Tailor-Made Cable Solutions
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1 Tailor-Made Cable Solutions Shipbuilding Naval vessels Marine engineering Offshore
2 Content Page 3 LEONI The Quality Connection 4 Our areas of expertise Approvals 5 Comprehensive Engineering Our strengths Your benefit 6 Focus on the customer Global Presence in the major industrial regions worldwide production facilities 7 The LEONI Social Charter 8 Shipboard cables 14 Navy cables 16 Towing and underwater cables 18 Offshore cables 19 Quality & Environment Edition: January 2006 Subject to change and error.
3 Tailor-Made Solutions Tailor-Made Cable Solutions Tailor-Made Assembly Solutions Tailor-Made Robotic Solutions LEONI Group is an internationally successful manufacturer of wires and cables for electrical systems and electronics as well as of wiring systems for car manufacturing. The company employs about 34,000 people at more than 60 facilities in 21 countries. Consolidated sales amounted to 1.25 billion in LEONI Your Partner for the Shipbuilding and Marine Technology Today LEONI is one of the world market leaders in special cables. Right from the beginning having made cable since 1930 LEONI has focused on production of cable specialties and has steadily expanded this business. We have done so on the one hand by extending our own production and associated expertise and, on the other hand, by enlarging the range of products and services we offer by acquiring other efficient cable manufacturers. Focus on the customer, profound market and product knowledge, innovative production technologies and a high degree of vertical integration are the basis for perfect cable solutions from personal consultation on site to tailor-made special cables and ready-to-fit cable systems through to customised logistic concepts. LEONI is at home in numerous markets: in automation and robotics, rolling stock engineering, medical equipment and in industrial plant engineering to name only the most significant. The shipbuilding, naval vessels, marine and offshore engineering sector is an area of particular specialisation. 3
4 Our areas of expertise Commercial shipbuilding Communications and LAN cable Bus cable CCTV camera cable Fire resistant cable Coaxial cable Special solutions Naval technology Laterally watertight cable Laterally and longitudinally watertight cable for outboard applications Inboard cable Self-extinguishing submarine cable Spiral cable Special solutions Towing and underwater cable Towing cable with either steel or aramide cores for rated loads of several tons Neutrally buoyant and floating cable for marine research Cable for fixed installation Offshore Fire resistant cable Bus cable Information and LAN cable Assembled cable / cable systems Approvals We test the mechanical, electrical and chemical properties of our special cable using the latest testing equipment and methods. Upon customer request, we have our products certified to national and international standards by wellknown classification organisations such as: Germanischer Lloyd Lloyds Register of Shipping ABS Europe LTD Bureau Veritas Det Norske Veritas VDE Prüf- und Zertifizierungsinstitut 4
5 Comprehensive engineering We ensure maximum efficiency with the highest possible standards of engineering and by developing tailor-made solutions. Our engineering team provides comprehensive advice on site Problem analysis Project management Development Technical documentation Specific integration test Customised logistics solutions Our strengths Your benefit Research and Development We invite you to benefit from the globally interlinked know-how of the LEONI Group and the work done by our Corporate Research & Development department. Through R&D projects across different divisions of LEONI we benefit from synergies within the group and thereby give innovation an additional boost. A high degree of vertical integration in cable production This is something virtually no other cable manufacturer can boast: from extremely thin copper wire if required also silver-plated and with multiple coatings through to sophisticated hybrid cables, we make everything in house. For only components that are perfectly matched will guarantee optimum results. Cable systems We offer ready-to-connect and ready-to-fit assembled cable systems and fully wired modules. Global presence We are represented in all of the world s key industrial regions with our own production facilities and you will find us nearby for supporting your projects. 5
