SECTION WATER SERVICE PIPING

Transcription

1 PART 1 - GENERAL 1.1 RELATED DOCUMENTS: SECTION WATER SERVICE PIPING A. Drawings and general provisions of Contract, including General and Supplementary Conditions and other Division 1 Specification Sections, apply to this Section. B. Related work specified elsewhere includes: 1.2 SUMMARY: 1. Section Earthwork 2. Division 15 - Mechanical A. This Section includes water service piping system, meters, vaults, valves, and appurtenances from the existing on-site utility source of potable water to a point 5 feet outside the building, and as indicated on the Drawings, and in this Section of the Project Manual. B. Note that the Contractor shall furnish and install connection, back flow preventer, etc., acceptable to the City of Cullman and notify them to request an inspection prior to covering. The contractor shall also coordinate with the City of Cullman prior to procuring the equipment to verify equipment selected is acceptable. C. All fees and charges for water service, meters, taps, permits, impact fees, etc., shall be paid by the Contractor from their contract amount. D. The extent of water service piping system, fire hydrants, etc., is indicated on the Drawings, in this Section, other referenced Sections of the Project Manual, and as otherwise required by authorities having jurisdiction. 1.3 SUBMITTALS: A. General: Submit the following in accordance with conditions of Contract and Division 1 Specification Sections 1. Product data for water service piping and specialties. 2. Shop drawings for vaults, junction boxes, valve boxes, manholes, meters, backflow preventers, and other similar water service equipment. PART 2 PRODUCTS WATER SERVICE PIPING GM&C PROJECT NO. ABHM of 4

2 2.1 PIPE AND PIPE FITTINGS - GENERAL: A. General: Pipe, valves, fittings and installation in R.O.W. and on site shall comply with requirements of this Section, other referenced Sections of the Project Manual, the Drawings, and the City of Cullman. 1. Pipe, fittings, hydrants and valves shall be as specified herein, subject to acceptance by City of Cullman, unless other specific materials acceptable to utility company are indicated on the Drawings. 2. Water piping and fittings smaller than 4 shall be type K copper or SDR-21 PVC Plastic Pipe; and pipe 4 and larger, below paving and fire lines shall be Ductile Iron, of type(s) acceptable to the City of Cullman, unless other specific materials acceptable to the utility are indicated on the Drawings. B. Ductile-Iron, Push-on-Joint Pipe: AWWA C151, with cement-mortar lining and seal coat according to AWWA C104. Include rubber compression gasket according to AWWA C Ductile-Iron, Push-on-Joint Fittings: AWWA C110, ductile-iron; or AWWA C153, ductile-iron, compact type. Include cement-mortar lining and seal coat according to AWWA C104 and rubber compression gaskets according to AWWA C Joining Materials: AWWA C111 rubber gaskets and lubricant. C. Ductile-Iron, Mechanical-Joint Pipe: AWWA C151, with cement-mortar lining and seal coat according to AWWA C104. Include gland, rubber gasket, and bolts and nuts according to AWWA C Ductile-Iron, Mechanical-Joint Fittings: AWWA C110, ductile-iron; or AWWA C153, ductile-iron, compact type. Include cement-mortar lining and seal coat according to AWWA C104 and glands, rubber gaskets, and bolts and nuts according to AWWA C Joining Materials: AWWA C111 ductile-iron or gray-iron glands, high-strength steel bolts and nuts, and rubber gaskets. D. Where copper pipe is indicated, provide Soft Copper Tube, ASTM B 88, Type K, water tube, annealed temper. 1. Copper, Solder-Joint Fittings: ASME B16.18, cast-copper-alloy or ASME B16.22, wrought-copper, solder-joint pressure type. Furnish only wrought-copper fittings if indicated. E. PVC Plastic, Water Pipe: Pressure Class 200 (minimum) conforming to SDR 21 (minimum wall thickness). Comply with ASTM D1784 for PVC compounds, ASTM D2241 Product Standard 22 for PVC pipe, and ASTM D-3139 and F-477 for gaskets and joints. WATER SERVICE PIPING GM&C PROJECT NO. ABHM of 4

