SILYZER 200 (PEM electrolysis system)
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1 SEV Conference 100/2030 Siemens AG - PD LD HY erik.wolf@siemens.com SILYZER 200 (PEM electrolysis system)
2 Germany is by far the largest EU exporter of energy Energy Charts TWh exp. 13TWh imp ,2TWh exp. 8,3TWh imp TWh exp. 15,5TWh imp ,2TWh exp. 16,5TWh imp TWh exp. 20TWh imp. Page 2 Source:
3 Electricity Production and Spot-Prices: Diurnal Courses Page 3 Source:
4 Characteristics of Wind Power 13 Jahre 12 Monate 11 Tage Auslastung Wind Energy Index Jan Feb Mar Apr May June Jul Aug Sep Oct Nov Dec Quelle: ie Page 4
5 Resources Assessment Matching of Demand and Supply Source: Siemens Corporate Technology Page 5
6 Assessing Storage Capacity needs Find the Optimum for your Region a share of Wind Power b share of PV c share of highly avail. Generation Storage capacity (Wh) depends on: Region Consumers Generation Mix Long term fluctuation bandwith Page 6
7 PtG to stabilize the grid and for control power provision Electrical system as of today S/S K df/dt Q Ü/U J du/dt dp/dt BS ER *) HV MV LV Page 7 *) Energy Reserve +... High impact 0... Medium impact -... No impact
8 PtG to stabilize the grid and for control power provision Electrical system 100/2030 S/S K df/dt Q Ü/U J du/dt dp/dt BS ER *) HV MV LV Page 8 *) Energy Reserve +... High impact 0... Medium impact -... No impact
9 PtG for Grid Stabilization and Control Power Storage Model Germany 3 separate copper plates Geographical generation and consumption model Current RE share till 80% CO 2 reduction Pumped hydo, battery & large storage considered Supply security by Must Run capacity Page 9
10 PtG for Grid Stabilization and Control Power Storage Utilization Page 10
11 CO2 Reduction Performance Page 11
12 Volumetric Energy Density Page 12
13 Specific Capacity Costs Page 13
14 LCOE for different Storage Technologies Page 14
15 Overview of Electrolyzer Technologies Quelle: Hydrogen Energy 2010, ISBN: Page 15
16 Solid Oxide Electrolysis Page 16
17 Hydrogen Electrolyzer Alkaline Electrolyzer Quelle: Hydrogen Energy 2010, ISBN: Page 17
18 Hydrogen Electrolyzer Proton Exchange Membrane Quelle: Hydrogen Energy 2010, ISBN: Page 18
19 Hydrogen generation General process chart and use cases Renewable Source Options for Use Switch Yard H 2 Trailer (200 bar) CGH2 Trailer (200 bar) Transformer H 2 Gas Injection NG Grid Electrolyzer Gas Cleaning and Drying Medium Pressure Compressor Gas Storage (e.g. Tubes) CHP Transformer Electr. Grid Heat Heat distribution Network 50% Bio-Gas CO 2 98% Bio-Methan H 2 H 2 High Pressure Compressor and Storage H2-Fuel Station Car, 700 bar Bus, 350 bar Page 19
20 Energy Storage Challenge Large-scale renewable Unpredictable production Wind power plants Solar power plants Application area Energy reserve (days) Power Time shift (hours) Power Grid stability Power Unpredictable power production due to renewables Overload Underload Load Time Firming (min.) Power Week 0:00 24:00 Power quality (ms., sec.) Current / Voltage Decentralized generation Consumers turn to producers Numerous small renewables Mixture between self-supply and feed-in 0 min. 15 min. 30 min. Current Voltage Conventional Solar / Wind sec. Smoothed output Consumption Page 20
21 Grid integration of hydrogen energy storage Application cases by location of storage Central Large Utilities Decentral Small utilities, municipalities, industry prosumer Pumped storage H2 Battery Thermal Electricity Electricity H2/ Methane H2 Fuel (gas grid) for car Grid balancing and stability Power-to-gas Power to value Electricity Grid stability and self-supply Heat (power) Power-to-heat Page 21
22 Energy Park Mainz Key statements Location: Mainz-Hechtsheim (GER) 3-times MW-class electrolyzer systems, peak power of 2,1 MW el. each Connection to 10 MW wind-farm 1000 kg H 2 -storage (33 MWh) 200 tons target annual production Multi use, Trailer-filling station, gas grid injection High dynamic operation at all load ranges (ramp speed 10% PN/s) Budget 17E6 Source: Stadtwerke Mainz AG Page 22 * Project Partners: Linde, Stadtwerke Mainz, Siemens, Hochschule RheinMain
