2012 Honeywell Users Group EMEA Erik de Groot Safety Manager and Universal Safety update

Transcription

1 Sustain.Ability Honeywell Users Group EMEA Erik de Groot Safety Manager and Universal Safety update 1

2 Challenges in the safety world Increasing safety regulations and awareness Due to incidents that still occur worldwide Outdated safety solutions Safety functions implemented in PLCs, control systems or outdated technology Project becoming large & complex Green field projects often have multiple EPCs Brown field projects minimize down-time On-time or early start-up Earlier production would accelerate returns Paradigm shift from safety system cost to total cost of ownership 2

3 Customer safety system needs Safety system needs to: Meet the safety standard IEC 61508/11 and ISA (TUV approved) Support network requirements Meet cyber security standards (ISASecure) Lower total cost of ownership Provide high reliability/availability Integrate with ICSS at controller and HMI level Provide easy field device maintenance Adapt easily to last minute project engineering changes Good field services Safety Manager addresses these specific needs 3

4 Meet the safety standard IEC 61508/11 Safety Manager is TUV SIL 3 approved out of the box Supports two IO families: Chassis IO Universal Safety IO Centralized and distributed applications Supports TUV approved online modification technique Application changes Hardware changes Hardware additions Release migrations Safety Manager SIL 3 out of the box 4

5 Universal Safety IO Features High density 32 channel redundant universal I/O module Supports AI, AO, DI and DO signals on any channel Universal two wire termination Standard line monitoring TÜV SIL1, 2 and 3 certified Compatible with existing Safety Manager installations Extreme temperature range -40 to +70 degrees C, -40 to +158 degrees F Ethernet up to 100km / 6 switch levels Low latency SOE (1 msec) Supports HART pass thru 5 Flexibility meeting project need

6 Distributed / Localized Safeguarding Introducing the UNIVERSAL Safety Logic Solver Ideally suited for: Well head applications or pipeline control, or other distributed applications SIL 3 Universal IO technology with: Function Logic Diagram execution Safeguarding the process even in the event communications to the Safety Manager are interrupted. Application transparency Providing more flexibility and process availability 6

7 Distributed / Localized Safeguarding Universal Safety Logic Solver Member of the universal Safety I/O family Same spec and tech and topology guidelines 7

8 Customer safety system needs Safety system needs to: Meet the safety standard IEC 61508/11 and ISA (TUV approved) Support network requirements Meet cyber security standards (ISASecure) Lower total cost of ownership Provide high reliability/availability Integrate with ICSS at controller and HMI level Provide easy field device maintenance Adapt easily to last minute project engineering changes Good field services Safety Manager addresses these specific needs 8

9 Network flexibility meeting customer need Safety Manager supports Fully integrated network topologies Reduced infrastructure cost Fully segregated network topologies Providing maximum security, availability and reliability Safe, Secure Networking regardless of implementation 9

10 Integrated Topology Applications Experion Server Icon Safety Station (S)NTP PTP CF-9 FTE C200 SM-C300 P2P over FTE Safety Manager SafeNet P2P over segregated Network Modbus TCP Safety Manager Other device C300 Controller Safety Manager Remote I/O 10

11 Segregated Topology Applications Experion Server Icon Safety Station (S)NTP PTP FTE CF-9 SM-C300 P2P Modbus TCP C200 C300 Controller Safety Manager SafeNet P2P over segregated Network Safety Manager Other device Separated network (S)NTP PTP Safety Station Safety Manager Remote I/O 11

12 Meet cyber security standards (ISASecure) First SIS to be certified to Embedded Device Security Assurance Program by ISCI Communication robustness testing; Functional Security Assessment; Software Development Security Assessment. Updated for R150 Applies to Integrated and Segregated topology Based on open standard ISA 99 Commitment to cyber security 12

13 Customer safety system needs Safety system needs to: Meet the safety standard IEC 61508/11 and ISA (TUV approved) Support network requirements Meet cyber security standards (ISASecure) Lower total cost of ownership Provide high reliability/availability Integrate with ICSS at controller and HMI level Provide easy field device maintenance Adapt easily to last minute project engineering changes Good field services Safety Manager addresses these specific needs 13

