MARINE OFFSHORE & PORT CRANE SPECALISTS
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1 MARINE OFFSHORE & PORT CRANE SPECALISTS ASIA S TRUSTED CRANE SERVICE PROVIDER FIELD SERVICES CRANE REPAIRS CRANE LOAD TESTING GRAB REPAIRS OEMCRANE PARTS HYDRAULIC PARTS HYDRAULIC REPAIRS PUMPS & MOTORS DECK MACHINERY
2 About The Alatas Group ALATAS IS THE FIRST CHOICE Established since 1988, Alatas has built an outstanding reputation with crane owners, providing ship managers and crane operators with an extensive range of bespoke crane services and parts solutions.alatas understandthe importance of keeping your operations running productively, our priorities are the safety of your employees and cranes followed by lowering your costs and turnaround times. ALATAS DEDICATED SERVICE MANAGERS Alatas service managers ensure that your project is completed on time and within budget. Liaise with an Alatas service manager to arrange an inspection before your scheduled dry-dock to reduce your turnaround time and associated costs. SPECIALIST PARTS PERSONNEL Focused on providing the best price and delivery times, Alatas spare parts department will ensure that you have the correct parts for your crane. Armed with a large support network and an extensive range of supply solutions, Alatas has the world s largest database of crane parts with more than 750,000 part numbers, enabling Alatas to offer a fast response to all enquiries. 1 SKILLED WORKSHOP PERSONNEL By continuing to invest in the latest techniques, Alatas personnel provide quality workmanship at the highest level with cost effective solutions and low turnaround times. Refurbish, repair and manufacturing options are offered along with bespoke engineering to clients own drawings.
3 Worldwide Support Network will make a new map with new zealand on GLOBAL & LOCAL OPERATIONS Alatas occupies a leading position in the global market and holds premises at strategically placed locations for fast responses. Offices, service stations and part centres are located in the countries shown in the map above, allowing fast response and despatch to our clients regardless of location or destination. CLIENTS AND STAFF TRAINING CENTERS CRANE SPECIALISTS Combing excellent products and services, which are developed by experts in their fields, enables Alatas to provide a strong customer orientation and a highly competent service. FLEXIBILITY & INNOVATION Working and listening to our clients we develop our services ongoing to meet their requirements, Alatas relies on in-house expert knowledge in the maintenance and servicing of cranes. Clients can choose from an extensive product range and receive innovation and bespoke solutions SPECALIST WORKSHOPS PART CENTERS & OFFICES 2
4 Cranes Alatas Support ALATAS SINGAPORE ARE THE AUTHRORISED SERVICE STATIONS FOR: MARINE CRANES OFFSHORE CRANES GRABS Tsuji IHI - Wuhan Dong Nam Haean Fuchs LMG (O&K) Italgru Melcal Haean Smag Peiner Orts BELOW IS A SELECTION OF CRANES THAT ALATAS SINGAPORE HAVE ALSO RECENTLY SERVICED: MARINE CRANES OFFSHORE CRANES CONSTRUCTION & PORT CRANES BLM Hagglund Hatlapa Hydralift KGW Liebherr Macgregor NMF Palfinger SCM Acta Aker Effer Hydramarine Krupp Norwinch BLM Fukushima Hatlapa Hydralift KGW Liebher Macgregor Palfinger SCM Krupp Norlift Norwinch TTS Liebherr Mitsubishi Palfinger 3
5 Multi-Disciplined Engineers REDUCING COSTS FOR INSPECTIONS Alatas Service Engineers can inspect all cranes in one attendance. Alatas multi-disciplined engineers are trained to the highest standards, providing both a trusted and reliable service. Alatas Engineers are available at short notice in an emergency, willing to travel with the vessel to carry out: voyage repairs inspections troubleshoot on the move Preventing timely and costly delays. REDUCING COSTS FOR REPAIRS Alatas can undertake crane repairs under any class or standard in any country. Below is a small overview of the repairs our engineers can carry out; ELECTRICAL CRANE REPAIRS Fault finding to a complete system rewire MECHANICAL CRANE REPAIRS Slew bearings replacement to complete winch change outs HYDRAULIC CRANE REPAIRS Fault finding to complete replacement of hydraulic systems, (hydraulic pumps, hydraulic motors & cylinders) STRUCTURAL CRANE REPAIRS Solutions for any type of crane damages including dents, overall deformations of crane structure, parts and broken steel structures GRAB REPAIRS Grab accident repairs, steel work, overhauling, replacing hydraulic cylinders, power packs, factory trained specialists available for troubleshooting, inspections and afloat repairs for brands such as SMAG and ORTS. 4
