INTRODUCTION. Inspection Procedures oinitial Inspection Report. Visual Inspection Physical Sampling (Core and Slit Samples)
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2 INTRODUCTION Inspection Procedures oinitial Inspection Report Visual Inspection Physical Sampling (Core and Slit Samples)
3 ROOF INSPECTION PROCEDURES Occurs upon project completion Includes visual observation and physical sampling
4 PROJECT INFORMATION The following documents are to submitted with request for inspection 1. Project specific specifications 2. SPF and Coating product manufacturer s installation requirements
5 ROOF INSPECTION The objective of the roof inspection is to determine the individual applicator s ability to apply SPF as required by the individual project specifications and/or manufacturers requirements.
6 PROJECT INFORMATION
7 ROOF SKETCH The Roof Sketch shall include the following: Initial Diagram Visual Findings Physical Sampling
8 INITIAL ROOF DIAGRAM Initial diagram of roof oarrow indicating DUE NORTH oarrows indicating slope odetails : edges, expansion joints, etc. openetrations : drains, pipes, HVAC equip, skylights, etc. otake photos and note on drawing w/arrow.
9 INITIAL ROOF DIAGRAM EXAMPLE
10 VISUAL OBSERVATIONS DELAMINATED SUBSTRATE SPRAY POLYURETHANE FOAM COATING
11 FOAM CRACK CAUSED BY BUILDING SETTLEMENT
12 FOAM CRACK
13 FOAM CRACK AT ROOF EDGE
14 VISUAL INSPECTION VISUAL INSPECTION - FOAM FOAM BLISTERS WET FOAM PINHOLES SOFT FOAM EXPOSED FOAM SEPARATION FROM FLASHINGS MECHANICAL DAMAGE BIRD DAMAGE PONDING WATER
15 FOAM BLISTER
16 RUPTURED FOAM BLISTER
17 FOAM BLISTERS
18 WET FOAM AND PINHOLES
19 CHECK FOR SOFT FOAM THUMB TEST
20 EXPOSED FOAM
21 TREEBARK AND POPCORN FOAM TEXTURE
22 IMPROPER REPAIRS AND EXPOSED FOAM
23 EXPOSED FOAM
24 FOAM SEPARATED FROM GRAVEL STOP
25 IMPROPER DETAIL
26 IMPROPER DETAIL
27 MECHANICAL DAMAGE
28 MECHANICAL DAMAGE
29 BIRD DAMAGE
30 PONDING
31 COATING VISUAL INSPECTION COATING COATING BLISTERS POOR COATING ADHESION COATING CRACKS COATING RUNS PINHOLES
32 POOR COATING ADHESION
33 PINHOLES
34 POOR ACRYLIC COATING ADHESION
35 THIN COATING/EXPOSED FOAM
36 PHYSICAL SAMPLING involves destructive investigation and is necessary to ensure that the spray polyurethane foam roofing system has been applied according to the project and/or manufacturer s specification.
37 PHYSICAL SAMPLING CORE SAMPLES MIN 2 PER ROOF UP TO 10,000 SQ. FT. AND 1 CORE FOR EACH 10,000 SQUARE FEET OVER 10,000 SQ. FT. USE APPROPRIATE CORING DEVICE 2 DIAMETER MINIMUM
38
39 CORE SAMPLES CORE SAMPLES MEASURE TOTAL FOAM THICKNESS EXAMINE FOR: NUMBER OF LIFTS THICKNESS OF LIFTS ADHESION SUBSTRATE TO FOAM FOAM TO FOAM FOAM TO COATING COATING TO COATING
40 CORE SAMPLES OTHER OBSERVATIONS SOFT/SPONGY FOAM MOISTURE UV DEGRADATION BETWEEN LIFTS DIFFERENCE IN COLOR OF LIFTS COATING OR OTHER MATERIALS
41
42
43
44 CORE TESTING Cores will be measured and weighed to determine the unit weight in accordance with ASTM D1621. Unit weight will be reported in pounds per cubic foot (pcf) Cores will be measured and tested in compression in accordance with ASTM D1622. The compressive strength of the cores will be reported in pounds per square inch (psi)
45 MEASURE CORE
46 WEIGH CORE SAMPLE
47 COMPRESSIVE STRENGTH TESTING
48 CORE TEST RESULTS
49 SLIT SAMPLES SLIT SAMPLES OBTAIN SAMPLES FROM THE FOLLOWING: FIELD OF THE ROOF PASS LINES PARAPET WALL/ROOF EDGE (AT LEAST ONE SAMPLE) DEFECTS MINIMUM 3 PER 10,000 SQ. FT. SIZE 1/2 WIDE 2-3 LENGTH 3/4 DEPTH
50 SLIT SAMPLE EXAMINE SLITS IMMEDIATELY FOR COATING THICKNESS IF COATING IS THIN: TAKE ADDITIONAL SLITS IN A 5 RADIUS IN ALL 4 DIRECTIONS IF STILL THIN, ADDITIONAL SLITS IN A 10 RADIUS OR UNTIL ADEQUATE COATING THICKNESS IS FOUND MEASURE TOTAL FOAM DEPTH
51
52 2 TO 3 ¾" SLIT SAMPLE
53 MEASURE FOAM THICKNESS
54 OPTICAL COMPARATOR AND SLIT
55 SLIT AT BLISTER DEGRADATION OF FOAM
56
57 ROOF SKETCH INFORMATION PHYSICAL SAMPLING LOCATIONS LOCATE CORE SAMPLE LOCATIONS ON ROOF SKETCH LOCATE SLIT SAMPLE LOCATIONS ON ROOF SKETCH
58 SLIT SAMPLE REPORTING
59 FINAL ROOF SKETCH
60 REPORT The final report will typically include the following: Project Information Name and Location Materials Information Manufacturer s material numbers and lot numbers Deviations observed during inspection Core and Slit sample information Drawing
61 GOOD WORKMANSHIP
62
63
64
65
66 QUESTIONS
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