IGCC FUJIAN PROJECT. Dario Camozzi - Snamprogetti, Italy Andrea Baldelli - Snamprogetti, Italy Sun Hong Sinopec Ningbo Engineering Company, China

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1 IGCC FUJIAN PROJECT Dario Camozzi -, Italy Andrea Baldelli -, Italy Sun Hong Sinopec Ningbo Engineering Company, China Gasification Technologies 2007 San Francisco, October 14-17,

2 Fujian Refining and Ethylene Project The Fujian Refining and Ethylene Project foresees (Quanzhou, Fujian Province, China) The revamping of the existing refinery from 4 to12 million tons-per-year. A new 700 kt/y PX aromatic complex. A 800 kt/y ethylene plant. Other petrochemical plants. An IGCC Plant. 2

3 Joint Venture Participation 25% 25% 50% 3

4 Joint Venture Participation 4

5 IGCC Project Management contract (PMC) FRPCL PMC ABB Lummus Global PMC Sinopec Engineering Inc. Management scope: Management and Coordination of Technology Licensors Open-art process design packages Management of detail engineering, procurement, construction and start up 5

6 Quanzhou Fujian The Fujian IGCC complex will be the first fully integrated plant in China and one of the largest oil-based IGCCs in the world. 6

7 The IGCC plant is based on partial oxidation licensed by Shell Global Solutions, Main characteristics: Hydrogen production: 80,000 Nmc/h Steam production: 5136 (11MPa)T/d 7.7(3,7MPa)T/d Power production : 280 MW 7

8 IGCC Project Main contractor Main Contractor SNEC Sinopec Ningbo Engineering Company Limited China Main Contractor Partner SpA Italy Technical support for: Air Separation Unit Partial oxidation Acid gas treatment Procurement Services Main Contractor Partner Tecnicas Reunidas Spain Technical support for: Cogeneration Unit Procurement Services 8

9 Main Contractor for FEED and EPC phases ExxonMobil China Petroleum and Petrochemical Shell GS Lurgi Linde ExxonMobil Tecnicas Reunidas Aramco Fujian Petroch. Company SNEC Owners Main Contractor Main Contractor Partners Licensor Saudi Aramco Sino Company 9

10 Process Block Diagram NITROGEN SEPARATION UNIT OXYGEN AGR rectisol Shift Gas PSA HYDROGEN Tail Gas SYNGAS GENERATION AND GAS COOLING Shift Reaction Stack gas Claus gas FEED OIL AGR Rectisol Solvent regeneration METALS SOLID RECOVERY WASTE WATER Syngas to GT POWER WATER DISCHARGE COMBINED CYCLE UNIT 10

11 Air Separation SEPARATION UNIT NITROGEN OXYGEN Main Features: Oxygen Production: 1200 T/d Oxygen purity: 99.8% Number of train: 2 Licensor: Linde 11

12 Gasification NITROGEN SEPARATION UNIT OXYGEN Main Features: De-Asphalted rock: 2177 T/d(rated) 2400 T/d(design) Data on Dry %wt maf Data on Dry %wt maf SYNGAS GENERATION AND GAS COOLING Syngas Carbon Nitrogen 1.00 Hydrogen 8.02 Sulfur 6.82 Oxygen 0.15 Ash 0.18 METALS FEED OIL WATER DISCHARGE SOLID RECOVERY WASTE WATER Syngas Production: 4850 T/d(rated) % mol % mol CO COS 0.08 CO N H Ar 0.05 CH HCN NH3 82 ppm H2S 1.55 H2O 0.18 Train number: 3 (one hot stand by) Licensor: Shell Global Solution 12

13 Shift reaction NITROGEN SEPARATION UNIT OXYGEN SYNGAS GENERATION AND GAS COOLING Raw Syngas Shift Reaction Shift Gas to AGR FEED OIL Raw Syngas to AGR METALS WATER DISCHARGE SOLID RECOVERY WASTE WATER Main Features (H 2 Case): Sour Shift Reaction Shifted gas production:2630 T/d 13

14 Acid Gas Removal NITROGEN SEPARATION UNIT OXYGEN AGR rectisol Shift Gas to PSA SYNGAS GENERATION AND GAS COOLING Shift Reaction Stack gas Claus gas FEED OIL AGR Rectisol Syngas to GT Solvent regeneration METALS WATER DISCHARGE SOLID RECOVERY WASTE WATER Main Features: Phisical Solv.: Rectisol Number of Section: 2 Shifted gas treated: 1980 T/d Raw Syngas treated: 3443 T/d Licensor: Lurgi 14

15 PSA NITROGEN SEPARATION UNIT OXYGEN AGR rectisol Shift Gas PSA HYDROGEN Tail Gas SYNGAS GENERATION AND GAS COOLING Shift Reaction Stack gas Claus gas FEED OIL Syngas AGR Rectisol Solvent regeneration METALS WATER DISCHARGE SOLID RECOVERY WASTE WATER Syngas to GT Main Features (H 2 Case): Hydrogen Produced: 80,000 Nmc/h PSA Yield > 90% Tail gas used as fuel in Boilers 15

16 Combined Cycle SEPARATION UNIT NITROGEN OXYGEN AGR rectisol Shift Gas HYDROGEN PSA SYNGAS GENERATION AND GAS COOLING FEED OIL Main Features: SOLID Produced Power: RECOVERY 280MW WASTE WATER Steam METALS production: 5144 T/d n 2 WATER Steam DISCHARGE Turbines 30MW/each n 2 Gas Turbines 130MW/each Type 9E General Electrics Shift Reaction AGR Rectisol Syngas to GT Stack gas Solvent regeneration COMBINED CYCLE UNIT Claus gas POWER Tail Gas 16

17 Project Schedule FEED EPC Basic Engineering Detailed Engineering Materials Procurement Construction and pre-commissioning Commissioning and start up February

18 Plant construction 18

19 THANKYOU SpA Dario Camozzi Technical Manager Phone: Fax: