ANZ Waste Plastic Management Co. Pvt. Ltd.

Transcription

1 ANZ Waste Plastic Management Co. Pvt. Ltd. Formerly known as Unique Plastic Management & Research Co. Pvt. Ltd. K-13 Butibori Industrial Estate, Wardha Road, Butibori District, Nagpur , India

2 Contents 1. The Company 2. Inventors 3. Technology & Process Explaining the Process Input and Output Certified Observations and Conclusions from Indian Oil Corporation (R&D Centre) Features of the Process Benefits over other Pyrolysis Plants Commercial Deployment 4. The Catalyst 5. Business Propositions 6. Contact Us

3 The Company ANZ is a domestic alternative fuel company involved in high tech conversion of non biodegradable plastic into oil using a proprietary technology. The invented process involves degradation of waste plastic using catalytic additive and is different from the generally existing pyrolysis process. ANZ Waste Plastic Management co. Pvt. Ltd. is based in Nagpur, Maharashtra, India. It was originally founded as Unique Plastic Waste Management co. Pvt. Ltd. in 2004 with the primary aim of commercializing the proprietary technique of converting Plastic to Oil the very first company in India to do so. Over the years our technology has been validated by external review including successful review carried out by Hindustan Petroleum (HPCL) and Indian Oil Corporation (IOC). The company is in the business of commissioning turn-key plastic to oil commercial plants for customers as well as supplying the proprietary catalyst to existing plant owners for improving the efficiency in converting plastic to oil.

4 The Inventors The technology behind the proprietary ANZ Plastic to Oil process was invented by Prof. Mrs. Alka Umesh Zadgaonkar and Dr. Umesh Zadgaonkar. Mrs. Alka Zadgaonkar is the Head of Department, Applied Chemistry at the prestigious G. H. Raisoni College of Engineering. Both the inventors are residents of Nagpur. They are the pioneers of the Plastic to Oil revolution in India and hold the key patents for the process of converting plastic to oil both in India and in the International markets. The inventors have been honored on numerous occasion by the various government authorities for the invaluable contribution to the managing the growing problem of Plastic waste. They have been felicitated by the Municipal Corporations, State Government, Central Government as well as the then-president of India, Dr. A P J Abdul Kalam. The inventors are significant shareholders in ANZ and are actively involved in the company.

5 Technology and the Process Explaining the Process: Both plastics and petroleum derived fuels are hydrocarbons that contain the elements of carbon and hydrogen. The difference between them is that plastic molecules have longer carbon chains than those in LPG, petrol, and diesel fuels. Therefore, it is possible to convert waste plastic into fuels. The process is a thermal selective splitting reaction of the large molecular weight polymer carbon chains under an oxygen free environment and produces small molecular weight molecules. In the commercial plant, the plastics are fed into a reactor along with the catalyst and the mixture is heated to 375 degrees Celsius in the absence of air. This results in the generation of petroleum products in a gaseous form. The gaseous output is then passed through a condenser. The liquid components of the output are collected in a liquid collection chamber and the non-condensable gases are collected in a gas collection chamber.

6 Process Illustration:

7 Input and Output Input: Plastics. What are Plastics? Long Chain of molecules mainly composed of Carbon and Hydrogen. HDPE, LDPE, PP and PS account for 70% of the plastics used in packaging. These are all useful inputs for the process Output: Petroleum Products Output from 1 KG of Plastic Product Liquid Hydrocarbons Coke Gas Quantity 600 gms to 800 gms 70 gms to 100 gms Equivalent to produce net 2.25 units of electricity.

8 Output Yield Data The major process parameters and product yields are given in Table below. The evolved vapors are condensed to collect gas and liquid products. Feed Assorted waste plastic Catalyst 0.1 wt% on feed Temperature C Pressure Atmospheric Batch cycle time 3-4 hrs The product yields Quantity (wt%) Gas Liquid hydrocarbons Coke 7-10 Typical analysis of the gaseous product Component Quantity (wt%) Methane 6.6 Ethane+ethylene 10.6 Propane 7.4 Propylene 29.1 Iso-butane 1.9 n-butane 0.9 C4 (unsaturated) 25.6 Iso C5-n-C5 0.1 C5+higher 15.3 Hydrogen 2.5 CO/CO2 < 400 ppm

