FRP/GRP Solutions for Cable Management Systems

Transcription

1 FP/GP Solutions for Cable Management Systems Cable Tray Instrumentation Tray ccessories

2 elcome to Enduro. This product catalog and guide provides the information you need to design your cable management solution. Should you need additional information feel free to contact us at or at Please also visit our website at Thank you for your interest in Enduro cable tray systems. e look forward to working with you.

3 Over 5 Years Experience Enduro is the world leader in the manufacture and development of fiberglass cable tray and other FP/GP systems. Quality & Consistency ith a world-class quality testing laboratory, Enduro ensures consistent and reliable product performance through comprehensive programs of quality control. Single Source esponsibility ecause we have been providing FP/GP cable management solutions for over three decades, our product offering is one of the broadest in the industry. Combined with our other manufacturing, engineering and design capabilities, this enables us to offer applicationspecific solutions to just about any design problem. nd, since we are vertically integrated, we can deliver these solutions on time and on budget, at the quality level our customers expect. Engineering & Design ssistance Enduro s experienced technical staff can provide engineering and design assistance for your project. If you have a unique design problem, chances are good we have encountered something similar before. Specification ssistance The specification phase of a project is the most important to ensure the success of a composite cable management solution. ith our broad history of installations in a wide variety of challenging environments, we can help you specify the best resin system and the right structural properties to ensure long life and low cost of ownership. utocd, PDMS e can assist you in the design process with utocd details. In addition, Enduro s cable tray offering is available in PDMS. Contact us today for more information. Customer Service & Sales Support Our Customer Service desk is available to assist with questions, product selection or quotes. Please call us today at or sales@endurocomposites.com. Our road Experience Offshore Platforms Subsea pplications Floating Offshore Systems FPSOs & Other Vessels efineries iquefied Natural Gas (NG) Chemical Plants Petrochemical Complex Fertilizer, Potash Plants Pulp & Paper Copper efineries luminum efineries Zinc efineries Metal Plating Facilities Desalination Plants Salt Processing Grain efining Food Processing ater & astewater Treatment Electronics Etching/Clean ooms Tunnels, ridges, Causeways Non-Conductive pplications

4 Quick Find Index Quick Find Index adder Cable Tray Page 8-2 adder Cable Tray Fittings Page -2 Channel-Type Instrumentation Tray & Fittings page 28- Quick Find Index Flat Cover page 25 adder Cable Tray Splice Plates Page adder Cable Tray ccessories Page Inside & Outside 90 Vertical Molded adius ends page 4 Horizontal djustable end 45 thru 5 page 8 Cover Hold Down Clamp page 26 Drop Out page 27 Channel-Type Instrumentation Tray Page 28- Flanged-Type Instrumentation Tray Page 2- Instrument Support Stands page 44 ireway Page 4-7 Support Systems & Strut Page 8-4 Fastener & Hanger Systems Page 42-4 Instrument & Push utton Stands Page Horizontal Molded adius end page 4 4 CE TY SYSTEMS

5 Quick Find Index Push utton Support Stand page 44 Quick Find Index Horizontal Molded adius Tee page 6 Peaked Ventilated ift Off Cover page 25 ay-in ireway with Cover page 4 Expansion Splice Plate page 2 Horizontal Molded adius Cross page 6 Splice Plate page 2 Straight Sections pages 8-9 Channel Framing & Support Systems with Fastener & Hanging Systems page 8-42 Outside Vertical djustable Molded adius end page 5 Divider Strip page 27 0 Joining Vertical Molded ends page 5 lind End page 27 Mitered ight Hand educer page 2 This illustration is for parts visualization only and does not represent an actual layout. Not all parts are pictured here. CE TY SYSTEMS 5

6 FP/GP Technical Data Technical Data Typical Properties of Structural FP/GP ongitudinal Direction Transverse Direction Mechanical (coupon) F-P F-VE Mechanical (coupon) F-P F-VE Ultimate Tensile Strength, PSI (STM D68) 0,000 5,000 Ultimate Tensile Strength, PSI 7,000 0,000 Ultimate Compressive Strength, PSI (STM D695) 0,000 5,000 Ultimate Compressive Strength, PSI 5,000 20,000 Ultimate Flexural Strength, PSI (STM D790) 0,000 5,000 Ultimate Flexural Strength, PSI 0,000 4,000 Tensile Modulus, PSI x Tensile Modulus, PSI x Compressive Modulus, PSI x Compressive Modulus, PSI x Flexural Modulus, PSI x Flexural Modulus, PSI x Ultimate Shear Strength, PSI 5,500 7,000 Ultimate Shear Strength, PSI 5,500 6,000 Ultimate earing Stress, PSI 0,000 5,000 Ultimate earing Stress, PSI 0,000 5,000 Izod Impact Strength, Ft.-bs. per inch of notch Izod Impact Strength, Ft.-bs. per (STM D256) (sample thickness inch of notch (STM D256) 4 5 except 4 for rod) arcol Hardness (STM D Electrical Mechanical (coupon) F-P F-VE Electric Strength, short term in oil, 8, vpm (STM D49)* Electric Strength, short term in oil, KV per inch 5 5 Dielectric Constant, 60 Hz.(STM D50)* Dissipation Factor, 60 Hz. (STM D50)* rc esistance, seconds (STM D495)** Fire etardant Properties Mechanical (coupon) F-P F-VE Flame esistance, ign/burn, seconds (FTMS ) 75/75 75/75 Intermittent Flame Test, rating (HT-5) Flammability Test average time of burning 5 seconds, average extent of burning 5mm (STM D65) Surface urning Characteristics, maximum (STM E84) Concentric Static oad (if required) Full Section in ending Mechanical (coupon) F-P F-VE Modulus of Elasticity, PSI x Tensile Strength, PSI 20,000 25,000 Compressive Strength, PSI 20,000 25,000 Thermal Coefficient of Expansion Inches/Inch/ F (STM D696)** 5 x x 0-6 Thermal Conductivity, TU per Sq. Ft./Ht./ F/In. (STM C-77-76) 4 4 Specific Heat, TU/b./ F concentrated static load is not included in the table on page 9. Some user applications may require that a given concentrated static load be imposed over and above the working load. Such concentrated static load represents a static weight applied between the side rail at midspan. hen so specified, the concentrated static load may be converted to an equivalent load ( e ) in pounds per linear foot (kg/m) using the formula to the below right and added to the static weight of cable in the tray. This combined load may be used to select a suitable load/span designation (table on page 9). e = Thermal Mechanical (coupon) F-P F-VE Other Mechanical (coupon) F-P F-VE Density, bs./in. (STM D792) Specific Gravity (STM D792) ater bsorption, Max. % by weight (24 hour immersion) (STM D570) Note: PSI = K Pa; Ft.-b./In. = 5.44 kg-m/m; * Specimen tested perpendicular to laminate face ** Indicates reported value measured in longitudinal direction; Depending on the specific glass content and resin, the strength and stiffness properties may be significantly higher. Contact us for specific values on Halogen-Free ow Smoke Plus resin properties. If the combined load exceeds the working load shown, please contact us. This data was obtained from the NEM and NEC Standards Publications and other sources to assist in the proper selection of the most appropriate cable tray type offered by Enduro. 2 x (Concentrated Static oad) span length (ft or m) Thermal Contraction & Expansion The table to the right compares the thermal contraction and expansion based on various temperature differentials for fiberglass, steel and aluminum cable trays. The values shown represent the length of cable tray that will produce a 5 8 movement between expansion connectors for the indicated temperature differential. Fiberglass has the least movement. Enduro has expansion connectors to provide for total movement of 5 8. Fiberglass vs Steel vs luminum Temp. Fiberglass Steel luminum Differential Ft. (m) Ft. (m) Ft. (m) 25 F (4 C) 47 (26) 20 (97) 62 (49) 50 F (28 C) 208 (6) 60 (48) 8 (25) 75 F (42 C) 8 (42) 06 (2) 54 (6) 00 F (56 C) 04 (2) 80 (24) 40 (2) 25 F (69 C) 8 (25) 6 (9) 2 (0) 50 F (8 C) 69 (2) 5 (6) 26 (8) 75 F (97 C) 59 (7) 45 () 2 (6) 6 CE TY SYSTEMS

7 FP/GP Technical Data Effect of Temperature - FP/GP Strength properties of reinforced plastics are reduced when continuously exposed to elevated temperatures. orking loads shall be reduced when based on the table to the right. Percentages shown are approximate. If unusual temperature conditions exist, please contact us for consultation. elow freezing temperatures do not adversely affect the load rating capability of the tray. Fiberglass does not become brittle at below freezing temperatures. Careful review should be made of applications involving service temperatures over 200 F. Temp. Polyester Strength % Vinyl Ester Strength % 75 F (24 C) 00% 00% 00 F (8 C) 90% 00% 25 F (52 C) 78% 00% 50 F (66 C) 68% 90% 75 F (79 C) 60% 90% 200 F (9 C) 52% 75% The test values in the chart below were obtained from tests conducted by Enduro s vinyl ester resin supplier. The values shown, although obtained from an actual coupon test, are intended for illustrative purposes only, and not for use in design calculations. The values for polyester are slightly lower. Technical Data Test Temp. F ( C) (-7 ) (-46 ) (-8 ) (0 ) (25 ) (8 ) (66 ) (9 ) (2 ) (49 ) Flex. St., PSI, STM D790 0,500 86,400 79,500 72,00 68,00 66,00 58,700 27,400,200 9,200 Flex. Mod., PSI x 0 6, STM D Tensile St., PSI, STM D68 84,00 70,400 6,900 58,000 56,00 54,600 49,900 4,800 29,600 22,000 Corrosion esistance of esin Systems Enduro offers a variety of resin systems which are listed in more detail on page 9. The two resin systems most often used are isophthalic polyester fire-retardant (F-P) and vinyl ester fire-retardant (F-VE). Polyester is more widely used and sufficient for most applications while vinyl ester is recommended where strong acids (such as hydrochloric acid), strong alkalies (such as caustic soda), organic solvents and organic conditions exist. n abbreviated guide is provided below to assist in the selection of the proper standard resin system for individual application. Polyester and vinyl ester resin systems are available in conductive formulation. Contact us for corrosion resistance information for halogen-free and halogen-free low smoke plus resins. ll composite materials have an ultra-violet light inhibiting chemical additive and has a maximum flame spread of 25 or less, per STM E-84 (Class flame spread). ll pultruded products have complete synthetic veil coverage (outer surfacing fabric) to provide maximum chemical and UV protection. Chemicals 75 F (24 C) 60F (7 C) Chemicals 75 F (24 C) 60 F (7 C) cetic cid 5% F-P F-P Magnesium Chloride F-P F-P cetic cid 25% F-P F-VE-20 (*) Methyl lcohol 0% F-P F-VE-50 (*) luminum Potassium Sulfate 5% F-P F-P Naphtha F-P F-P mmonium Hydroxide 0% F-P F-VE-50 Nitric cid 5% F-P F-P mmonium Nitrate F-P F-P Nitric cid 20% F-VE F-VE-20 (*) enzenesulfonic cid 5% F-P F-P Phosphoric cid 0% F-P F-P Calcium Chloride F-P F-P Phosphoric cid 0% F-P F-P Carbon Tetrachloride F-VE F-VE-00 (*) Phosphoric cid 85% F-P F-P Chlorine Dioxide 5% F-P F-VE-50 (*) Sodium icarbonate 0% F-P F-P Chromic cid 5% F-P F-VE-50 (*call) Sodium isulfate F-P F-P Copper Sulfate F-P F-P Sodium Carbonate F-P F-VE Diesel Fuel No. F-P F-P Sodium Chloride F-P F-P Diesel Fuel No. 2 F-P F-P Sodium Hydroxide -50% F-VE F-VE-20 (*) Ethylene Glycol F-P F-P Sodium Hypochlorite 5% F-P F-VE-20 (*) Fatty cids 00% F-P F-P Sodium Nitrate F-P F-P Ferrous Sulfate F-P F-P Sodium Silicate F-P F-VE-20 (*) Fluosilicic cid 0-20% F-VE F-VE (call) Sodium Sulfate F-P F-P Hydrochloric cid % F-P F-P Sulfuric cid 0-0% F-P F-P Hydrochloric cid 5% F-P F-VE-80 (*) Sulfuric cid 0-50% F-VE F-VE Hydrochloric cid 7% F-P F-VE-50 (*) Sulfuric cid 50-70% F-VE F-VE-80 (*) Hydrogen Sulfide F-P-40 F-VE-20 Trisodium Phosphate 25% F-P F-VE-20 (*) Kerosene F-P F-P Trisodium Phosphate - ll F-VE F-VE-20 (*) ater, Distilled F-P F-P F = Fire-etardant; P = Polyester esin; VE = Vinyl Ester esin; (*) = Not recommended to exceed this temperature; call = Call for recommendations Information contained in this chart is based on data from raw material suppliers and collected from several years of actual industrial applications. Temperatures are not the minimum nor the maximum (except where specifically stated) but represent standard test conditions. The products may be suitable at higher temperatures, but individual test data should be required to establish such suitability. The recommendations or suggestions contained in this chart are made without guarantee or representation as to results. e suggest that you evaluate these recommendations and suggestions in your own laboratory or by actual field trial prior to use. CE TY SYSTEMS 7