6 Focus on the customer Proximity to the customer is not just a catchphrase for LEONI, but rather a key element of our corporate philosophy. It is also a factor crucial to our business success. This is why we have set up organisational units that take care of a precisely defined group of customers and a very specific market. The resulting know-how is not only of inestimable value to LEONI but also offers substantial advantages to our customers. The Tailor-Made Solutions Business Unit Most of LEONI Group s special cable operations are combined in this unit. Its activities break down as follows Tailor-Made Cable Solutions Tailor-Made Assembly Solutions Tailor-Made Robotic Solutions. While the name of the Robotic and Assembly Solutions unit already spells out its area of expertise (cable for robot-related requirements as well as cable assembly), the scope of the Tailor-Made Cable Solutions unit s operations is much broader. There are, for instance, teams dedicated specifically to rolling stock engineering as well as shipbuilding and marine engineering. Present in the major industrial regions worldwide Europe Germany France UK Spain North America Canada Asia China Korea Production facilities LEONI Kabel GmbH LEONI Elocab GmbH LEONI Special Cables GmbH Kerpen GmbH & Co. KG LEONI Elocab Ltd. Stieberstrasse 5 Obere Lerch 34 Eschstrasse 1 Zweifaller Strasse McBrine Drive Roth Georgensgmünd Friesoythe Stolberg Kitchener, Ontario, N2R 1 H8 Germany Germany Germany Germany Canada 6
7 The LEONI Social Charter Many of our customers purchasing worldwide emphasise on their suppliers being companies with social responsibility. Child labour is an obsolute taboo! LEONI can be considered exemplary especially in this matter. The Group therefore, considering its international focus and more than 60 facilities around the world, in April 2003 issued a Declaration on Social Rights and Industrial Relations signed by the management board of LEONI AG, the chair of the LEONI Euro Works Council and the secretary general of the International Metalworkers Federation (IMF), which covers matters like equal treatment of all employees and child labour. This declaration is binding on all LEONI employees. With respect to child labour, Section 1.5 states the following: No child labour Child labour is prohibited. The minimum age for employment eligibility in line with the respective government stipulations shall be observed. Health and safety shall not be compromised. Personal dignity shall be respected. (We would be pleased to send you the full text of our Social Charter upon request). 7
8 Shipboard cables Communication cable Communication cable Communication cable LAN cable LAN cable LAN cable for fixed installation on ships for fixed installation on ships for fixed installation on ships 4 x (2 x AWG 24/1) 4 x [4 x (2 x AWG 24/1)] 8 x [4 x (2 x AWG 24/1)] Polyethylene (PE) Polyethylene (PE) Polyethylene (PE) pairs with foil screen and drain wire pairs with foil screen and drain wire pairs with foil screen and drain wire Transmission characteristics CAT 5+ CAT 5+ CAT 5+ IEC (Cat. C) IEC (Cat. C) IEC (Cat. C) Customer approval Customer approval Customer approval J-0HS(ST)H J-0HS(ST)H J-0HS(ST)H 4 x 2 x 0.51 FRNC GR 16 x 2 x 0.51 FRNC GR 32 x 2 x 0.51 FRNC GR V45480-D46-B247 L45480-D166-G17 L45482-D326-G7 8 FS = Braided screen ZM = Covering SS = Stranded wire screen The data in the tables is provided for general informative purposes. We shall be pleased to provide you with the corresponding data sheets with more detailed specifications upon request.
