Ball ValVes - Floating & trunnion MounteD

Transcription

1 Ball ValVes - Floating & trunnion MounteD

2 QUALITY VALVE MANUFACTURER

3 AUSTRALIAN PIPELINE VALVE Ball Valves Cast & Forged Floating & Trunnion FIRESAFE CERTIFIED API607 5 TH & 6 TH EDITION, API6FA & ISO Contents Standards & Specifications Valve Materials & Service Applications Firesafe Certificates Process Ball Valve Floating SLFSBV01 - Class 150 to 1500 Process Ball Valve Floating SLFSBV01-DBB - Class 150 to 1500 Process Ball Valve Floating SLFSBV02 - Class 150 to 600 API6D Pipeline Ball Valve Trunnion BVF100 - Class 150 to 2500 API6D Pipeline Ball Valve Trunnion FS Class 150 to 1500 Technical Liability Limitations Page 1-13 Page Page Page Page Page Page Page Page Page Page Page 51 AUSTRALIAN PIPELINE VALVE 9-15 Boolcunda Avenue Salisbury Plain South Australia 5109 Telephone +61 (0) Fax +61 (0) admin@australianpipelinevalve.com.au

4 STANDARDS AND SPECIFICATIONS Australian Pipeline Valve valves are designed, manufactured and tested in accordance with API, ANSI, ASME, and BS requirements. The following list contains the most important applicable standards for ball valves. Australian Pipeline Valve valves may be produced in accordance with other international standards on request. API - American Petroleum Institute API6D Specification for Pipeline Valves (Gate, Plug, Ball and Check Valves) API6FA Specification for Fire Test For Valves API598 Valve Inspection and Testing API607 Fire Test for Soft-Seated Quater-turn Valves APIQ1 Specification for Quality Programs for the Petroleum and Natural Gas Industry ANSI - American National Standard Institute B16.5 Steel Pipe Flanges and Flange Fittings B16.10 Face to Face and End to End Dimensions of Valves B16.25 Butt-Welding Ends B16.34 Valves, Flanged, Threaded, and Welding End British Standard BS5351 Steel Ball Valves for the Petroleum, Petrochemical and Allied Industries BS6755 Testing of Valves BS5146 Inspection and Test of Valves BS1503 Steels for Fired and Unfired Pressure Vessels BS5160 Steel Pipe Flanges and Flanged Fittings for the Petroleum Industry BS2080 Face-to-Face, Center to Face, End to End, and Centre to End Dimensions of Flanged and Butt-Welding End Steel Valves for the Petroleum, Petrochemical and Allied Industries BS4504 Flanges and Bolting for Pipes, Valves and Fittings ISO - International Organisation for Standardisation ISO9001 Quality Systems - Model for Quality Assurance in Design, Development, Production, Installation and Servicing ISO5211 Valve Actuator Attachment MSS - Manufacturers Standardisation Society SP6 Standard Finishes for Contact Faces of Pipe Flanges and Connecting-End Flanges of Valves and Fittings SP25 Standard Marking System for Valves, Fittings, Flanges and Unions SP72 Ball Valves with Flanged or Butt-Welding Ends for General Service NACE - National Association of Corrosion Engineers MR0175 Sulfide Stress Cracking Resistant Metallic Materials for Oil Field Equipment PAGE 4

5 VALVE MATERIALS & SERVICE APPLICATIONS Valve Casting Materials ASTM Casting Specification ASTM A216 Grade WCB ASTM A352 Grade LCB ASTM A352 Grade LCB ASTM A352 Grade LC1 ASTM A352 Grade LC2 ASTM A352 Grade LC3 ASTM A217 Grade WC6 ASTM A217 Grade C9 ASTM A217 Grade C5 ASTM A217 Grade C12 ASTM A487 Grade CA6NM ASTM A217 Grade CA15 ASTM A351 Grade CF8M ASTM 351 Grade CF8C ASTM A351 Grade CF8 ASTM A351 Grade CF3 Common Designation Carbon Steel Low Temp Carbon Steel Low Temp Carbon Steel Low Temp Carbon Steel Low Temp Carbon Steel 3 1/2% Nickel Steel 1 1/4% Chrome 1/2% Moly Steel 2 1/4% Chrome 5% Chrome 1/2% Moly 9% Chrome 1% Moly 12% Chrome Steel 12% Chrome 316 SS 347 SS 304 SS 304L SS Service Applications Non-corrosive applications including water, oil and gases at temperatures between -20ºF (-30ºC) and +800ºF (+425ºC) Low temperature applications to -50ºF (-46ºC). Not for use above +650ºF (+340ºC). Low temperature applications to -50ºF (-46ºC). Not for use above +650ºF (+340ºC). Low temperature applications to -75ºF (-59ºC). Not for use above +650ºF (+340ºC). Low temperature applications to -100ºF (-73ºC). Not for use above +650ºF (+340ºC). Low temperature applications to -150ºF (-101ºC). Not for use above +650ºF (+340ºC). Non-corrosive applications including water, oil and gases at temperatures between -20ºF (-30ºC) and +1100ºF (+593ºC). Non-corrosive applications including water, oil and gases at temperatures between -20ºF (-30ºC) and +1100ºF (+593ºC). Mild corrosive or erosive applications as well as non-corrosive applications at temperatures between -20ºF (-30ºC) and +1200ºF (+649ºC). Mild corrosive or erosive applications as well as non-corrosive applications at temperatures between -20ºF (-30ºC) and +1200ºF (+649ºC). Corrosive application at temperatures between -20ºF (-30ºC) and +900ºF (+482ºC). Corrosive application at temperatures up to +1300ºF (+704ºC) Corrosive or either extremely low or high temperature non-corrosive services between -450ºF (-268ºC) and +1200ºF (+649ºC). Above +800ºF (+425ºC) specify carbon content of 0.04% or greater. Primarily for high temperature, corrosive applications between -450ºF (-268ºC) and +1200ºF (+649ºC). Above +1000ºF (+540ºC) specify carbon content of 0.04% or greater. Corrosive or extremely high temperatures non-corrosive services between -450ºF (-268ºC) and +1200ºF (+649ºC). Above +800ºF (+425ºC) specify carbon content of 0.04% or greater. Corrosive or non-corrosive services to +800ºF (+425ºC). ASTM A351 Grade CF3M 316L SS Corrosive or non-corrosive services to +800ºF (+425ºC). ASTM A351 Grade CN7M ASTM 743 Grade M ASTM A743 Grade N-12M ASTM A743 Grade CW-12M ASTM A743 Grade CY-40 Alloy 20 Monel Hastelloy B Hastelloy C inconel Good resistance to hot sulfuric acid to +800ºF (+425ºC). Weldable grade. Good resistance to corrosion by all common organic acids and salt water. Also highly resistant to most alkaline solutions to +750ºF (+400ºC). Is well suited for handling hydrofluoric acid at all concentrations and temperatures. Good resistance to sulphuric and phosphoric acids to +1200ºF (+649ºC). Good resistance to strong oxidation conditions. Good properties at high temperatures. Good resistance to sulphuric and phosphoric acids to +1200ºF (+649ºC). Very good for high temperature service. Good resistance to strongly corrosive media and atmosphere to +800ºF (+425ºC). ASTM B62 Bronze Water, oil or gas: up to 400ºF (205ºC). Excellent for brine and seawater service. PAGE 5

