A class of its own JUMAG STEAM BOILER COMPACT INFORMATION STEAM BOILER WATER SUPPLY MODULES BLOW DOWN VESSEL COMPACT STEAM SYSTEM.

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1 A class of its own JUMAG STEAM BOILER COMPACT INFORMATION STEAM BOILER WATER SUPPLY MODULES BLOW DOWN VESSEL COMPACT STEAM SYSTEM

2 OIL OR GAS FIRED STEAM BOILER A class of its own Steam within 5 to 8 minutes Best saturated steam quality Oil or gas fired by standard burner Simple Boiler class III (P*V<1.000) after DGRL 97/24/EC Approval- and supervision-free in Germany and many other countries QUICK-AND-EASY FUEL CHANGE POSSIBLE The better boiler functionality JUMAG boiler work without maintenance intensive coil and piston pump STEAM PRESSURE CONTROLLED BURNER (MODULATING MODUS IN GAS OPERATION) EASY AND INTUITIVE GRAFIC-TOUCHSCREEN SELF-MONITORING PLC SWITCH CABINET IN DURABLE DESIGN Depending on the water level the internal centrifugal pump refills the supply water via the JUMAG Economiser Multi-duct flue gas control transfers heat from the flue gas to the water via the evaporating system The very low exhaust temperature is a significant proof for the very high JUMAG efficiency up to >100% INTEGREATED LOW-MAINTENANCE CENTRIFUGAL PUMP INDUCTIVE WATER LEVEL CONTROL JUMAG STEAM BOILER DG560 2

3 A class of its own JUMAG steam BoilER OIL OR GAS FIRED STEAM BOILER vertical evaporation system without coil / with centrifugal pump particularly low-maintenance and energy-efficient STATE-OF-THE-ART REPLACEABLE STANDARD BURNER VERY HIGH STEAM QUALITY WITH VERY LITTLE WATER CARRIED ALONG VERY HIGH ENERGY EFFICIENCY (UP TO 97%) THROUGH FIRST JUMAG ECONOMISER Very high operational safety and economic Parallel connection of several steam boiler possible Partial and multi redundancy possible through modular steam plant concept The better evaporating system Double walled mini-waterspace boiler Wall thickness up to 8 mm Very robust and durable Very high energy storage capacity MANY SURFACES AND COMPONENTS IN STAINLESS-STEEL DESIGN EFFICIENCY >100% POSSIBLE THROUGH OPTIONAL JUMAG DOWNSTREAM ECONOMISER (NOT SHOWN) AUTOMATIC BLOW-DOWN AND DESALINATION The JUMAG Evaporating System proven for 40 years VERY ROBUST AND DURABLE MINI-WATERSPACE EVAPORATION SYSTEM ILLUSTRATION SHOWS EXAMPLE CONFIGURATION 3

4 WATER SUPPLY MODULE / BLOW DOWN VESSEL A class of its own Supply water preparation with energy saving effects Dosage solution savings possible Safe blow down and desalination Energy recovery of residual energy NO CONNECTION POINTS AN THE TOP (FOR PLACE SAVING INSTALLATION) Energy recovery Full use of the condensate energy by return below the water surface Full use of vapors for feed water pre-heating by internal heat exchanger inside the feed water tank Full use of residual energy from blow down water, desalination and first condensate for soft water pre-heating by internal heat exchanger inside blow down vessel Dosage solution savings Savings by higher feed water temperature Savings by upstream partial degassing by integrated water pre-heating Savings by optional full degassing and pressure control Compact, simple and robust Mostly stainless-steel materials and surfaces Feed water tank design with stable square tube set-up frame or wall mount Alignment of all components for water preparation and blow down under feed water tank possible (depending to plant concept) Blow down vessel also works as feed water tank overflow LOW NOISE FEED WATER PRE-HEATING BY SPECIAL DESIGN INJECTION PIPE SOFT WATER PRE-HEATING BY INTEGREATED UPSTREAM HEAT EXCHANGER MINERAL WOOL INSULATION UNDER STAINLESS-STEEL SHELL SAFE BLOW DOWN BY DIMENSIONING (WITH VOLUME INCREASE FOR MULTIPLE STEAM UNITS) BLOW DOWN VESSEL WITH OPTIONAL INTERNAL RESIDUAL ENERGY RECOVERY ROBUST AND DURABLE STAINLESS- STEEL DESIGN JUMAG DOSING SOLUTION FOR ALL APPLICATION 4

