Welcome to. FORCE Technology

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Jeremy Dickerson
5 years ago
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1 Welcome to FORCE Technology

2 Eddy Current Inspection Tube inspection and analyses Fast automated inspection Optimized inspection Steel, stainless steel, etc.

3 Eddy Current Inspection Tube inspection and analyses Support plate damage Vibration damage External corrosion with pitting

and temperature condition is faster and more effective Fast inspection means shorter down

4 Eddy Current Inspection Integrated Inspection and Design Integrated Inspection Optimisation and Design Optimisation Inspection based on predictive computation of flow and temperature condition is faster and more effective Fast inspection means shorter down time keeping production losses to a minimum Improve risk assessment and optimal planning of maintenance

5 Eddy Current Inspection Surface inspection and analyses Crack detection Cladded surfaces, stainless steel

6 Long Range Ultrasonic Pipe Screening Conventional Transducer Flange Localized Inspection Weld Metal loss Metal loss Teletest Tool Guided Wave Flange ~ 90-95% Inspection Weld Metal loss Metal loss

7 Long Range Ultrasonic Pipe Screening Fast ultrasonic pipe screening Fast inspection of pipe sections Internal and external corrosion Typical ranging from meter Diameter ranging from 2-52

8 Long Range Ultrasonic Pipe Screening

9 Automated Ultrasonic Inspection High performance automated ultrasonic inspection Fast automated inspection Optimized inspection Steel, stainless steel, etc.

350 mm YM) 350 x 245 x 67 mm Weight 4,5 kg APS-3 pipe scanner General Pipe scanner for inspection of all type of pipes due to clamp mounting. Control system P-scan or other.

10 Standard scanners AUS-3 compact magnetic wheel scanner General Compact magnetic wheel scanner for inspection of pipes. Control system P-scan Operation on Min OD (circumferential drive) 40 mm (longitudinal drive) 200 mm Max OD plane plate Material ferritic steel Speed X 23 mm/s Y 110 mm/s Dimensions L / W / H (with 350 mm YM) 350 x 245 x 67 mm Weight 4,5 kg APS-3 pipe scanner General Pipe scanner for inspection of all type of pipes due to clamp mounting. Control system P-scan or other. Operation Min - max OD APS-3, 120 APS-3, mm mm Materials all solid Speed X 25 mm/s Y 200 mm/s Stroke X Y (350 mm YM) 280 mm/s Weight Di me nsi ons L / W / H (350 mm YM) With 350 mm Y-module APS-3, 120 APS-3, 225 APS-3, 120 APS-3, x297x477mm 500x396x477 mm 11 kg 14 kg

11 Corrosion Mapping (T-scan image) Y X Width Z Thickness

12 Corrosion Mapping

13 Corrosion Mapping

14 Corrosion Mapping Boiler walls Scanning speed, 70 mm/s Internal and external corrosion Requires clean surfaces Minimum scaffolding

15 Weld Inspection (P-scan image)

16 Scanning and data analysis

17 Weld Inspection (P-scan and ToFD)

18 Weld and Based Material (P-scan and ToFD)

19 Super Duplex (P-scan and EC-scan) Cracked areas

20 Digital Radiography Inspection Fast exposure 6 months old pipe bend 6 Nominal thickness of 10.9 mm Exposed with a 20 Ci Co60 Typical exposure time 2.5 min (Agfa D7 film 17 min)

21 Digital Radiography Inspection Heavy wall High energy radiography of 8 valve with different wall thickness Energy 7.5 MeV Typical exposure time 2 min

22 Visual Inspection Flow line and vessels Fast visual inspection of pipes Carbon steel, stainless steel etc.

23 Subsea Automated Ultrasonic Inspection

24 Eddy Current Inspection Manual Weld Inspection Subsea eddy current inspection of welds on offshore structures using the lizard system.

25 RBI - Risk Based Inspection Inspection data evaluation Analysis of results Inspection and testing Execution & Reporting Inspection Philosophy Inspection Systematic Integrity Management Consequence of Failure Safety, Production Loss Probability of Failure Materials and degradation Inspection Plan Inspection details, planning, logistics Inspection Programme Method, Frequency Risk evaluation per equipment RBI

26 RBI a tool for inspection management The purpose is: to focus the effort to high risk items, either economic or safety risk and similarly reduce the effort to low risk items to achieve an optimal schedule of the activities to apply the correct inspection/monitoring methods as the degradation mechanisms are identified

27 RBI analysis RCM analysis RBI Static equipment like piping, vessels, coolers, heat exchangers, filters etc. RCM Rotating/dynamic equipment like compressors, pumps, instrumentation, valves etc. RCM analysis VESSEL RBI analysis LIHH RBI analysis RCM analysis

28 RBI - the definition of risk Risk is defined as the product of the probability for a failure and the consequence if the failure occurs: R = PoF x CoF PoF: Probability of Failure CoF: Consequence of Failure

29 The RBI Process Input Screening Detailed RBI Inspection Planning Output Information Documentation Inspection Program

30 RBI Screening Screening is carried out as team-work with input from inspection-, process-, material-, corrosion personnel and plant history Screening is carried out on system level The result of the screening shows which systems shall be subjected to detailed RBI analysis and which systems that shall not; no inspection only corrective maintenance

31 RBI Analysis Qualitative RBI System level/subsystem Qualitative evaluation Detailed RBI Tag level Calculations/evaluations on Tag level

32 Detailed RBI Necessary information Technical information Prosess Data Dependant of detail level of RBI analysis! Tag no. System description Type component (pipe, vessel, etc.) Service code/medium Material type Dimension (e.g. outer diameter for pipes) Nominal wall thickness Corrosion allowance Design pressure / temperature Coating / Isolation P & ID Inspection drawing/iso drawing Inspection history Operation time Corrosion Monitoring Operation pressure Operation temperature Produced amount of oil Produced amount of gas Produced amount of water ph Concentration CO 2 Concentration H 2 S Concentration O 2 Amount of erosive particles (sand)

33 Corrosion Monitoring - Using a Side Stream Cell (SiSCo) Gas Product from well Water Oil SiSCo Measuring equipment

34 Corrosion Monitoring using a Side Stream Cell (SiSCo) Corrosion Devil The corrosion can be minimized

35 Corrosion Monitoring using a Side Stream Cell (SiSCo) Main advantages of the SiSCo: More precise forecast of the necessary amount and frequency of maintenance. Optimal dosage of production chemicals.

36 RBI Risk Matrix Propability Consequence CoF V IV III II I I L M H H VH II L L M H H III N L L M H IV N N L L M PoF V N N N L L RISIKO : VH: Very High H: High M: Medium L: Low N: Negligible

37 RBI Inspection interval

38 RBI update of inspection program Update inspection program RBI analysis Inspection program Implementation Work packages Perform inspection Evaluate results Actions Follow up actions/ plans RBI is intended to be a continuous process, which on regular basis shall optimize the inspection program based on inspection- and process data, and hence ensure the integrity of the process plant

ASTM Standards for Pipe & Fittings

ASTM Standards for Pipe & Fittings for Pipe & Fittings There are many International Standards for stainless and carbon steel pipes and fittings. The list below is a basic overview of some of these. For more in-depth details of these Standards