9 Shipboard cables Communication cable Communication cable Communication cable LAN cable LAN cable LAN cable for fixed installation on ships for fixed installation on ships for fixed installation on ships 4 x(2 x AWG 24/7) 4 x (4 x AWG 24/7) 4 x [4 x(2 x AWG24/7)] foamed Polyethylene (Foam-PE) Insulation Polyethylene (PE) Polyethylene (PE) foil screen quads with foil screen pairs with foil screen CAT 5+ CAT 5+ CAT 5+ Transmission characteristics Germanischer Lloyd Germanischer Lloyd Germanischer Lloyd 9Y(ST)CH 9Y(ST)CH 9Y(ST)CH 4 x 2 x 0.6/ LI GN FRNC 4 x 4 x 0.6/ LI GN FRNC 4 x 4 x 2 x 0.6/ LI GN FRNC L45467-J816-B6 L45467-J17-B26 L45467-J16-B76 9
10 Shipboard cables Communication cable PROFINET cable type B AS-Inferface cable for shipboard uses for shipboard uses LAN cable PROFINET AS-Inferface for fixed installation on ships Industrial Ethernet 8 x [4 x(2 x AWG 24/7)] 2 x (2 x AWG 22/7) 2 x 1 x Polyethylene (PE) Polypropylene (PP) Thermoplastic Elastomer pairs with foil screen pairs stranded as quad quad with foil screen Polyurethane (PUR) Transmission characteristics CAT 5+ CAT 5+ Electrical characteristics acc. to EN Electrical characteristics acc. to AS-Interface specification According to specification According to specification ITP K02-E AS-I KO1-E burning characteristics acc. to Germanischer Lloyd Germanischer Lloyd Germanischer Lloyd Lloyds Register of Shipping Lloyds Register of Shipping ABS Europe LTD ABS Europe LTD Bureau Veritas Bureau Veritas Det Norske Veritas Det Norske Veritas UL-File E Vol.1 Sec.11 Page 1 VDE-Reg.-No UL-File E Vol.2 Sec.3 Verified CAT 5E 9Y(ST)CH L-9YH(ST)CH FLI-9Y11Y 8 x 4 x 2 x 0.6/ LI GN FRNC 2 x 2 x 0.34/ GN VZN FRNC 2 x 1 x 1.5 VZN FRNC YE L45467-J16-B86 L45467-J16-B26 L45587-M21-B38 10 FS = Braided screen ZM = Covering SS = Stranded wire screen The data in the tables is provided for general informative purposes. We shall be pleased to provide you with the corresponding data sheets with more detailed specifications upon request.
11 Shipboard cables CCTV cable CCTV cable Sprinkler cable CCTV camera cable CCTV camera cable Cable for sprinkler systems on ships 1 x (3 x ) + 2 x (2 x ) + coaxial cable 75 Ω 1 x (3 x ) + 2 x (2 x ) + coaxial cable 75 Ω 2 x x coaxial cable with solid conductor coaxial cable with stranded conductor Thermoplastic Copolymer Thermoplastic Copolymer Thermoplastic Copolymer data pairs with foil screen and drain data pairs with foil screen and drain wire, wire, Transmission characteristics IEC (Cat. C) shipbuilding specification shipbuilding specification CCTV K04-E Sprinkler K 05-E Customer approval Germanischer Lloyd Germanischer Lloyd 02YSCH 0.8/ YSCH 0.86/ LI L-H 2 x 1 x 2.5 L-H 3 x 1.5 L-H 3 x 1.5 L H H 4 x 1 x 0.75 FRNC YE L-HCH 2 x 2 x 0.56 PIMF GN FRNC L-H CH 2 x 2 x 0.56 PIMF GN FRNC L45550-W69-Y6 L45466-D114-W36 L45466-D114-W46 11
12 Shipboard cables Wiper cable Transmission cable Fire-resistant copper cable Shipboard wiper cable Special communication cable For fixed installation on shipboard and offshore units in sections with high danger of fire [(4 x )FS]ZM + 9 x x 1 x Types 1 x 2 x up to 24 x 2 x x 4 x crosslinked Polyethylene (XLPE) Thermoplastic Copolymer over the 2 x 1.5 up to 37 x laying up foil screen with drain wire 2 x 2.5 up to 27 x glasfiber braid Thermoplastic Copolymer Transmission characteristics shipbuilding specification shipbuilding specification IEC , IEC Wiper K 06-E FRFSZH-K03-D IEC , IEC IEC , IEC IEC , SOLAS Det Norske Veritas Germanischer Lloyd Germanischer Lloyd L-2X(ST)C L-H(ST)GSCH Sample: 1 x 4 x x 1 x 1.34 VZN GR FRNC L45493-D89-A49 2X CH 9 x 1 x 1.0 VZN SW FRNC V45552-F241-Y10 FMHCH-F90 4 x 2 x 0.75 L45551-W139-Y16 FS = Braided screen ZM = Covering SS = Stranded wire screen The data in the tables is provided for general informative purposes. We shall be pleased to provide you with the corresponding data sheets with more detailed specifications upon request. 12