6 Alatas Crane Services At Alatas, we understand the importance of keeping your operations running productively! Our main priorities are the safety of your crew and cranes followed by lowering your costs and turnaround times wherever possible. With planning and logistics, Alatas spare parts and service departments can liaise with the vessels agents to ensure your orders will arrive at the port ahead of the vessels ETA, along with our multi-displined service engineer. Alatas offers a wide range of services aimed at the needs of crane owners. EMERGENCY BREAKDOWNS DIAGNOSTIC AND PROGRESS MONITORING TESTS RELIABILITY & EXPERTISE Alatas is a dependable and professional partner in every situation - from telephone assistance, on-time delivery to instant on-site support. ELECTRICAL CRANE REPAIRS STOCKED CRANE SPARE PARTS Alatas aim to NEVER let a customer down. ENGINEER READY TO MEET VESSEL EXPERT TECHNICAL SUPPORT 5
7 Grab Specialists GRAB TYPES Alatas singapore pte ltd crane services worldwide is the specialised service station for: services are also availble for other makes of grabs FULL RECONDITIONING FOR A WIDE RANGE OF GRABS FROM OUR SPECIALIST WORKSHOP. EQUIPMENT SALES - New and used grabs lectro-hyraulic echanical with remote control iesel-hydraulic range peel 4-rope FACTORY TRAINED ENGINEERS - Available for: Troubleshooting Inspections Afloat repairs Worldwide workshop Grab accident repairs Steel work SPARE PARTS - All common parts available from stock Hydraulic pumps Hydraulic valves blocks Hoses filters Cylinder seals Electrical items 6
8 Overload Testing LOADTESTING Alatas supply water bags and load cells for both dynamic and static crane load tests. Prior to load testing, a health check is carried out by our specialists and the load test is performed as per Alatas designed load test protocols, matching the individual crane models. A certificate is issued upon successful completion of the tests. Water bags are much easier and less expensive to transport and handle, enabling Alatas to pass the cost and time savings on to our clients. LIFE BOAT LOAD TESTING Alatas Singapore provide load testing for life boat services LOAD TESTING Alatas Singapore provide load testing for CRANE HEALTH CHECK UP Our engineers can carry out pre-testing and prepare the crane for load testing. This can include a full health check up if required. 7
9 OEM Crane Parts Supply EXPERTS Armed with a huge support network and extensive range of supply solutions, our team will ensure that you have the correct parts for your crane. SERVICE Alatas branches worldwide hold stock of major critical parts for instant dispatch. Armed with a large support network and an extensive range of supply solutions, Alatas has the world s largest database of crane parts with more than 750,000 part numbers, enabling Alatas to offer a fast response to all enquiries. PRICE From a crane joystick, to a complete crane boom, Alatas supply all crane parts at a competitive price. 8
10 Hydraulic Repairs - Pumps & Motors Alatas runs a fully equipped hydraulic workshop with an automatic teststand capable of testing pumps and motors up to 200kw. Original spare parts are used for the repairs and overhauls. ll units are tested and electronic certificates are available. Alatas stock a large number of spare parts in Hong Kong, turnover times can therefore be reduced to a minimum. We repair components from the following makers using only original spares SERVICE EXCHANGE PROGRAM Our scope of service exchange components includes hydraulic pumps and motors, gearboxes and winches, electronic cards and control systems, engines and electric motors. Alatas service exchange components are refurbished to provide the same level of reliability, performance and service life expectancy as a new component. 9
11 Gear Repairs - Gearbox & Winches Alatas is a certified Zollern & Brevini gearbox repair station. Alatas carries out refurbishments of many different crane gearboxes and winches. Refurbishment can delivery times of these units significantly. Parts can be manufactured against samples. Special bearings, obsolete bearings and parts can all be manufactured and a full hardening service is provided. 10
12 Hydraulic Cylinders & Hook Block Repairs 11