5 A class of its own JUMAG steam BoilER WATER SUPPLY MODULE / BLOW DOWN VESSEL VENTILATION, CONDENSATE RETURN, FEED WATER PRE- HEATING AND SAMPLE CONNECTION EASELY ACCESSIBLE ON ONE SIDE BREAK-PROOF WATER LEVEL INDICATOR CONDENSATE RETURN BELOW WATER SURFACE WITH SPECIAL DESIGN INJECTION PIPE Water supply module design Durable by stainless-steel design Mineral wool insulation below stainless steel surface Feed water tank with internal upstream heat exchanger, water level control, thermal sensor, cleaning opening Break-proof water level indicator Condensate return below water surface with special design injection pipe Connection for feed water sample Customized softening plant optionally Dosage station and JUMAG dosage solution DOSING PUMP INSTALLED AND CONNECTED TO PLC CUSTOMIZED SOFTENING PLANT Blow down vessel design Durable by stainless-steel design Internal stainless steel tube bundle heat exchanger for pre-heating soft water or VE water Break-proof water level indicator Ventilation connection, blow down feed, sewage connection, soft water in- and output Volume increase for multiple steam units optionally Temperature controlled cold water supply for safe sewage removal Safe blow down by right dimensioning for all JUMAG boiler (partly optional) ILLUSTRATION SHOWS EXAMPLE CONFIGURATION 5

6 COMPACT STEAM SYSTEM A class of its own Quick and easy transport and installation Simple easy and accessible medium connection points Compact and modular design Installation with JUMAG-Standard Compact and modular design Quick and easy transport, installation and commissioning Multiple steam units prepared for quick remounting with customized connection piping WATER SUPPLY MODULE WITH FEED WATER PRE-HEATING, CONDENSATE RETURN BELOW WATER SURFACE AND INTERNAL ENERGY RECOVERY FOR SOFT WATER PRE-HEATING Clearly defined interfaces Very low planning and engineering effort Very low planning risk Plug & Steam Very high operational safety and economic Ready for medium connection Small KDA surcharge mostly cheaper than installation on site All installation works with JUMAG-Standard BLOW DOWN VESSEL WITH OPTIONAL INTERNAL RESIDUAL ENERGY RECOVERY CUSTOMIZED SOFTENING PLANT WITH UPSTREAM RAW WATER INLET MODULE ALL NECESSARY STEAM PLANT COMPONENTS SPACE-SAVING ON ONE BASE SKID INSTALLED 6

7 A class of its own JUMAG steam BoilER COMPACT STEAM SYSTEM COMPLETE INSTALLED STEAM POWERED FEED WATER PRE-HEATING (OPTIONALLY WITH PRESSURE CONTROLE AND JUMAG PRESSUR DEGASSING) STEAM BOILER WITH JUMAG DOWNSTREAM ECONOMISER (DEPENDING TO APPLICATION) EXPANDABLE BY ADDITIONAL BOILER SAMPLING COOLER JUMAG Downstream Economiser space-saving on base skid installed BY FORKLIFTER MOVABLE BASE SKID DOSING PUMP AND JUMAG DOSING SOLUTION FOR ALL APPLICATION Modular design of multiple steam units ILLUSTRATION SHOWS EXAMPLE CONFIGURATION AND CUSTOMIZED OPTIONS 7

