SARCON THERMAL INTERFACE MATERIALS Creating unprecedented products with unprecedented performance V3 2.5KQ1

Transcription

1 SARCON THERMAL INTERFACE MATERIALS Creating unprecedented products with unprecedented performance. 1-V3 KQ1

2 LINE UP Construct Feature SARCON RUBBER TYPE Silicone Rubber Inorganic Conductivity Filler SARCON Rubber Type based materials offer other useful elements such as electrical insulation, protective coverings and gasketing as integral features in most designs. P. - SARCON Silicone Rubber Inorganic Conductivity Filler SARCON Gap Filler Type is supplied in a fully cured state and remain pliable, easily conforming to minute surface irregularities. Therefor SARCON Gap Filler Type can be further enhanced for special handling and die-cutting requirements. P. -1 SARCON EXTREMELY COMPRESSIBLE Putty like Silicone Rubber Inorganic Conductivity Filler SARCON Extremely Compressible Gap Filler Type is easy to flow and fill gaps with low compression force at high compression rate. P SARCON FORM IN PLACE Silicone material Inorganic Conductivity Filler SARCON Form in Place Gap Filler Type is highly conformable with very low compression forces. Therefor SARCON Form in Place Gap Filler Type is suitable for filling the delicate gaps and still provide superior thermal transfer. P SARCON THERMAL INTERFACE MATERIALS Creating unprecedented products with unprecedented performance. SARCON NON-SILICONE Non-Silicone Rubber Inorganic Conductivity Filler SARCON Non-Silicone Type is highly conformable, thermally conductive, non-flammable acrylate resin (non-silicone) sheet. P. 25 SARCON ELECTROMAGNETIC WAVE ABSORPTION TYPE Silicone Rubber Ferrite Inorganic Conductivity Filler SARCON Electromagnetic Wave Absorption Type is effective to absorb and damp range of electromagnetic waves, also effective as a high performance thermal interface material. P. 2 SARCON GREASE TYPE Silicone material ; SG SL/SG 2SL Non-Silicone material ; SG NS/SG 2NS/SG 42NS SARCON Grease Type ensure the lowest amount of bleed and evaporation. P. 2 Inorganic Conductivity Filler CONTENTS Introduction SARCON Selection Guide SARCON Data Initial Compression Force Relaxing Compression Force versus Products Compression Force Volatile Components of SARCON series Silicone Oil Content of SARCON series Outgassing and Total Mass Loss of SARCON series Reliability of SARCON materials Thickness of SARCON materials TEST Method Fujipoly Technology Fujipoly Information P. 1-4 P. 5- P. P. P. - P. -2 P. 2 P. 2 P. 3 P. 3 P P P P. 3-4 P

3 SARCON s versatility in thermal management applications is doubly enhanced by way of the variety of end-use configurations possible, and the many standard material formulations available in each. The silicone rubber based materials offer other useful elements such as electrical insulation, protective coverings and gasketing as integral features in most designs. Along with a few simple recommendations to help in obtaining the optimum performance for your application, a few suggestions are included which may help you to take advantage of some of these other features. ly Conductive / Non-Flammable Silicone Rubber SARCON More power and light weight. In the past, these two characteristics in electronics were mutually exclusive. Now, micro-electronics are just that, and in addition, need thermal management components to further complement these objectives. SARCON is an advanced silicone rubber with high thermal conductivity and superior flame-retardancy. By combining the inherent silicone rubber properties of heat resistance, electrical insulation and long-term aging into one compound, this universally applicable material can be made in an unlimited number of thermal management configurations. Our unique product, SARCON is an advanced silicone rubber with high thermal conductivity and superior flame retardancy. Functions As shown below, even the most highly polished mating surfaces do not make reliable contact surfaces. Complete physical contact is necessary to minimize the resistance to heat flow for the best thermally conductive path. Such surface voids, when properly filled with a conformable, SARCON, will in most cases exhibit the continuous characteristics of a solid metal of the same dimensions. THERMAL TRANSFER SARCON void Temperature Heat Sink Low Break Less Distance Heater Heater More resistance of semiconductor mounted to substrate is appreciably increased at junction of porous surfaces. High Low SARCON Heat Sink SARCON Heat Sink Temperature High Heat Sink Heater Heater Less Distance More SARCON resistance of semiconductor mounted to substrate with gap filler pad is eliminated yielding higher temperature gradient. Patents No.,3,53, No.,324,313 and others Flame Retardant UL File Number: E512 Applications conductive insulators for semiconductors Compression jointing materials for thermistors and temperature sensors conductive material for all types of heaters Transistor Heater PCB a.) Consider the most efficient SARCON materials regarding thermal conductivity. b.) Take advantage of the heat transfer characteristics of any nearby sheet metal, heat sink and case components by using the SARCON component as a thermally conductive bridge from Heater to Heat Sink. See drawing at left. c.) Note also that SARCON is very elastic, providing a very tight fit over uneven surfaces. This eliminates the need for gap-filling agents in order to achieve high rates of thermal dissipation without variation. The sleeves and cases can be designed as an interface fit which can slip snugly over appropriately configured components. Attachment a.) No special preparations are necessary to attach the SARCON component. b.) Some of the most common alternatives include: -Pressure Sensitive Adhesive -Silicone Adhesive -Mechanical Clamping -Hardware Attachment / Screws, rivets -Self-Adhering Silicone Gel Formulations/Configurations A variety of specific compounds are available for a wide range of performance requirements in Sheets, Rolls, Die-cuts, Sleeves, Gel, Extrusions, Moldings 3 4

4 SARCON Selection Guide SARCON Conductivity List Conductivity (W/mK).. RUBBER TYPE GTR GAP FILLER TYPE EXTREMELY COMPRESSIBLE FORM IN PLACE GAP FILLER TYPE NON- SILICONE GAP FILLER TYPE ELECTROMAGNETIC WAVE ABSORPTION TYPE EGR-F (1.W/mK)*1 Thin film with high electric isolation RUBBER TYPE Thin film with high electric isolation and high mechanical strength RUBBER TYPE within Glass Fiber Cloth Test Method: Conductivity (W/m-K) Hot Wire : 1.1 Hot Wire : 1.2 Hot Wire : Hot Wire : Hot Wire : 4. Hot Wire :. Hot Wire : 1.4 Hot Wire : 2. Hot Wire : 3. QR TR HR YR-a GTR GHR GSR GAR P. 13- P. 13- P. 13- P. 13- P. 13- P. 13- P. 13- P. 13- P QR TR GR-ae GR-d GR-Sd (1.5W/mK)*1 NR-c (1.5W/mK)*1 Thin or middle thickness with wider gap's variation Standard Gap Filler Pads Hot Wire : 1.5 Hot Disk : Hot Wire : 1.5 Hot Disk : Hot Wire : 1. Hot Disk : 1.4 Hot Wire : 2. Hot Disk : Hot Wire :. Hot Disk : GR-ae GR-d GRA GR25A GR45A P. 1-1 P. 1-1 P. 1-1 P. 1-1 P GHR HR GRA (1.W/mK)*1 SPG-2A Thin or middle thickness with wider gap's variation and low thermal resistance For wider gaps with better compressibility High Performance Gap Filler Pads Standard Gap Filler Pads ASTM D54 : 13. Hot Disk :. ASTM D54 : 1. Hot Disk :. Hot Wire : 1.5 Hot Disk : GRA XR-m GR-Sd P. 1-1 P. 1-1 P YR-a GSR GAR GR25A (2.W/mK)*1 GR45A (.W/mK)*1 GRA (13.W/mK)*2 XR-m (1.W/mK)*2 PG25A (2.W/mK)*1 GR-Pm (.W/mK)*1 PGA (13.W/mK)*2 XR-Um (1.W/mK)*2 Measured by using Hot Disk method, refer to Fujipoly Test method "FTM P-2". See P.35 Rubber Type and *1 : Measured by using Hot Wire method, refer to Fujipoly Test method "FTM P-12. See P.35 *2 : Measured by using ASTM D54 modified, refer to Fujipoly Test method "FTM P-33". See P.3 SPG-2B SPG-3B SPG-5A For wider gaps with better compressibility EXTREMELY COMPRESSIBLE (PUTTY TYPE) Highly ly Conductive and Non-Flammable interface materials Minimum thickness with Both-sides sticky Silicone putty pad EXTREMELY COMPRESSIBLE (PUTTY TYPE) Highest ly Conductive and Non-Flammable interface materials For wider gaps with better compressibility FORM IN PLACE Thin or middle thickness with Non-Silicone Pad NON-SILICONE To absorb and damp range of electromagnetic waves ELECTROMAGNETIC WAVE ABSORPTION TYPE Minimum thickness (Silicone and Non-Silicone formulations) GREASE TYPE Hot Wire : 2. Hot Disk : Hot Wire :. Hot Disk : ASTM D54 : 13. Hot Disk :. ASTM D54 : 1. Hot Disk :. Hot Disk : 2. Hot Disk : Hot Disk : 3.1 Hot Disk : 5. Hot Wire : 1.5 Hot Disk : Hot Wire : 1. Hot Disk :. ASTM D54 :.5 to 4.2 PG25A GR-Pm PGA XR-Um SPG-2A SPG-2B SPG-3B SPG-5A NR-c EGR-F SG-SL / SG-NS ASTM D54: Measured by ASTM D54 modified, refer to Fujipoly Test method "FTM-P33". See P.3 P. 1-2 P. 1-2 P. 1-2 P P P P P P. 25 P. 2 P. 2 5

5 SARCON Data Initial Compression Force SARCON Data Clamping Torque :.Nm (.51lbf-ft) Calculated Pressure : MPa (35.psi) RUBBER TYPE (Kcm 2 /W) Original Thickness Measured by using Fujipoly Original (TO-3 package), refer to Fujipoly Test method "FTM P-3". See P.33 Pressure : 3kPa () QR TR HR YR-a RUBBER TYPE within Glass Fiber Cloth (Kcm 2 /W) Original Thickness GTR GHR GSR GAR Compression Force (N/.4cm 2 ) Compression Force (N/.4cm 2 ) GR-ae GR-d GR-Sd GRA Compression Ratio () GR25A GR45A GRA XR-m ( H-3GY ( H-5GY 4.mmT Compression Ratio () Compression Ratio ().3mmT.5mmT 1.mmT 2.mmT 3.mmT Compression Force (N/.4cm 2 ) 2 5.5mmT 1.mmT 2.mmT 3.mmT 4.mmT.5mmT 1.mmT 2.mmT 2 EXTREMELY COMPRESSIBLE EXTREMELY COMPRESSIBLE (Kcm 2 /W) GR-ae 1 GR-d GR-Sd 1 GRA GR25A GR45A GRA 12 XR-m 2 4 Original Thickness 4 2 EXTREMELY COMPRESSIBLE Original Thickness Original Thickness Measured by using ASTM D54 equivalent (TIM tester 13), refer to Fujipoly Test method "FTM P-35". See P.3 Original Thickness is the initial thickness of SARCON before pressing. (Kcm 2 /W) (Kcm 2 /W) PG25A GR-Pm PGA XR-Um Compression Force (N/.4cm 2 ) PG25A GR-Pm PGA Compression Ratio () FORM IN PLACE Compression Force (N/.4cm 2 ) mmT 1.mmT 1.5mmT 2.mmT mmt 3.mmT 4.mmT SPG-2A SPG-2B SPG-3B SPG-5A Compression Ratio () 5: Relief of the forth in 1 minute later. Measured by ASTM D55-1(212) for reference. See P.3.5mm Gap 1.mm Gap

