W I R E S a n d C A B L E S

Size: px

Start display at page:

Download "W I R E S a n d C A B L E S"

Dylan Harrison
6 years ago
Views:

1 A E R O S P A C E W I R E S a n d C A B L E S Edition N 7 - June 2015

2 HOOK UP WIRES-AIRFRAME WIRING Arc Tracking & Moisture Resistant Light weight Rating Temperature 260 C Cable Code EN Range DR EN A Conductor: nickel plated copper ( 22 to 2) high strength plated copper alloy ( 26 & 24) Insulation: special polyimide + PTFE tapes 26 to 2 DRB EN B 2 DRA or EN A basic cores twisted cable 26 to 4 DRC EN C 3 DRA or EN A basic cores twisted cable 26 to 4 DRD EN D 4 DRA or EN A basic cores twisted cable 26 to 4 MLA EN A 1 DRA or EN A basic core 26 to 10 MLB EN B 2 DRA or EN A basic cores twisted cable 26 to 10 MLC EN C 3 DRA or EN A basic cores twisted cable 26 to 10 MLD EN D 4 DRA or EN A basic cores twisted cable 26 to 14 MME EN E MMF EN F MMG EN G MMK EN G 5 DRA or EN A basic cores twisted cable 6 DRA or EN A basic cores twisted cable 7 DRA or EN A basic cores twisted cable 10 DRA or EN A basic cores twisted cable Upon request Upon request Upon request Upon request 1

3 HOOK UP WIRES-AIRFRAME WIRING Arc Tracking & Moisture Resistant Rating Temperature Hybrid Insulation Type Aluminium Conductors 180 C ABS Cable Code Type Range ABS 0949 AD Conductor: nickel copper clad aluminium ( 24 to 4) nickel plated aluminium ( 3 to 000) see page power feeder cables 24 to 4 Insulation: special polyimide + PTFE tapes 3 to 000 ABS 1354 ADB 2 ADA (ABS 0949) basic cores twisted cable 24 to 4 3 to 000 ABS 1354 ADC 3 ADA (ABS 0949) basic cores twisted cable 24 to 4 3 to 000 ABS 1354 ADD 4 ADA (ABS 0949) basic cores twisted cable 24 to 4 3 to 1 ABS 1354 ADE 5 ADA (ABS 0949) basic cores twisted cable Upon request ABS 1356 VNA 1 ADA or ABS 0949 basic core 24 to 10 ABS 1356 VNB 2 ADA or ABS 0949 basic cores twisted cable 24 to 10 ABS 1356 VNC 3 ADA or ABS 0949 basic cores twisted cable 24 to 10 ABS 1356 VND 4 ADA or ABS 0949 basic cores twisted cable 24 to 14 2

4 HOOK UP WIRES-AIRFRAME WIRING Arc Tracking & Moisture Resistant Light weight Rating Temperature 200 C Cable Code EN Range DR EN A Conductor: nickel plated copper ( 22 to 2) high strength plated copper alloy ( 26 & 24) Insulation: special polyimide + PTFE tapes 26 to 2 2 DRA or EN A basic cores twisted cable DRP EN B Sheath: polyimide tape + topcoat 26 to 12 3 DRA or EN A basic cores twisted cable DRT EN C Sheath: polyimide tape + topcoat 26 to 12 4 DRA or EN A basic cores twisted cable DRQ EN D Sheath: polyimide tape + topcoat 26 to 12 MNA EN A 1 DRA or EN A basic core Shield: silver plated copper spiral shield Sheath: polyimide tape + topcoat 26 to 10 MNB EN B 2 DRA or EN A basic cores twisted cable Shield: silver plated copper spiral shield Sheath: polyimide tape + topcoat 26 to 12 MNC EN C 3 DRA or EN A basic cores twisted cable Shield: silver plated copper spiral shield Sheath: polyimide tape + topcoat 26 to 12 MND EN D 4 DRA or EN A basic cores twisted cable Shield: silver plated copper spiral shield Sheath: polyimide tape + topcoat 26 to 12 3

5 POWER FEEDER CABLES ASN/ABS/NSA EN Type Rating Temp. Conductor: nickel plated aluminium alloy 06 ASN E0438 YV Insulation: polyimide tapes + aromatic polyamide braid, to 180 C Coated with nonflammable lacquer 0000 ASN E0471 QP 3 ASNE0438 basic cores twisted cable 04 & C Conductor: aluminium alloy 04 NSA YU Insulation: polyimide tapes + aromatic polyamide braid, to 150 C coated with nonflammable lacquer 0000 NSA DG Conductor: nickel plated copper Insulation: composite polyimide fiber glass tape + PTFE tape(s) 10 to C Conductor: nickel plated aluminium 3 ABS 0949 AD Insulation: special polyimide + PTFE tapes to 180 C 000 ADB 3 to ABS 1354 ADC 2 or 3 or 4 ADA basic cores twisted cable C ADD 4 ADA basic cores twisted cable 3 to 1 DR EN A Conductor: nickel plated copper 10 Insulation: special polyimide + PTFE tapes to 260 C 2 DW EN % Nickel clad copper 10 Fire resistant insulation + PTFE tape to 260 C 00 4