8 adder Cable Tray Selection Guide Selection Guide Imperial Straight Section Part Numbers TYPE - () - (S) - () Example: EH Side ail ung System No. Height idth Spacing ength ung See adder Cable Tray Selection Guide elow = 4=4 06=6 09=9 06=6 09=9.25 0=0 Ft. 20=20 Ft. M=Marine ung S=Strut ung 6=6 2=2 2=2 8=8 8=8 8=8.5 0=0 24=24 0=0 6=6 Side ail ung System No. Height idth Spacing ength ung See adder Cable Tray = 50=50mm 50=50mm M=m M=Marine ung Selection Guide elow 4=4 225=225mm 25=25mm 6M=6m S=Strut ung 6=6 00=00mm 00=00mm 8=8 450=450mm 470=470mm 0=0 600=600mm 750=750mm 900=900mm *Supplied with Standard ung *(For additional rung options, add requested type affix) EX. EH M Metric Straight Section Part Numbers TYPE - () - (S) - () Example: EH M *Supplied with Standard ung *(For additional rung options, add requested type affix) EX. EH M System Diagrams SIDE I HEIGHT ODING DEPTH 4 (6mm) FNGE IDTH FNGE IDTH SIDE I HEIGHT ODING DEPTH 4 (6mm) E EH6 ET4 D-EH6 EH4 EH8 ET6 D-EH0 E6 (25mm) EHZ6 (25mm) idth represents inside dimensions. Solid bottom available upon request. ung connections are made with a mechanical and chemical lock. See specification page 2, item 5..2 for details. Please contact us for any other custom modifications. 8.5 (470mm) rung spacing not available for 0 (750mm) and 6 (900mm) widths. adder Cable Tray Selection Guide Standard System No. (polyester resin) E ET4 EH4 ET6 E6 EH6 D-EH6 EHZ6 EH8 D-EH0 Optional System No. ( ) = insert code; see bottom of pg. E( ) ET( )4 EH( )4 ET( )6 E( )6 EH( )6 D-EH( )6 EHZ( )6 EH( )8 D-EH( )0 Side ail Height In. (mm)* oading Depth In. (mm) ( ) = Insert one of the following letters for resin designation V = Vinyl Ester; S = Halogen-Free Polyester; VS = Halogen-Free Vinyl Ester; Y = Halogen-Free ow Smoke Plus; T = Conductive Flange idth In. (mm) Min. Channel Thickness In. (mm) 6 6 (75) (46) (25) (4.8) (00) (7) (28) (4.0) (00) (70) (28) (6.4) (52) (22) (4) (4.0) (52) (22) (4) (4.8) (52) (2) (4) (6.4) (52) (9) (4) (8.0) (52) (9) (5) (6.4) (20) (70) (44) (8.0) (254) (29) (70) (9.5) NEM Class FG C 20C+ 20C 20C 0C+ Safety Factor isting - - Class - Class Class C Class C - Class C * (mm) value is nominal Please note: Custom resin systems may require additional lead times. - 8 CE TY SYSTEMS

9 adder Cable Tray Selection Guide esin Systems elow is an overview of the common resin systems we offer. hen choosing a resin type for your application, we highly recommend consulting with us regarding the application to be sure the proper resin is specified. Considerations include corrosion environment, temperature, fire resistance, smoke and smoke toxicity requirements and conductivity / resistivity requirements. egarding the corrosion environment, certain chemical concentrations and temperatures will dictate whether a polyester or epoxy vinyl ester system is preferred for optimum durability. Isophthalic Polyester Vinyl Ester Conductive Halogen-Free Polyester This industrial-grade polyester resin system offers very good weathering performance (resistance to UV) and corrosion resistance. This system is especially suitable for seawater environments. This resin system also delivers good weathering performance, but is superior to a polyester with respect to corrosion resistance and high heat environments. Epoxy vinyl ester resins provide greater toughness and considerably higher strength at elevated temperatures. They also provide superior resistance to chemical attack in corrosive chemical service. This Isophthalic Polyester-based resin is formulated to comply with S requirements for conductivity. To provide superior resistance to chemical attack, the conductive formulation is also available in a Vinyl Ester base. This system offers similar performance attributes as our standard Isophthalic Polyester, but without the use of halogens. Selection Guide Halogen-Free Vinyl Ester This system offers similar performance attributes as our Vinyl Ester, but without the use of halogens. Halogen-Free ow Smoke Plus This modified-acrylic based resin is suitable for applications which require extremely low-smoke development in the case of fire. This resin system is commonly used in tunnel applications. Tray eight bs/ft. (kg/m) 2 width, 2 rung spacing 8 (2.4m) (.0) (74).0 50 (4.5) (74) 0 (m) orking (llowable) oad bs./ft. (kg/m) 4 6 (4.m) (4.9m) 2 (.7m) (4.5) (67) (07) (74) 8 (5.5m) (4.) (77) (24) (67) (2) (94) (74) 20 (6.m) (6.7) (298) (207) (52) (6) (92) (74) (6.7) (04) (2) (84) (49) (7.) (04) (2) (84) (49) (7.) (04) (2) (84) (49) (9.5) (04) (2) (84) (49) 0 (9.m) (4.) (4) (5) (49) The Enduro straight sections listed above that are U isted are for 0 Ft. and 20 Ft. lengths. ll molded and mitered fittings associated with these tray types are also U listed. NEM classes and U listings in this table are for polyester and vinyl ester resin systems only. Values in orking (llowable) oad are applicable to all resin systems. To convert 2.0 safety factor to NEM standard.5 for + load class, multiply published load by.. CE TY SYSTEMS 9

10 Installation Guide - adder Cable Tray Installation Installation The installation of Enduro Cable Tray should be made in compliance with the standards set forth by the National Electric Code and NEM Publications VE-2 (current issue). Enduro supplies made to order, pre-fabricated cable ladder tray and fittings as specified by the purchaser. lways observe common safety practices when assembling tray and fittings in the field. ssemble in wellventilated areas as dust from field cuts can accumulate. This presents no serious health hazard but can cause skin irritation and, if allowed to accumulate with grease and other machining lubricants, can become abrasive. Personnel should wear safety goggles, dust mask, coveralls or a shop coat when sawing, machining and/or sanding. Caution should also be noted when cutting as dust from carbon fiber is also electrically conductive and additional considerations apply. void generating excessive heat in any machining operation, as heat softens the bonding resin in the fiber- glass, resulting in a ragged rather than a clean-cut edge. void excessive pressure when sawing, drilling, routing, etc. Use carbide-tipped drill bits and saw blades for extended tool life. The use of lubricant during machining is not recommended. To avoid chipping of material at cut edges, secure cable tray and fittings properly during field cut operations. e recommend the use of Enduro sealant (pg. 25) for sealing surfaces and cut edges after field cuts are made. hen using adhesives, be sure to prepare the surface properly before applying. Follow label instructions carefully. combination of mechanical fasteners and adhesives make the strongest most reliable connections. Support ocation Guidelines* Correct ength of Span = in Multiple Span Condition Splice at /4 Splice at /4 Support Support Incorrect *These guidelines apply when using standard splice plates. For location flexibility, heavy duty splice plates (pg. 22) allow for support location anywhere in the span. NING! CE TYS E NOT DESIGNED FO USE S KYS eference NEM VE-2 (current issue) In as much as fiberglass cable tray is designed as a support for power or control cables, or both; it is not intended or designed to be a walkway for personnel. The user is urged to display appropriate warning cautioning against the use of this support as a walkway. ctual Size abel 0 CE TY SYSTEMS

11 adder Cable Tray - Installation Guide Straight Sections Supports must be located so that connector (splice joints) between horizontal runs fall between the support point and the quarter point of the span. Splice at /4 ength of Span = in multiple span condition Splice at /4 Standard engineering practice requires that the splice joints be located where they will resist little or no bending moment. This allows the cable tray system to act as a continuous member with spans working in conjunction with one another to resist loading. hen a cable tray system is installed with the splice joints located directly over the support, the previous continuous span condition is changed to one of a number of simple spans. Horizontal Fitting Supports SUPPOT Supports should be placed within 2 Ft. (.6m) of each fitting extremity, and as follows: 90 degree supports at the 45 degree point of the arc, 45 degree supports at the 22.5 degree point of the arc (except for the 2 radii), 0 degree supports at the 5 degree point of the arc (except for the 2 radii). These spans act independently of each other and excessive stress will occur at substantially less loading. Vertical straight lengths should be supported at intervals dictated by the building structure not exceeding 24 Ft. on centers. support should be located 2 Ft. on each side of an expansion connection. Vertical Fitting Supports SUPPOT Vertical fittings at the top runs should be supported at each end. Fittings at the bottom of runs should be supported at the top of the fitting, and within 2 Ft. (.6m) of the lower extremity of the fitting. Installation ø 2-0 Max (.6 m) 2-0 Max (.6 m) ø ø 0, 45, 60, Max (.6 m) /2ø ø 0, 45, 90 Horizontal Tee Supports Supports should be placed within 2 Ft. (.6m) of each of the three openings connected to other cable tray items for 2 (05mm) radius. On all other radii, at least one support should also be placed under each side rail of the tee. /2 2-0 Max TYP educer Fitting Supports Straight reducer and right/left hand reducer fittings should be supported within 2 Ft. (.6m) of each fitting extremity. 2-0 Max TYP (.6 m) 2-0 Max TYP (.6 m) TYP 2/ 2-0 Max 2-0 Max TYP TYP (.6 m) (.6 m) 2-0 Max TYP Vertical Tee Supports Vertical tee fittings should be supported within 2 Ft. (.6m) of each fitting extremity. Horizontal Cross Supports Supports should be placed within 2 Ft. (.6m) of the four openings connected to other cable tray items for the 2 (05mm) radius. On all other radii, at least one support should also be placed under each side rail of the cross. 2-0 Max TYP (.6 m) 2-0 Max 2-0 Max TYP (.6 m) TYP (.6 m) 2-0 Max TYP (.6 m) 2/ TYP 2-0 Max TYP (.6 m) CE TY SYSTEMS

12 Specification - adder Cable Tray Specification.0 Scope. The cable tray system shall conform to the material and fabrication requirements as per this specification. 2.0 Standards 2. The cable tray system shall conform to applicable sections of: 2.. NEM Standard FG- (latest edition) 2..2 National Electric Code (NEC) 2.. STM E-84 (Class ating) 2..4 U (Underwriters aboratories, Inc.) Standards for Non-Metallic Cable Trays CS INTENTION (National Standard of Canada) CN/CS-C22.2 No. 26 Cable Tray Systems.0 General. Tray equirements.. Tray widths 6 (52mm), 9 (229mm), 2 (05mm), 8 (457mm), 24 (60mm), 0 (762mm), and 6 (94mm)..2 engths (as required): 0 ft, 20 ft, m, and 6m.. ung spacing (as required): 6 (52mm), 9.25 (25mm), 2 (05mm), and 8.5 (470mm) ung Type (as required): Standard ung, Marine ung or Strut ung..4 adius of fittings (as required): 2 (05mm), 24 (60mm), and 6 (94mm)..5 esin Systems (as required): Isophthalic Polyester, Vinyl Ester, Conductive, Halogen-Free Polyester, Halogen-Free Vinyl Ester, or Halogen-Free ow Smoke Plus.2 oading equirements.2. There shall be three working load classifications of fiberglass cable tray based on 20 Ft. (6m) support span: Class orking oad FOS 50 bs./ineal Ft bs./ineal Ft..5 C 00 bs./ineal Ft Span support criteria shall be as specified (eference the following table) Support orking oad in bs./ineal Ft. Span (Ft.) Class Class Class C Independent test reports in conformance to NEM FG- are required..2. Nominal loading depth (as required): 2 (5mm), (76mm), 5 (27mm), 7 (78mm) and 9 (229mm) 4.0 Materials 4. The glass fiber to resin content shall be maintained between 45 to 55 percent by weight in all pultruded components except flat sheet which shall be 5 to 45 percent; and, 25 to 45 percent by weight in all molded components. 4.2 ll composite material shall have an ultraviolet light inhibiting chemical additive to resist UV degradation. 4. ll composite material shall be fire retardant and have a flame spread rating of 25 or less (Class ating) when tested in accordance with STM E ll pultruded products shall have a complete surfacing veil to provide maximum chemical and UV protection. 5.0 Construction 5. Straight section tray shall be fiberglass reinforced meeting all the requirements herein described. 5.. The side rail members must turn in ll rung to side member connections shall have both a mechanical and a chemical (adhesive) lock. The tray shall be assembled by the use of a locking pin made of fiberglass reinforced thermoplastic. The locking pin shall be inserted under pressure with a high strength, chemical resistant adhesive. 5.. ll bonded connections must be sanded to maximize adhesion and structural integrity The tray interior shall be clear of all projections or sharp objects ll straight section lengths shall be pre-drilled to accept connector plates ll cut ends and drilled holes (factory and field) shall be resin coated. 5.2 Fittings are to be pre-fabricated and shall meet all the requirements herein described ll fittings shall have a nominal 9.25 rung spacing ll fittings shall be pre-drilled to accept connector plates ll fittings shall be designed and installed so as to have the same load carrying capacity as the straight sections ung to side member connections shall have both a mechanical and/or chemical (adhesive) lock. Fittings shall be assembled by use of a locking pin made of fiberglass reinforced thermoplastic and/or a stainless steel rivet. The locking pin shall be inserted under pressure with a high strength chemical resistant adhesive. ll radius 90 and 45 horizontal and vertical bends, all tees and crosses for tray types using 6 (52mm), and most 4 (0mm) and 8 (202mm), C-channel members shall be of concentric curved molded design and made by resin transfer molding. 5. Connector Plates and Fasteners: 5.. Connector plates shall be fiberglass and designed with sufficient strength so they may be installed between 0.2 and 0. of the length of the span from the support without derating the load carrying capacity of the tray Connector plates for conductive tray shall be stainless steel. 5.. Fasteners for connector plates shall be /8 (9.5mm) diameter Type 6 Stainless Steel, Monel, Silicon, ronze, or FP/GP studs & hex nuts as required. 5.4 ccessories 5.4. The manufacturer shall be capable of providing all necessary parts (i.e. clamps, support assemblies, etc.) for the installation of a complete fiberglass tray system. 6.0 cceptable Manufacturer 6. The fiberglass ladder-type cable tray system shall be manufactured - pultrusion, compression molded, resin transfer molded and/or fabricated by Enduro Composites, Inc., of Houston, Texas US. Cable Tray 2 CE TY SYSTEMS