6 Relaxing Compression Force versus (Relaxing Compression Force : Relief of Compression Force in one minute) Description of Chart Relaxing Compression Force (N/.4cm 2 ) Initial Compression Force See P. Relief of Force in one minute Relaxing Compression Force 3kPa 1N/.4cm 2 kpa 3N/.4cm Compression Ratio (The Resultant Thickness).3mmT.5mmT 1.mmT 1.5mmT 2.mmT mmt 3.mmT 4.mmT GR-ae Relaxing Compression Force (N/.4cm 2 ) (.41) (.) (1.4) (.32) (.5) Compression Ratio (The Resultant Thickness) (2.) (.3) K-in 2 /W 3kPa kpa 1psi GR-d Relaxing Compression Force (N/.4cm 2 ) (.43) (.4) (1.4) (3.1) (.35) (.) (1.25) Compression Ratio (The Resultant Thickness) (2.) K-in 2 /W 3kPa kpa 1psi GRA Relaxing Compression Force (N/.4cm 2 ) (.4) (.) (1.4) (.32) () (.54) Compression Ratio (The Resultant Thickness) (1.) (2) K-in 2 /W 3kPa kpa 1psi GR25A K-in 2 /W GR45A K-in 2 /W GRA K-in 2 /W XR-m K-in 2 /W Relaxing Compression Force (N/.4cm 2 ) 2 5 3kPa kpa 1psi Relaxing Compression Force (N/.4cm 2 ) 2 5 3kPa kpa 1psi Relaxing Compression Force (N/.4cm 2 ) 2 5 3kPa kpa 1psi Relaxing Compression Force (N/.4cm 2 ) 2 5 3kPa kpa 1psi 1.5 (.42) 1. (.1) 21. (1.5) 25.5 (2.) (.34) (.5) 3. (1.2) Compression Ratio (The Resultant Thickness) 4. (4) (.) (.43) (.) (1.5) 22. (.3) 33. (5) 43.1 (1.) Compression Ratio (The Resultant Thickness).1 (.2) 13.4 (.). () 1. (.41) 2. (.24) 23. (.) Compression Ratio (The Resultant Thickness) 2. (1.4).1.4 (.) (.44) 13. (2) 1. (.3) 1. (.4) Compression Ratio (The Resultant Thickness) PG25A K-in 2 /W GR-Pm K-in 2 /W PGA K-in 2 /W Relaxing Compression Force.3mmT Relaxing Compression Force (N/.4cm 2 ) (.1) (1.23) (3) () (.53) Compression Ratio (The Resultant Thickness) 3.5 (.3). (1.) 2. (1.) 3kPa kpa 1psi Relaxing Compression Force (N/.4cm 2 ) (1.) 34.3 (1) 4 (1.4) 5.2 (.) Compression Ratio (The Resultant Thickness) (.5). (.3) 3kPa kpa 1psi Relaxing Compression Force (N/.4cm 2 ) (.3) 31.4 (.) 43. (.2) Compression Ratio (The Resultant Thickness) (.3) (.51) 3kPa kpa 1psi.5mmT 1.mmT 1.5mmT 2.mmT mmt 3.mmT 4.mmT a) Specimen size: for Compression Force : Dia. 2.mm See P.3 for : Dia. 33.mm See P.3 b) The resultant thickness is the gap thickness after reliefing of compression force in one minute. c) : at kpa by using TIM tester : at 3kPa by using TIM tester

7 SARCON SARCON RUBBER TYPE RUBBER TYPE GTR QR TR GHR HR YR-a GSR GAR Configuring a Part Number of Rubber Type 3 Thin Film with High Heat Conducting and High Electric Insulation GSR Thickness SARCON Rubber type developed by our original studies are the epoch-making silicone rubber products with high insulative and thermally conductive properties as well as a high flame resistant or non flammable property AD Series.mm.2mm.3mm.45mm.5mm Q T H Y-a Y-c GTR GHR GSR GAR - Width Length Option QR TR HR YR-a GTR GHR GSR GAR blank without -AD Adhesive Coating available to Adhesive Coating option : GTR,GHR,GSR,GAR Features Configuration Has a thermal conductivity and excellent electrical insulation properties. Available for tubes, tapes, Cases and Die-cut Gaskets shapes to meet a various application (Shown on Page12 of Configuration). GTR, GHR, GSR, GAR; Heat conductive silicone rubber within Glass Fiber Cloth has excellent mechanical and physical characteristics. UL4 V- certified. Available with an Adhesive option. SARCON RUBBER TYPE's versatility in thermal management applications is doubly enhanced by way of the variety of end-use configurations possible, and the many standard material formulations available in each. The silicone rubber based materials offer other useful elements such as electrical insulation, protective covering and gasketing as integral features in most designs. Color Form Tape Sheet Tube Case (IRHD) Conductivity (W/m-k) by using Hot Wire TR Greenish Gray HR Brown 5 QR Black Recommended Application Clamping Torque GTR Greenish Gray (2GTR) SARCON RUBBER TYPE Sheet, Die-Cut material GHR Brown 2 (2GHR) 1.4 GSR White (2GSR) 2. Transistor - Clamping torque of the installed SARCON Rubber : resistance decrease as the torque is increased. - Test method : Fujipoly Test Method FTM P-3 by TO-3 package GAR White (2GAR) 3. PCB More YR-a Dark Gray 5- Light Gray 5-4. Attachment - pressure sensitive adhesive - silicone adhesive - mechanical clamping - hardware attchment - screw, rivets (Screw Up by Torque Driver) Transistor SARCON RUBBER TYPE Sheet, Case, Tube Heat Spreader/ Heat Sink Tube Heatsink Less Screw Less Clamping Torque More SARCON RUBBER TYPE (25 C, RH) Tube shapes available in three thicknesses. The flexible structures conform to most applications. All standard items in stock; custom lengths and diameters available. Die-cut Gaskets Tape Flat stock in rolls or single sheets for your custom finishing. Can be diecut or trimmed to any proprietary shape on your finishing equipment. Custom - Rubber Extrusions SARCON E Mold products are co-extruded products of highly thermally conductive and non-flammable silicone rubber, SARCON, and available in various shapes and designs. Case Box-shaped caps for transistors. High thermal dissipation rate. Open on one end; installs by just slipping over the desired components. AD series Available to Adhesive Coating option: GTR, GHR, GSR, GAR Standard die-cut parts. Effective also as a mounting cushion to prevent deformation. Customs designs available in unlimited sizes and shapes. 12

8 SARCON RUBBER TYPE Management Components Construction TR HR YR-a SARCON RUBBER TYPE GTR QR TR GHR HR YR-a GSR GAR GTR GHR QR GSR GAR with Glass Fiber Cloth Typical Product Test Unit GTR QR TR GHR HR YR-a GSR GAR GTR 2GTR 3GTR 3Q 45Q 5Q 3T 45T 5T GHR 2GHR 3GHR 3H 45H 5H 2Y-a 3Y-a 45Y-a 5Y-a 2GSR 3GSR 45GSR 5GSR 2GAR 3GAR 45GAR 2Y-c 3Y-c 45Y-c Physical Adhesive Coating Reinforcement Available Request Request Available Request Request Available Available Request Glass Fiber Cloth None None Glass Fiber Cloth None None Glass Fiber Cloth Glass Fiber Cloth None Thickness mm IRHD Color Greenish Gray Black Greenish Gray Brown Brown Dark Gray White White Light Gray MPa psi 1.,42 53.,1 3. 4, , ,4 2 3, , ,4 42., 3.2 5,4 2,5, 2 3, , Electrical kv / Thickness 1x x 13 1x 13 1x 12 1x x x 13 1x 13 1x 13 1x x 13 1x 13 1x 13 1x 13 1x 13 1x 12 1x 13 1x 13 1x 13 1x 13 1x 13 1x 13 1x x 2x 2x 12 1x 13 1x 13 1x Dielectric Strength kv / Thickness Hz Dielectric Constant 1kHz MHz Hz Dissipation Factor 1kHz MHz Conductivity Recommended Operating Temp. W/m-K C F. -4 to + -4 to to + -4 to to + -4 to to + -4 to to + -4 to to + -4 to to + -4 to to + -4 to to + -4 to +32 Flame Retardant UL4 V- V- V- V- V- V- V- V- V- a ) Some details of thickness See P.33 b ) : The highest value by using IRHD. c ) Conductivity : Measured by using Hot Wire method, refer to Fujipoly Test method "FTM P-12". See P.35 d ) / on QR, TR, HR, YR-a,, according to ASTM D412. e ) / on GTR, GHR, GSR, GAR according to ASTM D5, Fully Cured Silicone Rubber - Coated Glass Fiber Cloth. Note; : replacement for YR-b Clamping Torque versus Clamping Torque.2N-m /.22lbf-ft.4N-m /.3lbf-ft.N-m /.51lbf-ft Calculated Pressure 1.MPa /.3psi 1.MPa /25.5psi MPa /35.psi unit : (K-in 2 /W) GTR QR TR GHR HR YR-a GSR GAR GTR 2GTR 3GTR 3Q 45Q 5Q 3T 45T 5T GHR 2GHR 3GHR 3H 45H 5H 2Y-a 3Y-a 45Y-a 5Y-a 2GSR 3GSR 45GSR 5GSR 2GAR 3GAR 45GAR 2Y-c 3Y-c 45Y-c 3. (.5) (.51) (.5) 3. (.) 3. (.5) 3.5 (.54) 4.4 (.) 4.3 (.) 4.1 (.4) 3. (.1) 3. (.5) 3.4 (.52) 5.4 (.3) 5. (.) 4. (.1).2 (1.42).1 (1.25). (1.1) f) Measured by using Fujipoly Original (TO-3 package), refer to Fujipoly Test method "FTM P-3". See P (.5) 4. (.2) 3. (.5) 4. (.) 4. (.3) 4. (.1). (). (5).5 (2) 3. (.5) 3. (.55) 3.4 (.53) 3. (.1) 3. (.5) 3.5 (.54) 4.3 (.) 3. (.1) 3. (.5) 2. (.44) 2. (.42) (.3) 3.5 (.54) 3.4 (.52) (.51) 4. (.) 4. (.4) 4. (.3) 1. (.2) (.2) (.2) (.34) 1. (.3) 1. (.2) (.3) 2.3 (.35) (.33) 4. (.2) 3. (.5) 3.4 (.53) 2. (.31) 1. (.3) 1. (.3) (.3) (.34) (.33) (.4) (.3) (.3) 3.4 (.52) (.51) (.5) (.2) 1.1 (.1) 1.1 (.1) 1. (.2) (.2) (.2) (.33) 1. (.3) 1. (.3). (.12). (.).5 (.) 1.4 (.21) 1. (.). (.) 1.4 (.22) 1.1 (.1) 1. (.) Test Thickness Color Dielectric Strength Dielectric Constant Dielectric Factor Conductivity Recommended Operating Temp. Flame Retardant Test Method ASTM D34 ASTM D2 IRHD / ISO 1 Visual ASTM D412 / 5 ASTM D412 / 5 ASTM D25 ASTM D ASTM D ASTM D ASTM D ASTM D232 (Hot Wire) Temp.) UL4 13