6 COAXIAL CABLES Rating Temperature 200 C ASN/ECS/NSA EN & MIL-DTL-17 Type Overall dia. (nominal) mm Characteristic Impedance Inner conductor: silver plated copper alloy Dielectric core: PTFE ECS 0757 KE Outer conductor: silver plated copper braid + 1 fluorocarbon jacket Ω + silver plated copper braid Jacket: 2 FEP jackets Inner conductor: high strength silver plated copper alloy Dielectric core: fluorocarbon ECS 0745 KC Outer conductor: 2 silver plated copper braids Ω + 1 fluorocarbon jacket + silver plated copper braid Jacket: fluorocarbon WD EN Inner conductor: silver plated copper Dielectric core: low density fluorocarbon Outer conductor: 2 silver plated copper braids Jacket: FEP Ω Inner conductor: silver plated copper Dielectric core: low density PTFE WM EN Outer conductor: 1 silver plated copper tape Ω + silver plated copper braid Jacket: FEP Inner conductor: silver plated copper Dielectric core: low density PTFE WN EN Outer conductor: 1 silver plated copper tape Ω + silver plated copper braid Jacket: PTFE Inner conductor: silver plated copper Dielectric core: fluorocarbon WS EN Outer conductor: silver plated copper + high permeability tape Ω silver plated copper braid Jacket: 2 polyimide tapes WZ EN Inner conductor: silver plated copper Dielectric core: low density PTFE Outer conductor: 1 metallized foil + 1 silver plated copper braid Jacket: FEP Ω Inner conductor: silver plated annealed-copper covered steel NSA XE M17/ Dielectric core: PTFE RG 188 AU Outer conductor: 1 silver plated copper braid Jacket: PTFE Inner conductor: silver plated copper ASN E0293 XF M17/ Dielectric core: PTFE RG 400 U Outer conductor: 2 silver plated copper braids Jacket: FEP Ω Ω According to WL EN ASN E0634 WH M17/ Inner conductor: silver plated copper alloy Dielectric core: low density fluorocarbon Outer conductor: 2 silver plated copper braids Jacket: fluorocarbon Inner conductor: silver plated annealed-copper-covered steel Dielectric core: PTFE Outer conductor:1 silver plated copper braid Jacket: PFA Ω Ω 5

7 COAXIAL CABLES Rating Temperature 150 to 200 C EN & MIL-DTL-17 Overall dia. (nominal) mm Characteristic Impedance Inner conductor: silver plated copper clad aluminium According to Dielectric core: aerated fluorocarbon KW EN Outer conductor: silver plated copper tape + silver plated copper Ω clad aluminium braid 180 C Jacket: fluorinated polymer Inner conductor silver plated copper According to Dielectric core: aerated fluorocarbon KX EN Outer conductor: silver plated copper tape + silver plated Ω copper braid 200 C Jacket: fluorinated polymer Inner conductor: silver plated copper alloy Dielectric core: PTFE low density 50 Ω 2.35 Outer conductor: 2 silver plated copper braids 150 C Jacket: fluorinated polymer - UV laser markable Inner conductor: silver plated copper alloy Dielectric core: PTFE low density Screen: 2 silver plated copper braids Ω Internal jacket: fluorinated polymer 150 C Outer conductor: silver plated copper braid Jacket: fluorinated polymer - UV laser markable Inner conductor: silver plated copper alloy (high strength) Dielectric core: aerated fluorocarbon Ω Outer conductor: 2 silver plated copper braids 150 C Jacket: fluorinated polymer - UV laser markable Inner conductor: silver plated copper alloy (high strength) Dielectric core: aerated fluorocarbon Screen: 2 silver plated copper braids Ω Internal jacket: fluorinated polymer 150 C Outer conductor: silver plated copper braid Jacket: fluorinated polymer - UV laser markable SATCOM FEEDERS Coaxial assemblies Operating frequency: 1.6 GHz Customized products 6