13 adder Cable Tray - Molded Fittings Enduro concentric curved molded fittings are available in polyester and vinyl ester. For conductive and halogen-free formulations, please contact us for availability and lead time. It is recommended to use expansion splice plates and 4 long assembly fasteners when connecting to other fittings or straight lengths. efer to page in the ecommended Support ocations section. ung connections are made with a mechanical and/ or chemical lock. Please see page 2, item for details. Standards & istings NEM: ll 6 and 8 molded fittings = Class C. EH 4 molded fittings = Class 20 U: ll the following molded fittings are U listed in 4, 6, and 8 in Polyester/Vinyl Ester. Imperial Molded Fittings Part Numbers TYPE - (Δ)(H) - () - () - () Example: EH - MC Type esin ( ) Side ail Height (H) ngle () idth () adius () EH = Horizontal end MC = Polyester 4 = 4 0 = 0 06 = 6 2 = 2 EIV = Vertical Inside MV = Vinyl Ester 6 = 6 45 = = 9 24 = 24 EOV = Vertical Outside MT = Conductive 8 = 8 60 = 60 2 = 2 6 = 6 EHT = Horizontal Tee MS = Poly Halogen-Free 90 = 90 8 = 8 EHC = Horizontal Cross 24 = 24 EVT = Vertical Tee For vertical tee specify up or down at end of catalog code 0 = 0 6 = 6 Covers = EC before part number; example EC-EH-MC Fasteners for covers are separate order item, see page 4. Strut ung = S after part number; example EH-MC S. Marine ung = M after part number; example EH-MC M Metric Molded Fittings Part Numbers TYPE - (Δ)(H) - () - () - () Example: EH - MC Molded Fittings Type esin ( ) Side ail Height* (H) ngle () idth () adius () EH = Horizontal end MC = Polyester 4 = 00mm 0 = 0 50 = 50mm 00 = 00mm EIV = Vertical Inside MV = Vinyl Ester 6 = 50mm 45 = = 225mm 600 = 600mm EOV = Vertical Outside MT = Conductive 8 = 200mm 60 = = 00mm 900 = 900mm EHT = Horizontal Tee MS = Poly Halogen-Free 90 = = 450mm EHC = Horizontal Cross 600 = 600mm EVT = Vertical Tee For vertical tee specify up or down at end of catalog code 750 = 750mm 900 = 900mm * = (mm) values are nominal. Covers = EC before part number; example EC-EH-MC Fasteners for covers are separate order item, see page 4. Strut ung = S after part number; example EH-MC S. Marine ung = M after part number; example EH-MC M 90 Horizontal end Key* EH-( )(H)-90-()-() Dimension Inches (mm) 2 (05) adius 24 (60) adius 6 (94) adius idth *** (52) (578) (88) (882) (248) (87) (680) (229) (654) (926) (959) (56) (264) (787) ** (05) (405) (0) (05) (464) (40) (895) ** (457) (88) (248) (87) (680) (492) (2) ** (60) (05) (464) (40) (895) (645) (224) N N (762) (87) (680) (492) (2) N N (94) (40) (895) (645) (224) NOTE: mm values are nominal; * In Key, parentheses ( ) = insert corresponding option code; = esin; H = Side ail Height; = adius; = idth of the inside distance from tray wall to tray wall; **lso available in 4 and 8 side rail; *** lso available in 4 side rail; lso available in 8 side rail CE TY SYSTEMS

14 Molded Fittings - adder Cable Tray 90 Vertical end Key* INSIDE: EIV-( )(H)-90-()-() Key* OUTSIDE: EOV-( )(H)-90-()-() adius Channel Depth Inches (mm) 4 Tray 6 Tray 8 Tray 2 N N N N (05) (578) (88) (60) (8) (78) (88) (56) (92) (8) 6 N N N N (94) (87) (680) Molded Fittings 45 Horizontal end Key* EH-( )(H)-45-()-() Dimension Inches (mm) 2 (05) adius 24 (60) adius 6 (94) adius idth *** (52) (227) (44) (4) (657) (42) (87) (229) (29) (495) (48) (7) (508) (927) ** (05) (405) (549) (494) (765) (584) (98) ** (457) (557) (657) (646) (87) (77) (089) ** (60) (70) (765) (798) (98) (889) (97) N N (762) (862) (87) (95) (089) N N (94) (04) (98) (0) (97) 45 Vertical end Key* INSIDE: EIV-( )(H)-45-()-() Key* OUTSIDE: EOV-( )(H)-45-()-() 5 45 adius Channel Depth Inches (mm) 4 Tray 6 Tray 8 Tray 2 N N 2 6 N N (05) (0) (55) 24 N N (60) (49) (75) (470) (786) 6 N N N N N N (94) 5 NOTE: mm values are nominal; * In Key, any parentheses ( ) = insert corresponding option code; = esin; H = Side ail Height; = adius; = idth of the inside distance from tray wall to tray wall; ** lso available in 4 and 8 side rail; *** lso available in 4 side rail; lso available in 8 side rail 4 CE TY SYSTEMS

15 adder Cable Tray - Molded Fittings Joining 45 Horizontal ends Joining 45 Vertical ends X = ( +.5) Y = ( +.5) X 6 Side ail X = Y = Y Contact us for assembly method. Y 8 Side ail X = Y = X 0 Vertical end Key* Key* INSIDE: EIV-( )6-0-()-24 =24 5 = () OUTSIDE: EOV-( )6-0-()-24 6 () 24 6 () Molded Fittings () 5 =24 =24 vailable in 6 and 24 radius depth channel. Joining 0 Vertical ends X X = 2 - Y = Y Vertical djustable end Key* INSIDE: EIV-( )(H)-45-()-() Key* OUTSIDE: EOV-( )(H)-45-()-() Dimensions Inches (mm) adius (05) (457) (889) (60) (5) (092) (94) (65) (2) Dimensions apply at 45 setting. For travel dimensions, contact us. NOTE: mm values are nominal; * In Key, any parentheses ( ) = insert corresponding option code; = esin; H = Side ail Height; = adius; = idth of the inside distance from tray wall to tray wall CE TY SYSTEMS 5

16 Molded Fittings - adder Cable Tray Molded Fittings Horizontal Tee Key* EHT-( )(H)-()-(2)-() 2 Contact us for dimensions on reducing tee. Horizontal Cross Key* EHC-( )(H)-()-(2)-() Contact us for dimensions on reducing cross. Due to overall size of the 24 wide thru 6 wide, 6 radius cross assemblies are unable to be shipped via regular motor freight lines. Dimension Inches (mm) 2 (05) adius 24 (60) adius** 6 (94) adius idth (52) (578) (99) (88) (600) (87) (220) (229) (654) (067) (959) (676) (264) (2286) (05) (70) (4) (05) (75) (40) (262) (457) (88) (295) (87) (905) (492) (255) (60) (05) (448) (40) (2057) (645) (2667) (762) (87) (600) (492) (220) (797) (289) (94) (40) (75) (645) (262) (949) (2972) Dimension Inches (mm) 2 adius 24 adius 6 adius idth ** (52) (99) (600) (220) (229) (067) (676) (2286) (05) (4) (75) (262) (457) (295) (905) (255) (60) (448) (2057) (2667) (762) (600) (220) (289) (94) (75) (262) (2972) 2 90 Vertical Tee Key* Dimensions Inches (mm) Up: EVT-( )(H)-90-()-()-Up Down: EVT-( )(H)-90-()-()-Down Tap up and tap down have the same dimensions. Please specify tap direction (up or down). adius (05) (578) (00) ** 6 2 (60) (8) (6) (94) (87) (222) Tap Down NOTE: mm values are nominal; * In Key, any parentheses ( ) = insert corresponding option code; = esin; H = Side ail Height; = adius; = idth of the inside distance from tray wall to tray wall; ** lso available in 4, 6 and 8 side rail 6 CE TY SYSTEMS

17 adder Cable Tray - Mitered Fittings Pre-assembled mitered fittings are available for all tray types. Fittings are assembled using 6 SS fasteners unless specified otherwise. hen connecting to molded fittings or straight sections, expansion splice plates are recommended. For conductive and halogen-free low smoke plus cable tray, splice plates must be stainless steel. ung connections are made with a mechanical and/or chemical lock (see specification, pg. 2, item 5.2.4). For assistance with other sizes and widths including 0 mitered fittings, please contact us. istings & pprovals U: ll the following mitered fittings are U listed in 4, 6, and 8 in Polyester/Vinyl Ester. Imperial Mitered Fittings Part Numbers TYPE - (Δ)(H) - () - () - () Example: EH - H Side ail Type of Fitting Tray Type/esin ( ) Height (H) ngle idth () adius () EH = Horizontal end See Selection Table = 0 = 0 06 = 6 2 = 2 EIV = Vertical Inside to the ight 4 = 4 45 = = 9 24 = 24 EOV = Vertical Outside 6 = 6 60 = 60 2 = 2 6 = 6 EHT = Horizontal Tee 8 = 8 90 = 90 8 = 8 EHC = Horizontal Cross 0 = 0 24 = 24 EVT = Vertical Tee 0 = 0 E = ight educer 6 = 6 E = eft educer ES = Straight educer EHD = Horiz. Direct end For vertical tee specify up or down at end of part code. Covers = EC before catalog number; example EC-EH-MC Fasteners for covers are separate order item, see page 4. Strut ung = S after part number; example EH-MC S. Marine ung = M after part number; example EH-MC M Metric Mitered Fittings Part Numbers TYPE - (Δ)(H) - () - () - () Example: EH - H Tray Type/esin Selection Table esin Polyester T H MZ Vinyl Ester V TV HV HVZ Poly Halogen-Free VE Halogen-Free Halogen-Free ow Smoke Plus Conductive Tray Type (see page 8) EH4 EH6 EH8 E ET4 D-EH6 E6 ET6 D-EH0 EHZ6 S TS HS HSZ VS TVS HVS HVSZ Y TY HY HYZ T TT HT HTZ ook at left column to select resin, then look at top row to select tray type. Then, insert corresponding letters into fitting part no. Mitered Fittings Type of Fitting Side ail Tray Type/esin ( ) Height* (H) ngle idth () adius () EH = Horizontal end See Selection Table = 75mm 0 = 0 50 = 50mm 00 = 00mm EIV = Vertical Inside to the Upper ight 4 = 00mm 45 = = 225mm 600 = 600mm EOV = Vertical Outside 6 = 50mm 60 = = 00mm 900 = 900mm EHT = Horizontal Tee 8 = 200mm 90 = = 450mm EHC = Horizontal Cross 0 = 250mm 600 = 600mm EVT = Vertical Tee 750 = 750mm E = ight educer 900 = 900mm E = eft educer ES = Straight educer EHD = Horiz. Direct end * (mm) value is nominal. For vertical tee specify up or down at end of part code. Covers = EC before part number; example EC-EH-MC Fasteners for covers are separate order item, see page 4. Strut ung = S after part number; example EH-MC S. Marine ung = M after part number; example EH-MC M 90 Horizontal end Key* EH-( )(H)-90-()-() endering Example Dimension Inches (mm) 2 (05) adius 24 (60) adius 6 (94) adius idth (52) (854) (207) (59) (68) (464) (2070) (229) (90) (4) (25) (746) (540) (278) (05) (006) (422) () (854) (66) (2286) (457) (59) (68) (464) (2070) (768) (2502) (60) () (854) (66) (2286) (92) (278) (762) (464) (2070) (768) (2502) (207) (29) (94) (66) (2286) (92) (278) (2226) (46) NOTE: mm values are nominal; * In Key, parentheses ( ) = insert corresponding option code; = esin; H = Side ail Height; = adius; CE TY SYSTEMS 7

18 Mitered Fittings - adder Cable Tray 90 Vertical Inside end Key* 2 adius 24 adius 6 adius Dim. Inches Depth** Depth** Depth** EIV-( )(H)-90-()-() (mm) (50) (50) (50) (85) (85) (85) (749) (749) (749) (8) (8) (8) () () () (608) (608) (608) 90 Vertical Outside end Mitered Fittings Key* EOV-( )(H)-90-()-() Dim. Inches (mm) 2 adius 24 adius 6 adius Depth** Depth** Depth** (505) (555) (606) (80) (860) (9) (74) (786) (857) (45) (28) (289) (4) (65) (26) (576) (648) (72) 90 Horizontal Direct end Key* Dimensions Inches (mm) EHD-( )(H)-90-() 6 (52) (0) 9 (229) 6 (406) 2 (05) 9 (48) 8 (457) 25 (65) 24 (60) (787) 0 (762) 7 (940) 6 (94) 4 (092) Horizontal djustable end 45-5 Key* EH-( )(H)-() (Varies) 6 (406) NOTE: mm values are nominal; * In Key, parentheses ( ) = insert corresponding option code; = esin; H = Side ail Height; = adius; = idth of the inside distance from tray wall to tray wall; ** Contact us for availability of (76mm) 8 CE TY SYSTEMS

