Data- Driven Molding (Module One) Set- Up Optimization Seminar Outline

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1 Plastics Academy Data- Driven Molding (Module One) Set- Up Optimization Seminar Outline Duration Data- Driven Molding (Module One) Set- Up Optimization is the first module of the rigorous Data- Driven Molding Certification package. This first module is an intense hands- on, expert led data driven problem solving class where participants will learn about the Mold, the Material and the Machine. The primary focus is Machine set- up optimization as well as mold component identification and functional differences. This course includes Production Mold Maintenance defined as preventative mold maintenance during production. *All Data Driven Molding Modules are held at Paulson s Tech Center in Florida. Who should attend? Technical, Support staff, Supervisors anyone in need of a better understanding of the mold and mold machine relationship. Hands- on machine time. In addition to 1.5 days of class time, participants will be working on one or more of the four injection molding machines 80% of the time. What you will learn. Set- up time and accuracy is one of the largest vulnerable cost drivers in most facilities. Paulson will train you and your team how to use what is already available to them to improve set- up time and accuracy. We will also demonstrate via live exercises how these improvements can be implemented in your plant. Data Driven Molding Package: Data Driven Module One Set Up Data Driven Module Two Process Data Driven Module Three - Certification Why earn a Paulson Certification? Paulson Training Programs has an industry- leading 35 year reputation for developing highly qualified injection molding personnel who are sought after by the top injection molding companies. To maintain this quality, we test each student at the end of the course with a written exam. Based on final scores, each participant earns one of three levels of Certification: Paulson Gold Certificate of Achievement; Paulson Silver Certificate of Achievement; and a Paulson Certificate of Completion. SPECIAL NOTE: The first two modules in the Data Driven Molding package can be purchased separately or bundled with module 3 to achieve ProMolder 3 Certification. Bundling also offers a tuition discount. Pre- requisite: None. Tuition: $1,695 pp - Bundled: $1,495 Register Today at PaulsonPlasticsAcademy.com/seminars

2 Data- Driven Molding (Module One) Set- Up Optimization Seminar Outline The main topics covered during this intensive 4- day seminar include: Mold components and their function o Includes hands- on demo Mold types cautions and concerns World Class set- up techniques o Proper thread engagement o Proper torque o Clamp placement and angles o K.O. rod engagement o Slides and core pull o Mold movement optimization o SMED Time management and it s economic impact Production Mold Maintenance Process confirmation via CMM/VMM various mechanical testing etc. the methods shared in the course are proven in the field to result in significant cost savings via the Data Driven Approach to molding we recommend. About Paulson Plastics Academy The Paulson Plastics Academy (PPA) is the division of Paulson Training Programs devoted to in- person, hands- on training. We offer expert instructor- led, vendor- neutral certification seminars that teach the fundamentals and advanced topics of injection molding, extrusion, and extrusion blow molding. The number of Plastics Academy graduates grows by hundreds each year. Whether you need a customized onsite seminar for your whole team or an instructor- led classroom experience for one or a few of your personnel, PPA can help you take the next steps on your Cindy Bailey, PPA Director cbailey@paulsontraining.com Paulson Training Programs 3 Inspiration Lane Chester, CT Plastics Academy

3 Plastics Academy Data- Driven Molding (Module Two) Process Optimization Seminar Outline Duration Data- Driven Molding (Module Two) Process Optimization is the second module of Paulson s rigorous Data- Driven Molding Certification package. Module Two guides participants through process changes and then tests parts the following day in our state- of- the- art metrology lab; tensile, impact, color control, dimensional control etc. Each participant will easily connect how machine controls affect plastic conditions that in turn affect the finished part. This module also teaches a strong focus on real- time decision making for profit. *All Data Driven Molding Modules are held at Paulson s Tech Center in Florida. Who should attend? Technicians, Setup, Quality Personnel, Tool Handlers, Foremen, Process Engineers and anyone in the plant that is or will become a key production team member in the future. 80% hands- on machine time. In addition to class time, participants will be working on one or more of the four injection molding machines 80% of the time and will become knowledgeable about the differences between Semi- Crystalline and Amorphous materials. What you will learn. When you complete this course you will be able to: Understand the structure, application and science of injection molding. How to optimize control settings How to regulate plastic temperature Troubleshooting Data Driven Molding Package: Data Driven Module One Set Up Data Driven Module Two Process Data Driven Module Three - Certification Why earn a Paulson Certification? Paulson Training Programs has an industry- leading 35 year reputation for developing highly qualified injection molding personnel who are sought after by the top injection molding companies. To maintain this quality, we test each student at the end of the course with a written exam. Based on final scores, each participant earns one of three levels of Certification: Paulson Gold Certificate of Achievement; Paulson Silver Certificate of Achievement; and a Paulson Certificate of Completion. SPECIAL NOTE: The first two modules in the Data Driven Molding package can be purchased separately or bundled with module 3 to achieve ProMolder 3 Certification. Bundling also offers a tuition discount. Pre- requisite: Successful completion of ProMolder 1. Tuition: $2,995 pp - Bundled: $2,495 Register Today at PaulsonPlasticsAcademy.com/seminars

