SERVICE PARTS LIST SPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS CORDLESS 18V COMPACT BAND SAW STARTING C14A SERIAL NO.

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1 00 0 EXAMPLE: Component Parts (Small #) Are Included When Ordering The Assembly (Large #). FIG. PART NO. DESCRIPTION OF PART NO. REQ x /" Pan Hd. Tapt. T- Screw () M Pan Hd. T-0 Screw () Deck () Brush Card () --00 Nut (C & C) () SERVICE PARTS LIST SPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS CORDLESS V COMPACT BAND SAW CATALOG NO. STARTING -0 CA 0 SERIAL NO. 0 (X) (X) BULLETIN NO REVISED BULLETIN DATE Aug. 0 WIRING INSTRUCTION SEE PAGES,, & (X) (X) (X) 0 (X) Service Field () -0-0 Service Armature () Switch Screw () --0 Spring Washer () x /" Pan Hd. Slt. Tapt. T-0 Screw () Diaphragm () Ball Bearing () st Gear () Ball Bearing () nd Bevel Pinion () Bevel/Spur Gear () Needle Bearing () Gearcase () Ball Bearing () -0-0 Rubber Slug () rd Gear () Pulley Shaft () --00 Key () Ball Bearing () --00 Washer () --00 Bearing Plate Bottom () x /" Pan Hd. Slt. Plast. T- Screw () x /" Pan Hd. Slt. Plast. T-0 Screw () Handle - Left () Compression Spring () Terminal Block Assembly () Carrying Case () 0-- /-0 x /" Pan Hd. Tapt. T-0 Screw () Switch () x /" Pan Hd. Slt. Plast. T-0 Screw () Lock-Off Shuttle () Detent Spring () 0-0- Label () PCB () Handle - Right () /"- UNC-A Hex Recess Screw () --00 Front T-Handle () x /" Pan Hd. Slt. Tapt. T-0 Screw () Washer () Motor Cover () Assembly () Switch Box () --00 Handle Kit () --00 Motor Cover Assembly () Deck Assembly () 0 Bevel Pinion Assembly ORDER AS A SET () 0 Bevel/Spur Gear Assy. } Cat. No. -0- () Pulley Gear Assembly () Top Gearcase Assembly () Shuttle Lock-Off Kit () Electronics Kit () 0--0 M x mm Pan Hd. T-0 Screw () --0 Spring washer () Leadwire Assembly - Black () Leadwire Assembly - Red () -- Leadwire/Screw/Washer Kit () --0 Brush Card Assembly () 0 (x) (x) Soldered Screwed L 0 0 (X) (X) 0 # two styles of Brush Card Assemblies See Page Two 0 0 (X) 0 GEAR ASSEMBLIES #0 & #0 MUST BE ORDERED AS A SET CAT. NO FIG. NOTE:,0 Orient the Ball Bearings so the seal faces the gears. MILWAUKEE ELECTRIC TOOL CORPORATION W. LISBON RD., BROOKFIELD, WI 00 Drwg. 0 (X) (X) SEE ADJACENT PAGES FOR ADDITIONAL SERVICE NOTES, LUBRICATION AND WIRING Apply approximately.g Loctite C-A Copper Anti-Seize (or equivalent) to bottom portion of Pulley Shaft that fi ts into Rear Pulley ().