9 SARCON Highly Conformable and High Heat Conducting Gel Materials Configuring a Part Number of Gap Filler Type -1 SARCON GR-ae GR-d GR-Sd GRA GR25A GR45A GRA XR-m G - HF2 d - Width Length Thickness Series Construction Variety SARCON Gap Filler Pads are highly conformable and high heat conducting gel materials in a versatile sheet form. They easily fit and adhere to most all shapes and sizes of components, including protrusions and recessed areas. 3.3mm 5.5mm 1.mm 1.5mm 2 2.mm 25 mm G GR X XR N NR EG EGR blank F2 with Nylon Mesh H Hardened one Surface HF2 Hardened one Surface with Nylon Mesh ae GR-ae d GR-d Sd GR-Sd m XR-m Pm GR-Pm Um XR-Um 3 3.mm Um-AL XR-Um-AL mm Features 4 4.mm 45 mm 5 5.mm Gap filler materials are supplied in a fully cured state and remain pliable, easily conforming to minute surface irregularities. The basic Gap Filler Pad series can be further enhanced for Configuring a Part Number of Gap Filler Type -2 special handling and die-cutting requirements. UL4 V- certified. (with exceptions see P.1) GR 25 A - - GY - Width Length Recommended Application You can choose suitable Gap Filler Pad thickness each gap SARCON Gap Filler Pad series Heat Spreader / Heat Sink PCB Series GR PG Conductivity 1.4W/m-K 25 W/m-K 45 W/m-K.W/m-K (by using Hot Disk method) Serial Number Construction H Hardened one Surface H2 Hardened both Surface F with Nylon Mesh FH Hardened one Surface with Nylon Mesh E PET film on one surface G with Glass Fabric reinforcement Thickness 3.3mm 5.5mm 1.mm 1.5mm 2 2.mm 25 mm 3 3.mm mm 4 4.mm Color GY Gray BL Blue following UL-Color Codes In areas where space between surface is uneven or varies and where surface textures are a concern regarding efficient 45 mm 5 5.mm thermal transfer, the supple consistency of Gap Filler Pad is excellent for filling air gaps and uneven surfaces. Compression Load Correlation of Fujipoly TIM Pad Products Low Compression High GR-d GR25A GRA PG25A GR-ae GR-Sd SPG-2A SPG-2B GR45A GR-Pm SPG-3B SPG-5A GRA PGA XR-m Conductivity by using Hot Disk (W/m-K) Variety construction characteristics General purpose silicone compound with Mesh Mesh Same general purpose silicone compound with mesh reinforcement stiffener to prevent stretching; i.e, elongation of die-cut holes. Hardened Surface Hardened Surface Same general purpose silicone compound with hardening of the top surface to facilitate handling and installation during complex assemblies. Hardened Surface with Mesh Hardened Surface Mesh Same general purpose silicone compound with hardening of the top surface to facilitate handling and installation during complex assemblies, and mesh reinforcement stiffener to prevent stretching; i.e., elongation of die-cut holes. PET film on one surface PET Film Same general purpose silicone compound with PET film on one surface to facilitate Electric Isolation and to keep from scraching after repeated sliding actions. Available in GR-ae, GRA, GR25A, PG25A, GR45A and GRA. with Glass Fiber Cloth Glass Fiber Cloth Same general purpose silicone compound with glass fiber cloth reinforcement stiffener to prevent stretching with flame retardant. Available in GR25A. 1

10 SARCON Highly Conformable and High Heat Conducting Gel Materials Construction SARCON GR-ae GR-d GR-Sd GRA GR25A GR45A GRA XR-m 1) 2) with Mesh 3) Hardened Surface 4) Hardened Surface with Mesh 5) PET film on one surface ) with Glass Fiber Cloth hardened Surface hardened Surface PET Film Glass Fiber Cloth Mesh Mesh Typical Product Test Unit GR-ae Standard Gap Filler Pads High Performance Gap Filler Pads GR-d GR-Sd GRA GR25A GR45A GRA XR-m Test Method Physical Electrical Construction Thickness* Color Dielectric Strength (above) mm Shore OO kv/mm kv/mm 5Hz 1) 2) 3) 4) 5).3 to Apricot 3 1x ) 2) 3) 4) 5).5 to 5. 5 Dark Gray 1x ) 2. to 5. Dark Gray 23 1x ) 3) 5).5 to Gray 225 1x 4.2 1) 2) 3) 4) 5) ).3 to 5. 5 Gray 2 1x..5, 1. 1) 3) 5) 1.5 to Gray 5 1x 1. 1) 3) 5).3 to 3. 5 Light Gray 5 1x.54 1).3 to 2. 2 Light Gray 4 1x.52 ASTM D34 ASTM D2 ASTM D224 Visual ASTM D412 ASTM D25 ASTM D ASTM D Dielectric Constant 1kHz ASTM D 1MHz Hz Dissipation Factor 1kHz ASTM D 1MHz Conductivity unit : W/m-K ASTM D54 Hot Wire ASTM D54 ASTM D232 Hot Disk ISO/CD 22-2 Recommended Operating Temp. Flame Retardant C F -4 to + -4 to +32 V-** -4 to + -4 to +32 V-*** -4 to + -4 to +32 V-1-4 to + -4 to +32 V- -4 to + -4 to +32 V- -4 to + -4 to +32 V- -4 to + -4 to +32 V- -4 to + -4 to +32 V- UL4 a) : The highest value by using Shore OO. b) Conductivity : Measured by using ASTM D54 modified, refer to Fujipoly Test method "FTM P-33". See P.3 : Measured by using Hot Wire method, refer to Fujipoly Test method "FTM P-12". See P.35 : Measured by using Hot Disk method, refer to Fujipoly Test method "FTM P-2". See P.35 * Some details of thickness. See P.34 ** 5G-F2ae, 5G-HF2ae : V-1 *** GR-d: Flame Retardant 5 up to 5G-d : V- 5 up to 5GH-d : V- 5 up to 25G-Fd : V-1 5 up to 25G-HFd : V-1 3G-Fd : V- 3G-HFd : V- [Note] GR25A : replacement for GR-L GR45A : replacement for GR-m GRA : replacement for XR-e and XR-j unit : (K-in 2 /W) Pressure kpa /1psi GR-ae GR-d GR-Sd GRA GR25A GR45A GRA XR-m 5G-ae G-ae 2G-ae 4G-ae 5G-d G-d 2G-d 4G-d 2G-Sd 3G-Sd 4G-Sd -5GY -GY -2GY -4GY -5GY -GY -2GY -4GY -5GY -GY -2GY -4GY H-3GY H-5GY -GY -2GY 3X-m 5X-m X-m 2X-m 4.1 (.3).1 (.4). (1.51) 13. () (.). (). (1.52) 21. (5). (1.4). ().2 () 3. (.1).3 (.). (1.53). () 2. (.31) 3. (.5). (). () 1. (.2) (.3) 3. (.5).2 (.5). (.). (.12) 1.1 (.1) 2.3 (.3).4 (.).5 (.). (.) (.2) 3kPa / (.5) 4.4 (.). (). (1.53) 3.4 (.53) 5.3 (.1).3 (1.13). (2).4 (1.).3 (1.2). () (.51) 5.2 (.1). (1.24) 1 (1.) 1. (.25) 2. (.44) 5. (.). (1.2) 1.5 (.24) (.32) 3.1 (.4) (.).5 (.). (.) 1. (.1) 2. (.31).3 (.5).4 (.). (.13) 1.5 (.23) 5kPa /psi 2. (.43) 3. (.5) 5.5 (.).1 (1.25) 3. (.4) 4. (.3).2 (.) 13.1 (2.3).3 (1.13).2 (1.2). () 3. (.4) 4. (.2).1 (1.).4 (1.2) 1.5 (.23) (.3) 4.2 (.5).5 (1.) (.21) 1. (.3) 2. (.42) 3.4 (.53).4 (.). (.). (.) 1. (.25).2 (.4).4 (.). (.12) 1.4 (.21) c) Measured by using ASTM D54 equivalent (TIM tester 13), refer to Fujipoly Test method "FTM P-35". See P.3 1 1

11 SARCON EXTREMELY COMPRESSIBLE Highly ly Conductive and Non-Flammable interface materials SARCON Silicone Extremely Compressible Gap Filler Type (Putty Type) is a highly conductive and thermally conductive, non-flammable interface materials. The surface consistency is excellent for filling small air gaps and uneven mating surfaces, making reliable contact with various shapes and sizes of components. Features Very low compression force at high compression rate. Suitable for gaps as small as.3mm or less. UL4 V- certified. Available in three formulations. Recommended Application SARCON Putty Type original gap volume (V) Heat Sink Heater(CPU) Compression To determine the size and volume of SARCON Putty Type to be used, follow this helpful example: EX. V45mm 3 (.2mmT x mmw x mml) Decide Thickness of SARCON depend on the compression force e.g. Decided Thickness 2mm 45(V) 2 (Thickness) 4.4mm use 5mm x 5 2.mm Thickness Compression Load Correlation of Fujipoly TIM Pad Products SARCON Putty Type Thickness by recommended minimum gap Construction Typical Product Physical Electrical 1) Construction Thickness* Color Recommended Minimum Gap Dielectric Strength Dielectric Constant Dissipation Factor Conductivity unit : W/m-K Recommended Operating Temp. Flame Retardant (above) mm mm in kv/mm kv/mm 5Hz 1kHz 1MHz 5Hz 1kHz 1MHz ASTM D54 Hot Wire Hot Disk C F 5) PET film on one surface 1) 5) 1. to 5. Gray.2. 1x to + -4 to +32 V- PET Film SARCON PUTTY TYPE PG25A GR-Pm PGA Test Unit PG25A GR-Pm PGA Test Method 1) 1.5 to Dark Reddish Gray..5 1x to + -4 to +32 V- 1).5 to 2. Blue.2. 1x to + -4 to +32 a) Recommended Minimum Gap is the recommended minimum compressed thickness so as not to damage the component(s) due to high stresses. b) Conductivity : Measured by using ASTM D54 modified, refer to Fujipoly Test method "FTM P-33". See P.3 : Measured by using Hot Wire method, refer to Fujipoly Test method "FTM P-12". See P.35 : Measured by using Hot Disk method, refer to Fujipoly Test method "FTM P-2". See P.35 * Some details of thickness. See P.34 Note; PGA : replacement for XR-Pe V- - ASTM D34 ASTM D2 Visual ASTM D25 ASTM D ASTM D ASTM D ASTM D ASTM D54 ASTM D232 ISO/CD 22-2 UL4 Low Compression High GR-d GR25A GRA GR45A GR-Pm PG25A GR-ae GR-Sd SPG-2A SPG-2B SPG-3B SPG-5A GRA PGA XR-m Pressure kpa /1psi 3kPa / 5kPa /psi PG25A -GY -2GY -3GY -4GY 2. (.42) 1. (.2) 1.5 (.23) 4. (.) 2. (.45) (.34). (1.2) 3. (.5) 3. (.4).2 (1.2) 5. (.) 4.1 (.4) GR-Pm G-Pm 2G-Pm 25G-Pm 2. (.45) 1.2 (.1). (.12) (.52) (.2) 1. (.1) c) Measured by using ASTM D54 equivalent (TIM tester 13), refer to Fujipoly Test method "FTM P-35". See P (.) 2. (.31) 1.4 (.22).5 (.).3 (.5).2 (.3) unit : (K-in 2 /W) PGA -5BL -BL -2BL 1. (.1).4 (.).3 (.5) 1. (.2).5 (.).3 (.5) Conductivity by using Hot Disk (W/m-K) 1 2

