the 4th dimension index we deliver sustainability 04 introduction to void fill 06 Nuevopak 08 Paper packaging void fill systems
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1 Void fill systems
2 we deliver the 4th dimension index sustainability introduction to void fill 06 Nuevopak 08 Paper packaging void fill systems locked air 16 Shock absorbing pillows made from 2% plastic and 98% air! cushionpack 26 Recyclable void fill made from unwanted cardboard what makes us who we are 32 delivering the 4th dimension 34 2
3 smart and sustainable is the way forward... Don t pay extra tax for unsustainable void fill usage. These smart paper, air and cardboard options reduce wastage and cut your carbon footprint, helping save the planet while saving you money. Nuevopak only uses recycled paper. This innovative system is quickly replacing traditional plastic void fill. Paper is biodegradable should it end up in a landfill. It will naturally degrade after a short amount of time, unlike plastic which has a lifespan of 100 years. Locked Air is an ultra lightweight air pillow void fill system, using significantly less plastic than other air pillow systems and a fraction of the amount when compared with bubble wrap. The secure sealing design means the pillows stay inflated for longer, making it ideal void fill for long periods of time. Nuevopak locked air Biodegradable paper cushioning 100% biodegradable paper NUEVOPAK are replacing most plastic void fill systems with new highly efficient environmentally friendly paper systems. 98% Air Less plastic than your standard air pillow void fill Locked Air uses new stronger yet thinner film and secure sealing technology to reduce plastic usage by 35% and increase air retention. Cushionpack machines allow you to recycle your unwanted cardboard from around the warehouse and turn it into void fill. Never again will you have to pay for this cardboard to be sent out to be recycled, do it yourself in-house. Plus, save on the expense of buying void fill in. cushionpack recycled cardboard Reduce landfill and carbon footprint Save money and produce your own void fill by recycling unwanted cardboard that would have otherwise been disposed of. 4 5
4 see how our void fill systems could save you time and money! Do you have heavy, valuable equipment to protect? The X-Pad+ will cushion it, brace it and block it from shifting. Do you have lightweight, fragile glassware? Wrapping in Locked Air bubble cushion or Cushionpack repurposed cardboard padding is the solution. Nuevopak For cushioning, a paper padding system is virtually unbeatable: quick, clean, effective, inexpensive, easy to use and reuse and, most importantly, provides exceptional shock absorption. NUEVOPAK uses biodegradable and recycled paper stock. The super efficient modular design includes a patented Ready Load feature for a continuous paper feed. X-Fold X-Pad+ X-Fill Awkward wall art and fragile picture frames? Combine the X-Pad and X-Fill to achieve a perfect balance between bracing and impact protection. Challenging variations of items packed into standardised cartons? Prevent crushing and scratching with Locked Air pillows. locked air Making the right choice: which is the best void fill for the job? Filling the void above and around your goods with air pillows is a logical choice, and using an HD ultra thin bubble film reduces your dependence on single use plastic raw material and saves money. Locked Air cushions and pillows are perfect for e-commerce. Like bubble wrap they provide a cushioned layer around products, preventing damage caused by crushing and scratches from vibration. Cushion Film Pillow Film When deciding how to protect your goods or products in transit, there are three things to consider: 1. How to contain your goods Choosing a suitable carton or container is the first step, making sure it has the strength to withstand stacking, bursting or puncturing. cushionpack 2. How to cushion the goods from impact Secondly, consider the forces involved if the container is dropped: what will soften the blow so your goods are not damaged? 3. How to brace the goods against movement or vibration Lastly, vibration could cause items to bump around inside the container, so find a way of filling the free space to prevent them moving. Cushionpack is a highly economical and sustainable void fill option. Not only will this clear your warehouse of unwanted cardboard, you will save money and time by recycling the cardboard yourself. Choose from a range of six machines to suit the quantity of waste corrugated cardboard you have available for converting to packaging. Shredded Recycled Cardboard 6 7
5 nuevopak Making void fill more efficient and sustainable