14 Lower total cost of ownership Lowest Installed & Total Cost of Ownership RIO Field Mounted Junction box Marshalling Cabinet Safety Manager Safety Manager DI AI DI DO AI AO DO AO ATEX zone 2 $ DI DI AI AI DO DO AO AO $ Multi Core Cables DI DI AI AI DO DO AO AO ATEX zone 1 14 System Integration Cables

15 Lower TOC with Universal Safety I/O Reduce or eliminate the need for: External field power Unique I/O modules Junction boxes, marshalling cabinets, Field auxiliary room (None or smaller) Home run cables. cable ducts and infrastructure Expansions do not require additional multi core cables Reduced Cost of Ownership CAPEX savings OPEX savings Simplified hardware engineering loop drawings Reduced test time More reliable installation - fewer connections Reduced maintenance cost Increased flexibility 15

16 Lower total cost of ownership Standardized Universal Safety IO field solutions: Intrinsic Safe solutions (MTL, P&F) Exd housing for ATEX zone 1 Class 1 Div 1 in progress Knife terminal FTA Relay output FTA High load output FTA with Line monitoring I.S. Solution Standardized field solutions 16

17 SAFETY MANAGER A.R.T. SAFETY MANAGER A.R.T. REDUNDANT CHASSIS IO SAFETY MANAGER A.R.T. REDUNDANT CHASSIS IO Provide high reliability/availability Safety Manager well-proven redundancy architecture delivering maximum: Safety, Availability, and Reliability Safety Manager A.R.T. option Multi fault tolerance on I/O buss Targeted for: Projects where timely maintenance cannot be offered: Unmanned platforms Lack of adequate maintenance skills SAFETY MANAGER A.R.T. 17

18 Customer safety system needs Safety system needs to: Meet the safety standard IEC 61508/11 and ISA (TUV approved) Support network requirements Meet cyber security standards (ISASecure) Lower total cost of ownership Provide high reliability/availability Integrate with ICSS at controller and HMI level Provide easy field device maintenance Adapt easily to last minute project engineering changes Good field services Safety Manager addresses these specific needs 18

19 Integrate with ICSS at controller an HMI level Advanced Safety Manager integration in Experion CEE peer-to-peer communication Experion PKS HMI Data access Integrated Alarm Notifications Console station support Simplified engineering and maintenance 19

20 CEE / Control Module analogy Hardware modules CEE hardware modules Each have unique tagname Appear in System menu tree FLD Functional Logic Diagram Control Module Unique Tagname within Experion Input and output blocks Function blocks Block name Unique in FLD Predefined Parameters Predefined Parameters All blocks have pre-defined parameter sets For example: PV, PVFL, FORCED, CHANSTATUSAND, DESC, BADPV, etc. Process alarms generated by Safety Manager 20

21 21 FLD example

22 Analog Input properties example Process Alarms 22

23 Data exchange with CEE nodes Secure data exchange between CEE controllers and Safety Manager Safety Manager is responder node CEE controller is initiator Only approved connection are possible Write access security compiled into application by Safety Engineer 23

24 Customer safety system needs Safety system needs to: Meet the safety standard IEC 61508/11 and ISA (TUV approved) Support network requirements Meet cyber security standards (ISASecure) Lower total cost of ownership Provide high reliability/availability Integrate with ICSS at controller and HMI level Provide easy field device maintenance Adapt easily to last minute project engineering changes Good field services Safety Manager addresses these specific needs 24

25 Optimized field device maintenance Universal Safety I/O HART Pass thru to FDM Simple FDM configuration based on Safety Builder export file for FDM High performance, Safety Manager optimized communication Experion HART device alerts via MUX Monitoring Field Device Manager 25

26 Unique Safety lock Universal Safety I/O HART Pass thru to FDM Safety lock prevents: Inadvertent device change and consequently nuisance trips Safety engineer needs to unlock device before changes can be written Device and application change part of same Online Modification process 26