3 F. Pipe Sleeves: Provide pipe sleeves at least one size larger than water service piping required below existing concrete and paving, and as follows. 1. Below Concrete, Entry Pads, and Paving Subject to Only Pedestrian Traffic: Schedule 40 PVC. 2. Below Concrete, Equipment Pads, Dumpster Pads, Valley Gutters, Curbs and Gutters, Paving Subject to Vehicular Traffic, and Where Indicated: Ductile Iron, as specified above herein this Section. G. Identification for Underground Plastic Pipe: 1. Manufacturers: Subject to compliance with requirements, provide products by one of the following: a. Allen Systems, Inc.; Reef Industries, Inc. b. Brady (W.H.) Co.; Signmark Div. c. Calpico, Inc. d. Carlton Industries, Inc. e. EMED Co., Inc. f. Seton Name Plate Co. H. Valves - Provide in accordance with City of Cullman specifications. 1. Valve box and cover shall be provided for access. 2. Valve box and cover shall be traffic-bearing in all paved areas. I. Domestic Water Meter Provide in accordance with City of Cullman specifications. 1. Meter box and cover shall be traffic-bearing in all paved areas. PART 3 - EXECUTION: 3.1 INSTALLATION: A. Comply with requirements of Division 15, the International Plumbing Code, Drawings, and requirements of authorities having jurisdiction. B. Comply with requirements of the State Health Department, the local Health Department, and authorities having jurisdiction. 3.2 DEPTH OF COVER: A. Provide minimum cover of 36-inches for all water-bearing piping. 3.3 INSTALLATION OF IDENTIFICATION: WATER SERVICE PIPING GM&C PROJECT NO. ABHM of 4

4 A NEW HIGH SCHOOL FOR CLAY COUNTY CLAY COUNTY BOARD OF EDUCATION CLAY COUNTY, ALABAMA A. Install continuous plastic underground warning tape during back-filling of trench for underground water service piping. Locate 6 to 8 inches below finished grade, directly over piping. 3.4 CLEANING: A. Clean and disinfect water distribution piping as follows, or as required by utility company, Code, and authorities having jurisdiction: 1. Purge all new water distribution piping systems and parts of existing systems that have been altered, extended, or repaired, prior to use. 2. Use the purging and disinfecting procedure prescribed by the authority having jurisdiction or, in case a method is not prescribed by that authority, use the procedure described in AWWA C651, or as described below: a. Fill the system or part thereof with a water/chlorine solution containing at least 50 parts per million of chlorine. Isolate (valve off) the system or part thereof and allow to stand for 24 hours. b. Drain the system or part thereof of the previous solution and refill with a water/chlorine solution containing at least 200 parts per million of chlorine and isolate and allow to stand for 3 hours. c. Following the allowed standing time, flush the system with clean, potable water until chlorine does not remain in the water coming from the system. d. Submit water samples in sterile bottles to the authority having jurisdiction. Repeat the procedure if the biological examination made by the authority shows evidence of contamination. B. Prepare reports for all purging and disinfecting activities, and submit for review and along with each set of Record Documents. END OF WATER SERVICE PIPING WATER SERVICE PIPING GM&C PROJECT NO. D09008 & J of 4

5 SECTION PART 1 - GENERAL 1.1 RELATED DOCUMENTS: A. Drawings and general provisions of Contract, including General and Supplementary Conditions and other Division 1 Specification Sections, apply to this Section. B. Related work specified elsewhere includes: 1.2 SUMMARY:.. Section Earthwork.. Section Concrete A. This Section includes sanitary sewerage system piping and appurtenances from a point 5 feet outside the building to the point of disposal. B. The extent of sanitary sewerage system is indicated on the Drawings, in this Section 02530, and as otherwise required by authorities having jurisdiction. C. All fees and charges for sanitary sewerage service, taps, connections, permits, impact fees, etc., shall be paid by the Contractor from his/her contract amount. 1.3 SUBMITTALS: A. General: Submit the following in accordance with Conditions of Contract and Division 1 Specification Sections. 1. Product data for sewer piping and specialties. 2. Shop drawings for precast concrete sanitary manholes, including frames and covers. 3. Test Reports. 1.4 QUALITY ASSURANCE: a. Shop drawings for cast-in-place concrete or field-erected masonry sanitary manholes, if any, including frames and covers. A. Environmental Compliance: Comply with applicable portions of local environmental agency regulations pertaining to sanitary sewerage systems. B. Utility Compliance: Comply with City of Cullman regulations and standards pertaining to sanitary sewerage systems. Where conflicts or discrepancies occur with the plans or these specifications, the utility specifications shall govern. GM&C PROJECT NO. ABHM of 8