13 Shipboard cables FO breakout cable FO universal cable Flexible installation cable LAN cable for fixed installation on ships Fire-resistant optical fiber cable Flexible cable for lightweight power and lighting installations Stranded subcables designed as tight Cable core: 3 x and 3 x or semi-tight buffered fibers, gel filled central multi-loose tube, gel filled with strain relief elements (aramid) and conductor stranded class 5 halogen-free, flame-retardant jacket armouring: multi-functional, strengthened subcable glass-yarns, non-metallic strain relief halogen-free polymeric compound Thermoplastic Copolymer elements and fire shield amount of fibers at customer s option amount of fibers at customer s option Optical fibers E9/125, G50/125 or Optical fibers E9/125, G50/125 or Transmission characteristics G62.5/125 G62.5/125 Fire performance Fire performance flame retardancy according to flame retardancy according to IEC and IEC IEC , IEC and smoke density according to IEC EN halogen-free according to IEC smoke density according to IEC no toxic and corrosive fumes halogen-free according to IEC no toxic and corrosive fumes fire resistant 90 min according to IEC Customer approval Germanischer Lloyd in process Det Norske Veritas I-VHH n... U-D(ZN)BH n... S05Z1Z-F 13
14 Navy cables Control cable Control cable Communication cable spiral Longitudinally watertight cable Partially longitudinally watertight cable Cable spiral for the outside for outside installation on submarines for outside installation on submarines communication system of a submarine 7 x x 2 x x 50 Ω Coaxial cable stranded inner conductor 37 x 0.22 mm silver plated dielelectric material special thermoplastic material special thermoplastic material crosslinked Polyethylene (XLPE) double copper braid with silver plated wires Polyurethane (PUR) Polyurethane (PUR) Polyurethane (PUR) in future: in future: Thermoplastic Copolymer Thermoplastic Copolymer Hydrolyse resistant Hydrolyse resistant Hydrolyse resistant good chemical resistance good chemical resistance good chemical resistance oil resistant oil resistant oil resistant flame retardant flame retardant halogen-free halogen-free halogen-free transversally watertight longitudinally waterblocked partially longitudinally watertight up to 63 bars up to 63 bars up to 63 bars Customer approval Customer approval Customer approval in future: VG in future: VG ERK 6048 Rev. 1 ERK 5299 Rev. 1 ESRK 7683 Rev. 5 Spiral ECX 7671 Rev. 1 Coax ERK 9873 Rev. 0 4-fold Coax FS = Braided screen ZM = Covering SS = Stranded wire screen The data in the tables is provided for general informative purposes. We shall be pleased to provide you with the corresponding data sheets with more detailed specifications upon request. 14
15 Navy cables Hybrid inboard cable Hybrid inboard cable Antenna cable Signal and control cable Signal and control cable Towing antenna cable for inside installation of a submarine for inside installation of a submarine for a submarine [2 x (2 x )FS]+ 2 x [(6 x x x 1 2 )FS]+ 7 x (2 x )SS+2 x [1 x (2 x )FS]+ 2 x x x Triaxial cable+ 3 x [(4 x 2 x )FS]+2 x (2 x 1 2 )+ [4 x (4 x )]FS+ 2 x [(4 x ); FS; ZM; FS; ZM]+ [2 x (4 x )FS (2 x 2 x 1 2 )FS+(2 x )FS+ 2 x [(4 x )FS]+(4 x 1 2 )FS+ (4 x )FS+2 x Triaxial cable dielelectric material triaxial cable Polyethylene (PE) dielelectric material triaxial cable Polyethylene (PE) special thermoplastic material special thermoplastic material special thermoplastic material aramid braid Polyurethane (PUR) Thermoplastic Polyolefin Polyurethane (PUR) (TPE-O) Hydrolyse resistant Good chemical resistance Hydrolyse resistant good chemical resistance oil resistant good chemical resistance oil resistant flame retardant oil resistant halogen-free halogen-free low smoke density towing cable toxicity index < 5 neutral buoyancy Customer approval Customer approval Customer approval EHRK 7720 Rev. 0 EHRK 7738 Rev. 3 ERK Rev. 0 ETX 7721 Rev. 0 (Triax) ETX 7721 Rev. 0 (Triax) 15
16 Towing and underwater cables Impulse generator cable Sensor cable Sensor cable Impulse generator cable Towing cable Towing cable for acoustic sensors for measuring systems for measuring systems 4 x x x (2 x ) 1 x semiconducting covering special thermoplastic material special thermoplastic material 2. Polyethylene (PE) double copper braid pairs shielded with a copper braid Aramid support braid with tinned wires of tinned wires inside the two-layer sheath Aramid braid Polyurethane (PUR) Polyurethane (PUR) Polyurethane (PUR) Transmission characteristics Hydrolyse resistant Hydrolyse resistant Hydrolyse resistant good chemical resistance good chemical resistance good chemical resistance oil resistant oil resistant oil resistant towing cable halogen-free towing cable flame resistant Customer approval Customer approval Customer approval ERK Rev. 0 EHRK 9675 Rev. 0 ERK 5472 Rev. 1 FS = Braided screen ZM = Covering SS = Stranded wire screen The data in the tables is provided for general informative purposes. We shall be pleased to provide you with the corresponding data sheets with more detailed specifications upon request. 16
