Mini Voith New Solutions for a Market in Focus
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1 voith.com Mini Voith New Solutions for a Market in Focus Philipp Daus BHA Conference Glasgow
2 Agenda Mini Voith 1. Introduction to Mini Voith 2. Project Lifecycle & Our Contribution 3. Product Overview Voith HyComplete 4. Summary Your Benefits Mini Voith BHA Annual Conference Glasgow
3 Definition of Mini Hydro within Small Hydro at Voith Small Hydro Unit Capacity SH XL < 30 MW SH Real < 10 MW Mini Hydro < 1.2 MW Mini Voith BHA Annual Conference Glasgow
4 Hydro Market Project Pipeline by Segment Mini Hydro contributes with more than 40% of the units Distribution of Unit Size in the real SH sector, VH market research 11% 43% 23% 23% > 5 MVA < 10 MVA > 2 MVA < 5 MVA > 1 MVA < 2 MVA < 1 MVA 2017 Hydropower Market Report, Oak Ridge National Laboratory 4
5 Mini Voith A Comprehensive Approach Project Lifecycle Project Lifecycle Site Identification Permitting, & Licensing Project Feasibility & Cost Project Planning & Solution Financing Project Setup, Contracting & Execution Project Operation Mini Voith BHA Annual Conference Glasgow
6 Mini Voith A Comprehensive Approach Early involvement is necessary to find best solution Project Lifecycle Site Identification Permitting, & Licensing Project Feasibility & Cost Project Planning & Solution Financing Project Setup, Contracting & Execution Project Operation Voith Support 1. Quick Check 2. Planning Guidance 3. Optimization Mini Voith BHA Annual Conference Glasgow
7 Mini Voith A Comprehensive Approach Cost vs benefit analyses & interaction with OEM is key Project Lifecycle Site Identification Permitting, & Licensing Project Feasibility & Cost Project Planning & Solution Financing Project Setup, Contracting & Execution Project Operation Voith Support 1. Quick Check 2. Planning Guidance 3. Optimization Voith Contribution 1. Optimized Plant Concepts 2. Cost-Efficient Products 3. Reliable Performance Mini Voith BHA Annual Conference Glasgow
8 Mini Voith A Comprehensive Approach Often gaps can be filled by additional services Project Lifecycle Site Identification Permitting, & Licensing Project Feasibility & Cost Project Planning & Solution Financing Project Setup, Contracting & Execution Project Operation Voith Support 1. Quick Check 2. Planning Guidance 3. Optimization Voith Contribution 1. Optimized Plant Concepts 2. Cost-Efficient Products 3. Reliable Performance Filling the Gaps 1. Financing Support 2. Project Execution Setup 3. Operational Services Mini Voith BHA Annual Conference Glasgow
9 Standard Products The Heart of a Comprehensive Approach Mini Voith BHA Annual Conference Glasgow
10 Voith HyComplete A New Product Line specifically for this segment Product Line HyComplete Product Group eq Solutions Product Name StreamDiver TM PipeRunner eq Kaplan eq Francis eq Pelton Mini Voith BHA Annual Conference Glasgow
11 Voith HyComplete The portfolio covers a wide range of applications Applications Run-of-River (New or Existing Infrastructure) Canals (e.g. Irrigation) Modernization Plant Upgrades (Add-on) Industrial (In-pipe solution) Mini Voith BHA Annual Conference Glasgow
12 eq Kaplan Vertical, double-regulated Kaplan unit Head range Flow range Unit power 2 to 10 m 2 to 20 m³/s Up to 1,000 kw Vertical, double-regulated Kaplan Short erection time due to pre-assembled parts Compact design optimizes power house design Maintenance-friendly, modular design Run-of-River (New or Existing Infrastructure) Canals (e.g. Irrigation) Mini Voith BHA Annual Conference Glasgow
13 eq Francis Horizontal Francis unit Head range Flow range Unit power 20 to 100 m 0.5 to 3.0 m³/s Up to 1,200 kw Horizontal Francis unit in different arrangement Compact and pre-assembled design Standardized inlet and draft-tube parts Large portfolio best-in-class Voith hydraulics Run-of-River (New or Existing Infrastructure) Modernization Mini Voith BHA Annual Conference Glasgow
14 eq Pelton Horizontal / vertical Pelton unit Head range Flow range Unit power Up to 350 m Up to 1.0 m³/s Up to 1,200 kw Vertical or horizontal Pelton unit Design with 1 to 6 nozzles Compact set with integrated generator Encased in concrete or free-standing Run-of-River (New or Existing Infrastructure) Modernization Mini Voith BHA Annual Conference Glasgow
15 StreamDiver TM Horizontal Bulb-Type technology for low heads Head range Flow range Unit power 2 to 8 m Up to 14 m³/s Up to 850 kw High-efficient propeller turbine Direct-driven permanent magnet generator Completely oil-free Flexible integration and solution for low heads run-of river or energy recovery projects Run-of-River (New or Existing Infrastructure) Canals (e.g. Irrigation) Modernization Plant Upgrades (Add-on) Industrial (In-pipe solution) Mini Voith BHA Annual Conference Glasgow
16 PipeRunner Horizontal in-pipe Kaplan-type turbine Head range Flow range Unit power Up to 20 m Up to 4 m³/s Up to 250 kw Fixed or regulated runner for variable flow Serial and parallel arrangement possible Tubular design with high setting and easy access Special application in drinking or sewage water treatment plants Plant Upgrades (Add-on) Industrial (In-pipe solution) Mini Voith BHA Annual Conference Glasgow
17 Voith HyComplete Portfolio Application range of the 5 Product Solutions Portfolio of 5 product solutions All are Kaplan-, Francis- or Pelton-Type turbines Heads from 2 to 350 meter Output per unit from 50 to 1,200 kw Mini Voith BHA Annual Conference Glasgow
18 Basic Scope covers Water-to-Wire Equipment Aligned interfaces - One thing less to worry about! Electrical Protection and Control Turbine Valve incl. Auxiliaries Generator Turbine + Steel components Cloud IoT Ready Mini Voith BHA Annual Conference Glasgow
19 Project viability is a must! HyComplete helps you to achieve your financial targets 1 Investment Cost (Civil & E&M cost) savings up to 30 % Plant Optimization (Civil!) Standardization and DtC Reduction of Project Lead Time savings up to 25 % Modularization & Lean Design Streamlined Supply Chain Plant Downtime additional savings Reduced Complexity Standard Spare Parts 1 actual savings compared to conventional designs, depending on project case Mini Voith BHA Annual Conference Glasgow
20 Voith as your Reliable Partner Mini Voith BHA Annual Conference Glasgow
21 Voith has a long and successful history More than 600 Mini Hydro references over last 40 yrs ~ 1,300 SH units in the last 40 years ~ 50% of them in the Mini Hydro sector Mini Voith BHA Annual Conference Glasgow
22 Voith HyComplete Heads from 2 to 350 m Unit Output up to 1.2 MW Mini Voith BHA Annual Conference Glasgow
23 Mini Voith Sets new Standards in the Mini Hydro sector Comprehensive Solutions Standard Product Catalogue Cost-Optimized Equipment Optimized for its Application Mini Voith BHA Annual Conference Glasgow
24 Voith HyComplete Available March Let s get in touch now! Mini Voith BHA Annual Conference Glasgow
25 Thank you! Mini Voith BHA Annual Conference Glasgow
26
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