Solutions for. Wire & Cable Low Voltage energy cables

Transcription

1 Solutions for Wire & Cable Low Voltage energy cables

2 Visico /Ambicat Cost effective crosslinked polyethylene Over the past 15 years the manufacture of crosslinked / scorch retardant polyethylene using silane copolymers (Visico) has become widely established. Conventional extrusion plants, high line speeds, low scorch and excellent cable performance are important attributes. The Ambicat technology further develops its potential as a highly active tin-free catalyst system for the ambient curing of Visico. The main application of Visico is in cable insulation for 1 kv underground, industrial and overhead cables. Other important applications are insulation for mains, telephone and automotive wires as well as track resistant floor heating and fire safety cables. Casico Halogen-free flame retardant Casico fire retardancy is the perfect solution for internal cable applications where, in the case of fire, ignition, propagation, smoke density, heat release, corrosivity, irritancy and toxicity are of significant concern. Casico is totally free from halogens, i.e. fluorine, chlorine, bromine and iodine, heavy metals as well as plasticizers. Compared with halogenated flame retardant systems much less smoke, toxic and no corrosive gases are formed. Important factors, as most injuries in case of fire are due to difficulties to escape because of disorientation caused by heavy smoke and irritants (HCl, HBr, HF, SO 2, NO 2 etc) followed by poisoning by asphyxiants like CO, HCN etc. The lack of corrosive gases decreases the secondary effect of a fire as the risk for damaging electrical equipments, machines etc. is reduced. As described above halogen-free polyolefins enjoy major advantages compared to PVC and other halogenated flame retardant systems in case of fire but suffer one disadvantage higher heat release. The good electrical properties of polylolefins make, however, downsizing a possibility which will compensate for its inherently higher calorific value. Downsizing will be incorporated more and more in performance based cable design codes. Recycling Disposal by reprocessing and eventual incineration with heat recovery is the option solution. Visico, Ambicat, Casico and the other polyolefin based compounds described in this summary datasheet are all free from halogens, heavy metals and plasticizers. Prohibited burning of used cables containing halogen in order to get hold of the copper is a well known problem. Uncontrolled burning of such scrap is a big risk for contamination of the environment by dioxins and heavy metals. Polyolefins are, on the other hand, a very clean fuel and burning of halogenfree polyolefin cables based on described materials does not give such problems. Concluding remarks This application summary datasheet describes the principal uses of Borealis and Borouge s standard products for low voltage underground, overhead and industrial applications. Neither all applications nor all products are listed. However, it is believed that the data presented will provide a good starting off point for a large range of potential applications.

3 Solutions for Wire & Cable Low Voltage energy cables Borouge WC SDS 094 R EN *IEC , IEC , -2, IEC **HD604 part 5, section J, IEC , IEC , -2, IEC The above selector is intended as a general tool to assist in material selection: contact your local technical service engineer for detailed assistance. The above diagram remains the absolute property of Borealis AG. Unauthorised reproduction or transmission, in any form or by any means, of this summary datasheet is prohibited.

4 Low Voltage product overview Grade Description Density [kg/m 3 ], according to ISO1183 Insulation base material Visico LE4423 Natural crosslinkable low density vinyl silane copolymer 923 Visico LE4427 Black crosslinkable low density vinyl silane copolymer 945 Visico ME4425 Natural crosslinkable medium density vinyl silane copolymer 930 LE4295 Black crosslinkable low density polyethylene 1,180 Catalyst masterbatches Ambicat LE4476 Natural catalyst masterbatch for Visico - Ambicat LE4472 Black catalyst masterbatch for Visico - LE4462 Black catalyst for track resistant Visico - Jacketing compounds Borstar HE6062 Black high density bimodal PE jacketing compound 954 Borstar HE6063 Natural high density bimodal PE, UV-stabilised jacketing compound 942 Borstar LE8707/LE8706 Black/Natural linear low density PE jacketing compound 931/920 Casico FR4803 Non-halogen flame retardant PE jacketing compound 1,150 Casico FR4804 Non-halogen flame retardant PE jacketing compound 1,150 Casico FR6082 (Black) Casico FR6083 (Natural) Tough non-halogen flame retardant PE jacketing compound 1,125 FR4810 Black non-halogen flame retardant jacketing compound 1,270 Bibliography 'Developments in reactor designed moisture curable polyethylenes', Roger Carlsson, Bernt-Åke Sultan and Jonas Jungkvist, AMI Cables 2004, Cologne, March 'A review of fifteen years development in moisture curable copolymers and a future outlook', B-Å Sultan, Nigel Hampton, Ashish Aurora and Antti Mattila, Wire Asia 2002, Bombay, India. Novel ambient curing and scorch retardant system for moisture cross linkable polyethylene, Ola Fagrell, Jicable, Paris, June 'Novel halogen-free flame retardant polyolefin intended for internal wiring', Bernt-Åke Sultan et al, International wire and cable symposium, Philadelphia, USA, November 'Low cost building wire in a large scale fire', O. Fagrell, J.E. Robinson, 'Plastics in telecommunication VIII proceedings', London, UK, Sept 'The cost effective replacement of halogenated materials for the wiring of buildings', J.E. Robinson, Eurocable 1997, Manchester, UK, June 'High speed extrusion of non-halogenated flame retardant compounds based on silicon elastomer modified polyolefin', J.E Robinson, Eurocable 1997, Manchester, UK, June 'Moisture crosslinkable polyethylene for power cables', Bernt-Åke Sultan and Håkan Lennartsson, 'Fourth international seminar on electric cables, conductors & winding wires', January 1996, Bombay, India.

