ASSA ABLOY Mercury Energy Efficient Door

Transcription

1 Environmenta Product Decaration Stee Door ASSA ABLOY is committed providing products and services that are environmentay sound throughout the entire production process and the product ifecyce. Our unconditiona aim is make sustainabiity a centra part of our business phiosophy and cuture, but even more important is the job of integrating sustainabiity in our business strategy. The empoyment of EPDs wi hep architects, designers and LEED- APs seect environmentay preferabe door openings. ASSA ABLOY wi continue our efforts protect the environment and heath of our cusmers/end users and wi utiize the EPD as one means document those efforts. The Mercury Energy Efficient Door pairs with the Mercury Therma Break Frame create system that provides R-vaue/U-facr and air eakage performance rates that meet or exceed stringent reguary guideines.

2 Environmenta Product Decaration Stee Door ISO This decaration is an environmenta product decaration (EPD) in accordance with ISO EPDs rey on Life Cyce Assessment (LCA) provide information on a number of environmenta impacts of products over their ife cyce. Excusions: EPDs do not indicate that any environmenta or socia performance benchmarks are met, and there may be impacts that they do not encompass. LCAs do not typicay address the sitespecific environmenta impacts of raw materia extraction, nor are they meant assess human heath xicity. EPDs can compement but cannot repace os and certifications that are designed address these impacts and/or set performance threshods e.g. Type 1 certifications, heath assessments and decarations, environmenta impact assessments, etc. Accuracy of Resuts: EPDs reguary rey on estimations of impacts, and the eve of accuracy in estimation of effect differs for any particuar product ine and reported impact. Comparabiity: EPDs are not comparative assertions and are either not comparabe or have imited comparabiity when they cover different ife cyce stages, are based on different product category rues or are missing reevant environmenta impacts. EPDs from different programs may not be comparabe. PROGRAM OPERATOR DECLARATION HOLDER DECLARATION NUMBER DECLARED PRODUCT UL Environment ASSA ABLOY Door Group REFERENCE PCR Commerica Stee Doors and/or Frames (9005) DATE OF ISSUE Apri 17, 2017 PERIOD OF VALIDITY 5 Years CONTENTS OF THE DECLARATION The PCR review was conducted by Product definition and information about buiding physics Information about basic materia and the materia's origin Description of the product's manufacturing Indication of product processing Information about the in-use conditions Life cyce assessment resuts Testing resuts and verifications The Independent Expert Committee, SVR This decaration was independenty verified in accordance with ISO by Underwriters Laboraries INTERNAL EXTERNAL Wade Sut, UL Environment This ife cyce assessment was independenty verified in accordance with ISO and the reference PCR by Thomas P. Goria, Industria Ecoogy Consutants 1 Excusions: EPDs do not indicate that any environmenta or socia performance benchmarks are met, and there may be impacts that they do not encompass. LCAs do not typicay address the sitespecific environmenta impacts of raw materia extraction, nor are they meant assess human heath xicity. EPDs can compement but cannot repace os and certifications that are designed address these impacts and/or set performance threshods, e.g., Type 1 certifications, heath assessments and decarations, environmenta impact assessments, etc. Accuracy of Resuts: EPDs reguary rey on estimations of impacts, and the eve of accuracy in estimation of effect differs for any particuar product ine and reported impact. Comparabiity: EPDs are not comparative assertions and are either not comparabe or have imited comparabiity when they cover different ife cyce stages, are based on different product category rues or are missing reevant environmenta impacts. EPDs from different programs may not be comparabe. Environment 2 of 12

