Miller Weldcraft. TIG Torch and Accessories Quick Reference Guide

Transcription

1 Miller Weldcraft TIG Torch and Accessories Quick Reference Guide

2 Brand Consolidation Weldcraft is now Miller At Miller, we want to make it easier for you to find the equipment and accessories you need. Integrating Weldcraft into the Miller brand enables us to offer you more TIG equipment and torch solutions, with the goal of ultimately creating a one-stop shop at Miller. We look forward to serving all your TIG needs with the highest quality products and the most innovative TIG welding system solutions. Old color New color Old design New design Same great product. New Miller look. Weldcraft is now Miller! You will receive the same high-quality, high-performing products. Brand changes include: 1. Weldcraft product packaging and labels are now Miller. 2. Weldcraft product markings will transition to Miller. 3. Weldcraft torch colors have changed from red to black (excluding the series). 4. New Miller Weldcraft literature and product webpages are available on MillerWelds.com. 2

3 This reference guide will help you quickly understand the Miller Weldcraft product line and the exciting changes that Miller has to offer. Inside, you ll find: New product line naming Air-cooled solutions Water-cooled solutions Specialty torch solutions Recommended products by application Tungsten product line New webpages, located on MillerWelds.com New product naming The Weldcraft name remains, but is now positioned as the TIG torches and accessories product line within the Miller brand. Previous Product New Product Breakdown Product Line Descriptor Air vs. Water- Amperage Featured Label Set New Product WP-9FV Weldcraft A-125 Flex Valve Weldcraft A-125 Flex Valve WP-17F Weldcraft A-150 Flex Weldcraft A-150 Flex WP-225 Weldcraft W-225 Weldcraft W-225 CS310 Weldcraft W-310 Weldcraft W-310 Note: New product line naming is effective November Defined above, the Weldcraft A-125 Flex Valve was previously referred to as the WP-9FV. The A signifies air-cooled and the 125 signifies an amperage of 125. You will also see the Weldcraft A-125 Flex Valve in the notation of Weldcraft A-125FV. Feature set label key There are a variety of torches within the different Weldcraft series. Use the table on the right to define the different feature set labels associated with each torch model. Abbreviation F Micro M Micro L P PSH R SC V Feature Set Label Description Flex Micro Medium Micro Long Pencil Positive Stop Handle Super Cool Valve Visit MillerWelds.com/tigtorches for complete details. 3

4 Air-Cooled Solutions Achieve optimal control while welding diverse applications with Miller Weldcraft air-cooled TIG torches. Reliable and cost effective, Miller Weldcraft air-cooled TIG torches will meet your expectations even on the heaviest welding jobs. Air-cooled torches Old Series New Series Product Model Variations Part # Electrode Range WP-24 Weldcraft A-80 A-80 A-80F A-80FV WP-24 WP-24F WP-2FV.020 3/32 in. ( mm) WP-9 Weldcraft A-125 A-125 A-125F A-125V A-125FV A-125P A-125F A-125FV WP-9 WP-9F WP-9V WP-9FV WP-9P WP-R9F WP-R9FV.020 1/8 in. ( mm) WP-17 Weldcraft A-150 A-150 A-150F A-150V A-150FV A-150F A-150FV A-150PSH A-150VPSH WP-17 WP-17F WP-17V WP-17FV WP-R17F WP-R17FV WP-17PSH WP-17VPSH.020 1/8 in. ( mm) WP-26 Weldcraft A-200 A-200 A-200F A-200V A-200FV A-200F A-200FV WP-26 WP-26F WP-26V WP-26FV WP-R26F WP-R26FV.020 5/32 in. F Flex V Valve FV Flex Valve L Long M Medium P Pencil PSH Positive Stop Handle SC Super Cool 4

