Brief History. BetaTron Electronics Inc. was established in 1982 and has enjoyed 29 years in business in Albuquerque, NM.
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3 Brief History BetaTron Electronics Inc. was established in 1982 and has enjoyed 29 years in business in Albuquerque, NM. BetaTron has retained ISO 9001:2008 certification for 12 years. BetaTron is UL 508A Certified. BetaTron is a Certified Small Disadvantaged Business (Federal Contracts CCR).
4 Contract Manufacturing Manufacturing of Electro-Mechanical Assemblies PCB Assembly - SMT/Thru-Hole/Mixed Cable Assemblies Coaxial Cables Harness Assemblies Chassis Assembly Module Assembly Kitting Services Testing and Repair Repair Depot Project Engineering and Design
5 Engineering Services PWB Design Schematic Capture Board Layout and Routing Hardware and Software Design Manufacturing Engineering Test Engineering
6 Testing Our services include: Functional Testing using Customer Supplied or Betatron Designed Fixtures at the Board or Box Level Cable and Harness Testing - Continuity (CIRRIS System) and HIPOT Depot Test and Repair Computer Automated Testing
7 Process Flow Diagram Customer Purchase Order QA Review Sales Order Input Planning 1. Review of PO, Drawing and Customer Requirements 2.Layout Drawing Review dimensions Rework Bill of Material Entry QA Review 2 nd person Proof the Initial BOM entry Work Order Input Purchasing Review Of Suggested Inventory Buy Report Approved vendors Utilized to Supply Production Run Incorrect Material RMA to Vendor Purchase Required Material Receiving Inspection QA Review All Material Processed Through Receiving Inspection Correct Material Forwarded to Kitting to Prepare For Production
8 Receive PO / Work Order / Drawing Package (1) Review Drawing Package (2) Create Traveler Form DP082-1 Per DP082 (4) Release Kit To Manufacturing (5) Line Clearance Kit Inspection Component Verification (6) Rework Rejected Pins (15) Drawing Package Incomplete (3) Cable Assembly Process Flow Kit Incomplete Use Form DP082-4 (7) Failed / Verify Tooling / Datasheet (11) Gather Tooling Information And Select Proper Tools (8) Submit To Inspection (14) Cut, Strip, Crimp All Wires and Pins (13) Note Passing Results On Traveler (12) Crimp Inspection/ Pull Test (10) Cut, Strip, Crimp or Solder First Article Wire Per Manufacturers Datasheet (9) Insert Pins Into Connector Housing Per Drawing / Apply Label (16) Verify Cable Per Supplied Drawing / Special Notes (17) Test Cables (19) Submit To Bag And Tag Use Form DP082-5 (21) Release To Shipping (22) Rework Rejected Cables (18) Rework Cables (20)
9 Receive PO / Work Order / Drawing Package (1) Review Drawing Package (2) Create Traveler Form DP082-1 Per DP082 (4) Release Kit To Manufacturing (5) Kit Inspection Component Verification (6) Drawing Package Incomplete (3) CCA Process Flow Kit Incomplete Use Form DP082-4 (7) Determine if Job Is Through Hole Or Surface Mount Surface Mount Line Clearance Through Hole SMT Parts Placement In-Process Inspection Reflow Soldering Wash Component Prep Mask Stuff Components To PCB In-Process Inspection Rework Rework Side 2 SMT Parts Placement In-Process Inspection Trim?Touchup Wash In-Process Inspection Rework Rework Wave Solder 2 nd Assembly Touchup Wash Reflow Soldering 2 nd Assembly Wash In-Process Inspection Test (If Required) Wash In-Process Inspection Test (If Required) Final Inspection Rework Rework Final Inspection Ship Ship
10 Receive PO / BOM/ Compile UL datasheets and P/N s/work Order/ Drawing Package (1) Review Drawing Package (2) Create Traveler Form DP082-1 per DP082 (4) Release kit to manufacturing (5) Drawing package incomplete (3) Kit Incomplete / Use form DP082-4 (7) Kit Inspection Verify all components are UL Listed, Inspect for damage, (6) Correct any deficiencies (11) Inspect all mounted components (10) Mount and install components per manufacturers requirements (9) Gather tooling information and select proper tools for UL Listed Lugs (8) Note passing results on traveler (12) Cut / Strip / Crimp all wires and pins (13) Submit to inspection (14) Insert Pins into connector Housing, terminal blocks and all other locations per customer schematic (16) Rework rejected crimps (15) Fail (18) UL508 Process Flow Verify all connections are correct and secure (17) Rework (20) Test (19) UL Inspection (14) Pass Fail Rework (20) Submit request for UL Inspection DP082-5 (21) Apply Betatron UL Label / Submit to shipping
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12 Project Management A Project team is named consisting of: - The Customer Service Representative, Purchasing Lead, Production Manager, President, Quality Manager and the General Manager. Issues discussed include Design/Development Involvement Vendor/subcontractor requirement Materials Availability Process and Equipment Capability/Availability Identification and Traceability Personnel /Training Requirements
13 Customer Purchase Order When the Customer s Purchase Order is received and a delivery date is agreed upon. - The order is entered. - The CSR turns over the complete BOM, Reference locators, drawings, samples, to the Purchasing unit for processing into an online system and the creation of a Master File for the project.
14 Purchasing Raw Components A Bill Of Materials is generated A Work order is generated The MRP creates a Suggested Buy Report. The Purchasing Agent begins to buy from Approved Vendors
15 Receiving Inspection and Kitting As raw components are received they are inspected and forwarded to the Kitting unit. The Kitting unit will, with their own in-process inspection, confirm part numbers and counts for the assembly of the total production kit. Once assembled the kit is released to Manufacturing to begin Production Activity
16 Identification/Traceability BetaTron s MRP/Online business system provides component traceability back to the original vendor. BetaTron s minimum format of traceability on production items is Work Order number, Part number, Serial Number (pcb s). Variations are subject to contractual agreement. The Production Coordinator examines the drawing package and produces the Traveler. This is a controlled document that outlines processes or tasks for the production run. Included in the process overview are inspections, test and/or verification of task completion.
17 ID/Trace Cont. Incorporated within the Traveler is the identification of personnel that effected the production of the product. The Traveler moves along with the product for the purpose of quickly and accurately identifying status. PCB projects are serialized before production begins. This insures ID throughout its production life.
18 Final Inspection/Bag & Tag We perform 100% Final Inspection. -Any units that do not pass inspection are routed back to the floor for correction and tested and inspected again. -After completion of inspection the units are forwarded to Bag & Tag in final preparation for delivery.
19 Warranty / Non-Conforming BetaTron Electronics builds and inspects to the requirements of IPC-A-610 and IPC-WHMA-620 Class II unless otherwise negotiated through contractual agreement. BetaTron offers no warranty of liability for intended use or suitability of design for intended use of manufactured product. BetaTron Electronics warranties workmanship for one year.
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45 Benefits of Doing Business with BetaTron We provide: - Clear, concise, communication. - Full turnkey design, prototype and production process. - Proactive Engineering/Technical Expertise. - Proactive Customer Service. - Rapid Response Time.
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