19 0, 45, 60 Horizontal Direct end adder Cable Tray - Mitered Fittings Key* EHD-( )(H)-0/45/60-() Dimension Inches (mm) 0 ngle (ø) 45 ngle (ø) 60 ngle (ø) The 60 fitting is fabricated with the horizontal adjustable splice plates. idth (52) (57) (800) (42) (762) (487) (700) (229) (4) (88) (508) (84) (564) (767) (05) (50) (876) (584) (870) (640) (82) (457) (675) (999) (756) (02) (8) (002) (60) (827) (075) (9) (29) (965) () (762) (979) (5) (060) (27) (8) (267) (94) (2) (227) (2) (45) (270) (99) ø 45 Horizontal end Key* EH-( )(H)-45-()-() Please contact us for other 0 /60 radius mitered fittings. Joining 45 Horizontal end X = ( +.5) Y = ( +.5) Dimension Inches (mm) 2 (05) adius 24 (60) adius 6 (94) adius idth (52) (525) (987) (66) (20) (705) (49) (229) (602) (04) (692) (257) (78) (47) (05) (678) (095) (768) () (857) (527) (457) (80) (20) (92) (49) (00) (65) (60) (98) () (07) (527) (62) (74) (762) (5) (49) (226) (65) (4) (846) (94) (287) (527) (78) (74) (467) (957) Mitered Fittings 0 /45 Vertical Inside end Key* EIV-( )(H)-0 or 45-()-() ll dimensions are to the nearest 4 Dim. Inches (mm) 0 2 adius 24 adius 6 adius Depth Depth Depth (20) (229) (254) (05) (229) (254) (05) (56) (279) (05) (56) (8) (457) (457) (457) (457) (60) (60) (60) (60) (762) (762) (762) (762) 45 ** ** (28) (8) (52) ** (70) (406) (44) ** (470) (495) (52) (505) (505) (505) ** (72) (72) (72) ** (97) (97) (97) NOTE: mm values are nominal; * In Key, parentheses ( ) = insert corresponding option code; = esin; H = Side ail Height; = adius; = idth of the inside distance from tray wall to tray wall; ** Contact us for availability of (76mm) CE TY SYSTEMS 9

20 Mitered Fittings - adder Cable Tray 0 /45 Vertical Outside end Key* EOV-( )(H)-0 or 45-()-() ll dimensions are to the nearest 4 Dim. Inches (mm) 0 2 adius 24 adius 6 adius Depth Depth Depth (78) (20) (254) (254) (229) (254) (05) (05) (279) (05) (56) (56) (42) (42) (457) (457) (584) (584) (60) (60) (77) (77) (762) (762) 45 ** ** (27) (24) (75) ** (64) (44) (465) ** (452) (50) (554) (487) (522) (559) ** (70) (78) (775) ** (98) (954) (99) 0 /45 Vertical Inside Direct end Key* EIVD-( )(H)-0 or 45-() Dim. Inches (mm) 0 ngle (ø) 45 ngle (ø) Depth** Depth** Mitered Fittings 5 (8mm) ø.5 (4mm) (259) (0) (48) (4) (5) (86) (678) (678) (678) (624) (624) (624) 0 /45 Vertical Outside Direct end Key* EOVD-( )(H)-0 or 45-() Dim. Inches (mm) 0 ngle (ø) 45 ngle (ø) Depth** Depth** (425mm) 5 (8mm) ø (00) (44) (408) (57) (408) (47) (749) (749) (784) (68) (68) (70) Straight educer Key* ES-( )(H)-()x(2) Inches (mm) 6 (94) 0 (762) 24 (60) 8 (457) 2 (05) 9 (229) 2 2 Inches (mm) (52) (05) (029) (95) (876) (679) (670) (229) (067) (99) (94) (88) (670) (05) (029) (95) (94) (679) (457) (95) (908) (679) (60) (908) (679) (762) (679) Dimension Inches (mm) NOTE: mm values are nominal; * In Key, parentheses ( ) = insert corresponding option code; = esin; H = Side ail Height; = adius; = idth of the inside distance from tray wall to tray wall; ** Contact us for availability of (76mm) 20 CE TY SYSTEMS

21 ight or eft Hand educer adder Cable Tray - Mitered Fittings Key* IGHT: E-( )(H)-()x(2) ight hand reducer is shown Inches (mm) 6 (94) 0 (762) 24 (60) 8 (457) 2 (05) 9 (229) EFT: E-( )(H)-()x(2) 6 (52) 55 2 (40) 46 4 (75) 46 4 (75) 7 (940) 7 (940) 27 4 (705) (229) (75) (75) (940) (940) (705) (05) (75) (940) (940) (705) (457) (940) (940) (705) (60) (940) (705) (762) (705) 2 Inches (mm) Dimension Inches (mm) Horizontal Tee Key* EHT-( )(H)-()-(2)-() 2 Dimension Inches (mm) 2 (05) adius 24 (60) adius 6 (94) adius idth (52) (780) (40) (080) (880) (90) (2580) (229) (850) (40) (60) (20) (460) (2580) (05) (90) (40) (240) (20) (540) (2820) (457) (080) (640) (90) (250) (690) (2820) (60) (240) (880) (540) (250) (840) (050) (762) (90) (880) (690) (2580) (2000) (290) (94) (540) (20) (840) (2820) (250) (290) Mitered Fittings Horizontal Cross Key* Dimension Inches (mm) 2 (05) adius 24 (60) adius 6 (94) adius EHC-( )(H)-()-(2)-() idth (52) (90) (40) (2000) (880) (260) (2580) (229) (470) (40) (2080) (20) (2690) (2580) (05) (540) (40) (250) (20) (2760) (2820) (457) (700) (640) (20) (250) (290) (2820) (60) (850) (880) (2460) (250) (070) (050) (762) (2000) (880) (260) (2580) (220) (290) (94) (250) (20) (2760) (2820) (70) (290) Vertical Tee Dimensions Inches (mm) Key* EVT-( )(H)-90-()-() Specify up or down at the end of the part number. For tap up, dimensions different than tap down, contact us for dimensions. adius (60) (860) (568) (94) (65) (278) Tap Down NOTE: mm values are nominal; * In Key, parentheses ( ) = insert corresponding option code; = esin; H = Side ail Height; = adius; = idth of the inside distance from tray wall to tray wall CE TY SYSTEMS 2

22 Splice Plates - adder Cable Tray Enduro offers a full line of fiberglass splice plates designed to provide a structural transition between straight sections and fittings. Enduro splice plates and hardware are sold separately and are not provided as standard with straight sections or fittings due to the many hardware options. ll plates have 7 6 pre-drilled bolt holes. NEM FG- Please refer to NEM FG- regarding proper tray installation as it pertains to support and splice plate locations for straight sections and fittings. efer to page for recommended support locations. adder Cable Tray Splice Plate Part Numbers TYPE - (H)(Δ) - (D) Example: ESP - 6C - 80 Splice Plates Side ail Type Height Material Degree ESP = Straight = (75mm)* C = Polyester 80 = Straight, Expansion EEP = Expansion 4 = 4 (00mm)* V = Vinyl Ester 90 = 90 EVS = Vertical 6 = 6 (50mm)* SS = Stainless Steel 45 = 45 EHS = Horizontal 8 = 8 (200mm)* S = Halogen-Free 0 = 0 0 = 0 (250mm)* 22.5 = 22.5 * (mm) value is nominal. ** For Horiz. and Vert. djustable part number use ESP for Type, example: ESP- 6C-H. Expansion plates have slotted holes allowing 5/8 total contraction and expansion. efer to thermal contraction table on page 6 for maximum spacing between expansion joints. Side rail height of and 4 requires 4 bolt sets per plate. Side rail height of 6 and 8 requires 8 bolt sets per plate. Side rail height of 0 requires 2 bolt sets per plate. For 6 and 8 channel heavy duty splice plates, see page 24. Splice Plate and Hardware Options H = Horiz. djustable** V = Vert. djustable** Tray esin Splice Plate Material Hardware Material Sets Polyester Vinyl Ester Halogen-Free Polyester 6 Stainless Steel 6 Stainless Steel Monel Silicon ronze Isoplast Polyester Standard Optional Optional Standard Optional Optional Optional Vinyl Ester Standard Optional Standard Optional Optional Optional Halogen-Free Polyester Optional Optional Standard Standard Optional Optional Optional Halogen-Free Vinyl Ester Standard Standard Optional Optional Optional Halogen-Free ow Smoke Plus Standard Standard Optional Optional Optional Conductive Standard Standard Optional Optional Optional Hardware Type Set Includes Size For Use ith Tray Types 6 Stainless Steel olt Set olt, nut 8-6 x For S.S. splice plates (except 0 Channel) 50566SS 6 Stainless Steel olt Set olt, nut 8-6 x 4 ll tray types (except 0 Channel) 50567SS* 6 Stainless Steel olt Set olt, nut, 2 washers 8-6 x 2 For use with V splice place 50568SS Monel olt Set olt, nut 8-6 x 4 ll tray types (except 0 Channel) 60667M FP/GP Studs & Nuts Stud and 2 nuts 8-6 x 2 E, E4, ET6, EHZ F FP/GP Studs & Nuts Stud and 2 nuts 8-6 x 2 2 EH6, EH8, EHV F Silicon ronze olt Set olt, nut 8-6 x 4 ll tray types (except 0 Channel) 80867S * Standard hardware set; NOTE: For monel and silicon bronze, please contact us for lead times. lso available in additional sizes. For 0 channel, please contact us for hardware; It is recommended that expansion splice plates and 2 long assembly fasteners be used when connecting mitered fittings to molded fittings or straight lengths. Fastener Torque Inch: GD. 2 UNC Metric: Class 5.8 Size Ft-bs Size N-m / M8 x / M0 x / M2 x olt Type: Contact us for different types and sizes. Nut 22 CE TY SYSTEMS

23 adder Cable Tray - Splice Plates Typical Dimensions for FP/GP Splice Plates Channel Depth Inches (mm) Typical Dimensions Inches (mm) C (76) 4 (44) (25) -0-4 (02) 2 (5) (25) -0-6 (52) (7) (25) (67) 8 (20) 6 (52) 6 (4) (67) Typical Dimensions for Stainless Splice Plates Channel Depth Inches (mm) Typical Dimensions Inches (mm) C (76) 4 (2) 5 8 (6) -0-4 (02) 4 (2) 5 8 (6) -0-6 (52) 4 8 (05) 4 (9) (67) 8 (20) 4 8 (05) 4 (9) (67) Straight Section Expansion 90 Vertical (225) (2) 4 4 (08) 6 8 (62) 7 6 x ( x 25) slot (276) (7) Field Drilling equired C 7 6 () hole 45 Vertical 0 Vertical 22.5 Vertical Splice Plates 7 6 () hole (24) 45 4 (2) C djustable Vertical 90 Horizontal 45 Horizontal 7 6 x ( x 25) slot, typ (7) 5 6 (29) (25) (25) (67) (8) C 4 (2) (62) 2 8 For adjustable vertical plate hardware, use catalog number 50568SS. For travel dimensions, contact us (8) CE TY SYSTEMS 2

24 Splice Plates - adder Cable Tray 0 Horizontal 22.5 Horizontal djustable Horizontal 6 (52) 4 (2) (24) C 7 6 () hole Heavy Duty Splice Plates Key* ESP-(H) HP-80 Splice Plate Key* EEP-(H) HP-80 Splice Plate (2) (2) 2 4 (70) stock +_ 6 Splice Plates +_ () ø 7 4 (48) Side ail Height Inches (mm) (67) Inches (mm) Inches (mm) 7 4 (48) 4 (02) (76) 8 (5) 6 (52) 5 (27) 8 (5) 8 (204) 6 8 (62) 2 6 (52) 0 Channel Splice Plates ESP-0C-80 Splice Plate EEP-0C-80 Splice Plate (0) Plcs. (0) Plcs. 4 (44) 2 6 (68) (67) 5 6 (7.9) 8 (204) C8 x 4 x (50.8) (2) 2 (50.8) () Dia. 2 Plcs. 7 6 () x Slot 2 Plcs. 4 (2) * In Key, parentheses ( ) = insert corresponding option code; H = Side ail Height - 4, 6, 8 (inches) 24 CE TY SYSTEMS

25 adder Cable Tray - ccessories Enduro offers a full line of accessories for our electrical products including cable tray covers, divider strips, drop outs, blind ends, adapters, hold-down clips, marine rungs, strut rungs, swivel clamps and a wide variety of stainless steel or FP/GP cable tray fasteners appropriate for any application. esin Designation ( ) = Insert one of the following letters for resin designations when required. P = Polyester (Example: EPC-C-2-P) V = Vinyl Ester (Example: EPC-C-2-V) Y = Halogen-Free ow Smoke Plus (Example: EPC-C-2-Y) T = Conductive (Example: EPC-C-2-T) S = Poly Halogen-Free (Example: EPC-C-2-S) VS = VE Halogen-Free (Example: EPC-C-2-VS) Cable tray covers are recommended for those areas where the cable needs protection from falling objects, adverse weather conditions, etc. vailable in 0ft. (m) sections in both flat and peaked design. In addition to cover, solid bottom is also available. See page 26 for cover accessories. Clampless Flat Cover Key* EPC-C-()-( ) Stainless embedded nut pre-installed by Enduro Easiest & owest Installation Cost Eliminates the need for Cover Hold Down Clamp for a quicker and easier field installation. ecommended to be purchased with a cable tray straight section matching the clampless flat cover section. total of three pairs of stainless embedded nuts are pre-installed to the cable tray channels by Enduro. Contact us for metal types available on embedded nuts. 4 diameter stainless fasteners and flat washers are also included and shipped separately. Contact us regarding fittings availability on this type of cover system. Flat Cover Key* C Tray: E( )C-() Z Tray: EZC-() Installation Methods for Flat Cover: Thermoplastic Drive ivets (part no. -25) are the most economical method, but do require field drilling. It is recommended rivets be installed on 24 centers along both side rails. Cover Hold Down Clamps and Enduro Stand Offs allow cover to be removed for easy access to cables - see page 26. It is recommended to use seven pair at 6 on center per 0 Ft. length of cover. dd ventilation height 2 for Flat Cover. vailable tray widths (inches): 6, 9, 2, 8, 24, 0, 6 Tray C Tray Z Tray idth Type t./f Type t./f Inches (mm) 6 (52) EPC EZC (229) EPC EZC (05) EPC-2.4 EZC (457) EPC-8.7 EZC (60) EPC EZC (762) EPC EZC (94) EPC-6.42 N N ccessories Flat covers can be ventilated or non-ventilated. Diagram shown is ventilated. To order Flat Cover for ladder cable tray fittings, add EC before fitting part number. Example: EC-EH-MC Peaked Cover Key* EPC22-().25 Tray idth - H Contact us for Z-Tray covers. Installation Methods for Peaked Cover: Use three pair of Enduro Stand Offs - Peaked for each 0 ft. length of tray. Peaked cover is not available for fittings. Contact us for information on 22.5, 0 and 45 peaked covers. dd ventilation height 4 for peaked cover. Peaked covers can be ventilated or non-ventilated. Diagram shown is ventilated. C Tray Dimensions In. (mm) Type H t./f EPC (52) 0.6 (5) 0.77 EPC (229) 0.9 (2) 0.77 EPC (05).2 (). EPC (457).8 (46).5 EPC (60) 2.4 (6).9 EPC (762).0 (76) 2. EPC (94).6 (9) 2.4 * In Key, parentheses ( ) = insert corresponding option code; = Insert resin designation, see gray box at top; = idth of the inside distance from tray wall to tray wall CE TY SYSTEMS 25