3 Environmenta Product Decaration Stee Door ISO Product Definition and Information Production Description Product name: Mercury Energy Efficient Door This decaration represents a specific 3'x7'x1.75" stee door manufactured in the Mian,TN faciity. The Mercury Energy Efficient Door is sod under the Ceco, Curries, and Feming brands within the ASSA ABLOY Door Group. Product characteristics: Fush, gazed, or 6 pane stee door embossed with a wood grain pattern gauge cod-roed or zinc coated stee face sheets. Poyurethane Core UV resistant p coat One year warranty on materias and craftmanship Instation insutructions are avaibie onine. Appication The Mercury Energy Efficient Door is typicay used Heathcare, Hospitaity, Education and Commercia office space appications Market Areas: K-12 University Heathcare Worship Government Municipaity Parks and Recreation Environment 3 of 12

4 Environmenta Product Decaration Stee Door ISO Techinca Data For the decared product, the foowing technica data in the deivery status must be provided with reference the test standard: Technica Data Category Therma Transmittance: Rating Steady-state therma transmittance and performance-rating based on NFRC , ASTM C1363, ASTM C , and SDI Standard Practice for Determining the Steady-State Therma Transmittance of Stee Door and Frame Assembies. Core Therma Performance: Therma Characteristic Vaue:R=11.01; U=0.091 Assemby Therma Performance: Mercury Door & Mercury Frame: R=2.70; U=0.37 Mercury Door & Weatherkerf Frame: R=2.63; U=0.38 Mercury Door & Standard Frame: R=2.50; U=0.40 Air Infitration: Indoor-Outdoor Sound Attenuation: Defection/Loading: Physica Endurance: Fire Rating: The product has an air eakage rate </= 0.10 cfm/f2 based on NFRC / ASTM E283-04(Reapproved 2012): Standard Test Method for Determining Rate of Air Leakage Through Exterior Windows, Curtain Was, and Doors Under Specified Pressure Differences Across the Specimen The product is not measured for indoor-outdoor sound attenuation according ASTM E1332 Standard Cassification for Rating Outdoor-Indoor Sound Attenuation The Product has not been tested for defection/oading based on ASTM E330 Standard Test Method for Structura Performance of Exterior Windows, Doors, Skyights and Curtain Was by Uniform Static Air Pressure Difference The product meets ANSI A250.4 Physica Endurance for Stee Doors, Frames & Frame Anchors Physica endurance testing: 18 gauge, 16 gauge and 14 gauge stee: Leve A (1,000,000 Cyces) Fire rated up three hours based on UL 10B - Standard for Fire Tests of Door Assembies and UL 10C - Standard for Positive Pressure Fire Test of Door Assembies Environment 4 of 12

5 Environmenta Product Decaration Stee Door ISO Pacing on the Market / Appication Rues Mercury Energy Efficient Door sha conform the certifications and sustainabiity reguations beow: Mercury Energy Efficient Door sha be as manufactured by Ceco Door Products, Mian, TN ANSI/SDI A (R2011) Test Procedure and Acceptance Criteria for Facry Appied Finish Coatings for Stee Doors and Frames ANSI/SDI A Test Procedure and Acceptance Criteria for Physica Endurance for Stee Doors, Frames and Frame Anchors ANSI/SDI A (R2009) Recommended Practice for Hardware Reinforcing on Standard Stee Doors and Frames ANSI/SDI A (R2002) Nomencature for Standard Stee Doors and Stee Frames ANSI/SDI A Specifications for Standard Stee Doors and Frames (SDI-100) ANSI/SDI A (R2011) Test Procedure and Acceptance Criteria for Prime Painted Stee Surfaces for Stee Doors and Frames ANSI /NFRC Procedure for Measuring the Steady-State Therma Transmittance of Fenestration Systems, ANSI / NFRC Procedure for Determining Fenestration Product Air Leakage ASTM E283-04(Reapproved 2012): Standard Test Method for Determining Rate of Air Leakage Through Exterior Windows, Curtain Was, and Doors Under Specified Pressure Differences Across the Specimen. ASTM C Standard Test Method for Therma Performance of Buiding Materias and Enveope Assembies by Means of a Hot Box Apparatus, ASTM C Standard Test Method for Measuring the Steady-State Therma Transmittance of Fenestration Systems Using Hot Box Methods SDI Recommended Seection and Usage Guide for Standard Stee Doors SDI Recommended Detais for Standard Stee Doors, Frames, Accessories and Reated Components SDI Zinc Coated (Gavanized / Gavanneaed) Standard Stee Doors and Frames SDI Manufacturing Toerances for Standard Stee Doors and Frames ANSI/UL Air Leakage Tests of Door Assembies SDI Standard Practice for Determining the Steady-State Therma Transmittance of Stee Door and Frame Assembies. UL 10B - Standard for Fire Tests of Door Assembies UL 10C - Standard for Positive Pressure Fire Tests of Door Assembies Deivery Status Mercury Energy Efficient Doors are paced horizontay on a wooden paet with a cu board and one sheet of cardboard on the botm. Cardboard corners and pastic wrap is then appied. One sheet of cardboard is paced on the p and 5 meta bands prepare the paet for shipment. Base Materias / Anciary Materias The composition of the Mercury Energy Efficient Door is as foows: Component Percentage in mass (%) Stee 92.28% Wood 0.00% Core 5.00% Other 2.72% Tota % Environment 5 of 12