12 SARCON Highest Conductivity EXTREMELY COMPRESSIBLE Highest Conductivity and Non-Flammable interface materials SARCON XR-Um is the highest thermally conductive thin film Extremely Compressible Gap Filler Type (Putty Type). The material's putty nature greatly contributes to reduction of contact resistance and consequently to its low thermal resistance. It is a customer friendly material due to its easy application by printing. SARCON XR-Um-AL has one surface with aluminum film, which enables users to remove the carrier film after installation (before operation) with no-pull-out effect. Features Putty nature enables low contact thermal resistance. Low Molecular Siloxane content is very low. UL4 V- certified. Handling Method for XR-Um series Step-1 Step-2 Construction Typical Product 1) Conductivity unit : W/m-K Recommended Operating Temp. Flame Retardant** ) SARCON PUTTY TYPE Test Unit XR-Um Test Method Physical Construction (above) 1), ) Thickness* mm.22 to.5 ASTM D34 ASTM D2 Color Light Gray Visual Recommended mm.1 Minimum Gap in.1 Electrical Dielectric Constant 5Hz 1kHz 1MHz ASTM D 5Hz.1 Dissipation Factor 1kHz.52 ASTM D 1MHz.5 ASTM D54 Hot Disk C F Combine Type Aluminium Film (μm) to + -4 to +32 a) Recommended Minimum Gap is the recommended minimum compressed thickness so as not to damage the component(s) due to high stresses. b) Conductivity : Measured by using ASTM D54 modified, refer to Fujipoly Test method "FTM P-33". See P.3 : Measured by using Hot Disk method, refer to Fujipoly Test method "FTM P-2". See P.35 *Some details of thickness. See. following Constructions ** XR-Um-AL: V- equivalent. V- ASTM D54 ISO/CD 22-2 UL4 XR-Um Peel the product with Carrier Film off from PET Film Apply onto Heat Sink unit : (K-in 2 /W) Constructions Step-3 Roll twice on the film to attach to heat sink Step-4 Peel off instantly the PET film to horizontal direction Pressure kpa /1psi 3kPa / 5kPa /psi 2X-Um 3X-Um.2 (.2).1 (.2).1 (.2).2 (.3).2 (.3).2 (.2) XR-Um 5X-Um 2X-Um-AL 3X-Um-AL 5X-Um-AL.4 (.).3 (.5).3 (.4).3 (.4).3 (.4).2 (.3) c) Measured by using ASTM D54 equivalent (TIM tester 13), refer to Fujipoly Test method "FTM P-35". See P.3.4 (.5).3 (.4).3 (.4).5 (.).4 (.).3 (.5) XR-Um / XR-Um-AL Item Width Length Thickness Width Size. to 5.. to 5. 2X-Um.22 3X-Um.3 4X-Um.4 5X-Um.5 Thickness (excluging Carrier Film) Tolerance ± 1.5 ± 1. ±.4 ±. ±. ±. Thickness (including AL film) Length SARCON XR-Um Carrier Film SARCON XR-Um-AL Aluminum Film(μmT) 21 22

13 SARCON FORM IN PLACE Typical Product SARCON FORM IN PLACE SPG-2A SPG-2B SPG-3B SPG-5A Highly ly Conductive and Electricity Insulative Silicone Compound SARCON Form in Place Gap Filler TYPE is a highly conformable / thermally conductive type silicone compound.it provides a thermal solution for the recent trends of higher frequencies and integration in the development of electronic device. SARCON Form in Place Gap Filler TYPE easily forms and adheres to most surfaces, shapes, and size of components. Features Fill large gaps while providing superior thermal transfer. Conformable with very low compression forces. Excellent vibration absorption capabilities. Maintains all initial properties across a wide temperature range. Used to "Form-in-Place" and remain form stable. Requires no heat curing. Will not cause corrosion on any metal surface. Recommended Application Heat Spreader / Heat Sink PCB SARCON SPG Compression Load Correlation of Fujipoly TIM Pad Products - SARCON Form in Place Gap Filler TYPE is superior to filling gaps as well as dissipating heat. - Excellent workability / handling with its softness but no dripping and no pumping. Test Unit SPG-2A SPG-2B SPG-3B SPG-5A Test Method Physical Color 2. Light Gray 2. Light Gray Apricot Light Sky Blue ASTM D2 Visual Viscosity Pa-s 1.(1/s) 1, 2, 4,.5(1/s) 1, 1, 4,, ASTM D124 modified Oil Separation (125 C x 1,hrs)..2 <.1 ASTM D Weight Loss wt ASTM D412 Penetration mm/ ASTM D3 Electrical Recommended Minimum Gap Dielectric Constant Dissipation Factor Conductivity Recommended Operating Temp. a) Recommended Minimum Gap is the recommended minimum compressed thickness so as not to damage the component(s) due to high stresses. b) Viscosity: Measured by Modular Advanced Rheometer System RV1 and the specimen flows to.5mm Gap between parallel plates. See P.3 c) Weight Loss at C(32 F) x24hrs, amount of sample: 2cm 3 (.12in 3 ). d) Conductivity : Measured by using Hot Disk method, refer to Fujipoly Test method "FTM P-2". See P.35 Gap.5mm /.2in 1.mm /.3in mm in 5Hz 1kHz 1MHz 5Hz 1kHz 1MHz W/m-k C F.. 1x to + -4 to +32 unit : (K-in 2 /W) SPG-2A SPG-2B SPG-3B SPG-5A (.33) 1. (.2) (.4) (.2) (.33). (.) (.2) e) Measured by using ASTM D54 modified, refer to Fujipoly Test method "FTM P-33". See P x to + -4 to x to + -4 to +32 specimen conditions Weight Area Gap:.5mm /.2in Gap: 1.mm /.4in.2. 1x ASTM D25 ASTM D ASTM D 5. Hot Disk : ISO/CD to + -4 to +32 SPG-2A SPG-2B SPG-3B SPG-5A 3.cm 2 3.cm 2 3.cm 2 3.cm 2.4in 2.4in 2.4in 2.4in 2.4g.44g.g.5g 1.g.5g 1.g Low Compression High GR-d GR25A GRA PG25A GR-ae GR-Sd SPG-2A SPG-2B GR45A GR-Pm SPG-3B SPG-5A GRA PGA XR-m Conductivity by using Hot Disk (W/m-K) Packaging Options Pre-filled syringe : 3cc Caulk Tube : 325cc Custom packaging : Available on request Viscosity versus Heat C Heat F unit: Pa-s SPG-2A SPG-2B SPG-3B SPG-5A 1, 1, , 1,54 1,22 1, , 3, 3,3 3,2 2, 2,5 2,33 2,5 1, 1,5 1, 1,5,2,2 5, 4, 4,4 4, 3,5 2, 2, 2,3 2, 2, Viscosity (Pa-s),,, 4, 2, Heat (degrees Celsius) f) Test Conditions See P.3 Clearance Gap :.5mm Rotaition Speed 1. (1/s) Equipment : MARS III by HAAKE SPG-2A SPG-2B SPG-3B SPG-5A 23 24

