Transbay Transit Center: An Opportunity to supply Architecturally Exposed Cast Steel Structural Nodes for San Francisco s New Transit Hub
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1 Transbay Transit Center: An Opportunity to supply Architecturally Exposed Cast Steel Structural Nodes for San Francisco s New Transit Hub
2 Transbay Transit Center Foundry Opportunity Project requires a total of 3.3-Million lbs of steel castings 296 steel castings from 71 unique geometries Castings weighing from 4,400 to 41,000 lbs Required delivery of components to commence Dec and end Dec Anticipated formal engagement of foundries by March 2013
3 Introductions Jeff Heath Sr. Project Manager, Webcor/Obayashi Gary Krutsch Project Manager, Turner Construction Michael Gray Vice President, Cast Connex Corporation
4 Contract Structure Transbay Joint Powers Authority (TJPA) Agency managing design and construction of the Transbay Transit Center (TTC) Construction Management Oversight (CMO) Turner Construction Design Team Pelli Clarke Pelli Architects, Adamson Associates International Architects, Thornton Tomasetti Structural Engineers Cast Steel Nodes Consultant Cast Connex Corporation Construction Manager/General Contractor (CM/GC) Webcor/Obayashi, Joint Venture Functions as General Contractor for construction of the TTC
5 Contract Structure
6 Contract Structure
7 1. New Intermodal Bus and Rail Station 2. Rail Extension for Caltrain & CHSR 3. New Neighborhood Transbay Transit Center Program
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17 Current Program Schedule ( ) Shoring Wall Buttress Start Finish Apr-11 May-12 May-11 Mar Excavation Jan-12 Jan-14 Train Box Feb-13 Oct-14 Lower Concourse Feb-14 Mar-15 Above Grade Superstructure Jun-14 Feb-16 Rough Interiors Oct-14 Dec-16 Finish Interiors Oct-15 Aug-17 Exterior Enclosures Apr-15 Jan-17 Civil Sitework Apr-15 Oct-17 Rooftop Park Oct-15 Oct-17 Bus Ramps Dec-13 Apr-16 Systems Commissioning Apr-16 Oct-17
18 Foundry Contract Scope Foundry to be engaged by TG07.1 Trade Subcontractor by March 2012 Foundry scope of work to include: Foundry engineering, feeding and solidification analysis Production of casting tooling; maintenance and storage of tooling through the duration of the related structural steel fabrication and erection; tooling to remain the property of TJPA Casting production Supplemental post-casting surface finishing on selected exterior surfaces of some nodes
19 Casting Scope Packages Castings broken into Five (5) scope packages Ground Floor Level nodes Bus Deck Level nodes Roof Level nodes Light Column AESS Critical Light Column non-aess Critical A single foundry may be selected to produce nodes from more than one scope package BUT nodes from one package cannot be subdivided between foundry organizations This requirement is set as an additional measure to ensure consistency and to consolidate responsibility
20 Roof Level Bus Deck Level Ground Floor Level
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22 Cast ConneX has been engaged by TJPA to prepare complete specifications, casting drawings, and 3-dimensional models of the cast nodes A Request for Information (RFI) has been issued via SFSA to gauge foundry interest in this project It is highly recommended that you respond to this RFI if you are interested in participating in this project
23 Ground Floor Nodes 17 Unique geometries; 35 castings 18,700 to 41,000 lbs each
24 Bus Deck Level Nodes 31 Unique geometries; 75 castings 9,100 to 22,600 lbs each
25 Bus Level Nodes 2 Unique geometries; 138 castings 4,400 or 5,400 lbs each
26 Light Column Nodes AESS Critical 17 Unique geometries; 35 castings 5,400 to 12,500 lbs each
27 Light Column Nodes Non-AESS Critical 5 Unique geometries; 16 castings 5,900 to 12,700 lbs each
28 General Specifications Ground, Bus, and Roof Level Nodes ASTM A216 Grade WCC Light Column ASTM A958 Grade SC8620 Class 80/50 Additional Requirements: Charpy Notch Toughness of 25 ft lb at 70- F Limitations on Carbon and CE Machining requirements Special surfacing requirements on some surfaces of some node types (Ground floor and Light Column)
29 TJPA DBE/SBE Programs The TJPA encourages the use of Disadvantaged and Small Business Enterprises on any contract with subcontracting opportunities Certifications accepted from: CA Dept. of General Services (SB, DVBE) CA Unified Certification Program (DBE) SF Human Rights Commission (L/M/WBE) Forms and instructions are included in RFP
30 California Unified Certification Program CUCP is the DBE certification program in California Certifications offered through Caltrans, BART, SFMTA, Samtrans, VTA, Central Contra Costa Transportation Authority Information and forms available at
31 California Department of General Services Office of Small and Disabled Veteran Business Enterprise Services Small Business (SB) or Disabled Veteran Business Enterprise (DVBE) certifications Apply online or download application at
32 San Francisco Human Rights Commission L/M/WBE certification PUC-LBE certification for businesses within the PUC Water System Service Area Go to click on Local Business Enterprise in lower right corner
33 More Information TJPA website TJPA > Doing Business With the TJPA view contract opportunities, register for notification, download programs and forms
34 Questions CONTACT INFORMATION Transbay Joint Powers Authority 201 Mission Street, Suite 2100 San Francisco, CA (415) Fax: (415)
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