8 TECHNICAL DATA STEAM BOILER DG DIMENSIONS STEAM BOILER BOILER TYPE DG160 DG260 DG360 DG460 DG560 Charging height A 1,130 mm 1,368 mm 1,568 mm 1,565 mm Total height B* 1,521 mm 1,764 mm 2,049 mm 2,044 mm 2,142 mm Total width C 815 mm 829 mm 936 mm Total depth D 1,411 mm 1,631 mm 1,756 mm Height E* exit blow down line 235 mm 250 mm Height F* exit flue gas 795 mm 1,437 mm Connection flue gas system connection piece (inner diameter) 146 mm 301 mm Net weight 580 kg 700 kg 800 kg 1,200 kg 1,300 kg * On site demounting of boiler feet can reduce B about approx, 100 mm (forklifter transport restricted afterwards). All figures are to be understood as approximate data, Please see our technical documentation for detailed information. TECHNICAL DATA STEAM BOILER DG BOILER TYPE DG160 DG260 DG360 DG460 DG560 Steam output up to 160 kg/h (2.6 kg/min.) 260 kg/h (4.3 kg/min.) 360 kg/h (6.0 kg/min.) 460 kg/h (7.6 kg/min.) 560 kg/h (9.3 kg/min.) Heat load 110 kw 175 kw 245 kw 315 kw 400 kw Heat output 105 kw 170 kw 235 kw 300 kw 380 kw Max. operating pressure 13 barg (safety valve) Max. working pressure 6 to 11 barg (lower pressure possible by JUMAG pressure reduction system) Heat up time in minutes 5 8 Max. oil throughput (11.8 kwh/kg) 9.3 kg/h 14.8 kg/h 20.7 kg/h 26.7 kg/h 33.9 kg/h Max. gas flow rate (10.35 kwh/m 3 ) 10.6 m 3 /h 16.9 m 3 /h 23.7 m 3 /h 30.4 m 3 /h 38.6 m 3 /h Power supply 400 V / 50 Hz Power supply value 2.4 kw 3.2 kw 3.2 kw 4.0 kw 4.0 kw All figures are to be understood as approximate data according to standard configuration. Please see our technical documentation for detailed information. All information are for orientation in product selection. Changes due to technical developments are possible at any time. Product illustrations may deviate from the original. 8

9 A class of its own JUMAG steam BoilER TECHNICAL DATA STEAM BOILER DG DIMENSIONS MINIMUM DISTANCES min. 250 B F A A min. 500 E Height can be reduced by up to 100 mm on request. Forklift transport will then be limited. CONNECTIONS D Steam valve Flange DIN 2633 DG 160 / 260 / 360: DN 20 DG 460 / 560: DN 25 C Safety valve Flange DIN 2633 DG 160 / 260 / 36: DN 25 DG 460 / 560: DN 32 Feed pump 1" inner thread Blow-off pipe 3/4" inner thread For more information, see All information are for orientation in product selection. Changes due to technical developments are possible at any time. Product illustrations may deviate from the original. 9

10 TECHNICAL DATA WATER SUPPLY MODULE / FEED WATER VESSEL DIMENSIONS DATA WATER SUPPLY MODULE / FEED WATER VESSEL A A C B TYPE SWG 220 SWG 330 SWG 570 SWG 860 SWG 1140 Width A 1,150 mm 1,650 mm 1,150 mm 1,650 mm 2,150 mm Depth B 645 mm 965 mm Height C (adjustable) 2,000 mm (2,000 mm) 2,400 mm (2,000 mm) Volume 220 l 330 l 570 l 860 l 1,140 l Net weight 155 kg 180 kg 230 kg 265 kg 300 kg Fresh water supply ½ Boiler feed water 2 2 ½ Ventilation hookup 2 2 ½ Overflow / drainage 1 Condensate return 1 Steam nozzle 1 All information are for orientation in product selection. Changes due to technical developments are possible at any time. Product illustrations may deviate from the original. 10

11 A class of its own JUMAG steam BoilER TECHNICAL DATA BLOW DOWN VESSEL DIMENSIONS BLOW DOWN VESSEL C C B A TYPE Blow down vessel without increase Blow down vessel with increase Width A 597 mm Depth B 659 mm Height C 1,160 mm 1,681 mm Volume 150 l 200 l Net weight without heat recovery 65 kg 82 kg Net weight with heat recovery 90 kg 107 kg Blow down feed 1 Drain 1 Ventilation hookup 2 3 Fresh water connections ½ Connection overflow feed water vessel 1 All information are for orientation in product selection. Changes due to technical developments are possible at any time. Product illustrations may deviate from the original. 11

12 A class of its own JUMAG STEAM BOILER STEAM BOILER WATER PREPARATION CONDENSATE COLLECTION TANK STAINLESS-STEEL CHIMNEY STEAM PLANT ACCESSORIES Jumag Dampferzeuger GmbH Badener Straße 8a D Hirschberg Phone +49 (0) Telefax +49 (0) EN-10/2015