Asset Utilization with RtDuet and PI Event Frames. By: Keith Flynn / Gavin Murphy

Transcription

1 Asset Utilization with RtDuet and PI Event Frames By: Keith Flynn / Gavin Murphy

2 Agenda Introduction RtTech Software Inc. and NewPace Software Intro Business Drivers Our Solution The History The Components Demo PI AF and PI Event Frames 2

3 ADM Systems Engineering Ltd. Total staff of 35+ Professional Engineers Engineering Technologists Software Development Employee Owned Focused on Automation Data Management (Software Products) Mechanical (Machine Design) Steady, uninterrupted growth since

4 ADM Commitment to OSIsoft RtTech Software Inc. RtTech is a new company formed by the spin-off of ADM s Software division. Our mission is the development, marketing and sales of products that turn Industrial Data into Information. Our products will be built on: PI Server PI AF PI Event Frames Microsoft.Net Technology 4

5 RtTech Software Inc. RtTech Software Inc. RtMES RtDuet RtEMIS Future Products Toolkits Calculations Client Tools Mobile Apps Reports 5

6 RtTech Software Inc. 6

7 Pressures Facing Manufacturers 7 7

8 Our Solution - RtDuet RtDuet generates event frame records Users add reason codes and comments Plant Data From PI RtDuet provides insightful reports Users can take corrective action Optimize Performance - Reduce Downtime - Increase Profitability 8

9 Our Solution - RtDuet RtDuet RtDuet is an automated, real time, Downtime, Uptime and Event Tracking software system; a knowledge based product by RtTech Software Inc. 9

10 What does RtDuet do? Automatically generates operational performance information. Exposes business logic using a configuration environment driven by templates. Calculates real-time Key Performance Indicators (KPI). Reporting 10

11 RtDuet History 1 st Generation Stand Alone Application PI Tags for outputs and comments Excel Reports 2 nd Generation PI ACE Recalculation Excel Reports 3 rd Generation Logic Tables Annotations New interface Improved reporting 4 th Generation PI Batch Web Interface Configuration Toolkit Web Service SAP Integration 5 th Generation PI AF - Version Version Version 2.3 PI Event Frames (CTP) New Calculation Engine RtDuet 2011 PI AF 2.4 (2010 R3) PI Event Frames

12 RtDuet RtDuet - Under the hood RtDuet, is a software suites that enhances the capability of the PI Server by leveraging PI AF and PI Event Frames. Only available for the PI System Event Tracking and Reporting for time based and condition based triggers: Downtime Energy Production Quality Raw Material Environmental Events (PID Auto to Manual) Reporting 12

13 XML Server Web Interface Service Application Templates RtDuet 2011 Setup Asset Hierarchy Setup Trigger Logic Event Configure Frames Reason Tree Real-time Setup Generator Time Usage Calculations Model Out of order Calculations Visualize, Edit Reports & Validate Load Balance KPIs Assign Codes & Comments Expose Data to Apply Reporting Time Usage platforms Model Enterprise Architectures Configuration Toolkit Calculation Engine User Interface Web Client Reporting Engine Web Service PI SDK AF SDK XML HTTP PI Server PI AF & EF Database Maintenance ERP Reporting Alarming PI Server Real Time Data PI AF Configuration PI Event Frames Repository The Platform ERP & Maintenance Systems 13

14 Templates RtDuet 2011 PI AF Configuration PI AF Templates Reduces implementation cost Provides flexibility Exposes business logic Allow changes to the model Large number of model instances Enforcement of model standards Allows us to match customer requirements. Allows users to take full advantage of PI System Explorer and PI Clients. Event Frames Repository 14

15 Application RtDuet 2011 Configuration Toolkit Graphical Toolkit ISA95 Domain Hierarchy Supported by PI AF Setup triggers using PI Tags Setup Reason Tree Setup Time Usage Model Setup Asset Hierarchy Setup Trigger Logic Configure Reason Tree Setup Time Usage Model 15

16 Service RtDuet 2011 Event Frame Generator Triggers and Time Based on Templates Real-time Calculations Out of order Load Balancing PI Event Frames can be accessed using PI Clients and PI System Explorer. Event Frames Generator Real-time Calculations Out of order Calculations Load Balance 16

17 Web Interface RtDuet 2011 User Interface Operators and Managers are presented with events automatically captured Manual data entry Role-based security Navigation using tree views Data trees for user content Reason Trees Time Usage Models Product specific data Reports Thick Client / Thin Client Visualize, Edit & Validate Reports KPIs Assign Codes & Comments Apply Time Usage Model 17