2 Soldered- Original design Screwed- New design NOTE: There are two Brush Card Assembly designs. On the original brush card design the red and black wires that go to the switch are soldered on the brush card. On the new brush card design the red and black wires that go to the switch are secured to the brush card with spring washers and screws. L The new brush card design is directly interchangeable in tools that have the old brush card design. Back View Brush Card Assemblies Black Red Brush Card Assy. NOTE: As an aid to prevent damage to the armature commutator or the brushes when removing and installing the armature assembly, it is recommended to pull the carbon brushes partially back into the brush tube. The carbon brushes will be held in place with the brush spring moving from the rear of the brush to the side of the brush. In the unlikely event that the spring pops off follow the instructions below. Brush Shunt ( places) Right Brush Spring (x) Carbon Brush (x) Be sure carbon brush is in brush tube with brush shunt moving freely in side groove of tube. Left Brush Spring (x) Place brush spring over post with short leg positioned downward as shown. Be sure spring is completely down with short leg trapped against 'Y' shaped wall on brush card. While holding spring in place, bring the long leg of spring over the brush tube and through rear opening of tube. Position rounded hook of spring in groove on back of carbon brush. Be sure to check for free movement between carbon brush, brush shunt and brush spring. Wrong Correct Short leg of spring to the bottom

3 0 (x) = Part number change from previous service parts list. 0 0 (X) 0 (X) (X) (X) * No. --0 Band saw shim service kit available, not shown FIG. NOTE: Apply Loctite Silver Grade Anti-Seize Stick 00 (or equivalent) to Steel Ball. Apply Loctite Cleaner (or equivalent) to Front Pulley Axle thread fi rst then place a drop or two of Blue Loctite (or equivalent) to axle threads., Apply a drop of Blue Loctite (or equivalent) to threads of each screw., Apply Loctite C-A Copper Anti-Seize (or equivalent) to metal insert in Guard and to Guide Plate. Approximately.g for each part (X) (X) (X) FIG. PART NO. DESCRIPTION OF PART NO. REQ /"-0 UNC-A TH Hex Screw () --0 Steel Washer () Pulley Tire () --00 Rear Pulley () --0 Plastic Washer () Front Pulley Assembly () Nut () --0 Front Pulley Axle () Guard () Blade Backing Pad Kit () 0-- M x mm DG Pan Hd. T- Screw () Nut () Spring Washer () Washer () Insulator () Blade Backing Pad () Bushing () Screw () Blade Release Shaft Assembly () Sleeve Bearing () Bumper () M.0 x 0.-g Flat Hd. T-0 Screw () T-Block () /" Steel Ball () Bumper Spring () Washer () Ball Bearing () Pin () Ball Bearing () Washer () #- UNC-A CH Slt. Screw () Rear Blade Guide Block () Front Blade Guide Block () M. Flat Hd. T-0 Screw () M.0 Flat Hd. B Screw () Guide Plate () Deck () 0-0- Service Nameplate Kit () M.0 x. PWH T- Screw () Blade Release Lever () x /" Pan Hd. Slt. Tapt. T-0 Screw () Bushing () Spring () Blade Ejection Pin () Bandsaw Fixed Material Guide w/ Screw () Deck Assembly () Guard Assembly () --00 Blade Tension Bar Assembly () Guide Block Hardware Kit () Front Guide Block Assembly () Rear Guide Block Assembly () Guide Plate Kit () Blade Ejection Shaft Kit () Bumper Assembly ()

4 0 LUBRICATION: Use Type J Grease, No Place approx.. oz. ( gm) of grease on the nd Bevel Pinion (0) and Bevel Spur Gear (). Place approx.. oz. ( gm) of grease on and around the rd Gear. Place approx.. oz. ( gm) of grease on the Armature Pinion and st Gear (). 0 SCREW TORQUE CHART SEAT TORQUE ITEM PART NO. PART DESCRIPTION (IN/LBS) (KG/CM) /"-0 UCN-A TH Hex M x 0. Nut Front Pulley Axle M x mm DG PH T Flex-Loc Nut To Assembly Length M x 0. T M x.-g FH T #- UNC-A CH Slotted M. FH T #0- x /" PH T M.0 PH T M FH B M.0 x. PWH T #- x /" PH T #- x /" PH T #- x /" PH T #- x /" PH T /"-0 UNC-A PH T #- x /" PH T /"- UNC-A T #- x /" PH T Dimension between inside edges of blade tensioning bars:. ±0.mm (-/ )

