldbus. 28

29 Diagnostics and Foundation Fieldbus 29

30 Collaboration with NAMUR Using the power of FOUNDATION Fieldbus, and considering NAMUR requirements, the new standard diagnostic profile aim to: Standardize the integration of diagnostic information 30 Guarantee valuable information to the user

31 NAMUR NE107: Self-Monitoring and Diagnosis of Field Devices 31

32 Diagnostic Categories 32

33 Role Based Diagnostics Process Control Engineering Station Plant operators Asset Management Maintenance Station Plant maintenance engineering HSE Control Network H1 Process Network 33 1

34 Project Goals 34

35 Project Scope Alarm Type Relation Failure Type Block Type Process Alarm Process / Environment Process failures Faults in the process Function Sensor/Actuator element failures Faults in the sensor or actuator element Instrument Electronic failures Faults in the electronics Device Alarm Configuration/servicing failures Installation faults, fault during start-up Transducer & Resource Process / Environment Process induced failures Faults due to process influence Faults due to non-compliance with specified operating conditions 35

36 New Field Diagnostic Alarms Parameter Name (*) SD_FAIL_ALM SD_OFFSPEC_ALM SD_MAINT_ALM SD_CHECK_ALM NE107 Status Signal Failure Out of Specification Maintenance Required Function Check Additional supporting parameters Enable/Disable of diagnostic detection Enable/Disable Simulation Configure Priority Configure Alert Suppression (Detect, but not alert) Recommended Actions 36 * Parameter names will have localized text labels. e.g. Failure Alarm

37 EDDL and Field Diagnostics EDDL is essential for Field Diagnostics Diagnostic Conditions Recommended actions Configuration and Setup 37

38 EDDL and Field Diagnostics EDDL visualizes device diagnostics to assist in maintenance troubleshooting. 38

39 QUESTIONS? 39

Fieldbus Foundation. 22 September 2010

Fieldbus Foundation. 22 September 2010 Fieldbus Foundation Automation Infrastructure 1994-2010 Fieldbus Foundation Fieldbus Foundation Market Data Today >340 Global Members & Corporate Affiliates, >600 Registered Devices, 13 Hosts 7,000+ fieldbus