6 C. Comply with requirements of authorities having jurisdiction, when more stringent than specified or otherwise indicated. D. Health Department Compliance: Comply with the State Department of Health Code or the local Health Department code, regulations and standards, whichever is more stringent. 1.5 PROJECT CONDITIONS: A. Site Information: Perform site survey, research public utility records consult with City of Cullman, and verify existing utility locations. Verify that sanitary sewerage system piping may be installed in compliance with original design and referenced standards. 1.6 SEQUENCING AND SCHEDULING: A. Coordinate connection to public sewer with the City of Cullman. B. Coordinate with interior building sanitary drainage piping. C. Coordinate with other utility work. PART 2 - PRODUCTS 2.1 MANUFACTURERS: A. Manufacturers: Subject to compliance with requirements, provide products by one of the following: 1. Cleanouts: a. Ancon, Inc. b. Josam Co. c. Smith (Jay R.) Mfg. Co. d. Wade Div.; Tyler Pipe. e. Zurn Industries, Inc.; Hydromechanics Div. 2. Underground Warning Tapes: 2.2 PIPE AND FITTINGS: a. Allen Systems, Inc.; Reef Industries, Inc. b. Brady (W.H.) Co.; Signmark Div. c. Calpico, Inc. d. Carlton Industries, Inc. e. EMED Co., Inc. f. Seton Name Plate Co. A. General: Provide pipe and pipe fitting materials compatible with each other. Where more than one type of materials or products is indicated below, refer to drawings for locations of each one, or if not indicated, selection is Installer s option. GM&C PROJECT NO. ABHM of 8

7 B. Pipe larger than 4 inches, unless indicated otherwise: 1. Ductile-Iron, Gravity, Sewer Pipe and Fitting 2. Pipe: ASTM A 746, for push-on joints. 3. Standard Fittings: AWWA C110, ductile or gray iron, for push-on joints. 4. Compact Fittings: AWWA C153, for push-on joints. 5. Gaskets: AWWA C111, rubber C. PE Encasement for Ductile-Iron Piping: ASTM A 674 or AWWA C105, PE film, inch (0.20- mm) minimum thickness, tube or sheet. D. Couplings: Rubber or elastomeric compression gasket, made to match pipe inside diameter or hub, and adjoining pipe outside diameter. 2.3 MANHOLES (if any): A. Precast Concrete Manholes: ASTM C 478, precast reinforced concrete, of depth indicated with provision for rubber gasket joints. All manhole covers shall be round. 1. Base Section: 6-inch minimum thickness for floor slab and 4-inch minimum thickness for walls and base riser section, and having a separate base slab or base section with integral floor. 2. Riser Sections: 4-inch minimum thickness; 48-inch diameter, and lengths to provide depth indicated. 3. Top Section: Concentric cone type, unless flat-slab-top type is indicated suitable for mounting cast from manhole frames and covers. Top of cone to match grade rings. 4. Grade Rings: Provide 2 or 3 reinforced concrete rings, of 6 to 9 inches total thickness and match 24-inch diameter frame and cover. 5. Gaskets: ASTM C 443, rubber. 6. Steps: Cast into base, riser, and top sections sidewall at 12-to 16-inch equally spaced intervals. 7. Pipe Connectors: ASTM C 923, resilient, of size required, for each pipe connecting to base section. 8. Channel and Bench: Concrete 8 wide. B. Cast-in-Place Manholes (if any): Reinforced concrete of dimensions and with appurtenances indicated. All manhole covers shall be round. 1. Bottom, Walls, and Top: Reinforced concrete. 2. Channel and Bench: Concrete. 3. Steps: Cast into sidewall at 12- to 16-inch intervals. GM&C PROJECT NO. ABHM of 8