14 SARCON NON-SILICONE Highly ly Conductive and Non-Flammable, Non-Silicone materials SARCON ELECTROMAGNETIC WAVE ABSORPTION TYPE Silicone Gap Filler Pad for Absorption of Electromagnetic Wave Features Features Contains no silicone. Lower thermal resistance. UL 4V-. Available in sheets for scoring or die-cutting. Variety construction NR-c / up to 3N-c (Thickness: 1. to 3.mm) NR-Tc / with Mesh Polyester mesh Acrylate Resin Acrylate Resin Acrylate Resin 5 up to 2N-Tc (Thickness:.5 to 2.mm) NR-Hc / Hardened Surface hardened top surface up to 3N-Hc (Thickness: 1. to 3.mm) NR-HTc / Hardened Surface with Mesh Polyester mesh hardened top surface Acrylate Resin 5 up to 2N-HTc (Thickness:.5 to 2.mm) Effective to absorb and damp a wide range of electromagnetic waves. Also effective as a high performance thermal interface material. Easily filling small gaps of IC chip surface with soft gel texture. Good workability to simply insert the product between circuit board. Self-adhesive gel surface does not require any adhesive tape for assembly. Extremely low level of low molecular siloxane. Magnetic Characteristics Complex Magnetic Permeability 4 2 µ' (Real Part) µ'' (Imaginary Part) Decoupling Performance in Near Field Attenuation(dB) EGR-F(1.mm) 2 [Testing method] Standard MIL-STD-25(June 25. ) Methods Advantest method & KEC method Network Analyzer by Advantest EGR-F (Thickness 1.mm) 25 Typical Product Test Unit NR-c Test Method Physical Construction Thickness* mm (See diagram above).5 to 3. ASTM D34 ASTM D2 Color Shore OO 53 Light Gray ASTM D224 Visual Electrical a) : the highest value by using Shore OO. b) Conductivity : Measured by using Hot Wire method, refer to Fujipoly Test method "FTM P-12". See P.35 : Measured by using Hot Disk method, refer to Fujipoly Test method "FTM P-2". See P.35 * Some details of thickness. See P.34 Dielectric Constant Dissipation Factor Conductivity unit:w/m-k Recommended Operating Temp. Flame Retardant kv/mm 5Hz 1Hz 3kHz 5Hz 1Hz 3kHz Hot Wire Hot Disk C F 1x to +5-4 to +221 V- ASTM D25 ASTM D ASTM D ASTM D ASTM D232 ISO/CD 22-2 UL4 Compression Force 3. (.5) 3. (.5) 5.1 (.) 4. (.1).5 (2). (1.) unit : N/.4cm 2 (psi) Compression NR-c Ratio 5N-Tc N-c 2N-c 3N-c Test Unit EGR-F Test Method Compression 2 1 Ratio Physical Thickness* mm.5 to 1.5 ASTM D34 (3) (.3) (2.3) (1.1) ASTM D2 2 (4.) (124.2) (1.4) (3.1) Shore OO 5 ASTM D Color Dark Gray 2 3 Visual (1) (1.) (.) () Electrical 1x ASTM D (1.2) (244.) (13.) (3.) V/mm 5 ASTM D Hz (23.) (2.2) (1.1) (12.) Dielectric Constant 1kHz 2.5 ASTM D Relaxing (24.) (.) (.2) (51.2) 3kHz 2. c) Relaxing : Sustain 5 at 1 minute later. 5Hz.31 Relaxing d) Measured byusing ASTM D55-1(212) for reference. See P.3 Dissipation Factor 1kHz.2 ASTM D 3kHz.5 unit : (K-in 2 /W) Conductivity Hot Wire 1. ASTM D232 unit : W/m-K Hot Disk. ISO/CD 22-2 NR-c Pressure Recommended C -3 to +12 5N-Tc N-c 2N-c 3N-c Operating Temp. F -22 to +24 Pressure kpa Flame Retardant V- UL4 1psi (.2) (1.2) (5) (2) 3kPa 5kPa psi 1 ().2 (1.5) e) Measured by using ASTM D54 equivalent (TIM tester 13), refer to Fujipoly Test method "FTM P-35". See P.3 - Frequency (MHz) Frequency (MHz) Specimen ; EGR-F (Thickness 1.mm) Typical Product a) : the highest value by using Shore OO. b) Conductivity : Measured by using Hot Wire method, refer to Fujipoly Test method "FTM P-12". See P.35 : Measured by using Hot Disk method, refer to Fujipoly Test method "FTM P-2". See P.35 * Some details of thickness. See P.34 Loop Antenna Test method : KEC method which is ASTM E 1 (MIL-STD-25) Compression Force EGR-F 5EG-F. (1.5).4 (.).1 (.5) unit : N/.4cm 2 (psi) EGR-F 5EG-F EG-F (1) (.3) (5.3) (51.) (12.2) (5.) 5 (1.1) (133.) (25.5) (.2) 4 4 (1) () c) Relaxing : Sustain 5 at 1 minute later. d) Measured byusing ASTM D55-1(212) for reference. See P.3 kpa 1psi 3kPa 5kPa psi unit : (K-in 2 /W) EG-F. (1.4). ().4 () e) Measured by using ASTM D54 equivalent (TIM tester 13), refer to Fujipoly Test method "FTM P-35". See P.3 2

15 SARCON THERMALLY CONDUCTIVE GREASE TYPE SARCON SG-SL and SG-2SL are highly thermally conductive, non-reactive silicone-based greases that offer low thermal resistance and maintain a nonflowable composition. Unique binding agents and product formulation ensure the lowest amount of bleed and evaporation. Suited for thin bond line applications. SARCON SG-NS, SG-2NS and SG-42NS are non-silicone, polysynthetic-based thermal greases that have high thermal conductivity properties. Infused with heat-conductive metal oxides, this nonmigrating material operates consistently in high temperatures. SARCON nonsilicone greases offer all the benefits of a silicone-based compound without the problem of contamination. Features Silicone and non-silicone formulations. conductivity up to W/m-K. Low bleed and evaporation. No migration for non-silicone formulations over wide temperature range. Non-toxic. Thin bond lines 25μm(1mil). Easy to apply and re-work. Typical Product Physical Electrical Type,@25 C Color Viscosity* Flow Rate** 2 C, 24hrs. Conductivity Dielectric Strength Operating Temperature Range Pa-s Cps g/min Wt W/m-K Ohm-cm kv/mm volts / mil C F Applications Standard dc/dc power converter and dc/ac inverter High performance CPUs Between any heat generating semiconductor and heat sink Custom power modules Telecommunications and automotive electronics Packaging Options Pre-filled syringes : 3cc (g), cc (2g), 3cc (2g) Jar containers : 1 lb. (454g) Custom packaging : Available on request Test Unit SG-SL SG-2SL SG-NS SG-2NS SG-42NS Silicone White 1 1, x to 25 - to 41 Silicone Gray 4 4,.44 2.x to 25 - to 41 Non-Silicone White 25 25, x to 2 - to 32 * Viscosity Data: Helipath/HB-DV-II+Pro by Brookfield, Speed: 5rpm. ** Flow test: 3cc Syringe, mm (. ) orifice at.1mpa (25psi). Non-Silicone Gray 4 4,.5 x to 2 - to 32 Non-Silicone Gray 52 52, x to 2 - to 32 Compression Force Initial GR-ae GR-d GRA C/R 5G-ae G-ae 2G-ae 4G-ae 5G-d G-d 2G-d 4G-d -5GY -GY -2GY -4GY C/R C/R (. 25 ( ( 51 (. 5 (. EXTREMELY COMPRESSIBLE XR-m PG25A GR-Pm PGA 5X-m X-m 2X-m -GY -2GY -4GY G-Pm 2G-Pm 25G-Pm -5BL -BL -2BL FORM IN PLACE 1.mm Gap SPG-2A SPG-2B SPG-3B SPG-5A.mm /.35in.mm /.31in.mm /.2in.mm /.24in.5mm /.2in Relaxing (.5mm) 21 4.) 1.4) 3 34.) ) Relaxing in 1minute later 41 (.3 ( (5. 3 ( ) ( ) 5.3) (1.) (2.) 12 (2.) 1 (3.) 24 (5.4) (.) 1 24.) ( ) ( ) 31 (. 4 ( (. 2.) 25 5.) 4 1) ) ( ) (3 (2.) () 13 (2.) 1 (3.) 22 (5.) 2 (.5) 1 (3. 33 (.5 53 (12. () 1 (3.) 25 (5.) 3 (.2) 5 (.3) 5 (1.1) a) C/R : Compression Ratio b) Relaxing : Relief of the forth in 1 minute later. c) Measured by ASTM D55-1(212) for reference. See P ) 13 2.) 3.) ) (1 13.) 2 (3 25 (5. 34 (.3 2 ( ) 4 23.) 44.) 22.2) ) (1. 34 (.) 3 (.) 45 (.2) 54 (1) (.) 1 (3.) 121 ( 1 (44. 3 (. 441 (. 31.) 1.) ) ( ) (.2 34.) (22. 5 ( ( ).) 2.) 21 4.) 4 (.4 (2 (3. 2 ( ) (.5.5mm Gap.45mm /.1in.4mm /.1in.35mm /.in.3mm /.12in.25mm /.in Relaxing (.25mm) ) 42.5) 1 2.) 33.5) 1 42.) 4 (1. ( ( (. 3 ( unit : N/.4cm 2 (psi) unit : N/.4cm 2 (psi) SPG-2A SPG-2B SPG-3B SPG-5A 3 (.) 3 (.) 4 (.) (.) 5 () (.) 13 2.) 135.) (3. 3.5) ) 1 ( ( ( ) ( (.3) 42 (.5) 54 (1) (.) (1.5) 3 (.) ) 41.3) 3 1 2) ( ) 2.1) 44 (. (2 2 (4. 4 (5. 2.) 2.3) 3 (.2) 43 (.) 55 (1) 1 (13.) (1.) (1.) 5 1.) 22 (5. 45 (.2 ( ) ( ) (3. GR25A GR45A GRA -5GY -GY -2GY -4GY -5GY -GY -2GY -4GY H-3GY H-5GY -GY -2GY (2 252 ( (3. 53 (13 4 (1. 4 (2 3 (. 52 (12. 3 (1.4 ( ) 3 1.) 11 4) 2 5.) 351.5) 45.2) 1 4) 3.) ) 2 (2. 23 ( (.5 55 (4.4 5 (2. (2 32 ( 53 (. 51 ( ) ( ) ) 33.5) ) (1.4 ( (5. 4 ( ) ( ) 2 ( ) ( ) ( ) ( ) 22 5.) ) ( ) ( ) 25 4.) 1.) ) ) 55 2) 55 (1 25 (5.5 4 (. 4 (2 3 ( (54. 3 ( ( ) 3.) 4 1.) (. 243 ( ( ) ( ) ( ) 34.) 42 (.5 ( ) ( ) ( ) ( ) ) ( ) ( ) (. 4.) 1.) 2 ) 3.2) 3.3) 2.) 2 ( 35 ( (5.4 4 (. 4 (1. 13 (31. 2 (4. 3.4) 3.2) ) ) (. 1.1) 5 1.1) ) ) 52 (. 1 ( 3 (. 52 ( (12. 3 ( ( ) ( ) ( ) 4 5 1) ( ) 13 3.) 21 4.) 2.) 42.5) 31 (. 1 ( ( ( ) ( ) 4 3) 52 (. 4 (3 3 (1.1 4 ( 2.3) 34.) ) 2 1.) (.4 13 ( (. 5 (5.5 ) (3. 1.) 31.) ) 2 1.) 2.) 5 ( (2. 2 (4. 2 ( ( ) ( ) ( ) ( ) (1.5 1) 5 1.1) ) 3.) 45 ( ) (.4 1.2) 5 (.3 11 (4 33 (.4 5 ( ) 22 5) ) (. 21.) 2 (1. 22 (51. ( ) (2. 2.3) 42.5) ) (4. 35.) 42 (.5 13 ( 22 ( ) (4. 2.3) ) ( ) 4 3.) 532 1) 2.) 34.) 13.) (13. 3 (5. (13. 4 (1. 1.) ( ) 2 (. 2 ( 1 ( (3. 1.4) 1 3.) 3.) 2 1.) 3) 22 5.) 22.) ) 34.) 44 ) 1.) 3.4) 22 5.) 2.3) 41.3) (1.1) () (22.) (2.) 1 (31.) (1.4) 2 2

