Exel Tubes and Hollow Profiles. Your benefits
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2 Exel Tubes and Hollow Profiles Exel is with over 40 years experience the world leader in the production of composite Pull-Wound Tubes and Hollow profiles. These products consist of various reinforcement materials of glass, carbon or aramid fibres combined with polyester, vinylester or epoxy resins. State of the art Pull-Winding facilities enable Exel to minimize the wall thickness, and resultant weight, whilst retaining and improving the stiffness and strengths compared to conventional pultrusion. The wide range of Exel tubes from 3mm to 300mm diameter, together with suitable wall thicknesses, different types of reinforcement and resins allow You to have an optimized product according to Your needs. We turn our experience into Your competitive advantage. Your benefits Lightweight: 80% lighter than steel, 30% lighter than aluminium Versatile: Designed to meet specific parameters with over 1000 possible structural combinations, including unique properties in different directions (anisotropic) Strong: Very high strength relative to the weight compared to traditional pultrusion Stiff: A high stiffness to weight ratio Anti-bacterial: for extreme hygienic conditions Dimensionally stable: Low coefficient of thermal expansion compared to metals Thermal insulator: Provides excellent thermal barrier Electrical insulator: Good insulation properties - glass fibre Electrical conductor: Carbon fibre conducts electricity Anti-static: Tubes can be made anti-static. Non-magnetic: Electromagnetically transparent High chemical resistance: Impervious to most industrial corrosives Low maintenance: Will not rot, rust or corrode Weather proof: Built in UV-stabilizer plus protective veils and lacquers Cost effective: Continuous process enables cost effective manufacturing Fire resistance: Possible to meet fire retardant specification according to the UL94 system. Low water absorption: Exel products have high reinforcement content, fillers are used only when specified. Please ask for more details.
3 Flexibility in Design Glass and carbon fibres can be combined in various ratios and/or layers to design a product to meet your specific requirements. This ratio can involve unidirectional-, cross wound fibres, mats or fabrics out of different materials, in order to optimize the mechanical characteristics, cost and other specified parameters. The aforementioned ratios enable Exel to manufacture tubes with an E-modulus range from Gpa. In carbon-/ glass fibre hybrids, the higher the glass content the more cost effective the tube; the higher the carbon content the lighter and stiffer the tube. Specific Strength [MPa/(g/cm 3 )] Modulus (GPa) Should very high mechanical strength (e.g. impact strength) be the most important design criteria, other materials can be incorporated into the product. Although carbon fibre tubes are black, they can be coloured by introducing a glass fibre surface layer. 250 Wood (Spruce) Glass Fibre Laminate (fabric) Aluminium (AlMgSi 1) Glass Fibre Laminate (matt) PVC Steel (Fe 52) Traditional pultrusion Specific Properties Glass Fibre Laminate (UD) Specific Stiffness [GPa/(g/cm 3 )] Structural comparison of pultrusion profiles (Glass Fibre) Carbon Fibre Laminate (HM) Carbon Fibre Laminate (HS) Advanced Exel Pull Winding technology MUM SPUN UCUM UCU UCUC U= Unidirectional Fibres M= Chopped Strand Mat Structure C= Cross Winding SPUN= Spun Roving Correct material selection combined with the numerous structural possibilities has a direct effect on the properties of EXEL profiles and tubes. Therefore, for each customer Exel designs and manufactures a unique product optimizing the best balance of strength, stiffness, weight & cost. The light, strong roof structure consists of Exelens or Exelite tubes connected by a series of reinforced joining parts World champion, Kalle Palander, using Exel Phantom alpine ski pole. This Taperlite tube can withstand over 100 kg load in bending. Radio telescope. Exel supply the tubes for the main structural framework of the reflector. These tubes are specifically designed to meet the extremely low thermal elongation parameters amongst others.