8 C. Concrete: Portland cement mix, 4000 psi at 28 days 1. Cement: ASTM C 150, Type II with C3A content of 6.5% or less. 2. Fine Aggregate: ASTM C 33, sand. 3. Coarse Aggregate: ASTM C 33, crushed gravel. 4. Water: Potable. 5. Refer to Section Concrete for additional information and requirements. D. Reinforcement: Steel conforming to the following: 1. Fabric: ASTM A 185, welded wire fabric, plain. 2. Reinforcement Bars: ASTM A 615, Grade 60, deformed. 3. Refer to Section Concrete-In-Place Concrete for additional information and requirements. E. Steps: Same as for precast concrete manholes. 2.4 MANHOLE STEPS: 1. General: Wide enough for a man to place both feet on one step and designed to prevent lateral slippage off the step. 2.5 CLEANOUTS: 1. Material: Ductile iron or cast aluminum. A. General: Provide Mission adjustable repair coupling (or approved equal) with stainless steel bends and stainless steel shear ring and a Zurn #ZN1400HD-3, Smith 4220 (or approved equal) cover set flush in a minimum 14 square concrete slab. 2.6 IDENTIFICATION: A. Plastic Underground Warning Tapes: Polyethylene plastic tape with metallic core, 6 inches wide by 4 mils thick, solid green in color with continuously printed caption in black letters CAUTION - SEWER LINE BURIED BELOW. PART 3 - EXECUTION 3.1 PREPARATION OF FOUNDATION FOR BURIED SYSTEMS: A. Grade trench bottom to provide a smooth, firm, stable, and rock-free foundation, throughout the length of the pipe. B. Remove unstable, soft, and unsuitable materials at the surface upon which pipes are to be laid, and backfill with clean sand or pea gravel to indicated level. GM&C PROJECT NO. ABHM of 8

9 C. Shape bottom of trench to fit bottom of pipe. Fill unevenness with tamped sand backfill. Dig bell holes at each pipe joint to relieve the bells of all loads and to ensure continuous bearing of the pipe barrel on the foundation. 3.2 PIPE APPLICATIONS FOR UNDERGROUND SANITARY SEWERS: A. Refer to Paragraph 2.2 above. 3.3 INSTALLATION, GENERAL: A. General Locations and Arrangements: Drawings (plans and details) indicate the general location and arrangement of the underground sanitary sewerage system piping. Location and arrangement of piping layout take into account many design considerations. Install the piping as indicated, to the extent practical. B. Install piping beginning at low point of systems, true to grades and alignment indicated with unbroken continuity of invert. Place bell ends of piping facing upstream. Install gaskets, seals, sleeves, and couplings in accordance with manufacturer s recommendations for use of lubricants, cements, and other installation requirements. Maintain swab or drag in line and pull past each joint as it is completed. C. Use manholes for changes in direction, except where a fitting is indicated. Use fittings for branch connections, except where direct tap into existing sewer is indicated. D. Use proper size increasers, reducers, and couplings, where different size or material of pipes and fittings are connected. Reduction of the size of piping in the direction of flow is prohibited. E. Install piping pitched down in direction of flow, at minimum slope of 2 percent, except where indicated otherwise. F. Extend sanitary sewerage system piping to connect to building sanitary drains, of sizes and in locations indicated. G. Tunneling: Install pipe under streets or other obstructions that cannot be disturbed, by tunneling, jacking, or a combination of both. 3.4 PIPE JOINT CONSTRUCTION AND INSTALLATION: A. Join and install ductile iron pipe per ALDOT Standard Specifications. 3.5 MANHOLES: A. General: Install manholes complete with accessories as indicated, of if not indicated, in compliance with project requirements and authorities having jurisdiction. Form continuous concrete or split pipe section channels and benches between inlets and outlet. Set tops of frames and covers flush with finish surface where manholes occur in pavements. Elsewhere, set tops 3 inches above finish surface, unless otherwise indicated. 1. Place precast concrete manhole sections as indicated, and install in accordance with ASTM C 891. GM&C PROJECT NO. ABHM of 8

