Subsea Pipeline Inspection Riser Annulus Testing Riser Repair Subsea Structural Assessment and Life Extension Mooring Inspection & Monitoring
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3 RusselSmith is an ISO 9001:2015 certified Integrated Oilfield Services provider, incorporated to serve the needs of the global oil and gas exploration and production industry. Our value proposition to our customers is the delivery of high quality services through operational excellence and the utilization of GLOCAL (Global + Local) capacity without comprosing safety and quality standards.
4 Subsea Pipeline Inspection Riser Annulus Testing Riser Repair Subsea Structural Assessment and Life Extension Mooring Inspection & Monitoring Underwater Inspection in Lieu of Dry Docking Flooded Member Inspection Autonomous Integrity Monitoring ROV Services Pipeline Pig Tracking
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6 ISO 9001: 2015 Certification
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36 INTELLIGENT PIGGING SERVICES Intelligent pigging solutions for rapid and precise examination of pipeline structural integrity
37 PIPELINE CLEANING AND GAUGING RusselSmith offers tailor made cleaning services based on a variety of cleaning applications with carefully selected components like brushes, cups, discs, magnetic separators and electronic instrumentation such as transmitters and pipeline data loggers. The contamination with debris, dust, scale, unwanted liquids and wax are major threats for the efficient and safe operation of pipelines. These substances can create an environment for aggressive corrosion and can lead also to increased pressure loss, blocked pipelines or clogged instruments. The offered service starts with the analysis of the actual condition based on past ILI measurements, pressure and flow readings, cleaning records and as build drawings or other available relevant documentation in close cooperation with the pipeline operator. Service Options All aspects from the cleaning request to the assessment of the cleaning program are covered with the flexibility to choose from various service options. PDL in-situ measurement of operational parameters along the pipeline Multi-Diameter pipelines with varying diameter Offshore long distance and high pressure Integrity RBI, FFP Key Advantages Efficient and safe pipeline operation by tailor made cleaning program. Prevention of corrosion and erosion by removing unwanted substances. Cleaning performance control by progressive and staggered approach. High availability and a wide range of proven tool configurations addressing cleaning challenges at individual operational pipeline requirements.
38 PIPE DATA LOGGER By combination of a differential pressure sensor with a high-resolution three axis accelerometer sensor system, the PDL can be used to detect and locate pipeline restrictions. Furthermore, the versatile data logger can be used to assess the cleaning progress and effectiveness of the cleaning tool it is attached to. PDL Analysis supports for example: Differential pressure for passage of installations Temperature profiles for wax and scale deposition models Supporting gauge plate results and feature localization Evaluation of run behavior by acceleration and pressure Absolute pressure profile for detailed hydraulic evaluation Determination of differential pressure peak for bypass calculation Indication of bends including bend angle Key Advantages Robust stainless steel housing Functions in any liquid or gaseous mediums Up to 20 MPa operating pressure; higher pressure capacities optionally available PDLs recognize data collected during the inspection run such as temperature of the medium, acceleration and pressure differences. Standard operating temperatures from -20 to 75 C PDL can be mounted on tools used for 4" to 56" inspections