16 Volatile Components of SARCON series Silicone Oil Content of SARCON series 1.Volatile Components of Silicone Materials The volatile materials from silicone elastomers generally include low-molecular siloxane, moisture and cross-linker. It is very difficult to measure the volume of the moisture or the cross-linker because their amounts in Silicone are too low to be measured. Therefore, we only show the content of low-molecular siloxane. All silicone elastomers contain some low-molecular siloxane such as D4 D2 (see Fig-1), whose contents are dependent upon each specific manufacturing process or raw materials being used. (Fig.1: The low-molecular siloxane chemical formula) CH3 Si-O CH3 D1: Dimethylsiloxane: (CH3)2SiO An electrical contact failure is, in most cases, caused by a high content of the D13 or lower. The clouding effect of glass or mirror surface is, in most cases, caused by a high content of siloxane which is greater than D13. (Fig.2: an electrical defect problem) CH3 Si-O CH3 Dn: Cyclic polydimethylsiloxane: [(CH3)2SiO] n We usually post-cure the product, or use volatility-controlled raw material to reduce low-molecular siloxane to a sufficiently low level. SARCON series is made of the volatility-controlled silicone elastomers. 2.Effect of Low Volatile Siloxane In the 1 s, there was an electrical defect problem when a motor and a silicone rubber were in closed space or semi closed space. After the investigation, it was found that silica was generated around the electrical contact part due to sparking, and then an electrical defect was caused. The volatile components of siloxane are cracked by the spark on the motor then the silica is generated. Silicone Rubber Motor n Silica Bellcore Test Reference: Bellcore TR-NWT-3, section.3 Results: Material Extractable Residue () TR-NWT-3 *1 QR 1.53 TR 2. HR 1.2 YR-a GR-ae.23 GR-d. GRA 1 GR25A.3 GR45A 4.3 GRA 4.2 PG25A.25 GR-Pm. EGR-F. *1 The extractable residue shall be less than weight percent; or less than 1 weight percent if the viscosity of the residue is greater than 1, cp. The requirements are based on room temperature extraction in hexane. Soxhlet Extraction for PGA: Material Extractable Residue () PGA 4.3 Unmeasurable silicone oil content of PGA by Bellcore Test. Therefore it was measured by Fujipoly Original Soxhlet Extraction with toluene, extraction time for twety-four hours. Method: Between one and five grams of each submitted sample was cut into small sections before being placed into a clean, pre-weighed flask labeled Sample Flask along with ml of hexane. The flask was then stoppered up for a period of at least twelve hours. The solution from this initial flask was then poured into a second clean and pre-weighed flask labeled Residue Flask which was then placed into a water bath at C for one hour to distill off the hexane. Upon completion of the water bath exposure, all sets of the flasks were baked in an oven for one hour at C to ensure the complete evaporation of the hexane. The final mass of each flask was then recorded such that an amount of extractable silicone could be calculated for each sample. (Note: Any extracted mass was assumed to be silicone.) 3.Contents of the Low-molecular Siloxane in SARCON GR XR series (D4~D2 by wt ) [Table-1: Typical measurement value] Dn (wt ) D 4 2 Total 4.Contents of the Low-molecular Siloxane in SARCON SPG series (D4~D2 by wt ) [Table-2: Typical measurement value] Dn (wt ) D 4 2 Total RTV *1 (General type) RTV (C.V. type) *2 SARCON XR-m SARCON XR-Um SARCON GRA. SARCON GR25A.2 SARCON GR-d.3 SARCON SPG-2A SARCON GR-ae. SARCON GRA.34 SARCON PG25A.3 *1: RTV: Room Temperature Vulcanizing silicone rubber *2: C.V.: Controlled Volatility type SARCON SPG-2B Test method: Gas Chromatographic Analysis by the extraction, Solvent Analytical instrument: GC- Column: DB-11 (3 m x.53 mm I.D) Column Temp: 5 C(122 F) / 2 min hold 3 C(52 F) / rate of increase C(5 F)/min Detector: FID (Flame Ionization Detector) Injection Temp: 5 C(122 F)/3sec 2 C(51 F) Syringe Volumes: 2μL Detection limits:.wt SARCON GR-Sd. SARCON GR45A SARCON GR-Pm.2..1 SARCON PGA. SARCON SPG-3B SARCON EGR-F SARCON SPG-5A Outgassing and Total Mass Loss of SARCON series Outgas Test Reference: ASTM E55 Results: Material TR HR YR-a GR-ae GRA GR25A GR45A GRA XR-m PG25A GR-Pm PGA Total Mass Loss () Collected Volatile Condensable Material ().3 <.1 <.1 <.1 <.1 < < Water Vapor Recovered () Method: Random areas were carefully removed from the test specimen and weighed. The specimen was placed in a preformed, degreased container (boat) and was then conditioned at 23 C and 5 relative humidity for 24 hours. After conditioning, the boat and the specimen were weighed and placed in the specimen compartment in a copper heating-bar that is part of the test apparatus. The copper heating-bar was then placed in the vacuum chamber, which was then sealed. The vacuum chamber was evacuated to a vacuum of at least 5. x -5 torr. The heating-bar was raised to a temperature of 125 C. This caused the vapor from the heated specimen to stream from the hole in the specimen compartment. The vapor passed through the collector chamber where the vapor condensed on a previously-weighed and independently temperature-controlled, chromium-plated collector plate that was maintained at 25 C. After 24 hours, the test apparatus was cooled and the vacuum chamber was then re-pressurized with a dry, inert gas. The specimen and the collector plates were weighed. The TML and CVCM percentages were then determined. After the specimen was weighed to determine the TML, the WVR was determined by conditioning the specimen at 23 C with 5 relative humidity for 24 hours. The specimen was again weighed and the WVR was calculated. 2 3

17 Reliability of SARCON materials SARCON QR (3QR) SARCON GAR (2GAR) SARCON PG25A Test unit initial C 2 C C / 5RH After 5hrs Test unit initial C C / 5RH Test unit initial C C C / 5RH 4 C -4 C(3min) +125 C(3min) IRHD Mpa kv x 12 SARCON TR(3TR) Test unit initial IRHD Mpa kv x 12 SARCON HR (3HR) Test unit initial IRHD Mpa kv 3 5..x 13 SARCON YR-a (3Y-a) Test unit initial IRHD Mpa kv 3 1.x 13 SARCON (2Y-c) Test unit initial SARCON GTR (GTR) Test unit initial IRHD Mpa kv 1. 5.x 13 4 SARCON GHR (GHR) Test unit initial IRHD Mpa kv x 13 3 SARCON GSR (2GSR) Test unit initial IRHD Mpa kv IRHD Mpa kv x x x 13 C x 13 C x 13 C x 13 C x 13 C 5.5.1x 13 4 C x 3 C x x 13 2 C x 13 2 C x 13 2 C x 13 2 C 13 3.x 13 2 C x C x 3 C / 5RH After 5hrs 5.4.4x x 13 C / RH After 5hrs 3.1x C / RH After 5hrs x 4 C / 5RH After 5hrs 5 3.x 12 C / 5RH 52 2.x 13 C / RH After 5hrs.1x 3 C / RH After 5hrs 2 x 3 Dielectric Strength SARCON GR-ae IRHD Mpa kv kv. 2.x.3 2.x C C Test unit initial After 2,hrs After 2,hrs - ASKER C kv/mm Conductivity W/m-K SARCON GR-d C C Test unit initial - ASKER C kv/mm Conductivity W/m-K SARCON GRA C C Test unit initial - Shore OO kv/mm Conductivity W/m-K SARCON GR25A C C Test unit initial - ASKER C kv/mm Conductivity W/m-K SARCON GR45A C C Test unit initial - less than 1.5mmT 4 5 Shore OO 1.5mmT or more kv/mm Conductivity W/m-K SARCON GRA C C Test unit initial - Shore OO x 2.x 1.x 13 kv/mm Conductivity W/m-K.. 2. SARCON XR-m C C Test unit initial - ASKER C kv/mm Conductivity W/m-K x C / 5RH After 2,hrs C / 5RH -4 C(3min) +125 C(3min) After 2,hrs C After 12hrs C / 5RH 4 C C / 5RH 4 C 13 1 C / 5RH 4 C C / RH 4 C 3.x x 1.. C / RH C(3min) +5 C(3min) After 12hrs C(3min) +125 C(3min) C(3min) +125 C(3min) -4 C(3min) +125 C(3min) C(3min) +125 C(3min) x kv/mm Conductivity W/m-K - ASKER C SARCON GR-Pm Test Resistance unit SARCON PGA Test Resistance unit SARCON XR-Um Resistance 1 Compression Ratio 3 Compression Ratio 3 2X-Um 4X-Um 1 1 initial..5 initial.3.4 Test unit Specimen initial C C C C C..55 C C / RH.. C / 5RH C / 5RH.22.3 SARCON SPG-2A C C C / 5RH Test unit Gap initial.5mm/.2in SARCON SPG-2B C C C / 5RH Test unit Gap initial.5mm/.2in SARCON SPG-3B C C C / 5RH Test unit Gap initial 1.mm/.3in SARCON SPG-5A Test unit Gap initial.5mm/.2in 1.mm/.3in SARCON NR-c Test unit initial kv/mm Conductivity - ASKER C 2.. C C C 5 2. C C / 5RH C(3min) +125 C(3min) C(3min) +125 C(3min) C(3min) +125 C(3min) C 4 C 1. 4 C 4 C. 5 C / 5RH 4 C -4 C(3min) +5 C(3min) C(3min) +125 C(3min) -4 C(3min) +125 C(3min) C(3min) +125 C(3min) -4 C(3min) +125 C(3min). Test Dielectric Strength Conductivity Reduced Temperature -4 C -4 F C F C F C 1 F 5 C F 125 C 25 F C 32 F 2 C 3 F Test Method IRHD : ISO 1 Shore OO : ASTM D224 ASKER C : JIS K312 ASTM D412 / 5 ASTM D412 / 5 ASTM D25 ASTM D ASTM D ASTM D2 ASTM D54 modified ASTM D54 modified 31 32

