Dr. Ludwig STREFF
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1 Dr. Ludwig STREFF Experience and lessons learned during construction and trial period of the MBT in Sofia, Bulgaria and it s potential to contribute to renewable energy Dr. Ludwig STREFF / Athens
2 Self introduction Name: Education: Dr. Ludwig STREFF Diploma as Civil Engineer at Stuttgart University (1991) Profession: Head of Department - International Waste Management Experience: Working in the fields waste management and energy out of waste since more than 25 years Address: ICP, Auf der Breit 11 D Karlsruhe Germany streff@icp-ing.de www: icp-ing.de Dr. Ludwig STREFF / Athens
3 Today s presentation 2 parts: 1. Mechanical Biological Treatment -MBT Sofia Basis information and lessons learned 2. Potential of waste to contribute to renewable energy a comparison of existing WtE (waste to energy) options Dr. Ludwig STREFF / Athens
4 Part 1: MBT Sofia 2015 Part 1: MBT Sofia Basis information and lessons learned Dr. Ludwig STREFF / Athens
5 Location of Plants Dr. Ludwig STREFF / Athens
6 Total Project: 08/ / Sanitary landfill for MSW (10 ha) 2. Composting Plant for Green Waste ( t/a) 3. Biogas Plant for Biowaste ( t/a) 4. MBT for mixed MSW ( t/a) Secondary fuel (RDF) Recyclables Kompost Dr. Ludwig STREFF / Athens
7 Contractors 1. Landfill Unieco (It) / Geotechmin(Bg) 2. Composting Plant Eggersmann (D) 3. Biogas Plant Eggersmann (D) 4. MBT Actor-Helektor (Gr) Dr. Ludwig STREFF / Athens
8 ICP s tasks SUPERVISION 1. Planning & Design 2. Construction 3. Startup 4. One year trial operation Dr. Ludwig STREFF / Athens
9 MBT Sofia- Basis information Location Sadinata, about 22 km east from Sofia Surface Area 10,7 ha Construction time 19 month completion 09/15 One year trial period till 09/16 Investment about 110 Mio. Euro Capacity t/a (up to t/d) Dr. Ludwig STREFF / Athens
10 MBT Sofia- Input/Output Input t/y RDF 43,5% Recyclables 9,5% CLO 0,1% Losses 28,5% Residues 18,4% Dr. Ludwig STREFF / Athens
11 Mechanical-Biological Treatment (MBT) / Example Sofia, Bulgaria Reception Mechanical Separation Biodrying Secondary Fuel Production Storage Delivery Dr. Ludwig STREFF / Athens
12 MBT Sofia, Waste reception Reception Mechanical Separation Biodrying Secondary Fuel Production Storage Delivery to deep bunker Crane Movingfloor Shredder Manuel Presorting Delivery Dr. Ludwig STREFF / Athens
13 MBT Sofia, Mechanical Separation Reception Mechanical Separation Drumsieve 200 mm > 200 mm Manual sorting Recycling > 200 mm Waste shredder Biodrying < 200 mm Biodrying Biodrying Secondary Fuel Production Storage Delivery Dr. Ludwig STREFF / Athens
14 MBT Sofia, Biodrying Reception Mechanical Separation < 200 mm to bunker 2 cranes distribute < 200 mm in to boxes Retention time in boxes 7 days aerated After biobrying RDF-production Biodrying Secondary Fuel Production Storage Delivery Dr. Ludwig STREFF / Athens
15 MBT Sofia, Secondary Fuel Production Reception Mechanical Separation Biodrying Secondary Fuel Production Storage Sieving in 3 fraction > 60 mm mm < 30 mm Fe-Separation Densimetric Tables/ Vibration sieves (separation light and heavy) Optical separation NIR Infrared / Laser Eddy-Current Separation Separation of NF- Metal Delivery Aim: RDF >14 Mj/kg Baling / container Extraction of Impurities and Recyclables Dr. Ludwig STREFF / Athens
16 MBT Sofia, Storage and Delivery Reception Mechanical Separation RDF Baled Loose transport in containers Biodrying Secondary Fuel Production Storage Delivery Dr. Ludwig STREFF / Athens
17 MBT Sofia- Status today About 800t/d t/d are treated daily Operation carried out by Municipal company Heavy problems identified for operation / maintenance and repair Many stops/breaks and damages through operation due to Insufficient maintenance & repair Complicate decision structures esp. in emergency cases Insufficient number of qualified staff High staff fluctuation due to low salary Questionable whether a municipal company under the administrative structure of municipality is able to operate such a plant Are DBO (Design-Build-Operate) projects/contracts a better solution? Dr. Ludwig STREFF / Athens