9 NB: The gas analysis was done after removal of chlorine as HCl Typical analysis of the liquid product is given in the following table Carbon number Quantity (wt%) Upto C C10 to C C13 to C C16 to C C20 to C C23 to C

10 Certified Observations and Conclusions from Indian Oil Corporation (R&D Centre) Following are the major observations and conclusions from the experiments by Indian Oil Corporation (R&D Centre) All the types of plastic waste including PVC & PET are converted into gases & liquid hydrocarbons. The catalyst enhances the conversion of waste plastic in to hydrocarbons thereby improving quality & quantity of hydrocarbon gas and liquid products. Negligible Conversion was observed in absence of invented catalytic additives Increase in the temperature and rate of heating increases the gas yield. Introduction of feed at higher temperature substantially reduces the process cycle time. Water from wet gas meter indicates presence of HCI in the gaseous fraction. Inorganic Chlorine is present in the gas and liquid products.

11 Features of our Process The process is 100% Eco Friendly. This process is not only a solution to the waste plastic problem but can change global economic scenario by saving millions of dollars in import of crude oil. This is a unique process through which 100% waste is converted into value added products. Percentage composition of output can be altered by changing/adjusting reaction conditions. Liquid fuel obtained from first stage can be directly utilized for D. G. Sets Sulphur content in the fuel generated is less than 0.002% No emissions in the atmosphere No liquid affluent Benefits over other Pyrolysis Plants Significantly higher output of useful hydrocarbons No generation of wax by-products avoiding need to dispose hazardous materials. No generation of polluting gases our plants very easily satisfy all the pollution norms for safe operation.

12 Commercial Deployment We have deployed several commercial plants in our Nagpur premises capable of processing various capacities such as 2 TPD (Tons per day) and 5 TPD. Nagpur Premises:

13 Commercial Plant Photos

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16 The Catalyst The catalyst used by ANZ waste management ANZ Catalyst -- is a proprietary catalyst used in the process of de-polymerization of plastic waste which results in useful hydrocarbons (fuels). The ANZ Catalyst boosts the efficiency of the process and results in several benefits such as Significantly higher output of useful liquid hydrocarbons (bio-diesel). no pollution insignificant wax output lower reaction temperature lower reaction time The benefits offered by the ANZ catalyst and our expertise in the process of conversion plastic to oil supported by our patents over the process allow us to offer the most efficient and reliable process in the world. Our process offers significantly higher output in a reliable manner than all other pyrolysis plants being offered in the market.

17 Business Propositions For all the parties that are interested in our technology we have several different business propositions each of which can be tailored to your exact requirements in terms of capital expenditure, amount of waste output to be processed, location & automation. 1. Turn-Key solutions for Plant Manufacture and Setup For new customers we can manufacture the plant at our Nagpur premises and have it shipped and installed in your premises at any location in the world. We will provide all the necessary training to your workers for the most optimum working of your plant. In addition to this, we will provide continuous support and maintenance for your operations. We will also ensure the timely supply of the catalyst required for continuous operations. We can commission a plant in various capacities as your requirement demands. Please contact the sales team with your requirements and we will revert to you with all the necessary details such as initial expenditure, projected output, projected revenue and detailed cost-analysis.

18 2. Catalyst Supply to existing pyrolysis plant owners For existing pyrolysis plant owners we can offer several of the benefits of our process and technology in a very simple and effective solution the ANZ Catalyst. We have such a setup with several existing pyrolysis plant owners they have all demonstrated significantly higher output (50% percent more liquid hydrocarbons), less wax output and no polluting gases produced. In addition to all these benefits, our pricing ensures that the additional output produced will lead to much greater profits after factoring the cost of the catalyst. Existing Pyrolysis plant owners can please contact the Sales team and we shall promptly setup a demo at your pyrolysis plant so that you can ascertain all the facts yourself and verify all our claims.

19 Contact Us Mr. Pankit Mehta Mr. Umesh Zadgaonkar Mr. Mahesh Tolani Mr. Karan Mehta Nagpur Office: K-13 Butibori Industrial Estate, Wardha Road, Butibori District, Nagpur , India. Mumbai Office: 10-A/2 New Sion CHS, Opp. SIES College, Sion West, Mumbai , India. Sales : sales@anz-india.com Queries : info@anz-india.com Website :