39 CALIPER/GEOMETRY INSPECTION We offer caliper or geometrical inspection service to inspect the construction quality of your pipeline, locate hidden third party damages, and to confirm non-obstructive passage for other subsequently used in-line inspection tools. Obstructions are then identified, sized, and located. In addition to the detailed geometric data features (i.e. bends, ovalities and dents), the geometry service also provides auxiliary data relating to operating conditions such as speed and temperature. Its unique, touchless measuring system ensures full circumferential coverage of the pipe wall due to its overlapping sensor configuration. Key Advantages Tool sizes available: 3 64 Pipeline product: Gas, Liquid, Multiphase Minimum bend radius: 1.5D Minimum clearance passage: 80% of nominal diameter Options for standard resolution tool or extra-high resolution tool Accurate, robust, and reliable 100 % circumferential coverage with overlapping sensor measurement Detects dents, installations (valves, tees, flanges, welds, etc.), ID-changes, ovalities, and bends
40 METAL LOSS INSPECTION (MFL) Magnetic Flux Leakage We offer inspection tools that embody robust and multi-faceted technology with a proven record of sensitivity and accuracy, ensuring the best possible results in every performance category. Pipeline integrity is affected by corrosion, pitting, erosion, lamination, gouging and other metal loss features. These threats are a concern during the complete lifecycle from commissioning to phase out. The Magnetic Flux Leakage Technology is the right choice to reliably and effectively detect and characterize internal and external metal loss features. Key Advantages Tool sizes available: 3 56 Pipeline product: Gas, Liquid, Multiphase Minimum bend radius: 1.5D Accurate and precise feature classification and sizing by magnetic saturation, high sensor density, high sampling rates and triaxial magnetic field analysis. Lifetime integrity management supported by full recording of the inspection raw data. High availability and a wide range of proven tool configurations addressing individual operational pipeline requirements. All aspects from the inspection request to the final report are covered with the flexibility to choose from various service options.
41 METAL LOSS INSPECTION (UT) Ultrasonic Inspection Ultrasonic inspection technology is well accepted by the industry and is an established method for the quantitative wall thickness measurement and for the detection and sizing of metal loss features in liquid pipelines. The full recording of the A-scan allows to maintain the detection and sizing capabilities even in the presence of debris, wax or paraffin layers on the inner pipe surface. In addition the thickness and thus the volume of these layers can be determined. Service Options Cleaning operational and pre inspection XYZ route mapping and strain analysis Multi-Diameter pipelines with varying diameter C o m b o m u l t i p l e inspection technologies in one run BiDi single entry pipelines Offshore long distance and high pressure Post ILI data alignment and combined evaluation Integrity RBI, FFP, CGA Key Advantages Accurate and precise feature classification and sizing utilizing the strength of piezo electrically generated ultrasound. RSTRENG compliant river bottom profile assessment by high resolution quantitative wall thickness measurement. Lifetime integrity management supported by full recording of the complete inspection raw data, e.g. A- scan, B-scan and C-scan. Characterization of contamination, e.g. debris, wax or paraffin, by sophisticated analysis of the A-scan data.
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43 Our Subsea Asset Integrity Management Services help our customers to unlock maximum value from their subsea assets by ensuring that they are maintained and operated in optimal conditions.
44 SUBSEA ASSET INTEGRITY MANAGEMENT SERVICES Our subsea services include: ROV Services Subsea Pipeline Inspection Underwater Inspection in Lieu of Dry of Drydocking (UWILD) Flooded Member Inspection Riser Annulus Testing Riser Repair Cathodic Protection Survey and Calibration (CP) Subsea Ultrasonic Thickness Measurement (UTM) Subsea Pig Tracking Subsea Joint Integrity Management General Visual Inspection (GVI) Close Visual Inspection (CVI) Subsea Structural Assessment and Life Extension Mooring Inspection and Monitoring