4 TM Exelens Exelite TM Exelens Glassfibre Tubes and Hollow Profiles Exelite Carbon Fibre Tubes and Hollow Profiles Stiffness GPa Exelite HS Exelite HM Stiffness GPa GPa Density p = 1.90 g/cm 3 (e.g. tube ø30/27mm 255g/m) Colours several colours available, see RAL listing below Density p = 1.65 g/cm 3 p = 1.65 g/cm 3 (e.g. tube ø30/27mm 220 g/m) Colours Black Black The Exelens name stands for high quality glassfibre Pull-Wound tubes and Hollow profiles with very good surface finish. The Exelens nonwoven surface, whilst providing excellent finish and deep colours, also improves other properties such as UV- and chemical resistance. Increased UV- and chemical resistance is obtained by utilizing a vinylester instead of a polyester resin. However in order to further ensure weather resistance and water absorption characteristics - e.g. in Antenna Radome Tubes - Exelens tubes have a high glass content and do not incorporate fillers. Depending on the application the products also give the benefits of chemical and electrical resistance, thermal stability etc. Compared to metals, Exelens tubes are warm, pleasant to touch, clean, hygienic, corrosion free and comparably lighter in relation to equivalent strengths. Applications: telescopic poles, tool handles, antenna tubes and radome profiles, portable lightweight structures, safety ladders, hand rails, lamp posts, flag poles, fence posts, sprayer lances, waste water treatment profiles, musical instruments, golf flags, caravan awnings, working tents, exhibition stands, designer furniture and many more Exelite is a range of Pull-Wound tubes and hollow profiles made from HS-(High Strength) or HM- (High Modulus) carbon fibres. Exelite tubes are stronger, lighter and stiffer than Exelens tubes. They are made with a vinylester resin, but can also be supplied with various epoxy based hybrid resins. By using these hybrid resins higher impact resistance is achieved. Exelite HM tubes are used in applications with extreme demands on the stiffness to weight ratio. In these tubes HM-carbon fibre reinforcements are used in order to further increase the stiffness compared to Exelite HS. HS- and HM- fibres can also be combined in the structure, yielding stiffness values of GPa. Generally HM-fibres are used when the wall thickness or weight of the profile is critical. Exelite tubes are always black due to the colour of the carbon fibre. Note that carbon fibre tubes can not be used as insulators as carbon conducts electricity. Applications: support structures, robot arms, mass critical machinery items, such as textile machine parts, telescopic poles, camera tripods, tool handles, kite tubes, microphone booms, Hi-Fi music stands, bridge reinforcements, defence applications, and many more
5 Ultralite TM Taperlite TM Ultralite Thin Wall Carbon Fibre Fabric Tubes Taperlite Conical Glass or Carbon Tubes Stiffness GPa Density p = 1.50 g/cm 3 (e.g. tube ø30/28mm 135g/m) Colours Black, fabric surface Stiffness GPa, Glass GPa HS carbon GPa, HM carbon 200 GPa Density HS/HM carbon p = 1,50-1,60g/cm 3 Glass 1,90 g/cm 3 By introducing carbon fibre fabrics into the structure, Exel is able to reduce the wall thickness compared to Exelite tubes. The tubes have very good hoop strength and high stiffness, despite the thin (1mm) wall. The Ultralite's fabric surface creates an attractive technical look and combines ultra lightweight with high stiffness. Applications: mass critical applications, robotic arms, telescopic poles, microphone booms, paddle shafts Exel also manufacture a series of conical tubes. The versatility of the production process allows us to supply a wide variety of tapered tubes: - e.g. Small tubes tapering from 10mm to a tip of 3mm over a length of 1500mm. Large tubes with a base of 100mm down to 30mm over a length of 7000mm. Please ask for more details.
6 Printing Exel Composite lattice masts. First in the world to meet the ICAO frangibility regulation for airport approach lighting support structures. The customer's name or other information may be printed on the tube surface. The following printing methods are available: Silk-screen printing, Ink injection and Tampo printing. Surface finish All Exelens glassfiber tubes and hollow profiles are produced with a Nonwoven surface finish unless otherwise agreed. Tubes can also be supplied with Plain, Lacquered finish or Nonwoven with Lacquer. Environment and quality Exel regards environmental, health and safety issues as an integral part of its operations. Responsible handling of EHS (Environment, Health and Safety) affairs is critical for business success and for acceptance by society at large. This covers the whole chain of Exel s activities. Exel s goals are: to operate without causing detrimental impact on people or the environment to promote environmental protection, worker health and safety To achieve these goals, Exel has adopted the principle of continuous improvement and has committed itself to Responsible Care. Exel has ISO 9001 Quality system. Now it is time to update and improve the performance of your existing products, or to design the next generation, by adopting EXEL tubes and profiles. In the future composites will lead the way, and with Exel s cooperation You can be at the forefront of your particular industry. Exel supply the following RAL-colours as a standard. For other colours please contact Exel. Yellow RAL 1018 Orange RAL 2002 Red RAL 3000 Blue RAL 5015 Green RAL 6001 Grey RAL 7001 Marble grey RAL 7001 Light grey RAL 7035 White RAL 9010 Black RAL 9011 Note. RAL designations are only guides for reference. Unless otherwise specified Exel tubes are manufactured according to Exel s standards and tolerances.
7 The System 30 - utilizing 30mm diameter Exelens or Exelite tubes combined with a series of moulded connectors - to assemble lightweight, portable frameworks for indoor, outdoor and sub-sea applications. The Quick Lock -a lightweight 2 part telescopic system, based on Exelens tubes with an easy twist action to lock in any position. The Universal - a series of 2 to 6 piece telescopic poles with a positive locking lever action between each section - available with Exelens or Exelite tubes. Anti bacterial products. Exel are the first composite company in the world to supply anti bacterial profiles, tubes and handles. Advanced stretcher system built with Exelens rectangular box section. The super light version is based on Exelite HS tubes for main profiles.
8 Exel Oyj Muovilaaksontie 2, FIN Heinävaara, Finland Tel , fax Internet: Precis/Kirjapaino Öhrling 2003/2336
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