10 3.6 CLEANOUTS: 2. Construct brick manholes as indicated. 3. Construct cast-in-place manholes as indicated. 4. Provide rubber joint gasket complying with ASTM C 443 at joints of sections. 5. Install manhole steps as indicated. A. Install cleanouts and extension from sewer pipe to cleanout at grade as indicated. Set cleanout frame and cover in concrete block 14 by 14 by 12 inches deep, except where location is in concrete paving. Set top of cleanout 1 inch above surrounding earth grade or flush with grade when installed in paving. 3.7 TAP CONNECTIONS: A. Make connections to existing piping and underground structures so that finished work will conform as nearly as practicable to the requirements specified for new work. B. Use commercially manufactured wye fittings for piping branch connections. Remove section of existing pipe, install wye fitting into existing piping, and encase entire wye fitting plus 6-inch overlap, with not less than 6 inches of 3000-psi 28-day compressive-strength concrete. C. Make branch connections from side into existing 4- to 21-inch piping by removing section of existing pipe and installing wye fitting, into existing piping. Encase entire wye with not less than 6 inches of 3000-psi 28-day compressive-strength concrete. 1. Provide concrete that will attain minimum 28-day compressive strength of 3000 psi, unless otherwise indicated. 2. Use epoxy bonding compound as interface between new and existing concrete and piping materials. D. Protect existing piping and structures to prevent concrete or debris from entering while making tap connections. Remove debris, concrete, or other extraneous material that may accumulate. 3.8 INSTALLATION OF IDENTIFICATION: A. Install continuous plastic underground warning tape during back-filling of trench for underground water service piping. Locate 6 to 8 inches below finished grade, directly over piping. 3.9 FIELD QUALITY CONTROL: A. Testing: Perform testing of completed piping in accordance with local authorities having jurisdiction. B. Cleaning: Clear interior of piping and structures of dirt and other superfluous material as work progresses. Maintain swab or drag in piping and pull past each joint as it is completed. GM&C PROJECT NO. ABHM of 8

11 1. In large, accessible piping, brushes and brooms may be used for cleaning. 2. Place plugs in ends of uncompleted pipe at end of day or whenever work stops. 3. Flush piping between manholes, if required by local authority, to remove collected debris. C. Interior Inspection: Inspect piping to determine whether line displacement or other damage has occurred. 1. Make inspections after pipe between manholes and manhole locations has been installed and approximately 2 feet of backfill is in place, and again at completion of project. 2. If inspection indicates poor alignment, debris, displaced pipe, infiltration or other defects correct such defects, and reinspect. END OF GM&C PROJECT NO. ABHM of 8

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13 PART 1 - GENERAL 1.1 RELATED DOCUMENTS: SECTION STORM DRAINAGE A. Drawings and general provisions of Contract, including General and Supplementary Conditions and other Division 1 Specification Sections, apply to this Section. B. Related work specified elsewhere includes:.. Section Earthwork.. Section Concrete 1.2 DESCRIPTION OF WORK: A. Work described in this section includes the construction of new storm drainage pipe and structures as shown on the Drawings 1.3 QUALITY CONTROL: A. Certifications: The Contractor shall submit to the Architect copies of certificates from suppliers of pipe, gaskets, reinforcing steel, cast iron downspout boots, cast iron frames, covers and grates, ready-mix concrete and other manufactured items, certifying that these products comply with the specifications and standards listed hereinafter. B. Standard Specifications: Unless otherwise noted, all specifications referred to shall be the Alabama Department of Transportation (ALDOT) Standard Specifications for Highway Construction, 2014 Edition or most current edition. C. Testing: All laboratory and field testing as required to insure compliance with these specifications will be performed by an independent testing laboratory. D. Comply with requirements of the International Plumbing Code, the American Concrete Pipe Association, and authorities having jurisdiction, when more stringent than specified or otherwise indicated PART 2 - PRODUCTS 2.1 MATERIALS: A. Where indicated, pipe smaller than 12-inches in diameter shall be Schedule 80 PVC, Contech A2000 PVC (or approved equal), or ADS N-12 HP HDPE (or approved equal), or as indicated on the drawings. 1. Where indicated on the Drawings for french drain, perforated underdrain, foundation drain, planting or other areas, pipe shall be equivalent to ADS N-12 STORM DRAINAGE GM&C PROJECT NO. ABHM of 4