13 Engineering & Design Alatas Crane Design provides a specialised engineering and design service for numerous applications within the crane industry on a worldwide basis. Services include the upgrade, repair or re-certification of old cranes, together with design of new plant and equipment. Alatas a global player that to beat! NEW DESIGN OVERVIEW Alatas offers a new design construction service for any kind of application. We are able to design whole crane parts according to our customers requests, e.g. booms, platforms and columns. New structures and parts can be added to an existing crane on demand, e.g. platforms, brackets and winches. CRANE MODIFICATIONS OVERVIEW Alatas offers a vast range of crane modifications in accordance with our clients wishes. Examples include on-going mechanical problems, e.g. cracks in welding seams, modification of the crane structure, improvements to the cranes SWL or a change in lifting radius. Alatas also provides a health check of your equipment for possible upgrades including man riding and load indication systems. STRUCTURAL REPAIRS OVERVIEW Alatas offers repair solutions for any type of crane damage including dents, overall deformations of crane structure parts and broken steel structures. Based on information provided by the customer and/or information gathered at an on-site inspection, a full repair procedure will be issued. This includes all necessary information such as drawings, work orders and all welding requirements. If applicable, certification by an appropriate authority can be obtained. CONSULTATIVE ADVICE OVERVIEW A consultative advice service is offered by Alatas for most cranes. Alatas will be your independent partner in any type of problem with your crane manufacturer or other third party. Alatas can also assist you in critical decisions concerning crane accidents, maintenance and any existing equipment design problems. 12
14 Windlass Overhauls & Repairs ALATAS MARINE ENGINEERING SINGAPORE PTE LTD pecialise in deck machinery repairs, especially in Anchor & Mooring Winches. AME(S) was called to carry out a full overhaul on two BLM combined windlasses on a dredging vessel whilst in Singapore for dry-dock repairs. The windlasses had deteriorated due to corrosion and a comprehensive refurbishment was required inside Alatas specialied workshop. SCOPE OF WORK CARRIED OUT drum and shaft covers and on the input and output shafts surface on the cable lifter and cable drum (stainless steel) motor with integrated brake, carry out dynamic testing and balancing Marine Paint system REQUIRE MANPOWER AND TURNAROUND TIME One engineer One technician Two fitters 13
15 Crane Overhauls PROLONG THE LIFE OF YOUR CRANE WITH ALATAS OVERHAUL SERVICES COST-EFFECTIVE ALTERNATIVE TO NEW EQUIPMENT After one of our general overhauls, your equipment is comparable with new technology in terms of operation, performance values and its expected service life. You may wish to upgrade your current crane, an attractive alternative to new equipment both in time and financial terms. Alatas general overhaul can include OEM parts, genuine parts specified by the manufacturer. With Alatas crane strip downs and overhaul services, redundant equipment can be brought back to a like new condition COMMON CHALLENGES AND ISSUES CORRECTED Water logged telescopic cylinders Seawater and condensation damage Replacement barrels and rods TYPICAL SCOPE OF WORK Steel parts shot blasted, prepped and painted to OEM specification Whole boom sections replaced or repaired Hydraulic slip ring unit stripped Re-spray of all parts Pad replacements Pins and bush replacements Hydraulic fittings and hydraulic hoses replacement safely onto its working destination Images shown on the right are of a Palfinger knuckle boom crane overhaul. Turnaround time for the example shown was 4 weeks 14
16 CRANE SERVICES WORLDWIDE UK / AFRICA Arthur Drive Hoo Farm Ind Est Kidderminster DY11 7RA UK Tel: Fax: uk@alatas.com GERMANY Sachsenring 11 D Osterholz-Scharmbeck Bremen, Germany Tel: Fax: germany@alatas.net HONG KONG 2203 Winning Centre 29 Tai Yau Street San Po Kong Kowloon, Hong Kong Tel: Fax: hongkong@alatas.com.hk USA / PANAMA Houston Office, South Frwy Manvel, Texas USA Tel: Fax: houston@alatas.com.us MIDDLE EAST Jebel Ali Free Zone - South P.O. Box Dubai, United Arab Emirates Tel: Fax: dubai@alatas.ae SINGAPORE 1 International Business Park #03-01E The Synergy Singapore Tel: Fax: singapore@alatas.com.sg 1
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