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52 Photo: 4Subsea TM PORTABLE ANNULUS TESTER (PAT ) Automated and Cost-Effective Riser Annulus Testing
53 TM PORTABLE ANNULUS TESTER (PAT ) Our Annulus Volume Testing service from 4Subsea allows for speedy and cost-effective annulus testing of risers. The objectives of the tests are to verify the integrity of the flexible riser s outer sheath, and to also verify the integrity of the ventilation system. The Portable Annulus Tester is packaged as a portable engineer-in-a-box solution to allow for quick deployment and testing. Advantages Detection of outer sheath breaches Detection of blocked vent ports Detection of liquid filling in annulus Live results during operations Photo: 4Subsea
54 Photo: 4Subsea RISER REPAIR CLAMP TOOL A Lasting Repair Solution for Damaged Riser Sheaths
55 RISER REPAIR CLAMP TOOL Our clamp repair solution from 4Subsea is designed to be deployed easily on damaged flexibles without production downtime, and it can be customized to suit the customer s exact needs for both topside and subsea applications. Advantages Lightweight steel plate design, with a long lifespan Clamps can be delivered with vent ports for re-establishment of annulus ventilation Designed to withstand extreme conditions Customized to riser outer diameter and size of damage Subsea application - can be installed via Photo: 4Subsea
56 Photo: 4Subsea MOORING LINE MONITORING A Reliable and Field-Proven Integrity Monitoring Solution
57 MOORING LINE MONITORING Reduce Costs and Simplify Operations The mooring line monitoring system was developed to detect failures in mooring lines immediately and without the need for costly inspections. The system consists of a sensor that detects abnormal effects and an autonomous floating satellite communication modem. The sensor can release the modem to transmit information to all required units once a predefined condition is met. Key benefits Monitors integrity of mooring lines at all times Provides immediate response on mooring line failure Leaves no equipment on the vessel Has retrofit capability - no interface with existing control system is required Needs fewer inspections, as the system allows to extend inspection intervals based on knowledge of system state at all times 25 years of service life Photo: 4Subsea
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60 Chevron Nigeria Ltd. Agbami FPSO Tank Inspection work on Agbami FPSO Mar-17 Contracted Rescue Structural Inspection of Topsides Modules Mar-17 Mechanical Integrity Light Poles Lifting and Installation Feb-17 Rope Access EVT/MUT on Agbami FPSO Feb-17 Mechanical Integrity LRUT Inspection on Agbami FPSO Jan-17 Pipeline Integrity Painting on Agbami FPSO Dec-16 Fabric Maintenance Inspection for Turn-Around Maintenance Dec-16 Mechanical Integrity NDE Support Dec-16 Mechanical Integrity Turn Around Maintenance Dec-16 Rope Access Tube Inspections Sep-16 Mechanical Integrity Project Planning Service for Lifting Activities Oct-16 Rope Access API Support Sep-16 Mechanical Integrity Support for Agbami Shutdown Sep-16 Rope Access UT Inspection Aug-16 Mechanical Integrity NDE Support Aug-16 Mechanical Integrity Visual Inspection Jul-16 Mechanical Integrity UT Inspection of Seventeen (17), IC-2 Piping Circuits Jul-16 Mechanical Integrity