6 Environmenta Product Decaration Stee Door ISO Manufacture Meta door and frame products are manufactured primariy from a gavanized, anneaed stee sheet. The production process invoves stamping and bending of the stee sheet, in addition weding and painting processes. Doors and Frame components are fabricated from 18 gauge, 16 gauge, and 14 gauge cod roed stee conforming ASTM A1008 or hot-dipped gavanized stee conforming ASTM A924 and A653. Environmenta and Heath During Manufacturing ASSA ABLOY Door Group is committed protecting human heath and the environment; meeting or exceeding Federa, State, and oca aws, reguations, codes, and guideines; and empoying sustainabe poution prevention practices. Painting and Weding areas of the manufacturing pant has extraction ventiation system remove the dust, VOC and air borne materias. Sound abatement is impemented where possibe and Persona Protective Equipment is provided. Waste water is pre-treated prior dispensing in city water system. Environmenta operations, GHG, energy, water, waste, VOC, surface treatment and H&S are being routiney monired. Inspections, audits, and reviews are conducted periodicay ensure that appicabe standards are met and Environmenta Management program effectiveness is evauated. Code of Conduct covers human rights, abor practices and decent work. Management of ASSA ABLOY is aware of their environmenta and responsibiities, providing appropriate training, supporting accountabiity and recognizing outstanding performance. Instaation Doors are typicay instaed in commercia appications per oca, state and federa buiding codes, standards and requirements. Persona Protective Equipment shoud be provided at construction site. Packaging Mercury Energy Efficient Doors are paced horizontay on a wooden paet with a cu board and one sheet of cardboard on the botm. Cardboard corners and pastic wrap is then appied. One sheet of cardboard is paced on the p and 5 meta bands prepare the paet for shipment. The corrugated packaging is 100% recyced, Packaging materia and poyethyene banding shoud be removed from packaging and coected separatey for recycing. Component Percentage in mass (%) Cardboard/Paper 45.00% Pastic 1.00% Other 54.00% Tota % Conditions of Use Doors arrive the jobsite "ready hang" meaning no finishing is required and typicay no further machining is required. The ocation of the door and the amount of use dictates the amount of maintenance or service required maintain the door in good working condition. No ceaning efforts need be taken in consideration. Repairs or repacement are not usuay necessary. Mercury Doors are provided with one coat of oven-cured nuetra coor primer paint, conforming with ANSI A The primer coat is a preparary base for necessary finish painting. Finish paints are outside the scope of this EPD. Environment 6 of 12

