Automated 3D Printing: The Future of Production. Dynasty. Automated printfarm

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1 Automated 3D Printing: The Future of Production Dynasty Automated printfarm

2 Automated Dynasty AMS overcomes the bottleneck of desktop 3D printing by automating workflows for parallelized production of parts or for semi-unattended printing of individualized objects. Print Job Automation Dynasty AMS is the best answer to many challenges in the low volume plastic products industry cost per part, initial tooling cost, personalization, excessive manual labor, preproduction re-engineering and more. Materials Versatility The Dynasty AMS is designed from the ground up to be ultimately flexible with material choice open materials from independent vendors can be used. Smart material dryers are integrated into FabControl Workflow. Bilde no priekšas EXAMPLE APPLICATIONS DENTAL CLEAR ALIGNER MOLDS Automated system for production of molds for dental clear-aligners high geometrical precision prints of similar, but individual models. Automated job preparation, slicing, printing, storage is provided. ASSISTIVE DEVICES A dual-material, dedicated system for production of end-use orthodontic assitive devices. Integrated slicing, material (PA6 / PLA) selection. FLEXIBLE SEALS AND GASKETS Production of low-volume custom seals and gaskets for custom hydraulics / pneumatics applications. Direct feed hotend option. END-USE PRODUCTS Production of customized end use objects. Simultaneous multimaterial printing allows for tailored performance of products such as 3D printed loudspeaker systems or shoe inserts with personalized features. MATERIALS / APPLICATIONS TESTING Automated system for development / testing of material properties and printing applications. Integrated reporting allows for automated data entry for experiment analysis. SHARED PRINTLAB A mix of system capabilities for multiple applications in sharedservice environments such as printing shops, Fablabs or educational laboratories. Material use management and reporting.

3 Modular. Adaptable. Scalable. The Dynasty Additive Manufacturing System (AMS) is an adaptable solution for low volume plastic production. The system is built as a modular, extensible platform. 3D PRINTING UNITS Heavy duty versions of the Mass Portal Pharaoh 3D printers are the basis of the system. PRINTER RACKS Up to 21 Pharaoh 200 printing units can be stacked in a single rack for single sided configuration. MATERIALS MANAGEMENT Integrated smart materials drying, storage and feeding system ensures material stability and availability. Dryer rack Automation gantry with printer units Storage rack Automation control Automatic transportation of printbeds from the printer to the storage rack and exchange for new printbeds on the printer. Notifications Configure the notifications sent out by the printfarm, such as running out of filament, order completion, storage status and when operator attendance is necessary. Automatic job distribution Distribute print jobs based on the printfarm machine configuration. Storage control Follow storage status with estimate time when it will be full. Print job management Print job management based on the FabControl Workflow. Schedule print jobs and estimate order completion. Connect to online workflows Operate the printfarm in either online operation mode with ability to add print jobs via FabControl Workflow or completely offline.

4 FabControl OS Easy touch screen control of printers & dryers Deep control of system settings is accessible with just a few taps, connection to online database of materials printing & drying settings G code Preview Renders actual gcode on screen, giving you a visual way to check the file before printing Job Info Print file name, date or custom text in front of the printed part on the print platform File Transfer Wireless using FTP, via FabControl Workflow or through direct USB connection or memory stick Single-click workflows 3D printing workflows with embedded slicing for customised production Precheck Check g-code file before printing Overrides Override temperature and many other settings during printing Simplify3D Simplify3D s advanced 3D printing software allows deep control over printing parameters, empowering you to achieve highest print quality. Mass Portal printers come with a full license.

5 FabControl Workflow Integrated systems management and workflow Centralized information, notifications, system and job statuses for all connected Mass Portal dryers & printers Job Progress & Schedule Add and schedule print jobs using FabControl Workflow. Completed jobs are archived and logged automatically. Monitor Printers & Dryers View machine status, built-in camera feeds from printers, and remotely control the systems when needed. Notifications Receive notifications from all your devices to your or via SMS status change and operator attendance request. Print Archiving & Reports Print data can be automatically uploaded to the FabControl Workflow system.

6 Open Materials Work with most open-materials thermoplastic filaments Processing temperature range of thermoplastics, C Maximum hotend temperature up to 475 C Heated printbed temperature up to 120 C Controlled printing environment High airflow part cooling Wrist Orthosis 3D printing can be used to produce custom-made brace, splint, or other artificial external devices serving to support the limbs or spine. Loudspeakers Designed by Audiolens with an aim to reduce interference anomalies. The open-cell internal baffle structure provides a reduced weight while maximizing the efficiency, while the nonparallel walls lessen the booming resonances. CV Joint Boot Replacement of a constant velocity joint boot we selected DuPont s material Hytrel, which combines the flexibility of rubber and the strength of plastic. Gear Example replacement part of a broken gear using FormFutura s ApolloX, which combines good strength and processability. Material by Material by Material by Material by

7 Drying & Conditioning Unlock the full potential of 3D printing materials 3D Benchy printed with undried and dried filament same settings, same g-code, same hardware Stable Processing Ensure a more stable and reliable printing process with moisturesensitive materials like Nylon, PC or TPU. Better Mechanical Properties Reduce delamination or even structural failure of 3D printed parts. Fewer Cosmetic Defects Eliminate a number of visual defects in printed parts caused by excessive moisture in materials. Robot Gripper Engineering-grade Innofil3D s ABS Fusion+ material allowed quick design iterations and evaluation of robot vacuum gripper performance. Automotive Part For the production of the air induction system of a car engine a high-temperature and high-pressure resistant material is required. Nexeo 3D Solutions NOVAMID ID 1030 combines high strength and good processability. High-Resolution The parts shown were printed using Polymaker Polyplus with a 0.01 mm nozzle in 1:1 scale to regular watch parts. Prosthesis 3D printed assistive devices gave a chance to live on for a white stork with both damaged legs. We used durable, yet flexible Verbatim s Primalloy materials to design an efficient end-use devices with customized properties. Material by Material by Material by Material by

8 Automated 3D Printing: The Future of Production Dramatically lowering the barrier of entry for automated low volume plastic parts production, Dynasty AMS is a perfect example of Industry 4.0 thinking the future of production Low Cost of Entry You can start a Dynasty AMS deployment with a single, standalone Pharaoh desktop 3D printer in the R&D lab or even in your home office, for prototyping, testing, development and planning. Success Ensurance Included with every Dynasty AMS deployment is a complete range of customer benefits, including application scoping, development and piloting, on-site operator training, installation and service. 3/11 Pulka str., Riga, LV-1007, Latvia sales@massportal.com MassPortal.com Document version: