IMATIC PCS 7. Integrated Asset Management

Transcription

1 IMATIC PCS 7 Integrated Asset Management

2 Setting a New Information Flow SIMATIC PCS 7 - Integrated Asset-Management 2

3 Task Setting a New MES -level HMI - level Information compression and transfer Control - level Engineering - level Field - level SIMATIC PCS 7 - Integrated Asset-Management 3

4 Interface Setting a New 8 8 Maintenance system Operator station Diagnostic station Controller Diagnostic tool Gateway Remote I/O Field device SIMATIC PCS 7 - Integrated Asset-Management 4

5 A base for our development Setting a New NE 91, NE 105 and NE 107 SIMATIC PCS 7 - Integrated Asset-Management 5

6 of the NAMUR Setting a New NE 91 Integrated Asset Management NE 105 Specifications for Integrating Fieldbus Devices in Engineering Tools for Field Devices NE 107 or. VDI/VDE/NAMUR/WIB 2650 Status messages of field devices SIMATIC PCS 7 - Integrated Asset-Management 6

7 from NAMUR Setting a New NE 91 Integrated Asset Management Asset Management is part of the DCS Separation of maintenance information and process information Free choice of field devices (all suppliers) Common visualization for all assets Access control No/few additional engineering effort Easy evaluation of the state of the assets Logging and documentation of events concerning the assets Decision support for service staff Interface to supervisory systems SIMATIC PCS 7 - Integrated Asset-Management 7

8 from NAMUR Setting a New NE 105 Specifications for Integrating Fieldbus Devices in Engineering Tools for Field Devices Long-Term Viability of Device Integration procedure for the integration of new devices Uniform user guidance for all components Common Display of all Devices One Device Descriptions for one device Cross-Platform Compatibility of the Device Description Full Support of Device Functionality ized Data Filing Certification of the Device Description Device Description is an integral Component of the Device SIMATIC PCS 7 - Integrated Asset-Management 8

9 from NAMUR Setting a New NE 107 Status messages of field devices Good Failure Maintenance required Off-specification Functional check SIMATIC PCS 7 - Integrated Asset-Management 9

10 Setting a New SIMATIC PCS 7 SIMATIC PCS 7 - Integrated Asset-Management 10

11 The real of the Device Integration EDDL is the only device description language standardized in the IEC. IEC the only standardized method for the device description. GSD Interpreter DD Interpreter System supplier ASCII Interface Responsibility GSD (E)DD HCF DD => IEC Device Supplier Wish Reality SIMATIC PCS 7 - Integrated Asset-Management 11

12 EDD - operation system-independent Setting a New Interpreter V4 Windows NT 1997 EDD Interpreter V5.02 Windows 98 Interpreter V5.2 Windows ME 1997 Interpreter V5.2 SP1 Windows 2000 ( ) EDD Interpreter V6.0 Windows XP SIMATIC PCS 7 - Integrated Asset-Management 12

13 SIMATIC PDM simple Device Integration textual descriptions operation system-independent pure importation after import filing encoded SIMATIC PCS 7 - Integrated Asset-Management 13

14 SIMATIC PDM Parameter View / Online - View EDD-based Views Central common View (same look and feel for all Devices) Contents are defined in the Device description (EDD). SIMATIC PCS 7 - Integrated Asset-Management 14

15 SIMATIC PDM Properties Diagnostic view for any Field Device Data are filed uniformly diagnosis Detail diagnosis based on EDD SIMATIC PCS 7 - Integrated Asset-Management 15

16 SIMATIC PDM Integrated Help Help about Parameters will generate based on EDD Manufacturer specific documentation can integrate over EDD link Formats of the documents as.pdf or.txt SIMATIC PCS 7 - Integrated Asset-Management 16

17 SIMATIC PDM Export of Data It is the many small points which form the product Display as HTML in the Internet Explorer Display with XML - Parser Conversation in CSV Format possible SIMATIC PCS 7 - Integrated Asset-Management 17

18 Data transportation plant far Two ways one Target EAM Enterprise-Management-System AM integrated Asset-Management OS Operator Station CMS - Condition Monitoring System OS Device CMS EAM AM Observation Request Database Data and Description SIMATIC PCS 7 - Integrated Asset-Management 18

19 Result Setting a New 8 8 Maintenance System Operator Station Diagnostic Station Controller Diagnostic Tool PB - Services Remote I/O Field Device SIMATIC PCS 7 - Integrated Asset-Management 19

20 Setting a New SIMATIC PCS 7 Integrated Asset-Management SIMATIC PCS 7 - Integrated Asset-Management 20

21 Setting a New Target SIMATIC PCS 7 - Integrated Asset-Management 21

22 Our target Setting a New 1. Error detection Sick SIMATIC PCS 7 2. Diagnosis Findings 3. Request for maintenance Prescription 4. Maintenance, repair, service Healing 1. Maintenance request will be generated by SIMATIC PCS 7 (Integrated maintenance request ) 2. Preventive maintenance, repair supported by SIMATIC PCS 7 (Active monitoring of device) 3. Realize NAMUR documents NE 91, NE 105 and NE 107 SIMATIC PCS 7 - Integrated Asset-Management 22

23 Setting a New SIMATIC PCS 7 - Integrated Asset-Management 23

24 Asset Management as part of the Distributed Control System PCS 7 Automation Maintenance Enterprise Resource Planning (ERP - level) Management level (MES - level) Control Field One project for Process control and Asset Management SIMATIC PCS 7 - Integrated Asset-Management 24

25 Separation of process information and maintenance information Monitor & control & notify OS Notify & diagnostic & request MS Prozess event Diagnostic event hierarchical / cyclic SIMATIC PCS 7 - Integrated Asset-Management 25

