Armor Plate, Inc. Pipeline Repair Products

Size: px

Start display at page:

Download "Armor Plate, Inc. Pipeline Repair Products"

Sarah Elliott
6 years ago
Views:

1 Training and Certification Program

2 History Wil-Cor, Inc. and are affiliates or sister companies. Wil-Cor, Inc. was founded in 1978 by Mr. Fred D. Wilson. Wil-Cor, Inc. formulates epoxy polyester resins for floor coatings, tank linings, grouts and adhesives. Wil-Cor, Inc. fabricates custom FRP Piping, Fiberglass Flanges and Fiberglass Fittings. came into existence in Wil-Cor, Inc. is the formulator and manufacturer of the Armor Plate Pipe Wrap Systems. Wil-Cor, Inc. and are located in Pasadena, Texas USA. The Armor Plate Pipe Wrap System is a Wet Lay-Up System. continues to spend private money in testing. has dedicated field crews for installation services. Training and Certification Program

3 Armor Plate Pipe Wrap Armor Plate Pipe Wrap ( APPW ) is a composite structural reinforcement pipeline repair system that also prevents future external corrosion. APPW is designed to repair pipelines while in service without depressurizing or lowering the Maximum Allowable Operating Pressure ( MAOP ). APPW is a 3-part system (Resin, Putty and Armor Fiber ) specially designed for repairing straight pipe, elbows, tees, risers, reducers, wrinkle bends and most any pipe configuration with external corrosion or mechanical damage. APPW has been validated using engineering analyses and test methods. Training and Certification Program

4 Armor Plate Pipe Wrap The APPW Repair Systems are recognized by DOT/PHMSA ( Department of Transportation / Pipeline and Hazardous Materials Safety Administration ) as a permanent repair product and as the model for composite repairs. APPW was designed to repair external corrosion with wall loss up to 80% of the nominal wall thickness. The required number of wraps of Armor Plate Pipe Wrap is determined by using ARMOR CALC. ARMOR CALC is an engineered and tested program that uses the pipe size, nominal pipe wall thickness, pipe grade, corrosion depth and corrosion length. APPW can also be used to repair mechanical damage, such as dents, gouges, manufactured defects or wrinkle bends. Training and Certification Program

5 Armor Plate Pipe Wrap On a dent, gouge, manufactured defect or wrinkle bends (mechanical damage), the pipe wall thickness is multiplied by 1.5, then divided by the thickness of the Armor Fiber (.0625 inches) to determine how many wraps to apply. APPW is user-friendly and must be applied by certified installers/applicators. APPW Kits are sold in 12.5, 25, 50 or 100 square foot Kits. All necessary material and equipment for application of the APPW is supplied in each Kit. There are four (4) Armor Plate Pipe Wrap Repair Systems. Training and Certification Program

6 Armor Plate Pipe Wrap Systems 1. AP360MP (Multi-Purpose) Operating Temperature (once cured): -60 F to 195 F (-51 C to 91 C) Installation Temperature: 60 F to 120 F (16 C to 49 C) 2. AP360UW (Under Water) Operating Temperature (once cured): -60 F to 195 F (-51 C to 91 C) Designed for wet conditions (condensating or submerged lines) 3. AP360HT (High Temperature) Operating Temperature (once cured): -60 F to 350 F (-51 C to 177 C) Installation Temperature: 180 F to 250 F (82 C to 121 C) 4. AP360ZED (Cold Temperature) Operating Temperature (once cured): -60 F to 160 F (-51 C to 71 C) Installation Temperature: Below 55 F (13 C) Training and Certification Program

7 AP360MP

8 Wrinkle Bend - Before AP360MP Wrinkle Bend Repair - After Leak - Before Leak Repair - After

9 AP360UW

10 AP360HT

11 AP360ZED

12 Armor Plate Coatings 1. AP370PLC (Pipe Line Coating) 2-Part System: Epoxy Resin A & B and Fiberglass Cloth Tape 2. AP385PMC (Pipeline Maintenance Coating) 2-Part Ceramic Filled and brush applied Long-term corrosion barrier Designed as a non-structural pipe coating that is more durable than tape coatings, paint, and wax. May be used for preventing corrosion on girth welds, soil interface, exposed ground lines, etc. Medium gray in color Training and Certification Program

13 AP385PMC

14 AP370PLC AP370PLC AP360MP

15 Worldwide Services and Product Distribution UNITED STATES PHILIPPINES SOUTH AMERICA MIDDLE EAST CHINA TRINIDAD AFRICA Training and Certification Program

16 Wil-Cor, Inc. Products Flanged Tees & Spools Scrubber Vessel Attachments 60 FRP Ring 24 Spools with Flap

17 Wil-Cor, Inc. Products Cell Head Insulator Box Flanges

18 Wil-Cor, Inc. Project Cooling Tower (AP999 ABC MP)

Technowrap composite repairs for the maintenance of piping, pipelines, vessel or structural integrity Simon R. Frost, Walker Technical Resources

Technowrap composite repairs for the maintenance of piping, pipelines, vessel or structural integrity Simon R. Frost, Walker Technical Resources 1 Introduction This presentation will answer the following