7 Environmenta Product Decaration Stee Door ISO Environmenta and Heath During Use There is no harmfu emissive potentia. No damage heath or impairment is expected under norma use corresponding the intended use of the product. Reference Service Life Propery instaed and maintained stee doors have a service ife of 30 years. Extraordinary Effects Fire No danger the environment can be anticipated during exposure fire. Water No substances are used which have a negative impact on ecoogica water quaity on contact by the door with water. The door is designed for traditiona ocations and is not intended for food protection. Mechanica Destruction No danger the environment can be anticipated during mechanica destruction. Re-use Phase Mercury Energy Efficient Doors and Frames are not typicay reused once instaed. Disposa The majority of components are stee, can be recyced. Additiona, non meta components can be used for energy recovery in an incineration pant. Further Information ASSA ABLOY Door Group Ceco Door 9159 Teecom Drive Mian, TN Life Cyce Assessment Decared Unit The decaration refers the functiona unit of 1 unit (or piece) of Name Vaue Unit Decared unit 1 door Mass kg Conversion facr 1 kg Environment 7 of 12

8 Environmenta Product Decaration Stee Door ISO System Boundary This is a crade gate with options Environmenta Product Decaration. The foowing ife cyce phases were considered: Product Stage Construction Process Stage Use Stage End of Life Stage* Benefits and Loads Beyond the System Boundaries Raw materia suppy Transport A1 A2 A3 A4 A5 B1 B2 B3 B4 B5 B6 B7 C1 C2 C3 C4 D X X X X X MND MND MND MND MND MND MND MND X X X X Description of the System Boundary Stages Corresponding the PCR (X = Incuded; MND = Modue Not Decared) *This incudes provision of a materias, products and energy, packaging processing and its transport, as we as waste processing up the end-of waste state or disposa of fina residues. Estimates and Assumptions End of Life In the end of ife phase, for a the materias which can be recyced, a recycing scenario with 100% coection rate was assumed. Cut-off Criteria In the assessment, a avaiabe data from the production process are considered, i.e. a raw materias used, auxiiary materias (e.g. ubricants), therma energy consumption and eectric power consumption - incuding materia and energy fows contributing ess than 1% of mass or energy (if avaiabe). In case a specific fow contributing ess than 1% in mass or energy is not avaiabe, worst case assumption proxies are seected represent the respective environmenta impacts. Impacts reating the production of machines and faciities required during production are out of the scope of this assessment. Background data For ife cyce modeing of the considered products, the GaBi 6 Software System for Life Cyce Engineering, deveoped by thinkstep, is used (GaBi ). The GaBi-database contains consistent and documented datasets which are documented in the onine GaBi-documentation (GaBi D). To ensure comparabiity of resuts in the LCA, the basic data of GaBi database were used for energy, transportation and auxiiary materias. Data Quaity Manufacturing Transport from gate the site Construction/ instaation process Use Maintenance Repair Repacement Reuse- Recovery- Recycing potentia The data sources used are compete and representative of North America in terms of the geographic and technoogica coverage and are a recent vintage (i.e. ess than ten years od). The data used for primary data are based on direct information sources of the manufacturer. Secondary data sets were used for raw materias extraction and processing, end of ife, transportation, and energy production fows. Wherever secondary data is used, the study adopts criticay reviewed data for consistency, precision, and reproducibiity imit uncertainty. Refurbishment Operationa energy use Operationa water use Deconstruction /demoition Transport Waste processing Disposa Environment 8 of 12