8 TWINAX BUS ASN/ABS/ECS EN Type Overall dia. (nominal) mm Rating Temp. Shielded and sheathed 100 Ω data bus twisted pair Conductor: nickel plated copper alloy ABS 0386 WF Insulation: PTFE C Shield: nickel copper braid Sheath: polyimide tapes Shielded and sheathed 125 Ω data bus twisted pair Conductor: silver plated copper alloy ASN E0259 HE Insulation: PTFE C Sheath: polyimide tapes ASN E0849 HJ Shielded and sheathed 75 Ω data bus twisted pair Conductor: nickel plated high strength copper alloy Insulation: polyimide tape(s) + PTFE topcoat + 2 high immunity tapes + nickel plated copper braid Sheath: FEP C Conductor: silver plated copper alloy ASN E0811 WY Insulation: PTFE C Shield: 1 silver plated copper braid Sheath: FEP According to Conductor: silver plated copper alloy ASN E0479 WJ EN B Insulation: PTFE C Shield: 2 tinned plated copper braids Sheath: FEP According to Conductor: silver plated copper alloy WJ EN C Insulation : PTFE C Shield : 2 silver plated copper braids Sheath : FEP According to WV EN C Conductor: silver plated copper alloy Insulation: PTFE Shield: silver plated copper braid + 1 high immunity tape + silver plated copper braid Sheath: FEP C Shielded and sheathed 78 Ω data bus twisted pair According to Conductor: nickel plated high strength copper alloy ASN E0290 XM EN D Insulation: PTFE C Sheath: polyimide tapes According to Conductor: silver plated copper alloy ECS 0700 WW EN C Insulation: PTFE C Shield: 2 silver plated copper braids Sheath: FEP Shielded and sheathed 120 Ω data bus twisted pair According to Conductor: high strength silver plated copper alloy WX EN C Insulation: aerated fluoropolymer 2.80 Shield: silver plated copper braid C ECS 0758 KF Shielded and sheathed 100 Ω data transmission 5 ABS 0386 WF shielded and jacketed C 5 WF shielded and jacketed 7

9 TWINAX BUS ASN/ABS/ECS EN Type Overall dia. (nominal) mm Rating Temp. Conductor: silver plated copper alloy Insulation: fluoropolymer C Shield: silver plated copper braid - suitable for UV laser marking Conductor: silver plated copper alloy Insulation: fluoropolymer C Shield: 2 silver plated copper braids - suitable for UV laser marking Shielded and sheathed 120 Ω data bus twisted pair Conductor: nickel clad copper alloy GPB EN Insulation: fire resistant + polyimide and PTFE tapes C Sheath: PTFE - suitable for UV laser marking QUAD ETHERNET ASN/ABS/NSA EN Type Overall dia. (nominal) mm ABS 1503 KD According to EN Shielded quad cable 100 Ω MHz Conductor: silver plated copper Insulation: fluoropolymer Shield: 1 silver plated copper braid Rating Temp C OPTICAL CABLE Optical fibre cable Core: 62.5/125 silica, silicone coating 400 µm ABS LF Jacket: zero halogen copolymer C Mechanical strength: polymer aromatic fiber braid Outer Jacket: zero halogen copolymer + ETFE 8

10 FIRE RESISTANT CABLES ASN/ABS/ECS EN Type Rating Temp. ASN E0437 DL EN Conductor: 27% nickel clad copper alloy for 22 27% nickel clad copper for other Insulation: silica fiber + fiberglass braid + PTFE tape Application: fire resistant wires 22 to C ABS 0053 PL 2 DL basic cores C Conductor: 27% nickel clad copper alloy for 22 27% nickel clad copper for other DW EN A Insulation: fire resistant insulation + PTFE tape 24 to C Application: fire proof wires DWB EN B 2 DWA basic cores twisted cable Application: fire proof wires 24 to C DWC EN C 3 DWA basic cores twisted cable Application: fire proof wires 24 to C 1 DWA basic core GPA EN A Sheath: PTFE tapes 24 to C Application: fire proof wires 2 DWA basic cores GPB EN B Sheath: PTFE tapes 24 to C Application : fire proof wires 3 DWA basic cores GPC EN C Sheath: PTFE tapes 24 to C Application: fire proof wires DJ NSA Conductor: 27% nickel clad copper Insulation: silica fiber + fiberglass braid + PTFE tape + PTFE fiber glass bloid Application: fire resistant wires 22 to C 9

FLIGHT TEST CABLES ASN/ABS/NSA Type Overall dia. (nominal) mm Rating Temp. Conductor: nickel plated copper (suitable for solderability) ASN E0409 BG Insulation: PTFE tape 0.