23 Bilder von Mainz einbauen Page 23
24 Hydrogen Gas Storage Stationary Page 24
25 700kg / 23MWh(th) H2 gas storage at Energy Park Mainz Two units of standard wet gas storage at 80bar pressure Per unite ~350kg H2 equaling 12 MWh of energy can be efficiency = efficiency = 6,7MWh(el) Costs per unit ~250k => /kwh(el) (related to 37/57% efficiency) Source: Stadtwerke Mainz AG Page 25
26 Reconversion in to electrical energy Fuel Cell kw MW, 58% Cyl Displac. Power (kw) SFGLD 240 8L SFGLD V Gas motor kw MW, 35% Page 26
27 Hydrogen Energy Storage 1,9MVA charge, 8h (4MWh) 500kW est. ~ 3,5 Mio Generation Conversion Storage & Compression Generation Power input [MVA] 0 1,9 / 3,2* ~2 Mio Energy [MWh] 4 MWh(el) 8h ~0.5 Mio Power output [MVA] kw 2 x 250 kw ~1 Mio * Overload option for 15min Page 27
28 100% RE by 2030 Which path to go? Hydrogen energy storage is not just electricity Harvesting large amounts of energy, storing it and reconversion into electricity is one thing, PtG is more than that. During charging, the electrolyzer provides thermal heat. That also happens during the reconversion of the hydrogen into electricity regardless of the technology used. That kind of a system will support: communities and industries to satisfy their hunger for thermal energy for floor heating for drying processes for growing plants in green houses which could not grown in cold environment A by-product of the ectrolyzer system for hydrogen production is oxygen. It has a high value for: medical application in regard to chronical respiratory and heart diseases for fish farming to breath the baby fishes for industrial processes like welding And of course the hydrogen also can be used for purposes different from energy storage. CO2-free mobility in cars & ferries Food industry for fat hardening As energy carrier for local heating and cooking PtG provides numerous use cases beside energy storage, which allows for an excellent utilization of the equipment. Page 28
29 If you also want to increase the efficiency & sustainability of your plant too? We will support you! Page 29
30 Takk fyri Page 30
31 Back-up Page 31
32 Electrolyzer Gas Storage H 2 -Transfer 40ft-container Page 32
33 H2 IC genset2 x 250kW Page 33
34 SILYZER 200 Electrolyser basic system Main Technical Data - SILYZER 200 Electrolysis type / principle PEM Rated Stack Power kw Dimension Skid 6,30 m x 3,10 m x3,00 m Cold (black) start time 10 min Start up time (from stand-by) < 10 sec Operating temperature o C Ambient temperature +2 to +40 o C Output pressure Up to 35 bar Purity H2 99.5% % ; %*) (depends on load; option*)) Rated H2 production 21 kg/h; 225 Nm³/h Weight per Skid 17 t Noise <= 65 db (Audio) CE-Conformity yes Water consumption 1,5l/Nm³ H2 Page 34
35 Product / System Description 1 Skid, 225 Nm³/h 1.25 MW Electrolyzer Oxygen exhaust 112 Nm³/h Hydrogen exhaust 225 Nm³/h Deionized Water 1l/ Nm³ C09 C08 C07 Medium Voltage 1,9 MVA Switch Gear C01 Medium Voltage Transformer Rectifier Electrolyser Skid Hydrogen 225 Nm³/h C06 Hydrogen 225 Nm³/h 400 V 70 kva Electrical Distribution C02 Distribution 400 V C05 Cooling water 450 kw 6-10 bar Compressed air C03 Control System C04 Control Interface IEC Legend: Production Scope of SIEMENS Scope of Customer Page 35
36 Facility Lay-Out Page 36
37 Maintenance Package SILYZER (Siemens Electrolyzer Systems) Technical support Online support On-site repair Troubleshooting Spare Parts Supply Preventive Maintenance Inspection Condition Monitoring Remote Data Access Extended Technical Support 24/7 Technician standby ( On call Service ) Spare Parts Management Basic Services: Services on demand; based on time, material and effort Advanced Services: Scheduled Preventive Maintenance; based on standard service contracts Performance Oriented Services: Full Maintenance Services: based on requirements specified in service contracts Page 37
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