1600 WALL SYSTEM 2 ESTIMATING/TAKE-OFF AND ORDERING GUIDE (16 Pages) E.C.# (09/09/13)
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1 1600 WALL SYSTEM 2 ESTIMATING/TAKE-OFF AND ORDERING GUIDE (16 Pages) E.C.# (09/09/13) KAWNEER COMPANY, INC., 2006
2 1600 WALL SYSTEM 2 INDEX PAGE PARTS IDENTIFICATION ,4 MATERIAL TAKE-OFF PERIMETER DETAILS ,7 INTERMEDIATES ANCHOR CHARTS INSIDE CORNER OUTSIDE CORNERS ENTRANCE DETAILS , GLASSVENT APPLICATION MID ANCHOR DETAIL INTERMEDIATES W/ FIBERGLASS PRESSURE PLATE (16 Pages) E.C.# (10/01/13) 2
3 1" FRAMING 1/4" FRAMING Extrusion # Profile Description Extrusion # Profile Description /4" Lightweight /4" Lightweight Lightweight Lightweight /4" /4" /4" /4" /4" /4" S.S.G. VERTICAL MULLION Extrusion # Profile Description GLAZING ADAPTERS Extrusion # Profile Description /4" Lightweight " to 1/4" For Vertical /4" Heavyweight " to 1/4" For Vertical 3-1/4" Lightweight 1" Vertical Tongue 3-1/4" Heavyweight 1/4" Vertical Tongue (16 Pages) E.C.# (10/04/12) 3
4 SNAP-ON COVERS PRESSURE PLATE Extrusion # Profile Description Extrusion # Profile Description Sleeve Sleeve 3/4" Standard Cover Standard dry glazed pressure plate. Pre-punched for pressure plate fasteners Sleeve Sleeve 1-1/4" Optional Cover Flush Double Acting Door Adapter pressure plate. For use with cover. See Entrance Details in this Take-Off Guide Sleeve Sleeve 2-1/2" Optional Cover Flush Single Acting Door Adapter pressure plate. For use with cover. See Entrance Details in this Take-Off Guide Sleeve Sleeve 3" Optional Cover Optional dry glazed pressure plate. For use with (2-1/2") deep cover. Pre-punched for pressure plate fasteners Flush Door Adapter Cover " System OPEN BACK FILLERS Extrusion # Profile Description Open Back Filler 5-1/4" & 6" System /4" System Splice Sleeves Part # Profile Description Open Back Filler 6-3/4" & 7-1/2" System Mullion Sleeve /4" Mullion Sleeve PERIMETERS Extrusion # Profile Description PRE-PUNCHED SHEAR BLOCKS " "F" Perimeter Part # Description /4" "F" Perimeter Jamb Channel 5-1/4" & 6" System Perimeter A Jamb Channel 6-3/4" & 7-1/2" System Perimeter A Intermed. Horiz Intermed. Horiz Head / Sill Head / Sill Head / Sill Head / Sill 5-1/4" & 6" System 6-3/4" & 7-1/2" System 5-1/4" & 6" System Perimeter B C 6-3/4" & 7-1/2" System Perimeter B C 5-1/4" & 6" System Perimeter A 6-3/4" & 7-1/2" System Perimeter SHEAR BLOCK FASTENERS Horizontal (2 per shear block) Vertical (2 per shear block) A Typical (16 Pages) E.C.# (09/09/13) 4 KAWNEER COMPANY, INC., 2006
5 VERTICAL SHEAR BLOCK OPEN BACK FILLER JOINT PLUG HORIZONTAL INTERIOR WEATHERING GLAZING COVER THERMAL SEPARATOR GLAZING PRESSURE PLATE EXTERIOR WEATHERING DESCRIPTION PART NUMBER TAKE-OFF GUIDE Vertical (24'-0" S/L) Make Proper Selection Stock Lengths Required Horizontal (24'-0" S/L) Make Proper Selection Stock Lengths Required Open Back Filler (24'-0" S/L) Cover (24'-0" S/L) Glazing Pressure Plate (24'-0" S/L) Make Proper Selection Make Proper Selection Stock Lengths Required Stock Lengths Required Stock Lengths Required Thermal Separator (250' Roll) Interior / Exterior Weathering (250' Roll) Vertical Silicone Spacer - Typical (250' Roll) Pr. Pl. Vert./Horiz. Footage 4 x Pr. Pl. Vert./Horiz. Footage 2 x SSG Vertical Footage Vertical Silicone Spacer (See Detals) x SSG Vertical Footage Pressure Plate Fastener x Thermal Separator Setting Block (1/4" Framing) Per D.L.O. Setting Block (1" Framing) Per D.L.O. Shear Block See Shear Block Chart 2 Per Horizontal Shear Block to Vertical Fastener Per Shear Block Shear Block to Horizontal Fastener Per Shear Block Joint Plug (1/4" Framing) (Typical) For Pr. Pl. Vert. (2 Per Horiz.) Joint Plug (1" Framing) (Typical) For