18 Thickness of SARCON materials / Standard Type 33 SARCON Construction Thickness Sheet QR TR HR YR-a GTR GHR GSR GAR Tube 3Q 45Q 5Q 3T 45T 5T 3H 45H 5H 2Y-a 3Y-a 45Y-a 5Y-a 2Y-b 3Y-b 45Y-b GTR 2GTR 3GTR GHR 2GHR 3GHR 2GSR 3GSR 45GSR 5GSR 2GAR 3GAR 45GAR.3 +.1/-.45 ±.5.5 ± /-.45 ±.5.5 ± /-.45 ±.5.5 ±.5.2 ± /-.45 ±.5.5 ±.5.2 ± /-.45 ± / / /-. +.2/ / /-.2 ± /-.45 ±.5.5 ±.5.2 ± /-.45 ±.5 (see P.12) (see P.12) (see P.12) (see P.12) (see P.12) (see P.12) (see P.12) 3 x 3 (see P.12) (see P.12) TR HR QR YR-a Part Number Usable Transistors Thickness Inner Diameter Length 3(series)--25L +.1 3(series)--3L.3 ±1 45(series)--25L 45(series)--3L TO-22 type.45±.5 ±1 5(series)--25L 5(series)--3L.5±.5 ±1 3(series) L +.1 3(series) L ±1 45(series) L 45(series) L TO-3P type.45± ±1 5(series) L 5(series) L.5± ±1 Tape 3(series)-3W 3(series)-5W 45(series)-3W 45(series)-5W 5(series)-3W 5(series)-5W Ordering unit 25±1, 3±1 5 25±1, 3±1 integral multiples 25±1, 3±1 25±1, 3±1 5 25±1, 3±1 integral multiples 25±1, 3±1 TR HR QR YR-a GTR GHR GAR Part Number Thickness Width ±.5.5±.5 3±1 5±3 3±1 5±3 3±1 5±3 Ordering unit m integral multiples 5m integral multiples Case Height Thickness Width (Inner Diameter) ± ±.5 Length (Inner Diameter) TR HR QR Usable Part Number Transistors Thickness Dimensions 3(series)-TO (series)-TO (series)-to (series)-TO-3P-321 5(series)-TO-3P-225 (series)-to-3p-12 (series)-to-3p-134 Die-cut Gaskets 3(series)-TO-22 45(series)-TO-22 3(series)TO-3PF 45(series)-TO-3PF TO-22 type TO-3P type TR HR QR YR-a GTR GHR GSR GAR Part Number Thickness Dimensions Note: Custom size and materials available Ordering unit 5 integral multiples 5 integral multiples Ordering unit 5 integral multiples SARCON Construction Thickness Sheet SARCON Construction Thickness Sheet GR-ae 5G-ae 5G-F2ae G-ae G-F2ae G-ae G-F2ae 2G-ae 2G-F2ae 25G-ae 3G-ae 35G-ae 4G-ae 45G-ae 5G-ae 5G-Hae 5G-HF2ae G-Hae G-HF2ae G-Hae G-HF2ae 2G-Hae 2G-HF2ae 25G-Hae 3G-Hae 35G-Hae 4G-Hae 45G-Hae 5G-Hae.5 ±.5.5 ±. 1. ±. 1. ± ±. 1.5 ±.2 2. ±.2 2. ±.3 ± ± ± ±.4 ± ±.5 GR-d 5G-d 5G-Hd.5 ±.5 5G-F2d 5G-HF2d.5 ±. G-d G-Hd 1. ±. G-F2d G-HF2d 1. ±.2 G-d G-Hd 1.5 ±. G-F2d G-HF2d 1.5 ±.2 2G-d 2G-Hd 2. ±.2 2G-F2d 2G-HF2d 2. ±.3 25G-d 25G-Hd ±.25 3G-d 3G-Hd 3. ±.3 35G-d 35G-Hd 3.5 ±.3 4G-d 4G-Hd 4. ±.3 45G-d 45G-Hd ±.3 5G-d 5G-Hd 5. ±.3 GRA GRA--5GY GRA-H-5GY.5 ±. GR--GY GRA-H-GY 1. ±.2 GRA--GY GRA-H-GY 1.5 ±.2 GRA--2GY GRA-H-2GY 2. ±.3 GRA--25GY GRA-H-25GY ±.3 GRA--3GY GRA-H-3GY 3. ±.3 GRA--35GY GRA-H-35GY 3.5 ±.35 GRA--4GY GRA-H-4GY 4. ±.4 GRA--45GY GRA-H-45GY ±.45 GRA--5GY GRA-H-5GY 5. ±.5 GR25A GR25A-H2-3GY.3 ±. GR25A-G-3GY.3 ±. GR25A--5GY GR25A-H-5GY.5 ±.5 GR25A-F-5GY GR25A-FH-5GY GR25A-G-5GY.5 ±. GR25A--GY GR25A-H-GY 1. ±. GR25A-F-GY GR25A-FH-GY GR25A-G-GY 1. ±.2 GR25A--GY GR25A-H-GY 1.5 ±. GR25A-F-GY GR25A-FH-GY GR25A-G-GY 1.5 ±.2 GR25A--2GY GR25A-H-2GY 2. ±.2 GR25A-F-2GY GR25A-FH-2GY 2. ±.3 GR25A--25GY GR25A-H-25GY ±.25 GR25A--3GY GR25A-H-3GY 3. ±.3 GR25A--35GY GR25A-H-35GY 3.5 ±.3 GR25A--4GY GR25A-H-4GY 4. ±.3 GR25A--45GY GR25A-H-45GY ±.3 GR25A--5GY GR25A-H-5GY 5. ±.3 3 x 2 2 x 1) 3 x 2 2 x 1) 3 x 2 2 x 1) 3 x 2 2 x 1) Note; *Some products are not in-stock items. Please contact us for an inventory status. *If you do not see what you want, Please ask for it. *If you do not see what you want, Please contact us for confirming. GR45A GRA XR-m GR-Sd PG25A GR-Pm PGA XR-Um NR-c EGR-F GR45A--5GY GR45A-H-5GY GR45A--GY GR45A-H-GY GR45A--GY GR45A-H-GY GR45A--2GY GR45A-H-2GY GR45A--25GY GR45A-H-25GY GR45A--3GY GR45A-H-3GY GR45A--35GY GR45A-H-35GY GR45A--4GY GR45A-H-4GY GR45A--45GY GR45A-H-45GY GR45A--5GY GR45A-H-5GY GRA-H-3GY GRA-H-5GY GRA--GY GRA-H-GY GRA--GY GRA-H-GY GRA--2GY GRA-H-2GY GRA--25GY GRA-H-25GY GRA--3GY GRA-H-3GY 3X-m 5X-m X-m X-m 2X-m 2G-Sd 25G-Sd 3G-Sd 35G-Sd 4G-Sd 5G-Sd PG25A--GY PG25A--GY PG25A--2GY PG25A--25GY PG25A--3GY PG25A--35GY PG25A--4GY PG25A--45GY PG25A--5GY G-Pm 2G-Pm 25G-Pm PGA--5BL PGA--BL PGA--BL PGA--2BL 2X-Um 2X-Um-AL 3X-Um 3X-Um-AL 4X-Um 4X-Um-AL 5X-Um 5X-Um-AL 5N-Tc 5N-HTc N-c N-Hc N-Tc N-HTc N-c N-Hc N-Tc N-HTc 2N-c 2N-Hc 2N-Tc 2N-HTc 25N-c 25N-Hc 3N-c 3N-Hc 5EG-F EG-F EG-F.5 ±. 1. ± ±.2 2. ±.3 ±.3 3. ± ± ±.4 ± ±.5.3 ±..5 ±. 1. ±. 1.5 ±.2 2. ±.3 ±.3 3. ±.3.3 ±..5 ±. 1. ± ±.2 2. ±.3 2. ±.3 ±.3 3. ± ± ±.4 5. ±.5 1. ±. 1.5 ±.2 2. ±.3 ±.3 3. ± ± ±.4 ± ± / /- +./-.5 ±. 1. ±. 1.5 ± ± ±.4.3 ±..4 ±..5 ±..5 ±. 1. ±. 1. ± ±. 1.5 ±.2 2. ±.2 2. ±.3 ± ±.3.5 ±. 1. ± ±.2 3 x 2 2 x 1) 3 x 2 2 x 1) 5 x 5 3 x 2 2 x 1) 3 x 2 2 x 1) 3 x 2 2 x 1) 3 x 2 (2 x 1) 3 x 2 2 x 1) (see P.22) 3 x 2 2 x 1) 3 x 2 2 x 1) 34

19 Test method Test method FTM P-2 FTM P-12 FTM P-35 FTM P-33 Test Method of Conductivity by ISO / CD 22-2 Fujipoly standard Test Method of by ASTM D54 equivalent Fujipoly standard Fujipoly Test Method: FTM P-2 (Hot Disk method) Fujipoly Test Method: FTM P-35 (TIM Tester method) 1. Method The probe of which the thermal conductivity is known is put on the specimen. Then the hot wire is given constant electric power. 2. Principle A thermal conductivity is given by the equation below. P D(τ ) D(τ ) λ π 3/2 r ΔT(τ ) λ : Conductivity (W/m-K) P r : Electric Power (W) : A Radius of Sensor (m) τ : α t / r 2 α : Diffusivity (m 2 /s) t : Measurement Time (s) D(τ ) : Function of τ ΔT(τ ) : Temperature Increase of Sensor (K) 3. Apparatus Conductivity meter TPS-25 Sensor RTK Polyimide Specimen Hot Disk Sensor Hot Disk Sensor Pile up conductivity is calculated by software for calculation. Dual spiral structure Dia. mm Electrical conducting terminals Terminals for electrical resistance measurement Specimen : Thickness -- 3.mm sheet, 3 sheets stacked Width x Length -- 5 x 5 mm 1. Principle Rt T 1 T 2 Q S Rt : () T 1 : Heater temperature (K) T 2 : AL cooling plate temperature (K) Q : Heat flow (W) S : Area of the compressed specimen (cm 2 ) 2. Measuring Equipment Analysis Tech TIM Tester 13 The Analysis Tech TIM Tester 13 automatically includes the overall estimated accuracy with the thermal impedance data. This measuring equipment conforms to the test method ASTM D54, Transmission of ly Conductive Electrical Insulation Materials with the most recent revision. The measurement by the load T 1 T 2 pressure Cylinder Heat insulator Load cell Heater Specimen(φ33mm) Aluminum cooling unit Test Method of and Conductivity by ASTM D54 modified Test Method of Conductivity by ASTM D232 equivalent Fujipoly Test Method: FTM P-12 (Hot Wire method) 1. Method The probe of which the thermal conductivity is known is put on the specimen. Then the hot wire is given constant electric power. conductivity is calculated by software for calculation. Specimen : Thickness --.1 to 2. mm Width x Length -- Min. 12 x mm 2. Principle A thermal conductivity is given by the equation below. λ Q n(t 2 / t 1 ) 4π (T 2 T 1 ) λ : Conductivity(W/m-K) Q : Quantity of Transferred heat (W/m) T 1, T 2 : Temperature at times t 1 and t 2 (K) t 1, t 2 : Measurement Time (s) 3. Apparatus Probe ( Conductivity is known) Specimen Conductivity meter Calculator Probe Hot wire Temperature (K) QTM-D3 PC1BX2 QTM-PD1 Temperature Excursion t 1 t 2 measurement time Fujipoly Test Method: FTM P-33 (Guarded Hot Plate method for reference) 1. Principle Rt ((T 1 T 2 ) S/Q)-.34 Rt : () T 1 T 2 Q 2M4 spacer Specimen : AL heating plate temperature (K) : AL cooling plate temperature (K) : Heat flow (W) S : Area of the compressed specimen (cm 2 ).34 : Tthermal resistance revision value of AL plate The measurement by the quantity of compression Specimen Glass cover Glass cover 2mm 2mm Conductivity T 3 T 4 λ R T3 R T4 λ : Conductivity (W/m-K) T 3 T 4 : Thickness of Specimen 1 (cm) : Thickness of Specimen 2 (cm) (T 3 > T 4 ) : of Specimen 1 () R T3 R T4 : of Specimen 2 () The measurement by the load Load Specimen Load Heater Heater 2mm Thermocouple Grease Thermocouple Grease (T 1, T 2) (T 1, T 2) Cooling unit Cooling unit 35 3