5 A-150 (WP-17) The Weldcraft A-150 torch is one of many versatile and innovative air-cooled torches designed for maximum operator comfort. A cost-effective alternative to water-cooled systems, the Miller Weldcraft A-150 can be used in a variety of applications. A-200V (WP-26V) The Weldcraft A-200 Valve combines dependability with top performance and is designed for heavy-duty welding applications. The gas valve advances its capabilities by providing better control and effortless adjustments for the flow of shielding gas. A-125F (WP-9F) The Weldcraft A-125 Flex torch delivers optimal control for welding thin-gauge materials, especially in hard-to-reach places. The lightweight body helps reduce operator fatigue and downtime, and helps increase comfort across a diverse range of welding applications. Recommended system solutions Pairing various Miller Weldcraft air-cooled torches with these select Miller machines is ideal for optimal welding performance. Dynasty 200 Maxstar 150 Trailblazer 325 EFI PipeWorx 400 5

6 Water-Cooled Solutions Miller Weldcraft water-cooled TIG torches let operators weld with more power and comfort. With these reliable torches, you ll be able to manage your most demanding applications while minimizing overheating to get the job done. Water-cooled torches provide the option of adding a more efficient cooling system to your jobsite without increasing torch size, and can extend torch life with an around-the-head cooling design. Water-cooled torches Old Series New Series WP-125 Weldcraft W-125 MicroTig WP-24W Weldcraft W-180 WP-25 Weldcraft W-200 WP-20P Weldcraft W-225 Pencil Product Model Variations W-125M Micro W-125L Micro Part # WP-125M WP-125L Electrode Range.040 3/32 in. ( mm) W-180 WP-24W.020 3/32 in. ( mm) W-200F WP /32 in. W-225P WP-20P.020 5/32 in. WP-20 Weldcraft W-250 W-250 WP /8 in. ( mm) W-250V WP-20V WP-280 Weldcraft Super Cool W-280 W-280SC WP /8 in. ( mm) CS310 Weldcraft W-310 WP-18 Weldcraft W-350 WP- 18SC W-310 CS /8 in. ( mm) W-350 WP /32 in. W-350V WP-18V Weldcraft W-400SC WP-18SC.020 3/16 in. Super Cool W-400 ( mm) CS410 Weldcraft W-410 W-410 CS /32 in. WP-12 Weldcraft W-500 W-500 WP-12 1/16 1/4 in. ( mm) F Flex V Valve FV Flex Valve L Long M Medium P Pencil PSH Positive Stop Handle SC Super Cool 6

7 W-250 (WP-20) The Weldcraft W-250 torch provides consistent performance and is designed for extended torch life. The efficient around-the-head cooling design minimizes downtime due to overheating, and is constructed for the operator s satisfaction. W-280SC (WP-280) The Weldcraft W-280 Super Cool torch has a reliable water-cooled design engineered for high-amperage, demanding applications. The innovative Super Cool technology covers additional surface area on the torch to increase cooling efficiency and capacity. W-310 (CS310) The Weldcraft W-310 is a consistent and flexible torch designed for demanding applications with higher-amperage output. Its double lip back cap seal improves high frequency shielding and reduces gas leakage to help produce superior results. Recommended system solutions Pairing various Miller Weldcraft water-cooled torches with these select Miller power source packages is ideal for optimal welding performance. Dynasty 200 Water-Cooled Package Dynasty 350 Water-Cooled Package 7

8 Specialty Torch Solutions Handle your most difficult welding applications with Miller Weldcraft specialty torches. These modular torches can be customized into multiple configurations for various welding applications and angles, helping reduce not only downtime from torch changeovers, but also the cost of maintaining a larger torch inventory. Specialty torches Old Series New Series WP-150 Weldcraft A-150 WP-200 Weldcraft A-200 WP-225 Weldcraft W-225 WP-125 Weldcraft W-125 WP-12 Weldcraft W-500 Product Model Variations A-150 A-150V A-200 A-200V W-225 Part # WP-150 WP-150V WP-200 WP-200V WP-225 Electrode Range.020 1/8 in. ( mm).020-5/32 in /32 in. W-125L WP-125L.040 3/32 in. W-125M WP-125M ( mm) W-500 WP-12 1/16 1/4 in. ( mm) F Flex V Valve FV Flex Valve L Long M Medium P Pencil PSH Positive Stop Handle SC Super Cool 8