26 ccessories - adder Cable Tray Stand Off ESO Stand Off Peaked ESOP Cover Hold Down Clamp Key* ECHD-(H)( ) Vinyl Ester resin is the standard. Includes mounting hardware. 2 2 STD 8 x 4 6 SS bolt, flat washer, & lock washer two required Vinyl Ester resin is the standard. Includes mounting hardware. 2 4 STD 8 x 4 6 SS bolt, flat washer, & lock washer two required.25 Not suited for high wind applications. Not available for EHZ6 tray. cover hold down clamp cover SS bolt 8 x 2 with nut & flat washer Complete Cover Hold Down Key* CCHD-(H)( ) x () 2 centerline of.475ø holes 4 places 4 SS nut 4 required 4 Conduit Swivel Clamp Key* ECTC-(TD) ccessories ecommended Usage: To secure cover to tray in an outdoor application. est suited for a high wind applications. vailable in stainless steel, contact us for dimensions. Peaked cover use: CPCHD-(H)(Δ) x () Hold Down Clamp & Expansion Guide Enduro s XHDC serves as both a Hold Down Clip and Expansion Guide for all Enduro ladder tray types. This new design eliminates the need for ordering or tracking multiple products for securing ladder tray to structural supports. Installation: To determine the appropriate orientation for installation, rotate the XHDC to the corresponding letter indicator (etched into side profile) as shown in the table below. Each row shows which letter indicator to use for each series, for use as either Hold Down Clip, or Expansion Guide. See example below. XHDC Hold Down Clamp T T H H H D Expansion Guide H H H H D D D Contact Us tray depth +4 Tray Type E ET4 EH4 ET6 E6 EH6 D-EH6 EHZ6 EH8 D-EH0 4 SS threaded rod square rung 2 required tray width + Floor / Panel Flange Plate Key* FP-( ) FP-4( ) FP-6( ) FP-8( ) FP-0( ) Side ail Height Dim. Dim. (76) (02) (52) (20) (254) Please contact us for stainless steel dimensions. See bottom of page for ( ) code. ll drilled holes are 7 6 in diameter. Hole pattern varies with tray type. tray depth This allows an easy transition to/from conduit and FP/GP cable tray. Please substitute cable tray designation when ordering (Example TD = EH6). Pipe clamps are separate order item, see page 40. For Vinyl Ester add VE to end of part number - example: ECTC-(TD)-VE. 7 6 (.) 5 6 (7.9) 4 (6.4) 4 (0.6) 6 (4.8) 8 (9.5) eam Hold Down Guide CHDG-MP-CP CHDG-MP-V Eliminates the Need to Drill or Punch Holes hile llowing for Normal Expansion stainless steel guide that secures the position of cable tray on a support rack or structure. NE Guide becomes a clamp with use of a 6 SS set screw on top. Set screw is included with part. Guide is also easily adaptable for right or left sided installations. * In Key, parentheses ( ) = insert corresponding option code; = Insert resin designation, see gray box on page 25; H = Side ail Height, available heights (inches):, 4, 6, or 8; = idth of the inside distance from tray wall to tray wall; TD = Tray Designation 26 CE TY SYSTEMS

27 adder Cable Tray - ccessories Divider Strip Key* oose: EDS-( )- Installed: EDS-( )-2 Divider strips are supplied in ten foot lengths. Unless indicated otherwise, dividers are intended for field installation. Please indicate installation position if required. For easier installation, dividers can be furnished with factory-drilled notching with additional cost. Divider strips are available for fittings, please contact us for part numbers. For securing riveted divider to tray we use 6 SS rivets. e also have available thermoplastic drive rivets (directly below) which require field drilling. djustable Clamp for Divider Strip For For Key* Side ail: DC-( ) Side ail: DC-2( ) This part number is only for the adjustable clamp, does not include divider strip. side rail only available in (76), 4 (02), 6 (52) and 8 (20) Nylon Thermoplastic Drive ivet Key* -25-( ) For securing cover material and divider strip. Pigmented to match resin type. Drop Out For For For 0 Key* Side ail: EDO--() Side ail: EDO-2-() Side ail: EDO--() ctual width of Drop Out is less than width of tray to allow for placement inside channel flange. -25 drive rivets (left) are a separate order item. For Vinyl Ester, add VE to the end of part number. For Halogen-Free ow Smoke Plus resin add Y to part number. Drop Out installation for less than 2 width: Drill two 4 holes from each end. Insert -25 rivet into each opening. lind End Key* EE-(H)( )-() 6 SS fasteners included H Standard Field Install ung Marine Field Install ung Key* EFI-()-(PE or VE) ung is standard x rung. PE = Polyester; VE = Vinyl Ester; Example for a 6 wide rung, polyester resin: EFI-06-PE Hardware included. Key* EFI-M-()-(PE or VE) PE = Polyester; VE = Vinyl Ester; Example for a 6 wide rung, polyester resin: EFI-M-06-PE Hardware included. Drop Out installation for more than 2 width: Drill three 4 holes from each end and in the middle. Insert -25 rivet into each opening. 2 4 (70) Side View 4 (9) (25) 6 (5) 4 (2) Strut Field Install ung Key* EFS-()-(PE or VE) PE = Polyester; VE = Vinyl Ester; Example for a 6 wide rung, polyester resin: EFS-06-PE ccessories Cable Tray Support acks Top View Vertical Tray Hanger Support Field Cutting Sealant Dimension In. llowable Key* C oad bs. S-6( ) S-9( ) S-2( ) S-8( ) S-24( ) S2-24( ) S2-0( ) S2-6( ) 0 2 0, , llowable load is based on a total load, uniformly distributed over the length of the rack. Safety factor = 2.0 C of 7 6 holes C S C of 7 6 holes S2 Key* VH-(H)( ) Not available for EHZ6. 2 hanger rod and nuts separate order items SemKit dhesive SEMKIT Fiberglass to fiberglass adhesive for custom fabrication or repair. Meets NTS and UPS requirements for sea and ground transportation. * In Key, parentheses ( ) = insert corresponding option code; = Insert resin designation, see gray box on page 25; H = Side ail Height, available heights (inches):, 4, 6, or 8; = idth of the inside distance from tray wall to tray wall Quart Can: ES-Q Gallon Can: ES-G Seals exposed fibers after any field cuts. estores gloss and luster to weathered fiberglass. Seals exposed FP/GP threads after installation of fiberglass threaded rod and hex nuts. For polyester and vinyl ester resin products. Clear color. Meets NST and UPS requirements for sea and ground transportation. CE TY SYSTEMS 27

28 Channel-Type Instrumentation Tray Enduro channel-type instrumentation tray is designed for light loads of individual wiring and pneumatic tubing. Our channel-type tray is available with solid or ventilated bottom. ll straight sections and pre-assembled fittings are pre-drilled to accept flange splice plates. ll splice plates and hardware are separate order items. Enduro s ventilated channel-type tray features 7 6 (6.525) x 4 (6.5) +/- size slots to allow for cooling and cable strapping. ll (mm) dimensions are nominal. Channel-Type Instrumentation Tray Part Numbers EI() - (Δ) - () x () Example: EIS - PE x 20 Channel Inst. Tray Type esin ( ) idth () ength () EIS = Solid ottom PE = Polyester 200 = 2 0 = 0 EIP = Slotted ottom VE = Vinyl Ester 00 = 20 = 20 T = Conductive 400 = 4 MS = Polyester Halogen-Free 400D = 4 Part Numbers - Polyester esin System, Solid ottom 600 = 6 600D = = = 0 Technical Data - Channel-Type Instrumentation Tray Key* Channel Size idth x Depth bs./ft. Channel Thickness Span Ft. (m) Max oading bs./ft. (N/m) Max Deflection In. (mm) EI()-( )-200 x () 2 x (5 x 25) (4.76) 5 (.5) 4.0 (5.94) 0.5 (2.7) EI()-( )-00 x () x (76 x 25) (4.76) EI()-( )-400 x () 4 x 8 (02 x 5).05 4 (6.5) 5 (.5).9 (5.79) 0.5 (2.7) 8 (2.4).0 (.48) 0.8 (20.) 8 (2.4) 2.8 (4.6) 0.8 (20.) 0 (.0).5 (2.2).0 (25.4) EI()-( )-600 x () 6 x 5 8 (52 x 4) (6.5) 0 (.0) 2.8 (4.6).0 (25.4) EI()-( )-800 x () 8 x 4 (20 x 44) (7.94) 0 (.0) 5.2 (7.7).0 (25.4) EI()-( )-000 x () 0 x 2 4 (254 x 70) (.0) 20.0 (29.7).0 (25.4) 8 (9.5) 5 (4.5).9 (5.79).0 (25.4) oads are based on limiting the deflection to a value equal to 20 of the span. For ventilated tray, max loading reduced by 0%. NOTE: mm values are nominal; * In Key, parentheses ( ) = insert corresponding option code; = ottom; = esin; = adius; () = ength; = idth of the inside distance from tray wall to tray wall 28 CE TY SYSTEMS

29 Channel-Type Inst. Tray - Fittings & ccessories 90 Vertical Inside Molded adius EI()-( )-MC90IV (457) 22 4 (578) EI()-( )-MC90IV (60) 28 6 (729) EI()-( )-MC90IV (60) 28 4 (70) 90 Vertical Inside Mitered EI()-( )-90IV-()-() 22 4 (565) EI()-( )-90IV-()-() 4 4 (820) = adius which can be 2 (05) or 24 (60); = idth which can be 2,, 4, 6, 8 or 0 ; For 0 dimensions contact us Vertical Outside Molded adius EI()-( )-MC90OV (05) 6 4 (4) EI()-( )-MC90OV (60) (79) EI()-( )-MC90OV (60) 28 4 (78) EI()-( )-MC90OV (60) 28 6 (76) Horizontal Molded adius EI()-( )-MC90H (05) 22 4 (578) EI()-( )-MC90H (60) 2 6 (8) EI()-( )-MC90H (60) 4 4 (88) EI()-( )-MC90H (60) 6 6 (92) Vertical Outside Mitered EI()-( )-90OV-()-() 22 (559) EI()-( )-90OV-()-() 4 (864) 0 90 Horizontal end 2 (05) adius 24 (60) adius EI()-( )-90H (60) EI()-( )-90H (65) EI()-( )-90H (660) EI()-( )-90H (7) EI()-( )-90H (762) EI()-( )-90H (8) EI()-( )-90H (94) EI()-( )-90H (940) EI()-( )-90H (965) EI()-( )-90H (06) EI()-( )-90H (067) EI()-( )-90H (8) = adius which can be 2 (05) or 24 (60); = idth which can be 2,, 4, 6, 8 or 0 ; For 0 dimensions contact us. Channel Inst. Tray () = S for solid P for Ventilated 45 (Δ) = PE for Polyester VE for Vinyl Ester NOTE: mm values are nominal; * In Key, parentheses ( ) = insert corresponding option code; = ottom; = esin; = adius; = idth of the inside distance from tray wall to tray wall CE TY SYSTEMS 29

30 Channel-Type Inst. Tray - Fittings & ccessories Horizontal Tee & Horizontal Cross Tee Key* Cross Key* 2 EI()-( )-HT-200 EI()-( )-HC (5) 2 (5) EI()-( )-HT-00 EI()-( )-HC-00 (76) (76) EI()-( )-HT-400 EI()-( )-HC (02) 4 (02) EI()-( )-HT-600 EI()-( )-HC (54) 6 (54) EI()-( )-HT-800 EI()-( )-HC (20) 8 (20) EI()-( )-HT-000 EI()-( )-HC (255) 0 (255) () = (Δ) = S for solid P for Ventilated PE for Polyester VE for Vinyl Ester (457) 8 (457) 8 (457) 8 (457) Channel Inst. Tray Channel Tray Cover Key* EPC-()-( ) = esin - insert P for polyester resin, insert Y for halogen-free low smoke plus resin. Hardware and clamp not included. For other resin part numbers, contact us. 6 (5) 4 bolt Channel Cover Clamp Key* CCC-()-( ) 2 (5) = esin - insert PE for polyester resin, insert Y for halogen-free low smoke plus resin. 6 SS hardware included. For other resin part numbers, contact us. Channel Hold Down Clip Key IHDC- (76) 8 (28) IHDC-4 4 (02) 4 () IHDC-4D 4 (02) 2 8 (25) 2 () IHDC-6 6 (54) 4 (44) IHDC-6D 6 (54) 2 8 IHDC-8 8 (20) 7 8 (47) IHDC-0 0 (255) (72) 2 (8) 0 Ga. 6 SS * In Key, parentheses ( ) = insert corresponding option code; = ottom; = esin; = idth of the inside distance from tray wall to tray wall 0 CE TY SYSTEMS