9 Environmenta Product Decaration Stee Door ISO Period Under Review The period under review is the fu caendar year of Aocation Aocation was determined on a per unit basis. Comparabiity A comparison or an evauation of EPD data is ony possibe if a data sets be compared were created according EN and the buiding context, respectivey the product-specific characteristics of performance, are taken in account. Environmenta dearations from different programs may not be comparabe. Fu conformance with the PCR for Commercia Stee Doors and/or Stee Frames aows EPD comparabiity ony when a stages of a product's ife cyce have been considered. However, variations and deviations are possibe. LCA: Modeing Scenarios and Additiona Technica Information The foowing technica information is a basis for the decared modues or can be used for deveoping specific scenarios in the context of a buiding assessment if modues are not decared. Instaation in the buiding (A5) Reference Service Life Name Vaue Unit Name Vaue Unit Auxiiary - kg Reference Service Life 30 years Water consumption - m 3 Other resources - kg End of ife (C1-C4) Eectricity consumption - kwh Name Vaue Unit Other energy carriers - MJ Coected separatey kg Materia oss - kg Coected as mixed construction waste 0.00 kg Output substance foowing waste treatment Reuse 0.00 kg 1.16 kg on-site Recycing kg Dust in the air - kg Energy recovery - kg VOC in the air - kg Landfiing LCA Resuts Resuts shown beow were cacuated using TRACI 2.1 Methodoogy. TRACI 2.1 Impact Assessment Parameter Parameter Unit A1-A3 A4 A5 C2 C3 C4 D GWP Goba warming potentia kg CO 2 -Eq. 2.0E E E E E E+01 ODP AP Air Depetion potentia of the straspheric ozone ayer Acidification potentia for air emissions kg CFC-11 Eq. 6.0E E E E-11 kg SO 2 -Eq. 5.2E E E E E E E E-01 EP Eutrophication potentia kg N-Eq. 3.8E E E E E E-03 SP Smog formation potentia kg O 3 -Eq. 7.4E E E E E E+00 FFD Fossi Fue Depetion MJ-surpus 1.1E E E E E E+01 kg Environment 9 of 12

10 Environmenta Product Decaration Stee Door ISO Resuts shown beow were cacuated using CML Apri 2013 Methodoogy. CML 4.1 Impact Assessment Parameter ODP Parameter Depetion potentia of the straspheric ozone ayer Unit A1-A3 A4 A5 C2 C3 GWP Goba warming potentia kg CO 2 -Eq. 1.9E E E E-01 kg CFC-11 Eq. 5.6E E E E-11 C4 1.2E E-13 D -6.7E E-06 AP Air Acidification potentia for air emissions kg SO 2 -Eq. 4.9E E E E E E-01 EP POCP Eutrophication potentia Formation potentia of tropospheric ozone phochemica oxidants kg(po 4 ) 3 -Eq. kg ethane-eq. 5.5E E E E E E E E E E E E-02 ADPE Abiotic depetion potentia for nonfossi resources kg Sb-Eq. 2.5E E E E E E-04 ADPF Abiotic depetion potentia for fossi resources MJ 1.9E E E E E E+02 Resuts beow contain the resource use throughout the ife cyce of the product. Resource Use PERE PERM PERT Parameter Parameter Unit A1-A3 A4 A5 C2 C3 C4 D Renewabe primary energy as energy carrier Renewabe primary energy resources as materia utiization Tota use of renewabe primary energy resources MJ, ower caorific vaue MJ, ower caorific vaue MJ, ower caorific vaue 2.3E E E E E E E E E+01 PENRE Nonrenewabe primary energy as energy carrier MJ, ower caorific vaue 1.9E E E E E E+02 PENRM Nonrenewabe primary energy as materia utiization MJ, ower caorific vaue 1.3E+03 PENRT Tota use of nonrenewabe primary energy resources MJ, ower caorific vaue 3.2E E E E E E+02 SM Use of secondary materia MJ, ower caorific vaue 1.3E+03 RSF Use of renewabe secondary fues MJ, ower caorific vaue NRSF Use of nonrenewabe secondary fues MJ, ower caorific vaue FW Use of net fresh water m 3 7.3E E E E-01 Resuts beow contain the output fows and wastes throughout the ife cyce of the product. Output Fows and Waste Categories Parameter Parameter Unit A1-A3 A4 A5 C2 C3 C4 D HWD Hazardous waste disposed kg 3.5E-02 NHWD Non-hazardous waste disposed kg RWD Radioactive waste disposed kg 2.4E E E-05 CRU Components for re-use kg MFR Materias for recycing kg 5.5E E E E-01 MER Materias for energy recovery kg EEE Exported eectrica energy MJ EEE Exported therma energy MJ -1.3E E-01 Environment 10 of 12