9 Showcase of the Weldcraft A-150 torch s interchangeable heads See Weldcraft spec sheet for full details on specialty torches, consumables and applicable accessories. You can order individual replacement parts separately or in a complete consumable kit 9P TB 150 CE Z55R 150 VTB 150 SE 1726 AK-150MFC 1726P Automation torches In addition to specialty torches, the Weldcraft product line includes a wide range of automation torches to provide outstanding durability on any mechanized application. To view the Weldcraft Automation Series, please visit MillerWelds.com/tigtorches. 9

10 Applications Miller values a complete system solution approach to ensure that our customers receive the best products for their welding applications. Below are Miller weld engineers recommended air-cooled and water-cooled torches for various general market applications. Applications Applications Aerospace Automotive/ Motorsport Fabrication Manufacturing Maintenance & Repair Pipe & Tube Fabrication Air-Cooled Torch Package (Part #) A-80 (WP-24) A-125 (WP-9) A-150 (WP-17) A-80 (WP-24) A-125 (WP-9) A-150 (WP-17) A-125 (WP-9) A-150 (WP-17) A-200 (WP-26) A-125 (WP-9) A-150 (WP-17) A-200 (WP-26) A-125 (WP-9) A-150 (WP-17) A-200 (WP-26) A-125 (WP-9) A-150 (WP-17) A-200 (WP-26) Water-Cooled Torch Package (Part #) W-125 (WP-125) W-180 (WP-24W) W-200 (WP-25) W-250 (WP-20) W-280 (WP-280) W-310 (CS310A) W-225 (WP-225) W-280 (WP-280) W-310 (CS310A) W-350 (WP-18) W-250 (WP-20) W-280 (WP-280) W-310 (CS310A) W-350 (WP-18) W-400 (WP-18SC) W-410 (CS410A) W-180 (WP-24W) W-250 (WP-20) W-280 (WP-280) W-310 (CS310A) W-350 (WP-18) W-410 (CS410A) W-125 (WP-125) W-180 (WP-24W) W-200 (WP-25) W-250 (WP-20) W-280 (WP-280) W-310 (CS310A) W-350 (WP-18) W-410 (CS410A) W-280 (WP-280) W-310 (CS310A) W-350 (WP-18) W-410 (CS410A) 10

11 Tungsten The Miller Weldcraft product line contains a broad spectrum of high-quality tungsten electrodes to serve all your TIG welding needs. Tungsten electrodes Composition Application Type Diameter in. (mm) Part # Alloying Element Materials Welded Pure (EWP) Forms a clean, balled end when heated and provides good arc stability for AC welding with a balanced or unbalanced square wave or sine wave. 1/16 (1.6) WP116X7 3/32 (2.4) WP332X7 1/8 (3.2) WP018X7 AC 2% Ceriated (EWCe-2) Performs well in DC welding and arc starting at low-current settings, and offers excellent performance in AC processes (1.0) WC040X7 1/16 (1.6) WC116X7 3/32 (2.4) WC332X7 1/8 (3.2) WC018X7 5/32 (4.0) WC532X7 DC AC inverters 2% Lanthanated (EWLa-2) Substitute for 2% Thoriated. Similar characteristics to 1.5% Lanthanated with better arc starting, arc stability and less tip erosion (1.0) WL2040X7 1/16 (1.6) WL2116X7 3/32 (2.4) WL2332X7 1/8 (3.2) WL2018X7 5/32 (4.0) WL2532X7 DC AC inverters Rare Earth (EWG) Combines the best of all alloying elements and provides excellent arc stability in AC or DC welding. 1/16 (1.6) WG116X7 3/32 (2.4) WG332X7 1/8 (3.2) WG018X7 DC AC inverters None Cerium Lanthanum Cerium, Lanthanum, Yttrium, and others 99.5% Tungsten 0.5% Other Aluminum Magnesium 97.3% Tungsten % Cerium 0.5% Other Carbon Steel Stainless Steel Nickel Alloy Titanium Aluminum 97.3% Tungsten % Lanthanum 0.5% Other Carbon Steel Stainless Steel Nickel Alloy Titanium Aluminum 97.3% Tungsten Balance: Cerium, Lanthanum, Yttrium, and others All 11