14 (perforated) corrugated HDPE pipe with smooth interior or perforated Contech A2000 PVC, complete with filter fabric sock and all required or necessary system accessories, fittings, and components, specified in Article B. Pipe larger than 12-inches (or equivalent area in arch pipe) shall be one of the following unless specifically shown otherwise as specified in Article 850 and as indicated on the Drawings: 1. Class 3 minimum reinforced concrete pipe (RCP) with rubber o-ring type gaskets. 2. Aluminized Type 2 Ultra-flo corrugated metal pipe (or approved equal)16 gauge or thicker with hugger type bands and flat band style gaskets installed according to the manufacturer s specifications. C. Concrete and reinforcing steel for headwalls, inlets, manholes, and other storm drainage structures shall comply with Alabama Department of Transportation Specification Section 501, and Section 502. Concrete shall be Class A, Type 2 (3,000 psi). D. Masonry materials and precast concrete units shall conform to Article E. Castings for frames, covers and grates in drainage structures shall comply with ALDOT Section 836, with particular attention directed to ALDOT Article , , , and All manhole covers shall be round. F. Identification for Underground Plastic Pipe: 1. Plastic Underground Warning Tapes: Polyethylene plastic tape with metallic core, 6 inches wide by 4 mils thick, solid yellow in color with continuously printed caption in black letters CAUTION STORM SEWER LINE BURIED BELOW. 2. Manufacturers: Subject to compliance with requirements, provide products by one of the following: a. Allen Systems, Inc.; Reef Industries, Inc. b. Brady (W.H.) Co.; Signmark Div. c. Calpico, Inc. d. Carlton Industries, Inc. e. EMED Co., Inc. f. Seton Name Plate Co. PART 3 - EXECUTION 3.1 STORM DRAIN PIPE: A. Construction requirements, including excavation of trench, placing pipe, and backfilling around pipe shall conform to the applicable portions of Article of the Alabama Department of Transportation specifications. STORM DRAINAGE GM&C PROJECT NO. ABHM of 4

15 B. Bedding for storm pipe shall be as detailed in the construction plans and as per the pipe manufacturer s requirements, Type 3 or better installation. Open graded stone, such as #57 stone, is not allowed as backfill. C. Compaction requirements for backfill shall be the same as specified for type of surface constructed over the trench, paved or planted areas as described in Section Earthwork. D. Properly coordinate with elevations of grades, footings, other below grade work, and etc. 3.2 INSTALLATION OF IDENTIFICATION: A. Install continuous plastic underground warning tape during back-filling of trench for underground water service piping. Locate 6 to 8 inches below finished grade, directly over piping. 3.3 STRUCTURES: A. Inlets, manholes, cleanouts and other storm drainage structures shall be installed or constructed in accordance with applicable portions of the following sections of the Alabama Highway Department Standard Specifications: 1. Section Structural Portland Cement Concrete. 2. Section Steel Reinforcement. 3. Section Brick and Concrete Block Masonry. 4. Section Minor Structure Concrete. 5. Section Inlets, Junction Boxes, Manholes and Miscellaneous Drainage Structures. 6. Section Resetting Gratings and Covers, for Catch Basins, Inlets, and Manholes. END OF STORM DRAINAGE STORM DRAINAGE GM&C PROJECT NO. ABHM of 4

16 STORM DRAINAGE GM&C PROJECT NO. ABHM of 4