5 WIRING INSTRUCTIONS- From Terminal Block Assembly BOX = WIRE TRAPS PC BOARD TERMINAL BLOCK ASSY. BRUSH CARD C C AS AN AID TO RE, TAKE NOTICE OF WIRE ROUTING AND POSITION IN WIRE GUIDES AND TRAPS WHILE DISMANTLING TOOL. BE CAREFUL AND AVOID PINCHING WIRES BETWEEN HANDLE HALVES WHEN ASSEMBLING. WIRING SPECIFICATIONS No. Color Origin or Gauge Length Terminals, Connectors and or End Preparation Black Electronics Kit Connects from Terminal Block Assembly to PCB. Red Electronics Kit Connects from Terminal Block Assembly to Switch. Black Electronics Kit Connects from Terminal Block Assembly to PCB. Pink Electronics Kit Connects from Terminal Block Assembly to PCB. White Electronics Kit Connects from Switch Box to PCB. Pink Electronics Kit Connects from Switch Box to. Black Electronics Kit Connects from Switch Box to PCB. Pink Electronics Kit Connects from Switch Box to PCB. Black Electronics Kit Connects from PCB to # from Brush Card with C. 0 Red Electronics Kit Connects from PCB to # from Brush Card with C. Black Electronics Kit Connects from PCB to. Red Brush Card Assy Connects from Brush Card to #0 from PCB with C. Black Brush Card Assy Connects from Brush Card to # from PCB with C. Black Electronics Kit Connects from PCB to Switch. (See detail on page ). Black Electronics Kit Connects from PCB to Switch. (See detail on page ). Pink Electronics Kit Connects from PCB to Switch. (See detail on page ).

6 WIRING INSTRUCTIONS- To Switch # is a component of the Terminal Block Assembly. See page for wire routing and trapping. BOX = WIRE TRAPS PC BOARD BRUSH CARD TERMINAL BLOCK ASSY. C C AS AN AID TO RE, TAKE NOTICE OF WIRE ROUTING AND POSITION IN WIRE GUIDES AND TRAPS WHILE DISMANTLING TOOL. BE CAREFUL AND AVOID PINCHING WIRES BETWEEN HANDLE HALVES WHEN ASSEMBLING. WIRING SPECIFICATIONS No. Color Origin or Gauge Length Terminals, Connectors and or End Preparation Black Electronics Kit Connects from Terminal Block Assembly to PCB. Red Electronics Kit Connects from Terminal Block Assembly to Switch. Black Electronics Kit Connects from Terminal Block Assembly to PCB. Pink Electronics Kit Connects from Terminal Block Assembly to PCB. White Electronics Kit Connects from Switch Box to PCB. Pink Electronics Kit Connects from Switch Box to. Black Electronics Kit Connects from Switch Box to PCB. Pink Electronics Kit Connects from Switch Box to PCB. Black Electronics Kit Connects from PCB to # from Brush Card with C. 0 Red Electronics Kit Connects from PCB to # from Brush Card with C. Black Electronics Kit Connects from PCB to. Red Brush Card Assy Connects from Brush Card to #0 from PCB with C. Black Brush Card Assy Connects from Brush Card to # from PCB with C. Black Electronics Kit Connects from PCB to Switch. (See detail on page ). Black Electronics Kit Connects from PCB to Switch. (See detail on page ). Pink Electronics Kit Connects from PCB to Switch. (See detail on page ).

