Introduction to Port of Esbjerg. Samantha Tidmarsh, Head of Offshore Construction May 26, 2016 Gemini BankersDay

Transcription

1 Introduction to Port of Esbjerg Samantha Tidmarsh, Head of Offshore Construction May 26, 2016 Gemini BankersDay siemens.com/wind

2 Quick facts about the Port of Esbjerg Area of up to 650,000 m 2 (currently 450,000 m 2 ) 1,000 m quay Output: 300+ Turbines assembled in 2014 Employees ~150 SWP Blue collar ~150 3 rd party Page 2

3 Evolution of pre-assembly at the Port of Esbjerg Get the job done Paradigm change; focus on Quality Efficiency and stable performance Project separation at site smaller projects Project integration at site Scope: Larger +50 WTG per project Site integration into projects (Pre-assembly) Scope: Larger +50 WTG per project Pre-assembly entering industrialization setup Lean activities started showing good potential Continue Lean journey and being cost efficient Future Gunfleet Sands 48 WTG Greater Gabbard 140 WTG London Array 175 WTG Riffgat 30 WTG Butendiek 80 WTG Godewind 97 WTG Sandbank 80 WTG Lynn & Inner Dowsing 54 WTG Horns Rev II 91 WTG Sheringham Shoal 88 WTG Lincs 75 WTG Meerwind 80 WTG Dantysk 80 WTG Westermost Rough 35 WTG Amrumbank 80 WTG Borkum Riffgrund I 78 WTG Gemini 150 WTG Page 3

4 The assembly process at the Port of Esbjerg Delivery Incoming inspection Registration in SAP Pre-assembly tagging Storage Maintenance of components (dehumidifying, turning of bearings and motion of hydraulics) Cleaning before transport to pre-assembly Preparation of components Pre-assembly Load out Nacelle: Mounting of helihoist platform and sensors Towers: Mounting lifting brackets Blades: Turning into Sea transport position, mounting of last blade bearing cover Repair of transport damages PU/TU assembly Stacking of towers, electrical and mechanical completion Mounting of Hub, mounting electrical, hydraulic and mechanical components Final Pre-assembly tagging Quality walk down with client Handover of documentation Load out to installation vessel Page 4

5 Our Port of Esbjerg site accommodates pre-assembly for four projects in parallel Map with references Central office Storage area All projects Assembly line 3.6 and 4.0 Nacelle Assembly building Power and Trafo Assembly building 6.0 Nacelle Project quay Butendiek Project quay Amrumbank Project quay Godewind (was Westermost Rough) Project quay Borkum Riffgrund Page 5

6 Target Work flow Today Work flow Efficient installation offshore requires zero defect components on the quayside Quayside Under hook Hand over to client Preassembly Preassembly Load out Installation Comms. 240 hrs Snagging 500hrs Initiators Logistics Execution Quayside Under hook Hand over to client Load out Installation Comms. 240 hrs 1) Initiators Logistics Execution Fully Tested 24 hr 2) 1) Fully tested onshore; 2) Conditions apply Page 6

7 Onshore testing Improving quality and reducing risk Offshore In the Test area the Nacelle is tested against tower on several points Page 7

8 Pre-assembly of sensitive components in controlled environment, improving quality and safety Assembly of power unit and transformer unit and transport as one unit Page 8

9 Future ready Training in new products Westermost Rough Side-by-side training off shore Focus on specific D6 training was not available due to prototype Godewind Classroom training onshore Port of Esbjerg is used as permanent training facility now and for future projects Racebank, Dudgeon, Galloper It is estimated that both Commissioning and Installation will improve significantly partly due to the focused training Page 9

10 Pre-assembly harbors leading the way for efficient Offshore Construction Port of Esbjerg Pre-assembly Towers Click-assembly Nacelle Storage Nacelle/Towers Test stand Nacelle Warehouse Installation harbor Supporting satellite during mobilization and execution of projects Port of Hull Pre-assembly towers Storage Nacelle/Towers Warehouse Installation harbor Supporting satellite during mobilization and execution of projects Port of X- satellite Planning Mobilization Pre-assembly Towers Installation harbor One united team utilizing recourses, competences, skills and best practices, across all installation sites Page 10

11 Any questions? Page 11

12 Thank you very much for your attention Please, contact us for further information Samantha Tidmarsh Head of Offshore Construction WP OF CNS Fiskergade 1 DK-7100 Vejle Phone: sjt@siemens.com siemens.com/wind Page 12