31 Splice Plates - Channel-Type Inst. Tray Channel-Type Splice Plate Part Numbers Example: EISP - 90V Degree Direction Channel Size 80 = Straight V = Vertical 200 = 2 (50mm)* 90 = 90 H = Horizontal 00 = (75mm)* 45 = 45 (for straight, leave direction 400 = 4 (00mm)* 0 = 0 space in product number blank, example: EISP ) 600 = 6 (50mm)* 22.5 = = 8 (200mm)* 000 = 0 (250mm)* * (mm) values are nominal Splice plates and hardware are sold individually and are not provided with straight sections or fittings. For expansion insert X between EISP and Degree, example: EISP-X For Vinyl Ester esin, add VE Example: EISP-VE-90V-600 For Halogen-Free Polyester esin, add HS - Example EISP-HS-90V-600 For Stainless Steel, add 6SS Example: EISP-90V-600-6SS These part numbers are for Polyester resin. Dimensions Channel Depth Inches (mm) Inches (mm) Inches (mm) 2 (5) (25) 4 (6.5) (76) (25) 4 (6.5) 4 (02) (25) 4 (6.5) 6 (52) 4 (2) 5 8 (5.875) 8 (20) 4 (2) 5 8 (5.875) 0 (254) 2 4 (57) 8 (28.575) Hardware 5058SS (Pan Head) 5059SS 5054SS 4-20 x x x Parts No & 5059 for use with S.S. splice plates. 5054SS all channel tray except 0. Contact us for bolt sets for 0 channel. lso available in silicon bronze & monel. Contact us for pricing and availability. Straight Section (225) 5 6 ø (8) holes (2) 4 8 (05) 6 4 (56) 2 Expansion 90 Vertical 45 Vertical 5 6 ø x (8 x 25) slots 6 4 (56) (225) 6 (52) 0 Vertical 22.5 Vertical 90 Horizontal 4 (2) (05) 4 (2) 2 4 (2) (52) 2 8 (64) 4 (2) 4 (2) (24) 45 4 (2) Channel Inst. Tray (6) (24) (24) 5 8 (6) 45 Horizontal 0 Horizontal 22.5 Horizontal 4 (2) (2) (2) (24) (24) (24) CE TY SYSTEMS

32 Flanged-Type Instrumentation Tray Enduro flanged-type instrumentation tray is ideal for low-voltage or communications cables, including fiber-optic cables, or to support hydraulic or pneumatic tubing. Made from the same high-strength, corrosion-resistant pultruded materials as our ladder-type tray, Enduro instrumentation tray is tough and made to stand up to the most demanding environments. Side ail esin ( ) ottom () Height (H) idth () ength () EP = Polyester ITS = Solid ottom 50 = 50mm (.97 ) 50 = 50mm (.97 ) M = m (8. ) EV = Vinyl Ester ITP = Perforated ottom* 80 = 80mm (.5 ) 00 = 00mm (.94 ) ET = Conductive 50 = 50mm (5.9 ) ES = Poly Halogen-Free 00 = 00mm (.82 ) VS = VE Halogen-Free Y = Halogen-Free ow Smoke Plus Enduro flanged tray comes in multiple options, including different resin systems, your choice of solid or perforated bottom, and with or without snap-on covers. Perforated cable trays are pre-slotted for ventilation or easy attachment of cables. Our flanged-type instrumentation trays come in depths of 50mm or 80mm, measuring from the outside of the top to the outside of the bottom. Enduro flanged-type tray widths come in 50mm, 00mm, 50mm and 00mm, measuring inside to inside of the flanges. engths can be in m and 6m. In addition, our offering includes a full complement of fittings, support systems and accessories. Flanged-Type Straight Section Part Numbers (Δ) - IT() - (H) - CT - () - () Example: EP - ITS CT M *Slot size: 7 6 (25.40mm) x 6 (4.76mm) +/- Flanged Inst. Tray Technical Data - Flanged Tray Maximum oading ( )-IT()-50-CT-50-M ( )-IT()-50-CT-00-M ( )-IT()-50-CT-50-M ( )-IT()-50-CT-00-M ( )-IT()-80-CT-50-M ( )-IT()-80-CT-00-M ( )-IT()-80-CT-50-M ( )-IT()-80-CT-00-M Span Ft. (m) Max oading bs./ft. (N/m) 5 (.5) 25.7 (4.8) 0 (.0). (4.2) 5 (4.5) 0.9 (.2) 5 (.5) 0.9 (4.9) 0 (.0).8 (5.2) 5 (4.5). (.5) 5 (.5) 5.6 (48.) 0 (.0) 4.4 (6.0) 5 (4.5). (.8) 5 (.5) 42.4 (57.5) 0 (.0) 5.2 (7.) 5 (4.5).5 (2.0) 5 (.5) 54.2 (7.9) 0 (.0) 6.7 (9.) 5 (4.5) 2.0 (2.7) 5 (.5) 94.4 (28.0) 0 (.0).8 (6.0) 5 (4.5).5 (4.7) 5 (.5) 08.4 (47.0) 0 (.0).5 (8.) 5 (4.5) 4.0 (5.4) 5 (.5) 0.8 (77.) 0 (.0) 6.4 (22.2) 5 (4.5) 4.8 (6.5) oad (bs/ft) are based on deflection equal to /D = 200. ccessories & Splice Plates Straight Cover Key* ( )-IT-()-CTC-() Example: E-IT-50-CTC-M Covers only available in m lengths. Straight Splice Plates Key* ESS-IT-(H)-SSP EP-IT-(H)-SSP EV-IT-(H)-SSP Material Stainless Steel Polyester Stainless Example: ESS-IT-80-SSP; Vinyl Ester Example: EV-IT-80-SSP; Polyester Example: E-IT-80-SSP educer Splice Plates Key* ESS-IT-(H)-()-(2)-SP E( )-IT-(H)-()-(2)-SP Please specify idth and idth 2 when ordering. Vinyl Ester Material Stainless Steel Fiberglass * In Key, parentheses ( ) = insert corresponding option code; = esin; = ottom; H = Side ail Height = idth of the inside distance from tray wall to tray wall 2 CE TY SYSTEMS

33 Fittings - Flanged-Type Inst. Tray Example: Side ail esin ( ) ottom () Height (H) Type idth () ngle E=Polyester ITS=Solid ottom 50=50mm (.97 ) H=Horizontal end 50=50mm (.97 ) 90=90 EV=Vinyl Ester ITP=Perforated ottom* 80=80mm (.5 ) IV=Inside Vertical 00=00mm (.94 ) 45=45 T=Conductive OV=Outside Vertical 50=50mm (5.9 ) S=Poly Halogen-Free HT=Horizontal Tee 00=00mm (.82 ) VS=VE Halogen-Free Y=Halogen-Free ow Smoke Plus Flanged-Type Fittings Part Numbers (Δ) - IT() - (H) - TYPE - () - () - () E - ITS H *Slot size: 7 6 (6.525) x ¼ (6.5) +/- Note: More fittings and fitting covers available, please contact us. HC=Horizontal Cross 90 Vertical Inside Mitered 90 Vertical Outside Mitered Key* ( )-()-(H)-IV-() adius =.8 (00mm) Key* ( )-()-(H)-OV-() adius =.8 (00mm) Horizontal Mitered Key* ( )-()-50-H ( )-()-80-H ( )-()-50-H ( )-()-80-H ( )-()-50-H ( )-()-80-H ( )-()-50-H ( )-()-80-H adius =.8 (00mm) 9 8 (49) 2 8 (54) (59) 29 4 (74) 45 Horizontal Mitered Key* ( )-()-50-H (688) ( )-()-80-H ( )-()-50-H (72) ( )-()-80-H ( )-()-50-H (758) ( )-()-80-H ( )-()-50-H (865) ( )-()-80-H adius =.8 (00mm) Horizontal Fitting Cover Key* ( )-IT-()-CTC-(90 or 45)-00 Flanged Inst. Tray Horizontal Tee Key* ( )-()-(H)-()-HT Horizontal Cross Key* ( )-()-(H)-()-HC Note: More fittings and fitting covers available, please contact us. * In Key, parentheses ( ) = insert corresponding option code; = esin; = ottom; H = Side ail Height; = idth of the inside distance from tray wall to tray wall 9 6 CE TY SYSTEMS

34 ireway Enduro wireway is designed to protect data control, communication and power cables from atmospheric conditions (like dust, dirt, oil, water) and unauthorized/accidental tampering. Enduro lay-in wireway is often found in: Computer, communication, and clean room applications. Enduro wireway readily conforms to the grid-post system of raised floors. Food processing plants where periodic washdowns often utilize caustic disinfectants Transportation/subway systems where enclosed environments desire telecommunication wireway materials to have low smoke development and non-toxic smoke properties for enhanced public safety Enduro lay-in-wireway is manufactured by the pultrusion process using special fiberglass composite designs and fire-retardant resin formulation for superior strength, durability, and corrosion resistance. Enduro wireway carries a Class fire rating in accordance with STM Standard E-84. Our wireway straight sections and fittings are provided with a snap-on / snap-off cover. It also has a modular design which includes straight sections, elbows, tees and crosses. ll wireway sections and fittings are available in the five sizes shown below. Please contact us about other available sizes and gasketing. Straight sections and covers come in 0 ft. lengths. Splice plates are a separate order item. C 250 x 0 C 404 x 0 C 42 x (64mm) 2 2 (64mm) 4 (02mm) 4 (02mm) 4 (02mm) 2 (05mm) ireway 6 (52mm) C 606 x 0 6 (52mm) 6 (52mm) 6 (52mm) C 62 x 0 6 (52mm) The C 62 x 0 is available with or without a divider. The divider allows separation of various cables as needed. Dimensions - ireway with Cover 8 E 8 C 250 x 0 C 404 x 0 Dimension Inches (mm) C D E N/ 2.5 (64) 2.5 (64) (76) N/* 6 (8) 4 (02) 4 (02) 4 4 (2) 5 8 (6) Pultruded FP/GP ireway Cover D FP/GP ireway Cover Splice Plate Deep C 42 x 0 6 (8) 4 (02) 2 (05) 2 4 (24) 8 (40) C 606 x (4) 6 (52) 6 (52) 6 4 (7) 7 8 (87) C 62 x (4) 6 (52) 2 (05) 2 4 (24) 8 (40) * Cover body and splice plates not available for C250. See page 7 for splicing method FP/GP ireway ody Splice Plate C 4 CE TY SYSTEMS

35 ireway Technical Data - ireway ireway oad Span C250 x 0 C404 x 0 C42 x 0 C606 x 0 C62 x 0 Maximum Span Maximum oading contact us contact us 0 (m) 0 bs/ft (4.9 kg/m) 0 (m) 2 bs/ft (7.9 kg/m) 0 (m) 20 bs/ft (29.8 kg/m) 0 (m) 25 bs/ft (7.2 kg/m) ireway Physical Properties Electrical Property Polyester Fire STM etardant Test Electric Strength, Short Term in Oil 8, VPM* 200 D49 Electric Strength, Short Term in Oil, KV per inch 5 D49 Other Property Polyester Fire STM etardant Test Density - Solid Shape bs./in D792 ater bsorption (24 Hr. Immersion) Max % by t D570 Surface urning Characteristic, Maximum 25 E84 ongitudinal Direction Property Polyester Fire STM etardant Test Ultimate Tensile Strength 0,000 PSI D68 Ultimate Compressive Strength 0,000 PSI D695 Ultimate Flexural Strength 0,000 PSI D790 Property Transverse Direction Ultimate Tensile Strength Ultimate Compressive Strength Ultimate Flexural Strength Polyester Fire etardant 7,000 PSI 5,000 PSI 0,000 PSI Property 90 Horizontal Direct end 90 Horizontal end 2 adius C H C H C 42-90H C H C 62-90H 8 (20) 2 6 (25) 2 (5) 5 (8) 2 (5) 90 Vertical Inside Direct end C IV C IV C 42-90IV C IV C 62-90IV Thermal 0 2 (267) 2 (05) 2 (05) 4 (56) 4 (56) Polyester Fire STM etardant Test Thermal Coefficient of Expansion (Inches/Inch/ F)** 5 x 0-6 D696 Fittings - ireway Depth idth 8 (20) Plan View Side View 8 (20) Depth * Specimen tested perpendicular to laminate face. ** eported value measured in longitudinal direction. Meets and exceeds test standard for U 94-VO Flammability Classification and has a flame spread rating under 25 when tested in accordance with STM E84. C H-2 C H-2 C 42-90H-2 C H-2 C 62-90H (572) 6 (808) 24 6 (60) 5 (889) (88) (8) 27 (686) 8 8 (968) (88) (8) 90 Vertical Inside end 2 adius C IV-2 C IV-2 C 42-90IV-2 C IV-2 C 62-90IV (446) 24 6 (60) 8 8 (460) 25 6 (652) 8 8 (460) 25 6 (652) 8 8 (460) 25 6 (652) 8 8 (460) 25 6 (652) Depth Plan View idth adius Side View ireway CE TY SYSTEMS 5