18 Part 2: Potential of waste to contribute to renewable energy Part 2: Potential of the MBT to contribute to renewable energy a comparison of existing WtE (waste to energy) options Dr. Ludwig STREFF / Athens
19 Key message out of Sofia s MBT for whole Bulgaria Existing energy potential out of waste for next 20 years 27 Million Barrel Crude Oil Dr. Ludwig STREFF / Athens
20 Energy containing waste Organic Waste Biodegradable waste Non degradable waste Paper Kitchen waste Garden waste Plastics - Synthetic Rubber Dr. Ludwig STREFF / Athens
21 Municipal Solid Waste composition in Bulgaria Energy containing waste: ~ 65 % Dr. Ludwig STREFF / Athens
22 MSW production in Bulgaria Total MSW in 20 years:~55 Mio. t Energy containing waste: ~36 Mio. t Problem of organic waste: High water content (>60 %) Dr. Ludwig STREFF / Athens
23 Typical Waste to Energy (WtE) technology options WtE technology Landfill gaz utilization Incineration Biogas Plants Pre- Processing (MBT) Output: ENERGY Output: Secondary fuel Dr. Ludwig STREFF / Athens
24 Incineration Requirements: Input > 6 MJ/kg biowaste < 50 % capacity > tons/y 50% of Invest 50% of Invest Source : Dr. Ludwig STREFF / Athens
25 MBT / Biodrying to increase usable energy of organic waste Drying Fuel Total energy content is same for wet material much energy required to evaporate containing water If too much water, available energy is not sufficient to evaporate water Additional fuel required to burn wet material For dry total energy is usable Dr. Ludwig STREFF / Athens
26 MBT / Biodrying to produce secondary fuel Biological drying biodegradable waste rapidly heated through initial stages of composting. Water Drying increased by biological heat and forced aeration. Temperature Aim remove moisture reduce weight produce secodandary fuel (RDF) Air Dr. Ludwig STREFF / Athens
27 Typical Waste to Energy (WtE) technology options Technology Input Energy Source Used of Energy Recovery Gas production per ton waste Energy content per ton Efficiency Remarks Landfill gas utilization Municipal solid waste Biowaste 100% ~ 150 m3 in years 0,6-0,9 MWh % low efficiency high amounts of GHG Biogas Plants Separated biowaste Biowaste 50% ~ 120 m3 in 3-4weeks 0,7-0,9 MWh 70-80% Incineration Municipal solid waste Biowaste and plastics 100% - Developing and emerging countries: < 1,7 MWh 30-40% vccvcv due to high biowaste and organic content no efficient incineration possible Developed countries: 2-3 MWh 30-40% incineration with energy revenues possible Pre-Processing (MBT) with sorting of secondary fuel Municipal solid waste Paper and plastics 15% - 4,2-5,2 MWh 40-60% high system efficiency Pre-Processing (MBT) with biodrying+sorting Municipal solid waste Biowaste and plastics 45% - 3,6-4,7 MWh 40-60% high system efficiency Dr. Ludwig STREFF / Athens
28 Technology waste quantity in 20 years WtE technology Options Available energy potential for energy recovery total energy potential efficiency in average usable energy Comparison in energy provision [tons] [%] [MWh] [%] [MWh] [%] Landfill gas utilization % % % Biogas Plants % % % Incineration % % % Pre-Processing (MBT) with sorting % % % of secondary fuel Pre-Processing (MBT) with biodrying+sorting % % % Dr. Ludwig STREFF / Athens
29 WtE technology Options Available energy potential 27 Mio. Barrel Dr. Ludwig STREFF / Athens
30 Conclusions for Waste Management in Bulgaria Waste is a significant source for renewable energy Available energy potential for next 20 y~ 27 Mio Barrel Oil Incineration in most cases not useful waste is too wet in most cases Pre-processing (MBT) with RDF production is appropriate for all sizes/waste Combining Need for Energy with Waste Management Win-Win Situation Dr. Ludwig STREFF / Athens
31 Waste Management Circle Dr. Ludwig STREFF / Athens
32 Dr. Ludwig STREFF ing.de ing.de This was my contribution for today!!!! Dr. Ludwig STREFF / Athens
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