6 The paper void fill system you ve been waiting for! Out with the old and in with the new. The revolutionary X-Series machines from Nuevopak are the latest technology in paper void fill. thinking outside of the machine The new X-Series aim to challenge the current industry standard of oversized cumbersome paper packaging systems with new sleek, compact designs. Nuevopak uses recycled paper as their only packaging material, in keeping with their company mission to stay sustainable. Nuevopak delivers innovative paper packaging solutions that set new expectations in performance, flexibility, reliability, safety, affordability and sustainability. The new X-Series systems include state of the art modular designs which can dramatically streamline processes for repair and replacement of parts. Easier to repair than ever Modular design makes part repair or replacement easier. Eco-friendly No extra waste Efficient Continuous feed saves reloading time X - Fold The new X-Fold paper stock design reduces the amount of material required, without sacrificing output. The X-Fold paper stock is specifically designed for the X-Series machines to quicken throughput speed and splice effortlessly between units for a continuous feed. X-Pad+ X-Fold X-Fill user-friendly ready load 10
7 x-pad tm THE HEAVY DUTY, X-SERIES INDUSTRIAL CUSHION PAD MACHINE The X-Pad+ is ideal for medium to heavy volume void fill cushion packaging. Fastest machine in the industry X-Pad TM dispenses 8 m/minutes Compatible with the x-fold paper system User-friendly Easy to use touch screen operation Ready Load TM X-Fold paper allows quick and easy re-loading and continuous feeding Small footprint The X-Pad machine has the smallest footprint on the market Versatile and eco-friendly Different configurations allow it to fit any workstation Speed: Power: Controls: Options: Features: 0.2 to 0.9 metres per second 240V 50Hz 6 program touch screen Mobile stand or under table Foot pedal operation Built in cutter with anti jam technology Packing Recipe: choose pad configuration for every pack Cut & Hold: as a pad is used the next is ready to use Just In Time: no need to build up a stack to use later Modular design for easy maintenance Patented paper splicing for continuous operation 12 13
8 The most compact machine from X-Series The X-Fill is ideal for void fill packaging operations, with anti-jam technology. x-fill tm Compatible with the x-fill paper system Flexible design Versatile, suits any workstation Ergonomic Easy to use foot pedal control Speed: Power: Controls: Options: Features: 1.7 metres per second 240V 50Hz 2 programs Mobile stand or table mount Foot pedal operation Built in cutter with anti jam technology Modular design for easy maintenance Quick The X-Fill dispenses 1.7 m/seconds 3D Crumple Maximum void fill performance Application Perfect for top fill, bracing and protecting fragile goods 14 15
9 Locked Air Making things simpler for e-commerce shipping
10 Shield your products with shock absorbing Air pillows! Trusted by thousands... Locked Air helps you meet your damage reduction targets and is trusted by thousands of customers worldwide. Fill gaps and add an air filled shock absorbing layer to your boxes. Since air pillow systems were invented over 10 years ago, this innovative packaging has evolved dramatically and is now more versatile and cost effective than ever. Locked Air pillows protect large amounts of products quickly and conveniently. The reliable puncture resistant film retains air for longer while the perforations between each cushion allow faster packing times. NEW Ultra Thin HD Film: Save Money & The Environment Improved efficiency Accessories and hopper options available Reduce logistical cost Super lightweight, no extra postal fees Puncture resistant film New generation thinner film Up to 4500 pillows on a roll Easy storage when deflated the eco-friendly alternative to standard bubble wrap The air pillows are made up of 98% air, making them an environmentally friendly alternative to standard padding through waste reduction. Likewise, the high speed small footprint machines use ambient air pressure, reducing energy consumption and noise. the best air seal in the industry 18