36 Fittings - ireway 90 Vertical Outside Direct end 90 Vertical Outside end 2 adius Side View Side View C OV 0 2 (267) C OV (487) 27 8 (689) C OV 2 (05) C OV (562) 8 (797) Depth C 42-90OV C OV 2 (05) 4 (56) 8 (20) C 42-90OV-2 C OV (562) 8 (797) 24 6 (64) 4 6 (868) C 62-90OV 4 (56) Depth C 62-90OV (64) 4 6 (868) 45 Vertical Outside Direct end 45 Vertical Outside end 2 adius Side View Side View C OV C OV C 42-45OV C OV 8 6 (205) 0 (254) 0 (254) 2 (05) Depth 8 (20) C OV-2 C OV-2 C 42-45OV-2 C OV (252) 2 8 (54) 2 (05) (595) 2 (05) (595) 4 (56) 25 (65) Depth C 62-45OV 2 (05) C 62-45OV-2 4 (56) 25 (65) 45 Horizontal Direct end 45 Horizontal end 2 adius C H C H C 42-45H 8 6 (205) 0 2 (267) (47) 8 (20) Plan View idth C H-2 C H-2 C 42-45H (4) (657) 8 6 (205) 28 8 (72) 6 6 (4) (878) Plan View C H (2) C H (259) 0 (762) C 62-45H (47) C 62-45H (4) (878) 45 Vertical Inside Direct end 45 Vertical Inside end 2 adius C IV 8 6 (205) Side View 8 (20) C IV (257) 2 6 (55) Side View ireway C IV 0 8 (264) C 42-45IV 0 8 (264) C IV 6 (284) C 62-45IV 6 (284) Horizontal Cross Direct Depth C IV (287) 2 4 (552) C 42-45IV (287) 2 4 (552) C IV (24) 2 4 (552) C 62-45IV (24) 2 4 (552) Horizontal Tee Direct 8 (20) Plan View Plan View C 250-HC C 404-HC C 42-HC 8 2 (470) (524) 28 4 (70) C 250-HT C 404-HT C 42-HT 0 2 (267) 8 2 (470) (0) (524) 2 (5) 28 4 (70) C 606-HC C 62-HC 22 4 (578) 28 4 (70) C 606-HT C 62-HT 5 (8) 22 4 (578) 2 (5) 28 4 (70) Horizontal Cross 2 adius Horizontal Tee 2 adius Plan View Plan View C 250-HC (07) C 250-HT (572) 42 4 (07) C 404-HC () C 404-HT (60) () C 42-HC-2 C 606-HC-2 C 62-HC (40) 46 4 (87) 52 4 (40) C 42-HT-2 C 606-HT-2 C 62-HT (87) 52 4 (40) (684) 46 4 (87) (87) 52 4 (40) 6 CE TY SYSTEMS

37 Splice Plates & ccessories - ireway Splice Plates - ireway Cover ody & Splice Plates ireway C Hold Down Splice Joint C 404 x SP04 C 42 x SP04 C 606 x SP04 C 62 x SP04 F G Hole Dia. 6 (8) 4 (44) () 6 (8) 4 (44) () 5 8 (6) 2 (8) (67) 7 6 () 5 8 (6) 2 (8) (67) 7 6 () Includes snap-on cover splice plate and bottom plate with 04SS fasteners. If 6SS is required, substitute 6 for 04 in part number. Cover ody C250-C04 C404-C04 C42-C04 C606-C04 C62-C04 dual purpose splice plate that offers hold down capabilities. Easily adaptable to other Enduro wireway sizes with or without body splice plate. Standard hold down splice joint material color is gray. Contact us for details regarding a custom color. If 6SS is required, substitute 6 for 04 in part number..5 (8) ireway ody.75 (9). (29).75 (9) 2 (5) G F Splice Plate (5) ccessories - ireway Panel dapter Closure Plate C P contact us contact us C CP04 Fasteners are 04SS. If required 6SS can be substituted; Example: C 404-CP-6 C P C 42 - P C P C 62 - P 0 4 (260) 0 8 (264) 8 4 (46) 0 8 (264) 2 4 () 2 8 (4) 8 4 (46) 2 8 (4) Top plate removable for easy access. C CP04 C 42 - CP04 C CP04 C 62 - CP04 2 Typ 2 Typ ireway Specification - ireway.0 General. This specification covers the requirements for a fiberglass lay-in-wireway system to support and protect power, control and instrumentation cables..2 ireway shall be solid bottom type construction with minimum wall thickness of.875 inches.. Cover and cover splice plates shall be snap-on type construction requiring no installation fasteners. 2.0 Standards 2. The wireway system shall conform to the applicable sections of the National Electric Code (NEC) rticle The NEC requires wireway to be supported at intervals not exceeding 5 feet, unless specifically approved for supports at greater intervals, but in no case shall the distance between supports exceed 0 feet..0 Materials. The wireway, cover, and splice plates shall be made from the pultrusion process utilizing an Enduro Fire etardant Polyester resin formulation with UV light inhibiting additives and exterior veil coverage..2 esin System (as required): Isophthalic Polyester, Vinyl Ester, Halogen-Free Isophthalic Polyester, Halogen-Free Vinyl Ester or Halogen-Free ow Smoke Plus resin available.. ll composite material shall meet STM E84, maximum 25 flame spread rating..4 Color shall be gray. 4.0 oading Capabilities Consult factory for specific applications. CE TY SYSTEMS 7

38 Support Systems & Strut Channel Framing (Solid & Punched) Polyester: EC-0 Vinyl Ester: EC-VE-0 bs/ft Polyester: EC-58 Vinyl Ester: EC-VE-58 bs/ft Polyester: EC-58D Vinyl Ester: EC-VE-58D bs/ft () 4 (9) 7 6 () 7 6 () 4 (9) 7 6 () 9 2 (7) (25) 9 2 (7) 5 8 (4) 4 (8) 5 8 (4) 5 8 (4) 9 2 (7) 5 8 (4) (25) For punched channel framing add H to the end of the part number; example: EC-0H. Punched not available for double channel. Punched holes are 9/6 holes on 2 centers. eplaces drilled strut. For use in tray support systems, electrical conduit and tray rungs for tying down cable. vailable in 0 ft and 20 ft lengths. See below for loading, and see page 4 for specification information. 7 6 () 4 (9) 5 8 (4) 7 6 () 9 6 (4) 9 6 (4) 2 (5) Support Systems Technical Data - Support Systems & Strut Channel Framing oading eam and Column Data: Polyester and Vinyl Ester esin ase eam Span or Column Height In.(mm) 2 (05) 8 (457) 24 (60) 0 (762) 6 (94) 42 (067) 48 (29) 60 (524) 72 ( (24) 96 (248) Part Maximum Deflection Uniform oad Uniform oad Maximum No. Maximum Maximum Deflection llowable Uniform llowable = 0.25 In. (6mm) = 0.50 In. (mm) Column eam oad Uniform eam oad oad Poly Vinyl Poly Vinyl Poly Vinyl Poly Vinyl. EC-0 bs.(kg) 790 (58) bs.(kg) 990 (449) In.(mm) 0. () In.(mm) 0.2 () bs.(kg) - bs.(kg) - bs.(kg) - bs.(kg) - bs.(kg) 2550 (56) EC (780) 250 (975) 0.07 (2) 0.07 (2) (655) EC-58D 5080 (20) 650 (2880) 0.04 () 0.04 () () EC-0 50 (240) 670 (04) 0.24 (6) 0.27 (7) (28) (066) EC (52) 440 (65) 0.5 (4) 0.7 (4) (528) EC-58D 5080 (20) 4240 (92) 0.09 (2) 0.0 (2) (058) EC (8) 500 (227) 0.4 () 0.48 (2) 240 (09) 270 (22) (99) EC (90) 080 (490) 0.27 (7) 0.0 (8) 80 (67) 90 (42) (42) EC-58D 2540 (52) 80 (442) 0.6 (4) 0.7 (4) (2685) EC-0 20 (45) 400 (8) 0.67 (7) 0.75 (9) (6) 240 (09) 270 (22) 70 (775) EC () 870 (94) 0.42 () 0.48 (2) 40 (86) 460 (209) () EC-58D 2040 (925) 2550 (56) 0.24 (6) 0.27 (7) 2000 (907) 250 (066) (2222) EC (22) 40 (54) 0.98 (25).0 (28) 70 () 80 (6) 40 (6) 60 (72) 260 (57) EC (26) 70 () 0.6 (5) 0.69 (9) 240 (09) 270 (22) 480 (27) 540 (245) 800 (86) EC-58D 700 (77) 20 (966) 0.5 (9) 0.9 (0) 220 (55) 70 (62) (6) EC-0 20 (04) 290 ().2 (4).49 (8) 50 (22) 55 (25) 00 (45) 5 (52) 920 (47) EC (222) 620 (28) 0.82 (2) 0.92 (2) 50 (68) 70 (77) 00 (6) 40 (54) 20 (598) EC-58D 460 (662) 80 (80) 0.48 (2) 0.62 (6) 770 (49) 870 (94) 50 (650) 720 (50) 2640 (97) EC (9) 250 ().72 (44).92 (49) 0 () 25 (6) 60 (27) 70 () 700 (7) EC (95) 540 (245).07 (27).20 (0) 00 (45) 5 (52) 200 (90) 20 (04) 00 (458) EC-58D 270 (576) 590 (72) 0.62 (6) 0.69 (7) 520 (26) 590 (267) 040 (47) 70 (780) 2020 (96) EC-0 60 (72) 200 (9) 2.68 (68) 2.99 (76) 20 (9) 2 (0) 40 (8) 45 (20) 80 (8) EC (58) 400 (200).70 (4).9 (48) 60 (27) 70 (2) 20 5 (6) 260 (8) EC-58D 020 (462) 280 (580) 0.97 (25).09 (28) 270 (22) 0 (40) 540 (245) 60 (276) 520 (25) EC-0 40 (6) 80 (8) * * 0 (4) 2 (5) 20 (9) 2 (0) - EC () 70 (68) 2.44 (62) 2.78 (7) 0 () 4 (5) 60 (27) 70 (2) - EC-58D 850 (85) 070 (485).40 (5).57 (40) 60 (72) 80 (8) 20 (45) 60 (6) - EC (68) * * N - 2 (5) 5 (7) - EC () 20 (45) * * 20 (9) 2 (0) 40 (8) 45 (20) - EC-58D 70 () 920 (47).9 (48) 2.5 (55) 00 (45) 5 (52) 200 (90) 20 (04) - EC-0 00 (45) 0 (59) * * N EC (00) 250 () * * (6) 5 (7) 26 (2) 0 () - EC-58D 640 (290) 800 (6) 2.50 (6) 2.79 (7) 70 (2) 80 (6) 40 (6) 60 (72) - * Deflection is in excess of.00 In. (76mm); mid-span support is recommended. N = Not ecommended; eam oads: Table lists the total allowable load for various simple spans based on a minimum safety factor 2:. If load is concentrated at center of span, multiply the load from the table by 0.5 and the corresponding deflection by 0.8. Column oads: Table lists the total allowable axial load for various unsupported column heights based on a minimum safety factor of :. Eccentric loads should be reduced according to standard practice. Notes: ll beams should be supported in a manner to prevent rotation at supports. ong, deep beams should be tied between supports to prevent twist. 8 CE TY SYSTEMS

39 Support Systems & Strut Connector Plates 5 8 ased on individual applications, changes may be required on dimension and thickness of material. Please contact us. Holes are drilled to accept 8 and 2 bolts. For Vinyl Ester Connector Plates, insert the letters VE as indicated in this example: Polyester = CP-00; Vinyl Ester = CP-VE Universal ngle SEE NOTE T OTTOM Polyester: CP-50 Polyurethane: CP-PU-50 Nylon: CP-NY-50 CP-00 CP-0 CP-02 CP CP-04 CP-05 CP-09 CP-0 CP CP-2 CP- CP-4 CP-5 CP CP-7 7 CP CP CP Note: Flat washer not required for CP-205 CP-205 Support Systems SEE NOTE T OTTOM SEE NOTE T OTTOM SEE NOTE T OTTOM SEE NOTE T OTTOM SEE NOTE T OTTOM CP-209 CP-20 CP-2 CP-226 CP-405 NOTE: These composite angle components will not support tensile loads or forces. CE TY SYSTEMS 9

40 Support Systems & Strut Post ase Polyester: PD-PE Polyurethane: PD-PU ll holes 7 6 () Polyester: PS-PE Polyurethane: PS-PU indow Clamp C-58 Stainless steel set screw included 2 (8) 6 2 (65) 5 (27) (76) ll holes 7 6 () 5 (27) 5 (27) (76) 2 4 (70) 4 (02) 4 (44) 2 (89) 6 (27) Fiberglass Clevis Hanger FP/GP Channel Nut Pipe Size Hanger O.D. Hanger od Dia. oad lbs. CH-00 2 to CH-05 4 to CH to CH to CH to Polyurethane (PU) resin is the standard. llowable loads have a : safety factor at 20 F. Insulation may be required at higher temperatures. Tolerance is 4 maximum. For Celvis Hangers sizes 8 to 24 please contact us for pricing and availability. Hanger rod mounting hole Max. Pipe OD CN-025 CN-08 CN-050 Size eight t bs/c 6 (27) bs/c 6 (27) Vinyl Ester resin is the standard. Channel nuts are self locking and designed for use with EC-58 and EC-58D strut only. esistance to slip = 450 bs. per bolt Pull out strength = 700 bs. per bolt ecommended safety factor = t bs/c 6 (27) Non-Metallic Universal Pipe Clamp Support Systems PC-609N PC-60N PC-6N PC-62N PC-6N PC-64N PC-65N PC-66N PC-67N PC-68N * Includes nylon bolt Pipe t./ PVC PVC igid Fiberglass Size 00 Sets* Schedule Coated Steel (FP/GP) Inches bs. 40 & 80 Steel For rigid, PVC coated steel, PVC Schedule 40 & 80 and fiberglass conduit. Made from a toughened grade of glass reinforced polycarbonate resin. Standard fasteners are nylon slotted hex bolt and nut. ecommended for horizontal use as shown. For vertical placement please contact us. Packaged 0 sets per bag. If stainless steel fasteners are preferred, indicate by adding the letter S after the catalog number (Example: PC-609S). Conduit Outside Diameter Inches (for reference only) Diagram: FP/GP Channel Nut with Hold Down Clip Hex Nut Flat asher Hold Down Clip Stud Strut Self-ocking Channel Nut 40 CE TY SYSTEMS