7 WIRING INSTRUCTIONS- From PC Board and Brush Card Assembly 0 AS AN AID TO RE, TAKE NOTICE OF WIRE ROUTING AND POSITION IN WIRE GUIDES AND TRAPS WHILE DISMANTLING TOOL. BE CAREFUL AND AVOID PINCHING WIRES BETWEEN HANDLE HALVES WHEN ASSEMBLING Nut (C & C) Brush Card Assy. 0 C C Brush Shunt ( places) Right Brush Spring (x) Carbon Brush (x) Left Brush Spring (x) = WIRE TRAPS PC BOARD 0 BOX Be sure carbon brush is in brush tube with brush shunt moving freely in side groove of tube. Place brush spring over post with short leg positioned downward as shown. Be sure spring is completely down with short leg trapped against 'Y' shaped wall on brush card. While holding spring in place, bring the long leg of spring over the brush tube and through rear opening of tube. Position rounded hook of spring in groove on the back of carbon brush. Be sure to check for free movement between the carbon brush, brush shunt and brush spring. C C BRUSH CARD WIRING SPECIFICATIONS No. Color Origin or Gauge Length Terminals, Connectors and or End Preparation Black Electronics Kit Connects from Terminal Block Assembly to PCB. Red Electronics Kit Connects from Terminal Block Assembly to Switch. Black Electronics Kit Connects from Terminal Block Assembly to PCB. Pink Electronics Kit Connects from Terminal Block Assembly to PCB. White Electronics Kit Connects from Switch Box to PCB. Pink Electronics Kit Connects from Switch Box to. Black Electronics Kit Connects from Switch Box to PCB. Pink Electronics Kit Connects from Switch Box to PCB. Black Electronics Kit Connects from PCB to # from Brush Card with C. 0 Red Electronics Kit Connects from PCB to # from Brush Card with C. Black Electronics Kit Connects from PCB to. Red Brush Card Assy Connects from Brush Card to #0 from PCB with C. Black Brush Card Assy Connects from Brush Card to # from PCB with C. Black Electronics Kit Connects from PCB to Switch. (See detail on page ). Black Electronics Kit Connects from PCB to Switch. (See detail on page ). Pink Electronics Kit Connects from PCB to Switch. (See detail on page ).

8 WIRING INSTRUCTIONS- All wire routings and trapping 0 PC BOARD- BACK SIDE AS AN AID TO RE, TAKE NOTICE OF WIRE ROUTING AND POSITION IN WIRE GUIDES AND TRAPS WHILE DISMANTLING TOOL. BE CAREFUL AND AVOID PINCHING WIRES BETWEEN HANDLE HALVES WHEN ASSEMBLING. BOX = WIRE TRAPS PC BOARD TERMINAL BLOCK BRUSH CARD C C WIRING SPECIFICATIONS No. Color Origin or Gauge Length Terminals, Connectors and or End Preparation Black Electronics Kit Connects from Terminal Block Assembly to PCB. Red Electronics Kit Connects from Terminal Block Assembly to Switch. Black Electronics Kit Connects from Terminal Block Assembly to PCB. Pink Electronics Kit Connects from Terminal Block Assembly to PCB. White Electronics Kit Connects from Switch Box to PCB. Pink Electronics Kit Connects from Switch Box to. Black Electronics Kit Connects from Switch Box to PCB. Pink Electronics Kit Connects from Switch Box to PCB. Black Electronics Kit Connects from PCB to # from Brush Card with C. 0 Red Electronics Kit Connects from PCB to # from Brush Card with C. Black Electronics Kit Connects from PCB to. Red Brush Card Assy Connects from Brush Card to #0 from PCB with C. Black Brush Card Assy Connects from Brush Card to # from PCB with C. Black Electronics Kit Connects from PCB to Switch. (See detail on page ). Black Electronics Kit Connects from PCB to Switch. (See detail on page ). Pink Electronics Kit Connects from PCB to Switch. (See detail on page ).

SERVICE PARTS LIST DEEP CUT BANDSAW D51C BULLETIN NO CATALOG NO SEE PAGE 3 FOR FASTENER TORQUE CHART

SERVICE PARTS LIST DEEP CUT BANDSAW D51C BULLETIN NO CATALOG NO SEE PAGE 3 FOR FASTENER TORQUE CHART = Part number change from previous service parts list. SPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS DEEP CUT BANDSAW CATALOG NO. 232-20 SERVICE PARTS LIST STARTING SERIAL NO. D5C REVISED BULLETIN