26 Free choice of field devices (all suppliers) Setting a New It depends on the intelligence of the device, how the integration into the Asset Management System (MS) works The manufacturer of the device determines the amount of information for his device Only the manufacturer knows the asset management capabilities of the device Compliance with international standards and specs determines the integration effort MS conventional, e.g. 4 20mA Profile, e. g. RIO Profile, e.g. DP/PA + EDD HART PB - Slave PB PROFIBUS EDD Electronic Device Description MS Maintenance Station RIO Remote I/O PA Process Automation SIMATIC PCS 7 - Integrated Asset-Management 26

27 Common visualization of all assets Setting a New Applicable to all components of SIMATIC PCS 7 s for representing status in SIMATIC PCS 7 Good Simulation local operation Maintenance request (low) Maintenance demand (medium) Maintenance alert (high) Maintenance not in progress Maintenance is requested Maintenance in progress SIMATIC PCS 7 - Integrated Asset-Management 27

28 Central parameterizing/configuration of field devices Ethernet / Fast Ethernet MS AS 1 AS 2 AS n PROFIBUS-DP PROFIBUS-PA SIMATIC PCS 7 - Integrated Asset-Management 28

29 PCS 7 will automatically generate a Maintenance Project Technologic View PCS 7 OS MS Transfer of the folder Diagnosis to a Maintenance Station Diagnostic / Asset- Project Generated by the Engineering system automatically Automation- Project Individually adaptable SIMATIC PCS 7 - Integrated Asset-Management 29

30 Condition 1st level Plant overview traffic light and selection of underlying hierarchy Selection PC - level Asset - Management Selection Ethernet - level Selection AS - level SIMATIC PCS 7 - Integrated Asset-Management 30

31 Condition 3th level PROFIBUS devices Asset - Management Self diagnosis symbol Asset Faceplate SIMATIC PCS 7 - Integrated Asset-Management 31

32 Condition 4th level PROFIBUS devices Asset - Management Simatic PDM SIMATIC PCS 7 - Integrated Asset-Management 32

33 Condition Common detailed view Identity Enlarged about EDD Messages Asset - Management Detailed diagnostic Parameter Audit trail Operation SIMATIC PCS 7 - Integrated Asset-Management 33

34 Evaluation Common view: Identification Common view for all assets according to their information capability Diagnostic status Request status Maintenance status Direct callup of Siamtic PDM Direct callup of HW Config Asset - Management cyclic information from application acyclic asset data, e.g. via PDM SIMATIC PCS 7 - Integrated Asset-Management 34

35 Asset SIMATIC - Integration PCS 7 Evaluation Common view: log display contains all Diagnostics and error messages operator logs maintenance requests Request status Maintenance status Diagnostic status SIMATIC PCS 7 - Integrated Asset-Management 35

36 Evaluation Common view: special diagnostic via PDM Manufacturer described diagnostic via EDD SIMATIC PDM interpreted diagnostic information different language possible in dependence from manufacturer of the asset Request status Maintenance status Asset - Management Diagnostic status Communication Status Detailed diagnostic Status Description Repair SIMATIC PCS 7 - Integrated Asset-Management 36

37 Evaluation Common view: parameter view for field devices View of the field device parameter For intelligent field devices Information generated by SIMATIC PDM Request status Maintenance status Asset - Management Diagnostic status SIMATIC PCS 7 - Integrated Asset-Management 37

38 Evaluation Common view: audit trail via PDM Audit trail System Performance of SIMATIC PDM Display in Form of HTLM - Sites Request status Maintenance status Start Simatic PDM Start HW Conf. Asset - Management Diagnostic status SIMATIC PCS 7 - Integrated Asset-Management 38

39 Evaluation Common view: for industrial PC (IPC) View of the current value Information about temperature, operating hours Information transfer by OPC SNMP Request status Maintenance status Asset - Management Diagnostic status SIMATIC PCS 7 - Integrated Asset-Management 39

40 Decision support for service staff Maintenance request The system makes a proposal (request) The service staff confirms or changes Request status Maintenance status Asset - Management Diagnostic status Request status set by the user SIMATIC PCS 7 - Integrated Asset-Management 40

41 Passing of the information Asset Report All important information concentrated The same structure for all Assets Asset - Management Asset Status Identity Maintenance - Status Detailed diagnostic Current massages SIMATIC PCS 7 - Integrated Asset-Management 41

42 Setting a New Summery Summery SIMATIC PCS 7 - Integrated Asset-Management 42

43 from NAMUR Setting a New NE 91 Integrated Asset Management Asset Management is part of the DCS Separation of maintenance information and process information Free choice of field devices (all suppliers) Common visualization for all assets Access control No/few additional engineering effort Easy evaluation of the state of the assets Logging and documentation of events concerning the assets Decision support for service staff Interface to supervisory systems SIMATIC PCS 7 - Integrated Asset-Management 43

44 from NAMUR Setting a New NE 105 Specifications for Integrating Fieldbus Devices in Engineering Tools for Field Devices Long-Term Viability of Device Integration procedure for the integration of new devices Uniform user guidance for all components Common Display of all Devices One Device Descriptions for one device Cross-Platform Compatibility of the Device Description Full Support of Device Functionality ized Data Filing Certification of the Device Description Device Description is an integral Component of the Device SIMATIC PCS 7 - Integrated Asset-Management 44

45 from NAMUR Setting a New NE 107 Status messages of field devices Good Failure Maintenance required Off-specification Functional check SIMATIC PCS 7 - Integrated Asset-Management 45