T e c h n i c a l B r o c h u r e. Compact filter The economical solution. Mighty solutions for tiny particles.

Transcription

1 T e c h n i c a l B r o c h u r e Compact filter The economical solution Mighty solutions for tiny particles.

2 Compact filter Functional and construction features Table of contents 1 Introduction 2 Specification 3 Technical data: compact filter 4 Technical data: bunker filter 5 Main dimensions: compact filter 6 Main dimensions: bunker filter 7 Prices 2

3 1 Introduction IFJN compact filters are particularly compact bag filters with integrated fan, silencer and a cleaning control system. They are the inexpensive and easily available dust removal solution for many application areas. The function of the filters is based on the jet pulse principle. The filters are cleaned by means of the highly efficient Intensive-Filter injector system with "ideal nozzle". The Intensiv-Filter JetBus Controller is part of the scope of delivery and guarantees fully automatic cleaning. IFJN compact filters are characterised by their sturdiness and proven quality. The filters achieve a high precipitation efficiency. Low maintenance requirement with high reliability is a decisive factor in reducing running costs. For new systems, enhancements and conversions, we develop precise recommendations to meet your specifications. The Intensiv-Filter compact filters are produced in series. The delivery times are correspondingly short. As an experienced specialist, we offer high quality, professional consultation, and optimised process sequences. 2 Specification o Compact filter with dust collection chamber or bunker filter incl. bypass flap o Filter support with base plates for the compact filter o Ladder and railings for access to the filter head o Roof door enables access to the clean gas area o Dust extractor over rotary valve or double pendulum flap for the compact filter o Built-in fan and silencer o Cleaning control system with the JetBus Controller C21 o Pilot box with solenoid valves o Compressed air tank with integrated diaphragm valves o Intensiv-Filter injector system with "ideal nozzle" on the injector tube and inlet nozzle at the bag opening o Compressed air filter/regulator with manometer, filter and pressure regulator o Pre-assembles compressed air connection between compressed air tank and compressed air filter/regulator o Supporting cages, galvanised o Intensiv-Filter highly durable needle felt bags in polyester microfibre quality 3

4 3 Technical data compact filter # = Rotary valve (Z) Double pendulum flap (D) Air flow rate [m 3 /h] (*1) Number of bags Bag length [mm] Compressed air consumption [Nm 3 /h] (*2) Filter surface area [m 2 ] Power of fan motor [kw] Weight [kg] Z D IFJN 20/ # ,6 4, IFJN 30/ # ,9 7, IFJN 30/ # ,9 11, IFJN 45/ # ,9 11, IFJN 45/ # ,3 15, IFJN 55/ # ,2 11, IFJN 55/ # ,3 18, IFJN 55/ # ,4 22, Technical data bunker filter Air flow rate Number of Bag Compressed Filter Power of Weight [kg] [m 3 /h] (*1) bags length [mm] air consumption [Nm 3 /h] (*2) surface area [m 2 ] fan motor [kw] IFJN 20/ B ,6 4, IFJN 30/ B ,9 7, IFJN 45/ B ,9 11, IFJN 55/ B ,2 11, *1: Filter surface load 1.6 m 3 /m 2 /min *2: Cleaning pressure 0.6 MPa, cleaning cycle 120 sec. 4

5 5 Main dimensions compact filter # = Clean gas plenum Housing (inside) Hopper Support (axis) Rotary valve (Z) Double pendulum flap (D) Width Width Height Height Height Width Height Height Z D Z D B 1 B 2 B 3 B 4 H 4 H 5 H 5 B 6 H 6 H 6 IFJN 20/ # IFJN 30/ # IFJN 30/ # IFJN 45/ # IFJN 45/ # IFJN 55/ # IFJN 55/ # IFJN 55/ # # = Total dimensions (Required space) Rotary valve (Z) Double Length Width Height H pendulum flap (D) L B Z D IFJN 20/ # IFJN 30/ # IFJN 30/ # IFJN 45/ # IFJN 45/ # IFJN 55/ # IFJN 55/ # IFJN 55/ # All dimensions in mm 5

6 6 Main dimensions bunker filter Clean gas plenum Housing (inside) Total dimensions (Required space) Width Width Length Width Height Height B 1 B 2 B3 B4 H4 L B H IFJN 20/ B IFJN 30/ B IFJN 45/ B IFJN 55/ B All dimensions in mm 6

7 7 Prices Gross prices FCA Langenberg according to Incoterms 2000, all prices in EUR not including VAT, dated August 2009 # = Rotary valve (Z) Double pendulum flap (D) Bunker filter (B) Filter, pre-assembled Reduces assembly costs on site o Maximum height of pre-assembled filter head with housing: 2250 mm o Remaining housing, pre-assembled o Dust collection hopper, pre-assembled Filter, partly assembled Makes bringing in large components into existing buildings easier Compact Compact Bunker filter Compact Compact Bunker filter filter with rotary valve filter with double pendulum flap filter with rotary valve filter with double pendulum flap IFJN 20/ # IFJN 30/ # IFJN 30/ # IFJN 45/ # IFJN 45/ # IFJN 55/ # IFJN 55/ # IFJN 55/ # o Operating conditions: o Filter medium can be used up to max. 120 C o Residual dust content < 10 mg/m³ o Subpressure available upstream of the filter at nominal volumetric flow at least 1500 Pa o Acoustic pressure level at nominal volumetric flow at a distance of 1 m max. 85 db(a), measured according to DIN 45635, part 1 o Further noise protection measures upon request o Coating: o Pretreatment St 2 according to DIN o Inside: zinc phosphate primer 40 µm, grey green o Outside: zinc phosphate primer and synthetic resin top coating - blue grey (RAL 7031), 40 µm each o Delivery: o Fan and silencer 22 kw motor power and up, separate o Supporting cages and filter bags, separate o Steel structure in individual parts o 1 set of documents in German or English o Delivery of drawings for housing and steel structure upon request 7

8 Intensiv-Filter GmbH & Co. KG Voßkuhlstraße Velbert-Langenberg Deutschland / Germany if@intensiv-filter.com 8 Technical modifications reserved TD