11 FLIGHT TEST CABLES ASN/ABS/NSA Type Overall dia. (nominal) mm Rating Temp. Conductor: nickel plated copper (suitable for solderability) ASN E0409 BG Insulation: PTFE tape C ASN E0410 SU 1 ASN E0409 BG basic core Shield: nickel plated copper spinning C ASN E0411 TV 2 ASN E0409 BG basic cores twisted cable + PTFE separator tape Shield: nickel plated copper spinning C ASN E0412 VF 4 ASN E0409 BG basic cores twisted cable + PTFE separator tape Shield: nickel plated copper spinning C Thermocouple cable Conductors: nickel chromium/nickel aluminium ASN E0413 HK Insulation: PTFE tape C SPECIAL CABLES Thermocouple cable 4.00 According to Conductors: nickel chromium/ nickel aluminium MBBN 3320 YH EN Insulation: PTFE + polyimide + PTFE tapes to 260 C Jacket: polyimide tape + PTFE tape 20 Shielded and sheathed low noise twisted pair Conductor: silver plated annealed-copper-covered steel Insulation: PTFE + low noise treatment 4.36 NSA YK Max C Application: low noise cables FEP sheathed coil cord ASN E0385 HH 3 DR DR 22 basic wires + 7 PTFE fillers 200 C FEP sheathed coil cord ASN E0488 HL 6 DR DR DR 16 basic wire 200 C Extensible cables for sliding windows ABS 1527 HX DR multicores 200 C Extensible cables for tablet ABS 1529 HY DR multicores 200 C 2 pairs - shielded jacketed 2 EN B002 ECS0828 MQB24 Polyimide tape C 4 pairs - shielded jacketed 4 EN B002 ECS0829 MQD24 Polyimide tape C 10

12 Aerospace WIRES and CABLES Nexans: The fourth French company certified EN 9100 At the beginning of April 2003, the production site of Draveil (France) obtained from the AFAQ (French Association for Quality Assurance) the EN 9100 certification of its Quality System. Nexans became thus the fourth French company certified EN 9100 by the AFAQ. Aerospace Wires and Cables: The largest product portfolio A comprehensive cable range Since 1938 and the creation of Filotex in Draveil (France), Nexans has been a driving force in the world of aerospace cables. Today, Nexans is proud to be able to supply a complete range of aircraft wires and cables - which is also the largest in the industry. From high temperature cables to low-loss coaxial cables and from data-buses for In-Flight Entertainment Systems to fire resistant engine wires, Nexans provide every aircraft application with a range so wide that you ll be able to rationalize your purchasing policy. It goes without saying that our only concern is to provide you with the cable solution you need and - thanks to our combined expertise in the USA and Europe in technologies as diverse as PTFE Powder Extrusion, Tape Wrap cables, Cross Linked cables and Melt Extrusion - We can do it. Worldwide services Nexans is the only supplier approved by both Airbus and Boeing and with a significant presence in both. With ISO 9001 certified factories in Europe and the USA (Draveil, France and Elm City, NC, USA) and international commercial teams (Europe, USA, Asia-Pacific), we bring a local touch to a service with a global vision of the aerospace industry. Nexans s human, technical and financial resources ensure a worldwide service you can trust and rely on. Expertise at your service From the introduction of tape wrapped cables on Concorde to the development of new composite cables, Nexans has made a major contribution to the safety and performance of aircraft electrical systems. However, much remains to be done. In the current economic environment the overall cost of cabling is always a factor. We are ready to work with you to find the cost-effective solutions and to evaluate the possible routes, from the choice of the best technology to organizing the logistics - Put us to the test. Specialists in electronic cabling You ll find Nexans products in all sorts of industries - telecommunications, civil and military electronics and aeronautics - but our objective is always the same. To design, manufacture and distribute the high performance data transmission cables vital to high technology industries. The performance synergies between these industries keep Nexans at the leading edge in the provision of products and solutions, therefore to meet all your interconnect requirements. Nexans Nexans brings energy to life through an extensive range of cables and cabling solutions that deliver increased performance for our worldwide customers. Nexans teams are committed to a partnership approach that supports customers in four main business areas: Power transmission and distribution (submarine and land), Energy resources (Oil & Gas, Mining and Renewables), Transportation (Road, Rail, Air, Sea) and Building (Commercial, Residential and Data Centers). Nexans strategy is founded on continuous innovation in products, solutions and services, employee development, customer training and the introduction of safe, low -environmental- impact industrial processes. In 2013, Nexans became the first cable player to create a Foundation to introduce sustained initiatives for access to energy for disadvantaged communities worldwide. We have an industrial presence in 40 countries and commercial activities worldwide, employing close to 26,000 people and generating sales in 2013 of nearly 6.7 billion euros. Nexans is listed on NYSE Euronext Paris, compartment A. For more information, please consult: June Nexans reserves the right to modify product characteristics without notice, in order to conform with new standards or to improve product performance. 140, rue Eugène Delacroix BP Draveil cedex France Tel.: +33 (0) Fax: +33 (0) electronic.products@nexans.com Rue Fatima Zohra, BP 544 Mohammedia Morocco Tel Fax South Parker Street Po Box 909 Elm City, NC USA Tel: Fax:

Wires & Cables for Aerospace Applications

Wires & Cables for Aerospace Applications Aerospace Business Unit Draka Fileca S.A.S. is part of the Prysmian Group, the world leader in the cable systems industry, listed on the Milan Stock Exchange.