18 XML Server RtDuet 2011 Web Services Integrating enterprise architectures ERP Systems Maintenance applications Expose data and functionality for external systems Mobile Devices Reporting Services Cognos Excel Custom user interfaces and applications Expose Data to Reporting platforms Enterprise Architectures ERP & Maintenance Systems 18

19 RtDuet 2011 SSRS Integrates with Microsoft Reporting Services 2005 and 2008 Report Management Scheduling Reports Integrated Security Customization 19

20 RtDuet Mobile Applications Powered by Newpace History NewPace was founded in July 2009 Developing Mobile Instant Messaging, IMS, Rich Communications Suite & Number portability Products Core Staff of 30 Core Team has worked together for years, from start-up, through VC funding to acquisition Contributed to 9 Patents in telecom space Developers of InfoInterActive ( ) Internet Call Manager/Internet Call Waiting products subsequently acquired by AOL in The ICM technology deployed with Bell, Telus, Verizon, Sprint, CBT, Centigram, and Frontier among others. Designed, Deployed & Operated all of AOL s Voice Products (voice.aol.com ) 20

21 ipad Application Powered by Newpace ipad Integrating enterprise architectures Fully functional App for ipad 1 and 2 Read all the Events records form PI AF Connects to the RtDuet Web service 21

22 ipad Application Powered by Newpace 22

23 ipad Application Powered by Newpace 23

24 Blackberry Application Powered by Newpace Blackberry Integrating enterprise architectures Fully functional App for BB Torch Read all the events records from PI AF Connects to the RtDuet Web service 24

25 Blackberry Application Powered by Newpace 25

26 Blackberry Application Powered by Newpace 26

27 End to End Demo PI AF Configuration RtDuet Calculation Engine PI System *Snapshot Data *Archive Data RtDuet Configuration Toolkit RtDuet System Parameters and Templates Asset Triggers PI Event Frames *Templates RtDuet Data Server *XML RtDuet Mobile Apps *Apple ipad *Blackberry Asset Hierarchy Reason Tree Time Usage Model RtDuet Web Client Users Reports Information Alerts 27

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29 PI Event Frames and RtDuet 2011 PI Event Frames We built on what was learned from PI AF Performance is much better than PI Batch records in 1-2 seconds. Object Structures Flexibility (Elements and Attributes) Scalable Reporting Provides RtDuet with a location to record its events. 29

30 PI Event Frames and RtDuet 2011 PI AF PI AF SDK is relatively easy to use CHM Help file is extremely useful Performance is better than PI Module Database Filter and search functions Object Structures Designed for reuse and scalable Provides RtDuet with infrastructure. 30

31 PI Event Frames and RtDuet 2011 PI AF & PI Event Frames unlocks RtDuet potential Using PI AF allows n RtDuet triggers. Using PI AF allows n RtDuet reason tree levels. Using PI Event Frame templates allow n types of Event Record. Not for just Downtime. Production, Quality, Batch etc. New PI Event Frames features mean no need to make an event fit the structure. The structure can be modified to fit the event. 31

32 PI Event Frames and RtDuet 2011 PI AF & PI Event Frames Key Features Used PI AF is RtDuet s infrastructure and metadata store PI Event Frames is RtDuet s main repository PI Event Frame Searching Elements or Event Frames / Indexing PI Event Frame Templates Flexible Configuration Changes can be tracked and versioned Check-Out and Check-In Reusable code and easy to work in team environment. vcampus Sample Code 32

33 PI Event Frames and RtDuet 2011 Benefits of leveraging the PI System The PI System is a great neutralizer. The PI System is the foundation of RtDuet. Its removes any requirement for a single technology or vendor hardware. PI SDK Real time process data Late binding data (Lab, Manual Inputs, Batch Process) PI AF SDK ROI for Customers 33

34 PI Event Frames and RtDuet 2011 Always Room for improvement The method for detecting change in PI AF is polled not pushed. Have to refresh method on top database object. PI Point templates / Data Reference Templates are not intuitive. Need to look at faster ways of getting the attribute data out. Pushes SQL very Hard - Hard Disc Activity Application on different box. IIS Data and PI AF Security What version of IIS? (2 Hops) PI AF and PI Event Frames editing with multiple concurrent users. 34

35 Keith Flynn Gavin Murphy (902) (902) x

36 Thank you