12 A-150 Flex Redhead A-150 Valve A-150 Flex Valve Redhead A-150 Flex A-150 Positive Stop Handle A-150 Flex Valve A-150 Valve Positive Stop Handle A-150 Series TIG Torches Formerly known as the WP-17 Series, the A-150 Series is comprised of an assortment of versatile and innovative air-cooled torches designed for maximum operator comfort. The A-150 Series torches are a cost-effective alternative to complex water-cooled systems that can be used in a variety of applications. Diamond Grip head design (A-150 and A-150 Valve) has ergonomic contact points for thumb and fingers. Provides a more comfortable grip and reduces operator fatigue. Improve control and comfort with the A-150 Flex and the flexible neck that allows access into hard-to-reach areas. Maximum versatility. Utilize the Redhead Series torches in a variety of welding applications without adding expenses. Ribbed handle and torch design provide cool operation and maximum operator comfort while reducing downtime caused by operator fatigue. Utilize existing parts. Replacement parts are easy to find. The A-150 Series uses Weldcraft 10N series consumables. Available with or 25-foot, singleor heavy-duty two-piece cable assembly determined by the compatibility of the power source. Heavy-duty cable assembly allows use of a larger conductor for the power cable which simplifies repair and replacement making it ideal for field applications. Maintenance and Repair Aerospace Food and Beverage Industry Metal Art Petro/Chemical Shipboard Installation/Repair A-150 (WP-17) A-150 Valve (WP-17V) Note: Torches delivered may vary slightly from images shown. Miller Electric Mfg. Co. An ITW Company 1635 West Spencer Street P.O. Box 1079 Appleton, WI USA Issued July 2013 Index No. AY/23.0 Rated Output DC: 150 A, AC: 115 A Duty Cycle 60% Electrode Range.020 1/8 in. ( mm) Additional Torch Models A-150 Flex (WP-17F) A-150 Flex Redhead (WP-R17F) A-150 PSH (WP-17-Positive Stop Handle) Torch is warranted for 1 year parts. Equipment Sales US and Canada Phone: FAX: International Phone: International FAX: Non-Gas Lens Electrode Size inch (mm).020 (0.5).040 (1.0) 1/16 (1.6) 3/32 (2.4) 1/8 (3.2) 1 Insulator (required) 18CG 18CG 18CG 18CG 18CG 2 Collet 10N21 10N22 10N23 10N24 10N25 3 Collet Body 10N29 10N30 10N31 10N32 10N28 Nozzle Size size # (inch) 4 (1/4) 5 (5/16) 6 (3/8) 7 (7/16) 8 (1/2) 10 (5/8) 12 (3/4) Short 4 Alumina 10N50 10N49 10N48 10N47 10N46 10N45 10N44 * Long Alumina 10N49L 10N48L 10N47L * Lava 105Z43 105Z42 105Z44 105Z45 08N78 08N79 08N80 * Long Lava 12N03 105Z60 12N02 105Z61 Gas Lens Electrode A-150 Size Flex inch (mm).020 (0.5).040 (1.0) 1/16 (1.6) 3/32 (2.4) 1/8 (3.2) 5 Insulator Valve (required) 