61 ExxonMobil Nigeria Erha FPSO ERHA Mooring Chain Inspection Dec-16 Mechanical Integrity Rope Access Support for Maintenance Work on ERHA Calm Buoy Oct-16 Rope Access Erha Calm Buoy/ Marine Inspection Oct-16 Mechanical Integrity Provision of Rescue Team for Erha Calm Buoy/ Marine Inspection Oct-16 Mechanical Integrity Provision of Rope Access Inspection Services Sep-16 Mechanical Integrity NDT and Insulation Removal: Pressure Vessel and Piping Inspection Apr-16 Mechanical Integrity Provision of LRUT Inspection Feb-16 Pipeline Integrity Provision of Radiography Inspection Nov-15 Mechanical Integrity Provision of Rope Access Vessel Inspection Sep-15 Mechanical Integrity Provision of Standby Rescue Team for Vessel Cleaning (Erha Shutdown) Aug-15 Contracted Rescue Provision of Flare System Cable Tray Installation /Components Transfer using Aug-15 Rope Access Rope Access Provision of Radiography Inspection Aug-15 Mechanical Integrity Provision of Rope Access Inspection (UT, MPI, Eddy Current) Services on dented Aug-15 Mechanical Integrity hull NDT and Insulation Removal: Pressure Vessel and Piping Inspection Program Jul-15 Mechanical Integrity Provision of Standby Rescue Team for Two Centre Cargo Tank Inspection Jul-15 Contracted Rescue Provision of Scaffolding and Rigging Services (New Team Mobilization) Jun-15 Offshore Construction Provision of Standby Rescue Team for methanol tank inspection Jun-15 Contracted Rescue Digital Radiography Inspection on Small Bore Piping Mar-15 Mechanical Integrity
62 Shell Nigeria Exploration and Production Company Bonga FPSO Turn-Around Maintenance work on Bonga Heat Exchanger Mar-17 Mechanical Integrity Inspection of Bonga Heat Exchangers Dec-16 Mechanical Integrity Provision of Inspection Services of Heat Exchangers Mar-16 Mechanical Integrity Helideck Surface Friction Test Jun-15 Survey and Data Verification Non-Rope Access Electrical Work Feb-15 Offshore Construction Provision of Emergency Rescue Services for Crude Oil Tank Inspection Jun-14 Contracted Rescue Provision of Emergency Rescue Services for Crude Oil Tank Inspection May-14 Contracted Rescue Bonga Turnaround Emergency Response Services (Shutdown Contracted Dec-13 Contracted Rescue Rescue) Sea Eagle FPSO Provision of Contracted Rescue Team for Slings Removal - Yoke Tank to Nov-13 Contracted Rescue Mooring Structure NDT (MPI) Inspection on Fabricated Pad Eyes Oct-13 Fabric Maintenance Provision of Rope Access and Rigging Services for SYMP Mooring Structure (Second Mobilization) Oct-13 Rope Access
63 Total Exploration and Production Nigeria Limited AKPO FPSO Eddy Current Inspection on AKPO FPSO Jan-17 Mechanical Integrity Plant Inspection Dec-16 Mechanical Integrity Eddy Current Inspection Oct-16 Mechanical Integrity Provision of RA Standby team for a Floating Unit Tank operation Sep-16 Contracted Rescue Provision of General Inspection Services Jun-16 Mechanical Integrity Amenam Platform LRUT Inspection/UT Thickness Measurement on S300 of 16 HP Header Sep-14 Pipeline Integrity Rope Access Inspection Services Nov-12 Mechanical Integrity FSO Unity Friction Test on FSO Unity Helipad Aug-15 Survey and Data Verification Fibre Optic Cable Laying - ICSS Upgrade (Team 1&2) Feb-15 Rope Access FSO Unity Hull Painting - Forward End and Port Side Feb-15 Fabric Maintenance Provision of Rope Access Electrical Services for CCTV Cable Installation Oct-14 Rope Access
64 Nigeria Liquefied Natural Gas NLNG Plant - BONNY Provision of API Inspection Services on Train 4 Jan-17 Mechanical Integrity Provision of Rope Access Inspection Services Feb-16 Fabric Maintenance Provision of Shear Wave UT Inspection May-16 Mechanical Integrity Provision of Shear Wave UT Inspection Jan-16 Mechanical Integrity Protective Coating, Train 1 & 6 Painting and Insulation Repair Services Dec-15 Fabric Maintenance Calibration of Equipment: D Meters, Hardness Tester, Portable Alloy Analyzer, Dec-15 Mechanical Integrity Ultrasonic Flaw detector Provision of Shear Wave UT Inspection Oct-15 Mechanical Integrity Calibration of Temperature Measuring Device (Thermometer) Nov-15 Mechanical Integrity Provision of Rope Access Inspection Services Nov-15 Mechanical Integrity Ultrasonic Angle Beam Flaw detection NDT Apr-15 Mechanical Integrity Provision of MFL/IRIS/eddy Current Inspection of Heat Exchanger Tubes Feb-15 Mechanical Integrity UT Inspection Services Jun-14 Mechanical Integrity Rope Access Inspection of Jetty Fender Systems Jun-14 Mechanical Integrity Ultrasonic Thickness B-Scan of Tank Floor Mar-14 Mechanical Integrity
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