Steel and Aluminium - KSA
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1 Steel and Aluminium - KSA Dietger Schroers, Regional Director SMS Meer SMS Siemag SMS Meer
2 Two strong business areas united within the SMS group 2,931 MEUR order intake 3,036 MEUR turnover 9,209 employees 1,892 MEUR order intake 2,104 MEUR turnover 6,552 employees 1,039 MEUR order intake 962 MEUR turnover 2,599 employees 1 1 Key Figures of the SMS group (2010)
3 Full-line supplier of machines and plants for the production and processing of steel and NF metals Steelworks Continuous Casting Hot Rolling Mills Cold Rolling Mills Strip Processing / Thermal Process Engineering Steelworks Continuous Casting Tube Plants Long Products Forging Technology NF Metal Plants Heat Treatment Electrical Engineering and Automation Service Service 2 2
4 History of the SMS group 3 3
5 Regional References (selected) Maghreb Steel References ( selected ) ArcelorMittal Elfouladh Lisco Colakoglu Erdemir Kardemir Icdas Özkan IDC Yolbulan Isdemir Hmisho ASCO Geco EZDK Abu Zabaal SAFA Nisco, Mobarakeh SADID SCIS NISCO KSC Madeen Hadeed Hormozgan Arcelor Mittal QASCO Arabian Pipes UGS Hamriyah ESI Dubai Cables ADPICO South Steel - Pan Kingdom SMS Demag Siemag/ Concast SMS Meer 4
6 Leading manufacturers rely on SMS technology and expertise 5
7 SMS Regional set-up SMS Saudi Arabia LLC, Al Khobar, KSA (since 2007) SMS Gulf FZE, Dubai, UAE (since 2006) 6
8 Difference production / consumption KSA LONG PRODUCT AND FLAT PRODUCT( DATA SOURCE 2008 MBR) TONNAGE IN 000 TONS CONSUMPTION OUTPUT DIFFERENCE YEAR 7
9 Oil & Gas industries revenues secure infrastructure and development projects which create further demand Mini Mills for Long Products Rolling Mills for Long Products Pipe Mills Industrial diversification initiate further demand Integrated Mills for Flat Product Non-Ferrous Plants Downstream Processing 8
10 Current major investments are ongoing / planned in UAE, Bahrain, Gulf coast of KSA and Oman KSA (Red Sea coast), however subject to availability of electrical energy and gas Upgrade of existing mills 9
11 6 Economic Cities to serve the industrial and regional diversification of the KSA economy King Abdulla Economic City Intergrated Steel Complex Al Rajhi Steel 2 mio tpy Jizan Economic City South Steel ( SOLB ) Phase 1A Steel Shop 1 mio tpy Bar mill tpy Phase 1B Combi mill tpy 10
12 Steel Production (Finished Products) 25,000 Bahrain Iraq Jordan Kuwait Lebanon Oman Qatar Saudi Arabia Syria UAE Iran 20,000 15,000 10,000 5, (19.778) 2007 (22.160) 2008 (25.957) 2009 ( f ) (30.538) 2012 (39.750) ( f ) ( 000 tons ) Source: MB 2009
13 South Steel, Jizan Economic City/Saudi Arabia Long Product Minimill provides high productivity and reduced maintenance Facts and figures Melt shop: 1,000,000 t/year Mill: 500,000 t/year Rebar (8 to 40 mm) Maximum finish-rolling speed: 41 m/sec 12
14 Arcelor Mittal Tubular Products, Jubail Industrial City / Saudi Arabia Seamless tube plant based on patented PQF technology Facts and figures 600,000 t/year OCTG tubes from 4" to 16" Carta technology system Lasus wall-thickness measuring system 13
15 Alumimium ( primary ) ( f ) ( 000 tons )
16 Ma aden Aluminum project, Ras Al Zour / Saudi Arabia Hot strip mill Preheat furnaces Scalper Slitting lines Facts and figures 1+4 hot rolling mill line 4 stand CVC plus tandem cold rolling mill 400,000 t/year (first phase) of premium can stock equipment with latest technology and of highest quality low operational and maintenance costs provision for conti rolling Coil coating line Automated coil storage system Tand em Cold Mill Tandem cold mill 15
17 Al Taiseer, Riad/Saudi Arabia Front loader press with billet heating and run-out Facts and figures tpa Long sections 25/27-MN press capacity 1,500 mm block length 16 16
18 17
19 Steelworks Continuous Casting 1, Steelworks 415 Electric arc furnaces 217 Ladle furnaces 48 Vacuum plants 431 Continuous casting plants 550 Electromagnetic stirrers 200 CONSO burners 8 Minimills Forging Technology 6,299 1,435 Hydraulic presses 1,422 Extrusion presses 2,684 Closed-die forging presses 26 Stretchers 85 Powder presses 647 Ring rolling Tube Plants 2, Seamless tube plants 353 Welded tube plants 12 Large-diameter pipe plants 75 Finishing plants 1,396 Individual machines for tube processing NF Metal Plants 1, Copper wire rod casting and rolling mills 640 Extrusion press plants 93 Individual machines 85 Continuous pass homogenising plants 180 Special machines Long Products Casting and rolling plants for sections (MPS /CPB ) 55 Heavy section mills 167 Billet and medium section mills 424 Wire rod and light section mills 8 Minimills Heat Treatment 5,821 5,755 References for induction technology, hardening plants and quench & temper plants 66 Heating furnaces 18 18
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