27 Customer safety system needs Safety system needs to: Meet the safety standard IEC 61508/11 and ISA (TUV approved) Support network requirements Meet cyber security standards (ISASecure) Lower total cost of ownership Provide high reliability/availability Integrate with ICSS at controller and HMI level Provide easy field device maintenance Adapt easily to last minute project engineering changes Good field services Safety Manager addresses these specific needs 27

28 Easily adapt last minute engineering changes Compress FEED Point type assignment later in project cycle Easier assignment of spares Pre-packaged Cabinets Sent to site early Allows overlap of installation and engineering activities Embrace changes at any stage No additional hardware required to change point type No need to change field wires Point types can be re-assigned at software level 28

29 SIS Modifications SIS Modifications Project execution Global Project Execution Process & Tools TÜV certified (IEC 61511) Provides all documents, supportive guidelines & checklists and tools to execute safety projects. Based on proven-in-use Methods and Solutions (> 20 years). Operational life T (years) < Global Processes and Standard Builds 29

30 30 Standard Builds

31 Standard Builds The following parts of the function are described as a minimum: Hardware connection to the Safety Manager Controller System and IO configuration Functional Logic Diagrams Interface to the control system (Experion PKS) HMI Template 31

32 Customer safety system needs Safety system needs to: Meet the safety standard IEC 61508/11 and ISA (TUV approved) Support network requirements Meet cyber security standards (ISASecure) Lower total cost of ownership Provide high reliability/availability Integrate with ICSS at controller and HMI level Provide easy field device maintenance Adapt easily to last minute project engineering changes Good field services Safety Manager addresses these specific needs 32

33 33 Safety Field Services

34 Compliance to the safety standard? Are you concerned? Safety and Compliance (ANSI/ISA S / IEC 61511) Safety Systems installed since 2007 Safety Systems installed before 2007 that have been updated or modified Reliability Technical Risk Management Access to Experts Minimizing Shutdowns for Reliability Testing Verifications 34

35 Updated Safety System Services: Expert Assessments and Services provide Reliability Calculation, written test procedures and services to perform tests Safety and ensure safety and compliance Compliance Access to Experts Guaranteed on site response by experts 50% faster!! Health Checks minimizes risk of equipment failures Reliability Dissaster Recovery Professional troubleshooting and immediate access to parts speeds time to resume operations and saves potentially millions in production impact Eliminate worry and risk with a complete, affordable solution that minimizes or eliminates unplanned downtime, meets safety and compliance requirements and solves problems faster 35 Technical Risk Management Cost Reduction Coming Q Event Log expert review results in optimized test frequency to avoid unnecessary maintenance checks (fewer shut downs.)

36 Safety Manager the best SIS Out of the box SIL3 safety Flexible and powerful with Universal Safety I/O The right level of network segregation Lower cost of ownership through Universal Channel Technology Advanced integration with Console station support Flexible and Secure Field Maintenance Distributed Safeguarding providing maximum availability 36

37 2012 Honeywell Users Group EMEA Sustain.Ability. What s next? 37

38 FTE FTE Safety Manager Integration future roadmap Safety Manager optional EUCN interface Alarms and data through ENIM to TPN EHPM and Safety Manager Peer to peer On roadmap for post 2012 Safety Manager with EUCN Interface ENIM TPN Safety Manager Peer to Peer Experion Station TPS (ES-T) FTE EHPM EHPM Peer to Peer Safety Manager EHPM Integration C300 38

39 FTE FTE FSC Upgrade future roadmap Upgrade FSC controller chassis with Safety Manager FSC I/O cards wiring, marshalling unaffected Safety logic unaffected On roadmap for post 2012 Safety Manager Control Chassis ENIM TPN Safety Manager Peer to Peer Experion Station TPS (ES-T) FTE EHPM EHPM Peer to Peer C300 Protect FSC Investment 39

40 Summary Flexibility Reliability Sustainability Ease of Design, Implementation & Change management Fewer Components, Redundant Design & Extended Temp. range Fewer Spares, Easy Maintenance 40 Sustain. Ability with Universal.Ability

41 Follow the User Group further Online #HUG12 Website HUG Live Flickr LinkedIn Facebook YouTube Honeywell Users Group 41