11 choosing the right locked air packaging Here are some guidelines when using Locked Air air pillows and cushions: Choosing the optimum packaging for your goods is more of an art than a science - consider doing pack drop tests and return-to-sender shipments to test out various options. locked air film pillow film Perfect for filling gaps in boxes to stabilize products and provide a strong protective layer. Start by choosing an outer carton that is strong enough to stand the rigours of the transport network. Speed up packing times! The perfect sealing design and perforated tear lines mean air pillows can be separated easily. It s all about you. To be more precise, it s all about your product The objective? To get your carefully designed, branded, engineered and manufactured items safely to their destination in pristine condition. The result? Delighted customers! For fragile goods, use air cushion film as a buffer below and on either side. If scratching is likely to be a problem, wrap your item in cushion film. Its always best to choose a carton that is just the right size for your goods, but sometimes this is difficult, so use air pillows to fill the excess space. Bigger spaces need bigger pillows. To stop goods moving around inside a carton, block and brace using smaller pillows or multi-chamber pillow film which is designed to nest into the corners. Single String new! 16 Chamber Available pillow sizes: Single String: 200 x 65 mm 200 x 120 mm 200 x 175 mm 400 x 120 mm 16 Chamber: 400 x 278 mm Degradable Pillow Film: 200 x 120 mm Some criteria to consider: cushion film ECO-FRIENDLY LOCKED AIR FILM 1. High strength ultra-thin film: 35% thinner film = 35% less material How heavy are your goods? Are they already protected by a layer of retail ready packaging? Do they have a regular shape or not? Similar to bubble wrap, this film provides a protective layer that prevents crushing. Ideal for keeping your products intact when stacking. We are all conscious of our Corporate Social Responsibility to reduce our impact on the environment, and the Locked Air air pillow film utilises a three pronged approach to help us reduce our Carbon footprint and the amount of material entering the waste stream. 2. Reusable and recyclable film: 100% recyclable HDPE film 3. Degradable film: Breaks down in the environment Is crushing a hazard? How long will they be stored or in transit for? Is there a high risk of the item being dropped or bumped? Are there surfaces that could be scratched? The film has a patented perfect sealing design and long tear lines, creating neat protective sheets. Standard width: 400 mm Other widths available 21
12 Pro starter Business class class Versatile & Simple Fast & Efficient Compatible with both pillow and cushion film. These machines have 6 programmes allowing full control over seal temperature and air pressure. With Business Class you have two options: Pillow or Cushion. These machines are perfect for a busy warehouse where a medium to high volume is needed. Model No.: LASC Dimensions: 300 x 360 x 345 mm Speed: 8m/min compact performer high Flyer Model No.: LABC-C Cushion, LABC-P Pillow Dimensions: 460 x 310 x 491 mm Speed: 18m/min Ergonomic Compact table top design Extremely easy to use High output Meets demanding applications We recommend you use: Description Application Stock Code 200 mm x 65 mm, Pillow Film, 1000 m Roll Cushioning/Void Fill LAP mm x 120 mm, Degradable Pillow Film, 1000 m Roll Void Fill LAP2120D 200 mm x 120 mm, Pillow Film, 1000 m Roll Void Fill LAP mm x 175 mm, Pillow Film, 1000 m Roll Void Fill LAP mm x 120 mm, Pillow Film, 450 m Roll Void Fill LAP mm x 278 mm, 16 Chamber Film, 450 m Roll Cushioning/Void Fill LAC mm x 330 mm, Cushion Film, 450 m Roll Cushioning LAC433 Efficient Low operating costs Easy maintenance Eco-friendly New generation thinner film 100% recyclable consumable Exceptional reliability Long life components, easy servicing User-friendly Easy to integrate with automated systems Convenient Compact footprint, easily portable We recommend you use: Machine Description Application Stock Code 200 mm x 65 mm, Pillow Film, 1000 m Roll Cushioning/Void Fill LAP mm x 120 mm, Degradable Pillow Film, 1000 m Roll Void Fill LAP2120D LABC-P 200 mm x 120 mm, Pillow Film, 1000 m Roll Void Fill LAP mm x 175 mm, Pillow Film, 1000 m Roll Void Fill LAP mm x 120 mm, Pillow Film, 450 m Roll Void Fill LAP mm x 278 mm, 16 Chamber Film, 450 m Roll Cushioning/Void Fill LAC427 LABC-C 400 mm x 330 mm, Cushion Film, 450 m Roll Cushioning LAC