54N01 54N01 54N01 54N01 54N01 2 Collet (WP-17FV) 10N21 10N22 10N23 10N24 10N25 6 Gas Lens 45V29 45V24 45V25 45V26 45V27 Nozzle Size size # (inch) 4 (1/4) 5 (5/16) 6 (3/8) 7 (7/16) 8 (1/2) 10 (5/8) 12 (3/4) Short 7 Alumina Gas Lens 54N18 54N17 54N16 54N15 54N14 54N19 * Long Gas Lens 54N17L 54N16L 54N15L Large A-150 Diameter Flex Gas Lens Electrode Valve Size Redhead inch (mm).020 (0.5).040 (1.0) 1/16 (1.6) 3/32 (2.4) 1/8 (3.2) 8 Insulator (WP-R17FV) (required) 54N63 54N63 54N63 54N63 54N63 2 Collet 10N21 10N22 10N23 10N24 10N25 9 Large Diameter Gas Lens 45V V V116 45V Nozzle Size size # (inch) 4 (1/4) 5 (5/16) 6 (3/8) 7 (7/16) 8 (1/2) 10 (5/8) 12 (3/4) Short 10 Large Dia. Gas Lens 57N75 57N74 53N88 53N87 53N89 * Large Dia. Gas Lens-L 57N75L 57N74L 53N88L 53N87L * Large Dia. Gas Lens-XL 57N75XL 57N74XL 53N88XL 53N87XL * Large A-150 Dia. Valve Gas PSH Lens-XXL 57N75XXL 57N74XXL 53N88XXL 53N87XXL Non-Gas (WP-17V-Positive Lens Stubby Stop Handle) Electrode Size inch (mm).020 (0.5).040 (1.0) 1/16 (1.6) 3/32 (2.4) 1/8 (3.2) 11 Insulator (required) 18CG20 18CG20 18CG20 18CG20 18CG20 12 Stubby Collet 10N22S 10N23S 10N24S 10N25S 13 Stubby Collet Body 17CB20 17CB20 17CB20 17CB20 17CB20 Nozzle Size size # (inch) 4 (1/4) 5 (5/16) 6 (3/8) 7 (7/16) 8 (1/2) 10 (5/8) 12 (3/4) Short 14 Stubby Alumina 13N08 13N09 13N10 13N11 13N12 13N13 Stubby Gas Lens Electrode Size inch (mm).020 (0.5).040 (1.0) 1/16 (1.6) 3/32 (2.4) 1/8 (3.2) 15 Insulator (required) 17GLG20 17GLG20 17GLG20 17GLG20 17GLG20 12 Stubby Collet 10N22S 10N23S 10N24S 10N25S 16 Stubby Gas Lens 17GL040 17GL116 17GL332 17GL18 Nozzle Size size # (inch) 4 (1/4) 5 (5/16) 6 (3/8) 7 (7/16) 8 (1/2) 10 (5/8) 12 (3/4) Short 17 Alumina Gas Lens 53N58 53N59 53N60 53N61 53N61S Back Caps 18 Short 57Y04 19 Medium 300M 20 Long 57Y02 *Not shown. 3 MillerWelds.com/tigtorches The Weldcraft product line is now branded Miller and is on MillerWelds.com, creating the opportunity to view all Miller TIG products in one location. You have access to the Miller welding equipment, along with all Weldcraft products and accessories, in a one-stop shop to guarantee that you find the perfect solution for your welding application. Visit MillerWelds.com/tigtorches for more information. Spec sheets Miller Weldcraft spec sheets are available with specific torch information to help you with any questions you have about your favorite torch! Technical support Weldcraft Formerly WP-17 Series Models A-150 Please call with any other questions you may have. Quick Specs A-150 Series Applications Fabrication Hand-Held Air-Cooled TIG Welding Torches Consumables (Refer to Owner s Manual for additional replacement parts.) # Miller Electric Mfg. Co.