17 Towing and underwater cables Deep sea cable Seismic cable Trawl Sound Fishery Cable Special cable Towing cable Trawl Sound coaxial-cable for a research system up to 5000 m for seismic purposes for deep-sea fishery water depth 10 x x 2 x Inner conductor galvanised steel rope with a diameter of 3,9 mm special thermoplastic material Polyamide (PA) tensile strength N resp N strain-relief element in the centre pairs stranded with strain-relief elements wires stranded round the central longitudinally watertight by gel-filling Polyethylene (PE) element without air content bare copper-braid with longitudinally watertight by gel-filling Reinforced Polyurethane sheath Crush resistant Polyurethane sheath Polyethylene (PE) (PUR) (PUR) data transmission data transmission data transmission Transmission characteristics Seawater proof Lightweight, handy, robust, tensile strength 3.5 mill. bending cycles longitudinally watertight, N resp N longitudinally and transversally towing cable, corrosion protected bz watertight small outer diameter with the transparent compound filling pressure-resistant up to 500 bars maximum possible quantity of pairs Customer approval Customer approval Customer approval LEC 0229 LEC R-2Y(F)C2Y N R-2Y(F)C2Y N 17
18 Offshore cables FO mobile outdoor cable Hammer Drill Cable Hybrid Round Cable FO outdoor cable Control cable for Tether cable for flexible use offshore hydraulic hammer drills Cable core: 36 x x (CAN-Bus) 3 x 1,0² + 1 x (2 x 0,25²) central strength member (FRP) with + 1 coaxial cable stranding elements, designed as tight buffered fibers and if necessary fillers Polyethylene (PE) Wire Polyethylene (PE) stranded drain wires for the strain relief elements: detection of sea water penetration aramid Polyurethane Sticked two-layer (red/yellow) Polyurethane Polyurethane (PUR) with two embedded counter-rotating aramid layers Transmission characteristics Optical fibers E9/125, G50/125 or CAN-Bus in the centre Twisted pair and coaxial cable G62.5/125 Flame retardancy acc. to Sea water resistant Neutrally buoyant IEC UV-resistant reduced density good chemical resistance oil resistant halogen-free longitudinally watertight trailing cable Customer approval Customer approval Customer approval A-V(ZN)11Y n... LEHC 1093 EHRK Rev. 1 FS = Braided screen ZM = Covering SS = Stranded wire screen The data in the tables is provided for general informative purposes. We shall be pleased to provide you with the corresponding data sheets with more detailed specifications upon request. 18
19 Quality & Environment State-of-the-art manufacturing processes using innovative technologies and a DIN / ISO 9001:2000 compliant quality assurance system provide the required safety and quality for our products. Quality and safety based on precise planning, testing using the latest testing equipment and methods as well as documentation preventive quality assurance by means of error-preventing tools such as machinery and process capability analyses 100 % online process control (SPC = Statistical Process Control) supplier, customer and product audits LEONI environmental management For us business success and ecological responsibility are not contradictory. As an industrial company we admit our responsibility for the protection of natural living conditions. It is our aim to balance the people s ambition, environmental converns and the interests of our Company. Environmental protection consequently is a mandatory element of our business activity at LEONI. Some of our major production facilities, including the cable plants in Roth and Friesoythe, are certified to the DIN ISO environmental standard. 19
20 Head Office LEONI Kabel GmbH Phone +49 (0) Fax +49 (0)
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