20 Test method Test method FTM P-3 ASTM D55-1 ASTM D124-5 Test Method for by Fujipoly Original Test Method of Compression Force by ASTM D55-1(212) Fujipoly test method: FTM P-3(TO-3 method) 1. Test Method 1) Punched-out specimen in TO-3 package is located between a transistor and heat sink, and secured with screws the position (A),using a screwdriver. 2) 2 Watt power is applied to the transistor. 3) After three minutes, the thermal resistance is calculated based on the following formula (B). 2. Principle Formula for calculation. (B) : Rt ( TcTf ) / P Rt : resistance (K-in 2 / W) Tc : Transistor temperature (K) Tf : Heat sink temperature (K) P : Heat flow (W) 3. Apparatus Transistor Heat Sink Heat Sensor Condition 2SC2245(TO-3 package) 4CH4L--K (manufactured by Ryosan Co., Ltd) 2SC1-OHK3 x 532W x J2Y (manufactured by Chino Co., Ltd) 25 C RH Heat Sink Heat Sink temperature (Tf) Fujipoly has been utilizing TIM Tester method and Hot Disk method since Fujipoly defined them as Fujipoly standard. Current Fujipoly Standard test method; Hot Disk method for Conductivity testing TIM-Tester method for testing Back Ground Transistor temperature (Tc) Transistor Specimen 2-M3 (Screw) : (A) : Torque :.2Nm :.4Nm :.Nm Hot Wire method was inefficient to test over 4 W/m-K material for Conductivity due to unstable Contact Resistance, and it was worse than TO-3 method in 2. Guarded Heater method was more efficient than TO-3 method, so it was defined as Fujipoly standard method in 22. After that, Hot Disk method and TIM-Tester method were both defined as latest Fujipoly standard method due to so reliable in ) Hot Disk Method for Conductivity (TC) measuring [ Advantage ] The measured TC does not depend on the specimen's surface-roughness and hardness due to wide measuring range. And it is more stable than Hot Wire method. [ Disadvantage ] Specimen's dimensions, 5 sq-mm x mm thickness is so big that the measured TC is a little different from the true one. 2) TIM Tester Method for (TR) measuring [ Advantage ] The measured TR can be close to the true TR due each specimen's thickness. [ Disadvantage ] The measured TR depends on the specimen's surface-roughness or hardness, and it is not stable. 3) Hot Wire method for TC measuring. [ Problem ] The measured TC is unstable depending on the specimen's surface-roughness due to fixed-point type thermocouple. 4) Guarded Heater method modified ASTM D 54 for TR measuring. [ Problem ] The measured TR is lower than the true one because it is impossible to prevent heat dissipation from the Aluminum blocks which hold the specimen. It is also unstable under continuous compression depending on specimen's deformation which comes from small difference in hardness and modulus. 1. Test Method Compression test in which the force required to cause a specified deflection is determined. 2. Test Condition Specimen Platens Compression Speed Dia.2.mm (1.13in) Thickness is according to each materials Number of specimens; 3pcs Dia.2.mm (1.13in) 5.mm/min (.2in/min) *Fujipoly original speed Compression Speed [Note] Measuring Form in Place Gap Filler type: The specimen is pressed till setting a gap, and then waiting for the load to settle down. Setting a gap:.5mm or 1.mm. Test Method of Viscosity by ASTM D124-5(2) modified 1. Test Method Covers the measurement of SARCON's viscosity at low shear rates. 2. Apparatus Equipment HAAKE RotoVisco 1 Sensor C2/2 Clearance Gap.5mm Rotational Speed.5(1/s), 1.(1/s) Clearance Gap Rotation Speed mm Load Cell Upper Platen (made by AL) Specimen Botom Platen (made by AL) Sensor Rotor (made by Titan) Specimen Measuring Plate (fixed on the stage) 3 3

21 Fujipoly Technology ZEBRA Features High Density, increased number of I/O s Low resistance, high current capacity Low insertion force, low compression force Redundant contact engagement High electrical and mechanical reliability Chemical stability, degradation resistance Cost-effectiveness, ease of assembly Fujipoly W CONNECTOR SERIES Excellent for Land Grid Arrays and similar type interconnects. Extremely accurate silicone rubber electronic connectors with anisotropic conductive properties. Fine metal wires are embedded in the thickness direction of the transparent silicone rubber sheet. The fine metal conductors are gold-plated to ensure low resistance and the ability to withstand a relatively high current flow. Features Low electrical resistivity with high sensitivity to compression Large current carrying capacity Electrical conductivity only in thickness "z-axis" direction and non-conductive in "X and Y-axis" direction. Conductive wire are completely plated with gold, ends and surface. Both ends of each wire can protrude from the surfaces of the rubber sheet, therefore electrical reliability of connection is high. (WSL and WSC type) Some design restrictions in thickness depending on the methods of production and application ZEBRA CARBON / SILVER CONNECTOR SERIES ZEBRA elastomeric connectors are constructed of alternating parallel layers of electrically conductive and non-conductive silicone elastomer.zebra provides a redundant connection with a minimum of two conductive layers recommended per PC contact pad. The connector is available with insulating barrier or silicone supports. Varity of W connectors. -1) WSL-Type(Figure-1) W L P H TYPICAL CHARACTERISTICS Continuity Resistance Current Density Thickness Measure Unit Remarks.5mm 1.mm 2 ma/mm ±3-1) (Figure-1) H H L Pitch L Pitch W Wz Insulation Solid Silicone support. Each is available on one or both sides. H Tc Ti W Tc Conductive Layer Thickness. Ti Insulating Layer Thickness. -2) Solid Self-Support Type (Figure-2) -3) Insulation Barrier Type (Figure-3) L Pitch W Metal Particles for Conductive Layers Contact Area Pitch: Contact Spacing Center-to-Center Pitch (Ti+Tc): Sum of the Thickness of an Adjacent Conductive and Non-conductive Layer Conductive Layers Individual Conductive and Insulating Layer Thickness Contact Area Pitch: Contact Spacing Center-to-Center Available Lengths Length (L) Height (H) Minimum Normal Maximum Minimum Minimum Maximum Maximum CZ45/CZ5/25 CZ4/CZ/2 CZ41/24 CZ/LT2 SZ/52 Carbon.25mm.in..5mm.2in..mm.4in. 1/mm 5/in..mm.4in..mm.24in. 23mm.in. Carbon.3mm.in..mm.4in..mm.in. /mm 24/in..25mm.1in..mm.4in. 23mm.in. 4. to 1.mm : ±.2mm 1.2 to mm : ±.3mm to 2.mm : ±.5mm to 23.mm : ±1.mm Carbon.5mm.2in..1mm.in..25mm.in. 45/mm /in..5mm.2in..mm.in. 23mm.in. Carbon.3mm.in..mm.4in..mm.in. /mm 24/in..25mm.1in..mm.4in. 12mm 5.in.. to in. : ±.in. 1 to.in. : ±..in..1 to.in. : ±.2in.. to.in. : ±.3in..5 to 1.mm : ±.12mm.2 to.5in. : ±.5in. above 1.mm /.5in. Consult factory Silver.3mm.in..mm.4in..2mm.in. /mm 24/in..25mm.1in..5mm.3in. 12mm 5.in..35±.12 to 12.±.4mm.25±.5 to 5.±.25in. 1.±. to 12.±.1mm.4±.3 to.5±.in. -2) WSC-Type(Figure-2) -3) WBC-Type(Figure-3) Gold plated Fine Metal Conductive elements Insulation Silicone Rubber Resistance Between Adjacent Conductors Light Transmission Operating Temperature Available Size and Tolerance WSL-Type WSC-Type WBC-Type Ohm C( F) or more -2to+12 (-4to+25) Thickness(H) Pattern of Conductive elements Length(L) Width(W) nominal:.5 nominal: 1. Plan View Side View.45±.3mm.2±.1in.45±.3mm.2±.1in.4±.3mm.2±.1in.5±.3mm.4±.1in.5±.3mm.4±.1in.±.3mm.4±.1in Maximum.mm 3.in Maximum 5.mm in Maximum 5.mm in Maximum 5.mm.2in Maximum 5.mm in Maximum 5.mm in P P P P P C Pattern P.35 WSL-Type 1.mm Thickness, P1. Gold-plated fine metal conductive elements μ μ Insulation Silicone rubber Pitch(P) 1.mm.41in.35mm.in.35mm.in -4) Sponge Self-Support Type (Figure-4) H L Pitch W Insulation Sponge Silicone support. Each is available on one or both sides. RESISTANCE - To calculate the resistance of ZEBRA connectors, choose one of the following formulas: For Carbon ZEBRA For Silver ZEBRA Metric: R x H Ew x W Inches: Width (W) R 2.3 x H Ew x W Temperature Range Current Carrying Capacity Resistance Between Layers Metric: H x.1 R +.1 W x Ew Inches:.3 to 1.mm : ±.5mm. to.3in. : ±.2in. 1.1 to 2.mm : ±.mm.4 to.in. : ±.3in. to 3.mm : ±.12mm. to.in. : ±.5in. above 3.mm /.in. Consult factory -4 to + C -4 to +212 F H x.4 R +.1 W x Ew.5A/mm 2 pad.5a/.4 x.4 pad 12 ohms Where: -5 to +125 C -5 to +2 F W Width of ZEBRA Ew Electrode pad width H Height of ZEBRA.5±. t 4±.13mm.2±.3 to.1±.5in. -4 to + C -45 to + F.3A/mm 2 pad.3a/.4 x.4 pad Fujipoly Self-fusing Tape Self-fusing silicone rubber general purpose class H electrical tape. Resiliency and long-term aging properties are excellent; applicable in a very wide temperature range from -45 C to +25 C(-4 F to 42 F). Fujipoly Coextrusion and CUSTOM Silicone Extrusions Complex shapes of silicone rubber consisting of different properties such as conductive and non-conductive segments, or color coding. Specifically custom designed to eliminate multiple extruded components by combining different elements into one unitized design. Quick turnaround and cost-effective tooling preparation for your proprietary needs. For engineering assistance and more detailed information, please contact customer service. ZEBRA GOLD CONNECTORS Length Pitch Width Height ZEBRA Series elastomeric connector elements are D-shaped, low durometer silicone elastomers cores around which flat metallic gold-plated conductors are vulcanized in a row parallel to each other. The tips of the metallic conductors are turned upward so that point contact can be effected; in addition, contact is made to the flat area when the connector element is positioned between two printed circuit boards. The point contact will penetrate surface oxides or contaminants which might be present on the surface of the contact pads. OptiCrysta LGF / LGS Fujipoly Light Guide Product Series, Opticrysta LGF is a plane emission type of light guiding film made with high transparent silicone rubber. By adjusting the optical design, even illumination across the whole OptiCrysta LGF or selective light up of areas with different light intensity can be achieved. LED light which is shined from the edge of OptiCrysta LGF is transmitted internally and emitted evenly where there are white refracting printing dots. The pattern of the refracting dots can be customized to your needs. And OptiCrysta LGS can be a full surface emitting for backlighting. 3 4