41 Typical Installations - Support Systems & Strut Enduro s DuroStrut combined with our cable tray accessories are functional in many non-cable tray applications. DuroStrut includes all the items necessary to field fabricate to your specifications whether wall, floor, or ceiling mounted. Enduro can also assist in engineering to your requirements. The information published are guideline suggestions for the design professional. Full-scale proof testing of installation is recommended to verify assembly at site. If you need a special shape or assembly, call Enduro for information on custom pultrusions and fabrications. Pipe Support acks Sample Installation all Stanchion Sample Installation Clevis Hanger Channel Framing (EC58D) Channel Framing (EC58) Pipe Clamps Strut Post ase Connector Plates Multi-Tiered Support acks Specification - DuroStrut.0 Scope. This specification covers the requirements for Enduro non-metallic Channel Framing Systems & ccessories 2.0 Standards 2. ll channel shall have a flame spread rating of 25 or less, and the Smoke Developed Index shall have a density of 450 or less when tested in accordance with the provisions of STM E-84; therefore qualifying as a class material in the Uniform uilding Code 2.2 ll channel shall have a surfacing veil over the entire surface in addition to a UV inhibitor in the resin system to protect against degradation from ultra-violet light..0 Materials. ll channel shall be manufactured by the pultrusion process, and contain a minimum of 50% glass by weight..2 ll channel shall conform, as a minimum requirement, to loads and deflections shown on the tables in the latest version of the Enduro technical catalog. 4.0 Non-Metallic Pipe Clamps 4. ll pipe clamps shall be manufactured by the injection molding process with an impact modified, 0% glass filled thermoplastic polyester resin. 4.2 ll pipe clamps interlock with the channel framing described above. 4. ll pipe clamps shall be designed for rigid PVC coated steel, Schedule 40 and 80 PVC, and filament wound fiberglass pipe or conduit. Clamps shall be adjustable to accommodate a 4 minimum deviation in O.D. size. 5.0 Fasteners 5. ll fasteners shall be injected molded glass reinforced nylon, 6 stainless steel, or pultruded vinyl ester rod with ground threads and compression molded vinyl ester nuts. 6.0 cceptable Manufacturer 6. DuroStrut is manufactured and fabricated exclusively by Enduro Composites, Inc. - Houston, TX. Support Systems CE TY SYSTEMS 4

42 Fastener & Hanging Systems Enduro fastener and hanging systems are exceptionally strong non-metallic mechanical systems with outstanding shear and tensile strengths. This makes the Enduro fastener system an excellent choice for all structural, mechanical, and electrical applications where fasteners must be corrosion-resistant and/or non-conductive. efer to the fastener and hanging system installation guide on page 4 and threaded rod properties in the table below. It is not recommended that FP/GP threaded rod be used in conjunction with steel or PVC coated steel beam clamps or nuts. Thread shear could occur due to insufficient thread engagement. FP/GP Threaded od FP/GP Hex Nut T-FP-08 T-FP-050 T-FP-0625 Size eight bs/ft bs/ft bs/ft Vinyl Ester resin is the standard. vailable in 8 ft. lengths. FN-FP-08 FN-FP-050 FN-FP-0625 Size eight t bs/c 5 8 (6) 7 8 (22) bs/c 5 8 (6) 7 8 (22) bs/c 7 8 (22) 4 (2) Vinyl Ester resin is the standard. t T-FP bs/ft FN-FP bs/c 7 8 (22) 4 (2) T-FP bs/ft FN-FP bs/c 4 (2) 2 (5) FP/GP Flat asher F-FP-08 F-FP-050 Size eight 8-6. bs/c 2 -. bs/c 2 (5) 8 () FP/GP od Coupler C-FP-08 Size 8-6 eight 7.80 bs/c t 2 (5) C-FP bs/c 2 (5) t F-FP-0625 F-FP-075 F-FP bs/c bs/c bs/c C-FP-0625 C-FP-075 C-FP bs/c 2 (5) bs/c 2 (5) bs/c 2 4 (70) Vinyl Ester resin is the standard. IMPOTNT: Minimum thread engagement must be 4 per side. eam Clamps Description CS-/8 Single for 8 FP/GP Threaded od CS-/2 Single for 2 FP/GP Threaded od CD-/8 Double for 8 FP/GP Threaded od CD-/2 Double for 2 FP/GP Threaded od Ultimate load = 00 bs ecommended safety factor = SS set screws included with clamps. Double Typical Properties - FP/GP Threaded od Hanging Systems Properties 8-6 UNC 2- UNC 5 8- UNC 4-0 UNC -8 UNC Thread shear strength using FP/GP hex nut in tensile - bs.,250 2,200,00 4,500 6,500 Transverse shear on threaded rod - double shear (load b.) (STM-565),000 5,000 7,500 2,000 22,000 Transverse shear on threaded rod - single shear (load b.),600 2,600,800 6,200 5,000 Compressive strength longitudinal, PSI (STM-D695) 54,000 54,000 54,000 54,000 65,000 Flexural strength, PSI (STM-D790) 55,000 55,000 55,000 55,000 60,000 Flexural modulus, PSI x 0 6 (STM-D790) Torque strength using fiberglass nut lubricated with SE 00 motor oil, Ft.-bs Dielectric strength, KV/In. (STM-D49) ater absorption 24 hour immersion - threaded, % (STM-D570) Coefficient of thermal expansion - longitudinal In./In./ F 5 x x x x x 0-6 Max recommended operation temp - based on 50% retention of ultimate thread shear strength F ( C) 200 (9 ) 200 (9 ) 200 (9 ) 200 (9 ) 200 (9 ) Stud weight, b./ft Flammability Self-extinguishing on all Note: Ft.-b. =.8 kg-m; b =.456 kg; PSI = K Pa; Test results are for studs with single FP/GP hex nuts only, stainless steel nuts will result in reduced values. Proper safety factors should be applied to testing. ll values are based on laboratory test results. 42 CE TY SYSTEMS

43 Fastener & Hanging Systems - Installation Guide The Enduro fastener system is a vinyl ester resin and fiberglass composite with unique characteristics which make it ideal for many applications where high strength, non-metallic fasteners are required. Thread Shear Maximum Socket Size (single nut) Installation Size Torque 8-6 UNC,250 bs. 4 Ft.-bs UNC 2,200 bs. 8 Ft.-bs UNC,00 bs. 6 Ft.-bs UNC 4,500 bs. 24 Ft.-bs UNC 6,500 bs. 50 Ft.-bs. 2 For ccess fter Installation If the assembly will require occasional removal of the nuts, the rod should be lightly coated with a dry lubricant, silicon spray, or a light oil prior to assembly. For Permanent Installation If the assembly is designed to be a permanent installation, the nuts and studs should be bonded with an epoxy adhesive. For eam Clamp Installation Maximum installation torque of 0 foot-pounds is recommended to secure set screw. Site Conditions Vibration and dynamic loading conditions on the Enduro fastener assembly should be eliminated or minimized. If this is not possible, additional safety factors should be used in designed the fastener system. Tools equired The oversize hex nut design of the Enduro nut requires a larger than normal socket wrench, but either a six point or twelve point socket will work. Important - do not exceed the torque values listed in the table above. Caution Fastener & Hanging pply a light coating of adhesive to the stud and nut threads, then quickly secure the assembly before adhesive has time to set, otherwise the mil thickness of the adhesive will make it impossible to thread. Next, apply a thick coat of adhesive to the exposed stud and nut surfaces. This provides a locking mechanism which eliminates the need for extra torque and lock washers. For Hanging System Installation The optimum method of installation for a hanger system is to finger tighten the assembly and then only tighten the nuts one-half turn to secure any jam nut assemblies. Follow the permanent installation procedure whenever possible. This results in minimum torque and allows maximum thread shear. To insure maximum resistance to chemical attack once the assembly is completed, the exposed stud thread and nut surfaces should be coated with Enduro s Field Cutting Sealant ( ES-Q or ES-G; see pg. 25). Metal & FP/GP Installation hen utilizing metal fasteners, connectors, or nuts, consideration must be given to reduced strengths. Enduro rod and nuts are designed with maximum thread engagement and extra nut thickness. Metal products have less thread engagement. hen installation requires metal components, special tests may be necessary to define ultimate strengths of the fastener systems. Do not over torque the Enduro nut and rod. The thread shear and torque values are NOT mutually exclusive, they are additive Example 2 - has a thread shear of 2,200 bs. and an ultimate torque strength of 8 ft-lbs. If you use the maximum installation torque of 8 ft-lbs, the amount of thread shear remaining is reduced to,225 lbs. Specifying engineers should apply this information at the design stage, applying the proper safety factors to ensure a secure installation. Typical Hanging Support System Threaded od od Coupler Cover Cable Tray Hold Down Clip Nut & Flat asher Channel Framing Hanging Systems CE TY SYSTEMS 4

44 Instrument & Pushbutton Stands Enduro s universal instrument support system offers many of the same features and benefits as our cable tray, strut and wireway systems. Enduro instrument and pushbutton stands are built to any configuration required, including, single or double post, large mounting panel (switch rack/station) type designs, and any mounting requirements needed. For all configurations, please specify dimensions in inches. Enduro Instrument & Pushbutton Stand enefits: Costs less than stainless steel systems & competitive with most metallic systems Floor Mount Single Key* DIS70 x () Column or all Mount Key* DIS7548 x () x () Faster assembly time than metallic systems due to easy cut, fit, and adhesive design ighter weight with corrosion resistance comparable to stainless steel and galvanized stand designs minimum Compatible with metallic post bases and metallic support structures Easily built on site allowing for design freedom and increasing response time Constructed from 2 Schedule 80 gray vinyl ester base for superior corrosion resistance 2 SteelFree U-olt (shown below) may be used to attach instruments and/or gauges to the supports Floor Mount, Multiple Instrument Key* DIS72 x () x () x (C) Floor Mount Double Key* DIS7 x () x () x (C) Floor Mount Triple Key* DIS7T x () x () x (C) x (D) C C D C Pushbutton Station U-olts Instrument Stands Key* DPS x () x () x (C) Made of pultruded fiberglass reinforced vinyl ester 2 square tube with an 8 square vinyl ester base at 6 /2 high. Please specify dimensions in inches. * In Key, parentheses ( ) = insert corresponding dimension C EU050 EU070 EU00 EU25 EU50 EU200 EU250 EU00 EU50 EU400 Pipe Nom. C D T Max ec. Max ec. Dia. oading bs. Torque In.-bs Made from glass reinforced polyurethane resin, u-bolts are the ideal choice for mounting enclosures, instrumentation, conduit, and piping on your Enduro instrument and pushbutton support systems. Excellent as an alternative when replacing corroded steel u-bolts. ecommended for operating temperatures up to 50 F. Four nuts included with each u-bolt. T C D 44 CE TY SYSTEMS

45 Notes CE TY SYSTEMS 45

46 Other Enduro Engineered FP/GP Products Enduro Environmental Products FP/GP Tank Cover Compression Sealed for Effective Odor Control emovable Panels for Easy ccess alkable Non-skid Surface ess Headspace Over ater for Efficient Odor Processing Customized to Your pplication FP/GP affle all U Certified to NSF NSI standard 6 Easy Installation affle Options: emovable Panels Flexible Design ccess Doors Solid or Perforated Customized to Your pplication Enduro Pipe & Vessels FP/GP & Dual aminate Pipe & Vessels Enduro s pipe & vessel division (located South of Houston in Freeport, TX) manufactures, fabricates and installs fiberglass and dual laminate pipe & vessels from to 60. Enduro can virtually source any resin required for your application, and has produced fiberglass piping systems for world class companies like Dow Chemical for over 50 years. FP Products Enduro Third ail Cover oard For ight ail & Mass Transit Systems Enduro third rail cover boards are custom designed to provide safety by shielding or insulating personnel from a rail that is live or may contain stray currents. Our fiberglass light rail covers are made of high-performance, lightweight pultruded composites. Enduro has exceeded the most stringent of transportation safety tests utilizing our Halogen Free ow Smoke Plus resin technology that provides the highly desired low smoke development and low toxicity characteristics preferred by transportation safety authorities. 46 CE TY SYSTEMS

47 Other Enduro Engineered FP/GP Products Enduro uilding Products Enduro FP/GP uilding Panels orld-eading Industrial uilding Panels For demanding structural and environmental conditions, Enduro Tuff Span FP/GP uilding Panels deliver unsurpassed performance as industrial roofing and siding. Strength In FP/GP materials, strength and stiffness is determined by the alignment and amount of its glass fiber reinforcements. Tuff Span is constructed with high reinforcing content placed in straight and continuous, bidirectional alignment. s a result, Tuff Span has higher strength and stiffness of any profiled FP/GP uilding Panel and history of standing up to hurricane winds where aged metal, cementious, and other materials have failed. Fertilizer storage facility installed with Enduro Duroite roofing & siding panels Corrosion esistance To resist attack from aggressive chemical exposure, Tuff Span is formulated with premium resin systems, Iso-Polyester or Vinyl Ester. UV Protection Extended and superior UV protection is provided by an exterior acrylic coating, UV stabilized resin, embossed resin-rich surface, and interior mat or veil. Opaque Colors Gray hite eige Stone hite Shale Translucent Colors Gray hite eige Stone hite Shale Clear Green Daylight lue Gray Mist Enduro has the ability to produce colors matched to existing structures. More colors available, contact us. UV acrylic polymer coating protection Embossed, resin rich surface & surfacing mat Continuous, straight bi-directional reinforcements ( layers) Corrosion-resistant, UV stabilized, fireretardant resin system Enduro Tuff Span FP/GP panels are the strongest of any profiled FP/GP building panel. More Enduro Tuff Span Products For a complete FP system, Enduro offers other building products designed specifically for corrosive applications & environments. eams ngle ouvers Tube idge Vents ide Flange Gutter Systems Flat Plate Sections Enduro FP/GP structural members at a water treatment plant Enduro FP/GP primary & secondary beams FP Products Channel Enduro FP/GP louvers on an offshore platform off the Gulf Coast Enduro FP/GP idge Vent CE TY SYSTEMS 47