5 Solutions for Wire & Cable Low Voltage energy cables Borouge and Borealis - Dedicated to Wire & Cable solutions Borealis and Borouge are the world s leading providers of innovative, value creating plastics solutions for the wire and cable industry. Our solutions are customer-driven and designed to satisfy the industry s continuously evolving demands for higher technical performance. Consequently, they can be found in the most challenging EHV and HV cable applications, as well as MV and LV energy transmission and distribution cables, building wires, and communications cables. In answer to the need for production, installation and cable system lifetime enhancements, we create the innovation links that secure world-class, step-change solutions and benefit the whole wire and cable value chain. Through the introduction of unique polymer technologies, which include Borlink, Visico / Ambicat, Borstar, and Casico, we continue to pioneer the development of advanced insulation and jacketing systems for both energy and communication cables. Built on more than 50 years experience, Borealis and Borouge have a well-established track record in serving customers needs with the consistently high quality products expected of global leaders. We are committed to extending that leadership position and our role as reliable partners for the long-term a commitment not only supported by our forward thinking in innovative solutions, but also confirmed by ongoing investments for our customers continued success. Putting customers needs at the centre of our planning is reflected in Borealis largest investment in Europe to date, the new 350,000 t/y high-pressure, low-density PE plant in Stenungsund, Sweden, was inaugurated in June 2010, further strengthening Borealis capabilities to meet the needs of the growing wire and cable markets. Furthermore, Borouge s expansion of Borstar and Borlink capacity in Abu Dhabi, UAE, allows us to satisfy growing customer demand for wire and cable products in the Middle East and Asia Pacific markets and other emerging markets. Through ongoing research and development, investment in the future and a dedicated team with solid industry knowledge, we aim to remain fully responsive to our customers needs throughout the world. About Borouge and Borealis Borealis is a leading provider of innovative solutions in the fields of polyolefins, base chemicals and fertilizers. With headquarters in Vienna, Austria, Borealis currently employs around 6,400 and operates in over 120 countries. It generated EUR 8.1 billion in sales revenue in The International Petroleum Investment Company (IPIC) of Abu Dhabi owns 64% of the company, with the remaining 36% owned by OMV, the leading energy group in the European growth belt. Borealis provides services and products to customers around the world in collaboration with Borouge, a joint venture with the Abu Dhabi National Oil Company (ADNOC). Building on its proprietary Borstar and Borlink technologies and 50 years of experience in polyolefins, Borouge and Borealis support key industries including infrastructure, automotive and advanced packaging. The Borouge plant expansion in Abu Dhabi will be fully operational in Borouge will deliver an additional 2.5 million tonnes of capacity when fully ramped up, bringing the total Borouge capacity to 4.5 million tonnes. Borouge and Borealis and will then have approximately 8 million tonnes of polyolefin capacity. Borealis offers a wide range of base chemicals, including melamine, phenol, acetone, ethylene, propylene, butadiene and pygas, servicing a wide range of industries. Together with Borouge the two companies will produce approximately 6 million tonnes of Base Chemicals in Borealis also creates real value for the agricultural industry with a large portfolio of fertilizers. The company distributes approximately 2.1 million tonnes per year. Borouge and Borealis aim to proactively benefit society by taking on real societal challenges and offering real solutions. Both companies are committed to the principles of Responsible Care, an initiative to improve safety performance within the chemical industry, and contribute to solve the world s water and sanitation challenges through product innovation and their Water for the World programme. Disclaimer The information contained herein is to our knowledge accurate and reliable as of the date of publication. Borealis and Borouge extend no warranties and make no representations as to the accuracy or completeness of the information contained herein, and assume no responsibility regarding the consequences of its use or for any printing errors. It is the customer s responsibility to inspect and test our products in order to satisfy himself as to the suitability of the products for the customer s particular purpose. The customer is also responsible for the appropriate, safe and legal use, processing and handling of our products. Nothing herein shall constitute any warranty (express or implied, of merchantability, fitness for a particular purpose, compliance with performance indicators, conformity to samples or models, non-infringement or otherwise), nor is protection from any law or patent to be inferred. Insofar as products supplied by Borealis and Borouge are used in conjunction with third-party materials, it is the responsibility of the customer to obtain all necessary information relating to the third-party materials and ensure that Borealis and Borouge products, when used together with these materials, are suitable for the customer s particular purpose. No liability can be accepted in respect of the use of Borealis and Borouge products in conjunction with other materials. The information contained herein relates exclusively to our products when not used in conjunction with any third-party materials. Borstar is a registered trademark of the Borealis Group. Borlink, Visico, Ambicat, Casico and Water for the World are trademarks of the Borealis Group Borealis AG 2014 Borouge Pte Ltd For more information contact: info@borealisgroup.com I info@borouge.com I I