13 AUTOMATION SYSTEMS industry class Our consultants will survey your operation and design an ergonomic solution to match your environment and layout. ASK FOR A FREE SITE SURVEY Productive & Reliable Like Business class there are two options: Pillow or Cushion. Boasting the same exceptionally reliable design as the smaller machines, the Industry Class will churn out enough to satisfy the most demanding warehouse environment. Model No.: LAIC Dimensions: 450 x 285 x 420 mm Speed: 28m/min power player High speed multiple cage system Bespoke air pillow packaging delivery systems designed and installed to your exact specification. hopper system Overhead air pillow dispensing - speed up your packing operation and eliminate transporting packing material to the packing area. Unrivalled output for demanding applications Accessories Reliable Tested to destruction over millions of hours of operation Convenient We recommend you use: Small footprint, easy film loading, simple maintenance With LA Pillow Film: Bulk Box With LA Cushion Film: Bulk Box - 200mm, 400mm, 700mm, 800mm Less downtime Bulk box film dispenser, easy to use, less frequent reloading needed, economical, space saving Winder Prepare coils of ready to use void fill. Winder cart Convenient portable void fill manufacturing station. trolley Bring the void fill production to your packaging area. 24
14 cushionpack Made easy, produce your own packaging on demand
15 make your own eco-friendly packaging on demand! Save time and money by converting your waste cartons into useful void fill and protective packaging material. Do you have waste cardboard? Do you need packaging? Ever thought about making your own with a Cushionpack machine? produce padding with minimum fuss Reduce waste cardboard around the warehouse by converting it into useful packaging which provides excellent padding and void fill protection for your goods. The simple controls allow for two outcomes; flat padding mats and loose padding filler, so you can find the right cardboard void fill for your boxes. Eco-friendly Repurpose your waste and protect the environment Powerful motor Inverter drive saves electricity Multi-tasker Dynamic, user-friendly design the eco-friendly alternative to standard void fill Why not repurpose cardboard left around the warehouse and give it a new life as packaging void fill? The springy padding material will protect your products from damage. By investing in Cushionpack you will never again have to waste money buying unsustainable polystyrene or plastic void fill. Instead you will be saving money and the environment. eco-friendly 28
16 300 series compact & efficient 400 series a step up in size & power! ideal for smaller operations built in dust extraction port Quiet machines Smooth operation by design Wide cutter Produce 420 mm wide padding Cut up to 20 mm thick CP320s2 i Compact & convenient Portable - Plug in and go! Economical Inverter drive = high torque Low electricity consumption cp428s2i Safe & user-friendly Easy to operate Fully CE compliant Productivity boost Fastest machines in the range medium output rate: high output rate: cp333nti 1-2 m 3 /h cp422s2i 4-6 m 3 /h cp316s2i 1-2 m 3 /h cp428s2i 6-9 m 3 /h cp333nti CP320s2 i 2-3 m 3 /h CP430s2 i 7-10 m 3 /h CP430s2 i 30 31
17 Our promise... Our commitment to improving business performance is at the heart of everything we do. We continually innovate to bring our clients cutting edge solutions that will improve their business. We believe in adding value, increasing profitability and giving outstanding service every time. We call it: Delivering the 4th Dimension Our history... What makes us who we are... The Hazel company started life some 40 years ago when Garth Christie founded Hazel Mill in his home town of Leeds. Originally an importer and distributor of educational toys, the company began to sell packaging materials to local businesses and in 1979 Hazel Products was born. Over time, Hazel has evolved from being a local packaging trade counter to becoming a leader in the provision of packaging to some of the world s most recognised brands. In 2014 we changed our name to Hazel 4D to better reflect our service. 33
18 delivering the 4th dimension We want to help you optimise your business. We call this Delivering The 4th Dimension. A no obligation assessment of your business to help you streamline your packaging operation. 4 DIMENSIONS. 4 EASY STEPS: 1 Assess Our skilled Portfolio Managers assess your current packing and despatch situation and see how it could be streamlined to save you money and time. get in touch: Hazel 4D Mill House, Troy Road, Horsforth Leeds, United Kingdom, LS18 5TN T +44 (0) E wecare@hazel4d.com W 2 Design & Plan In partnership with all key stakeholders, the assessment is turned into an optimal design and an execution plan is drawn up. 3 Execute Putting the plan into motion is the most critical part of any business process change, we help by taking the strain off your team and coaching them. 4 Total Packaging Management (TPM) Very often, packaging is a business critical element, so putting in place robust packaging management processes is key to a successful implementation of a 4D make-over.
19 HAZEL 4D Mill House, Troy Road, Horsforth, Leeds, LS18 5TN T E sales@hazel4d.com W hazel4d.com
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