Pr. Pl. Vert. (2 Per Horiz.) Joint Plug (1/4" Framing) (Typical) Per Horizontal SSG Vert. Joint Plug (1" Framing) (Typical) Per Horizontal SSG Vert. Perimeter "A" Joint Plug (1/4" Framing) For Pr. Pl. Vert. (2 Per Horiz.) Perimeter "A" Joint Plug (1" Framing) For Pressure Plate Verticals Perimeter "A" Joint Plug (1" Framing) For SSG Verticals (1 Per Horiz.) Perimeter "A" Joint Plug (1/4" Framing) For SSG Verticals (1 Per Horiz.) Perimeter "C" Vertical End Caps 1" Per Vertical Perimeter "C" Vertical End Caps 1/4" Per Vertical Note: For other applications and accessories, reference shop drawings, installation instructions and Kawneer's website at (16 Pages) E.C.# (09/09/13) 5 KAWNEER COMPANY, INC., 2006
6 A EXTERIOR FRAME PERIMETER Note: Requires Head / Sill Shear Blocks: " System /2" System Head / Sill Joint Plugs: " Framing Captured Verticals /4" Framing Captured Verticals " Framing SSG Verticals /4" Framing SSG Verticals Use "F" & "T" Anchors SEALANT AND BACK-UP ROD PERIMETER GASKET SHIM AS REQUIRED PERIMETER GASKET SEALANT AND BACK-UP ROD SHIM AS REQUIRED B "F" PERIMETER Note: Use a or without F or T anchors only if mullion end reactions are less than 350 pounds. Note: Requires Head / Sill Shear Blocks: " System /2" System Use typical joint plugs PERIMETER GASKET PER JOB CONDITION SEALANT "F" PERIMETER, "F" PERIMETER FOR 1/4" SHIM AS REQUIRED (16 Pages) E.C.# (09/09/13) 6 KAWNEER COMPANY, INC., 2006
7 C PERIMETER PRESSURE PLATES Note: Requires Head / Sill Shear Blocks: " System /2" System Typical Joint Plugs Use "F" & "T" Anchors PERIMETER GASKET SEALANT AND BACK-UP ROD PRESSURE PLATE SHIM AS REQUIRED Note: Uses vertical top & bottom end caps (1") (1/4") PERIMETER GASKET SEALANT AND BACK-UP ROD PRESSURE PLATE SHIM AS REQUIRED (16 Pages) E.C.# (09/09/13) 7 KAWNEER COMPANY, INC., 2006
8 INTERMEDIATES Note: Requires Intermediate Shear Blocks: " System /2" System Typical Joint Plugs PRESSURE PLATE PRESSURE PLATE VERTICAL TONGUE OPTIONAL (16 Pages) E.C.# (10/04/12) 8
9 "F" AND "T" ANCHOR CHARTS Note: T- anchors must be used if mullion end reactions exceed 350 pounds. If mullion end-reactions are less than 350 pounds, then perimeter anchoring may be used. (See page 4). End Reactions = Module (ft.) x Length (ft.) x Windload (PSF) (Pounds) 2 MULLION F - Anchor Chart PART NUMBER To be used with , System 5-1/4" & 6" , /4" & 7-1/2" PART NUMBER T - Anchor Chart To be used with System , /4" & 6" , /4" & 7-1/2" "T" Anchor FASTENER PREPS "F" Anchor "T" ANCHOR ("F" ANCHOR SIMILAR) (16 Pages) E.C.# (10/04/12) 9
10 90 INSIDE CORNERS (16 Pages) E.C.# (10/04/12) 10
11 90 OUTSIDE CORNERS (16 Pages) E.C.# (10/04/12) 11
12 ENTRANCE DETAILS Entrance Adapters - 1" Framing /2" (Assembly includes both extrusions and weathering.) TRANSOM BAR Single Acting Surface mounted closer only. Offset pivots or butt hinges /2" VERTICAL TONGUE DOOR JAMB Single Acting (16 Pages) E.C.# (10/04/12) 12
13 ENTRANCE SUB-FRAME - 1" AND 1/4" FRAMING 1" System Shown, 1/4" System Similar TRANSOM BAR Use with butts, O.S. pivots, or center hung hinges. Use with concealed or surface mounted closer DOOR JAMB NOTES: Mullion & cover extrusion numbers per job requirements. Details may vary according to hanging and closer combinations used. Typical details shown. Use assembly in lieu of if doors are hung offset /2" 3/4" (16 Pages) E.C.# (10/04/12) 13
14
15 STANDARD INTERMEDIATE DEAD LOAD AND WIND LOAD MID-ANCHOR DETAILS For Alternate Detail Condition Consult Factory. VARIES MULLION SEPARATOR STEEL ANCHORS DEAD LOAD THRU BOLTS AS REQUIRED SEPARATOR STEEL ANCHORS SLIP WASHER WIND LOAD THRU BOLTS AS REQUIRED (16 Pages) E.C.# (10/04/12) 15
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