11 Environmenta Product Decaration Stee Door ISO Interpretation The production (A1-A3) ife cyce stage drives the resuts in a of the environmenta impact categories. Manufacturing impacts (A3) are primariy driven by eectricity use. Raw materias, particuary stee drives the production stage (A1), as this materia is the primary materia within the product. Transportation impacts (A2) are a distant secondary driver of impacts. 100% 80% 60% 40% 20% 0% -20% TRACI Impacts by Life Cyce Stage -40% GWP ODP AP Air EP SP FFD A1-A3 A4 A5 C2 C3 C4 D References PCR Part A UL Environment and Institut Bauen und Umwet e.v., Königswinter (pub.): Product Category Rues for Construction Products from the range of Environmenta Product Decarations of Institut Bauen und Umwet (IBU), Part A: Cacuation Rues for the Life Cyce Assessment and Requirements on the Background Report. Juy 2014, version 1.3 PCR Part B UL Environment and Institut Bauen und Umwet e.v., Königswinter (pub.): Product Category Rues for Commercia Stee Doors and/or Stee Frames UL Version March ISO ISO 14025: , Environmenta abes and decarations Type III environmenta decarations Principes and procedures. ISO ISO 14040: , Environmenta management Life cyce assessment Principes and framework. ISO ISO 14044: , Environmenta management Life cyce assessment Requirements and guideines. EN EN 15804: : Sustainabiity of construction works Environmenta Product Decarations Core rues for the product category of construction product ULE 2013 UL Environment, Genera Program Instructions, TRACI 2.1 US EPA, Too for the Reduction and Assessment of Chemica and Other Environmenta Impacts (T CML 2001 ANSI/SDI A (R2011) ANSI/SDI A ANSI/SDI A (R2009) Center of Environmenta Science of Leiden University impact categories and characterisation metho Test Procedure and Acceptance Criteria for Facry Appied Finish Coatings for Stee Doors and Frames Test Procedure and Acceptance Criteria for Physica Endurance for Stee Doors, Frames and Frame Anchors Recommended Practice for Hardware Reinforcing on Standard Stee Doors and Frames Environment 11 of 12

12 Environmenta Product Decaration Stee Door ISO ANSI/SDI A (R2002) ANSI/SDI A ANSI/SDI A (R2011) ANSI /NFRC ANSI / NFRC ASTM E283-04(Reapproved 2012) ASTM C ASTM C SDI SDI SDI SDI ANSI/UL SDI Nomencature for Standard Stee Doors and Stee Frames Specifications for Standard Stee Doors and Frames (SDI-100) Test Procedure and Acceptance Criteria for Prime Painted Stee Surfaces for Stee Doors and Frames Procedure for Measuring the Steady-State Therma Transmittance of Fenestration Systems Procedure for Determining Fenestration Product Air Leakage Standard Test Method for Determining Rate of Air Leakage Through Exterior Windows, Curtain Was, and Doors Under Specified Pressure Differences Across the Specimen Standard Test Method for Therma Performance of Buiding Materias and Enveope Assembies by Means of a Hot Box Apparatus Standard Test Method for Measuring the Steady-State Therma Transmittance of Fenestration Systems Using Hot Box Methods Recommended Seection and Usage Guide for Standard Stee Doors Recommended Detais for Standard Stee Doors, Frames, Accessories and Reated Components Zinc Coated (Gavanized / Gavanneaed) Standard Stee Doors and Frames Manufacturing Toerances for Standard Stee Doors and Frames Air Leakage Tests of Door Assembies Standard Practice for Determining the Steady-State Therma Transmittance of Stee Door and Frame Assembies UL 10B Standard for Fire Tests of Door Assembies UL 10C Standard for Positive Pressure Fire Tests of Door Assembies Environment 12 of 12