4 Data- Driven Molding (Module Two) Process Optimization Seminar Outline The main topics covered during this intensive 5- day seminar include: Clamp optimization Calculated tonnage Melt Temp control Plastic temp o Screw speed optimization o Back pressure optimization o Barrel heat control to minimize power consumption. Flow rate control Fill Time (Viscosity control) o Injection speed linearity Machine calibration and function validation o Check ring viability study o Vent viability study Pressure optimization Part weight o Hold and pack pressure to establish stable and appropriate part weight o Gate freeze o Dimensional control using pack pressure Cooling Rate Part temp at ejection o Part temperature control o Effect on Crystallinity o Effect on Amorphous o Mold Temperature vs Coolant Temperature o Volume and Turbulence SAFE Mold Movement optimization Cycle time o Eject on fly (when possible) o Opening Speed o Closing speed o Mold safe settings Machine validation Data collected during optimization o Linearity o Check ring o Pressure control o Clamp control Process stability validation Capability study o Cp study based on wgt o Cpk study based on overall dimension Process confirmation via CMM/VMM various mechanical testing etc. the methods shared in the course are proven in the field to result in significant cost savings via the Data Driven Approach to molding we recommend. About Paulson Plastics Academy The Paulson Plastics Academy (PPA) is the division of Paulson Training Programs devoted to in- person, hands- on training. We offer expert instructor- led, vendor- neutral certification seminars that teach the fundamentals and advanced topics of injection molding, extrusion, and extrusion blow molding. The number of Plastics Academy graduates grows by hundreds each year. Whether you need a customized onsite seminar for your whole team or an instructor- led classroom experience for one or a few of your personnel, PPA can help you take the next steps on your Cindy Bailey, PPA Director cbailey@paulsontraining.com Paulson Training Programs 3 Inspiration Lane Chester, CT Plastics Academy

Plastics Academy Data- Driven Molding (Module Three) Certification Seminar Outline Duration 5 Days Data- Driven Molding (Module Three) Certification is the final module of Paulson s rigorous Data-

5 Plastics Academy Data- Driven Molding (Module Three) Certification Seminar Outline Duration 5 Days Data- Driven Molding (Module Three) Certification is the final module of Paulson s rigorous Data- Driven Molding Certification package. This final module is an extremely intensive five- day seminar that focuses on advanced level mold design and advanced troubleshooting with four days at the machine and one day of testing where participants will test their molded parts and analyze the results. *All Data Driven Molding Modules are held at Paulson s Tech Center in Florida. Who should attend? Technicians, Setup, Quality Personnel, Tool Handlers, Foremen, Process Engineers and anyone in the plant that is or will become a key production team member in the future. 80% hands- on machine time. In addition to class time, participants will be working on one or more of the four injection molding machines 80% of the time and will become knowledgeable about the differences between Semi- Crystalline and Amorphous materials. What you will learn. When you complete this course you will be able to: Assemble a small mold Set the mold in the machine Establish a process that maintains a CPk of 2.0 or better on all key process parameters and plastic conditions for 12 hours Data Driven Molding Package: Data Driven Module One Set Up Data Driven Module Two Process Data Driven Module Three - Certification What will the DDM 3 Certification do for me? Upon successful completion of all five days in the Data Driven Molding Module 3, the Graduates will be certified as ProMolder Level 3 Technicians (Paulson s highest, most prestigious certification level) With this certification, the Graduate is now a truly expert injection molding technician a top 10% molder with a keen understanding of the imperfect reality of the injection molding floor and the knowledge, skills and experience needed to effect change in a fiscally responsible manner. SPECIAL NOTE: The first two modules in the Data Driven Molding package can be purchased separately or bundled with module 3 to achieve ProMolder 3 Certification. Bundling also offers a tuition discount. Pre- requisite: Successful completion of Modules 1&2 Tuition: $2,995 pp - Bundled: $2,495 Register Today at PaulsonPlasticsAcademy.com/seminars

6 Data- Driven Molding (Module Three) Certification Seminar Outline About Paulson Plastics Academy The Paulson Plastics Academy (PPA) is the division of Paulson Training Programs devoted to in- person, hands- on training. We offer expert instructor- led, vendor- neutral certification seminars that teach the fundamentals and advanced topics of injection molding, extrusion, and extrusion blow molding. The number of Plastics Academy graduates grows by hundreds each year. Whether you need a customized onsite seminar for your whole team or an instructor- led classroom experience for one or a few of your personnel, PPA can help you take the next steps on your journey to success. Contact us today to learn how we can help you get the most out of your training investment. Cindy Bailey, PPA Director cbailey@paulsontraining.com Paulson Training Programs 3 Inspiration Lane Chester, CT Plastics Academy

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