6 VALVE MATERIALS & SERVICE APPLICATIONS Standard Forged Valve Materials ASTM Designation Description Common Service Recommendations Body/Bonnet Material Casting Comparison A105(1) Carbon Steel General service such as oil, oil vapor, gas, steam and water at temperatures -20º to 1000ºF (-28ºC to 537ºC) A216-WCB A350-LF2 Low Temperature Carbon Steel Suitable for temperatures -50ºF and not above 650ºF (-45ºC and not above 343ºC) A352-LCB A182-F11(2) 1¼% Cr, ½% Mo Alloy Steel For high temperatures from -20º to 1100ºF to minimise graphitisation (-28ºC to 593ºC) A217-WC6 A182-F22(3) 2¼ % Cr, 1% Mo Alloy Steel For services requiring greater strength than F11 at temperatures from -20º to 1100ºF (-28ºC to 593ºC) A217-WC9 A182-F6 5% Cr, ½% Mo Alloy Steel For corrosive/erosive refinery use requiring resistance at temperatures from -20º to 1100ºF (-28ºC to 593ºC) A217-C5 A182-F9 9% Cr, 1% Mo Alloy Steel For services involving media with higher sulphur content to combat oxidation to 1100ºF (593ºC) A217-C12 A182-F304 18% Cr, 8% Ni Stainless Steel For corrosive services and atmospheres from -20º to 1000ºF (-28ºC to 537ºC) A351-CF8 A182-F316 18% Cr, 8% Ni, 2% Mo Stainless Steel For superior resistance to corrosion to 1000ºF (537ºC) A351-CF8M (1) Permissible but nor recommended for prolonged use above 800ºF (425ºC) (2) Consideration should be given to the possibility of excessive oxidation (scaling) when used above 1050ºF (563ºC) Special Forged Valve Materials Material Description Service Recommendations HASTELLOY INCONEL INCOLOY MONEL Nickel Alloy Nickel Alloy Nickel-Copper Alloy Good high temperature properties. Excellent corrosion resistance in hydrochloric acid. For high temperature service. Used for nuclear applications. For corrosive service up to 842ºF (450ºC). Resistant to sea water, acids, alkalies. TITANIUM Metal Good resistance to corrosion together with low specific weight ASTM A182 F51 Ferritic-Austentic Stainless Steel Very high strength, resistance to corrosion, pitting and stress corrosion in chloride media. ASTM A182 F44 Austenitic Stainless Steel Very high strength, high resistance to corrosion Standard Trim Materials Trim Description Application 13% Cr, Type 410 Stainless Steel For oil and oil vapors and general services with heat treated seats and wedges. 13% Cr, Type 410 plus Hardfacing Universal trim for general service requiring long service life up to 1100ºF (593ºC) Type 316 Stainless For liquids and gases corrosive to 410 Stainless Steel up to 850ºF (455ºC) Monel NACE For corrosive service to 842ºF (450ºC) such as acids, alkalies, salt solutions, etc. Specially treated 316 or 410 trim combined optionally with B7M Bolts and 2HM nuts to meet NACE MR requirements Full Stellite Full hard faced trim, suitable for abrasive & severe services up to 1200ºF (650ºC) Note: This chart is for general reference only. Australian Pipeline Valve recommends that customers engineers analyse service requirements and specify the materials they consider optimum for their service conditions. PAGE 6

7 FIRESAFE CERTIFIED API607 5 TH AND 6 TH EDITION AND API6FA 3 RD EDITION DNV Witnessed Australian Pipeline Valve is one of the few companies in the world to hold firesafe certification to the latest 6th edition of API607 and ISO In addition, APV ball valves are fugitive emission certified to ISO PAGE 7

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11 AUSTRALIAN PIPELINE VALVE SLFSBV01 Series Floating Type API6D Ball Valves 2 Piece, Split Body, Full Bore, ANSI 150 to 1500LB ASTM A351 - CF8M & CF8 AND ASTM A216 - WCB NACE MR0175 (CLASS III BOLTING) FOR SOUR SERVICE ISO 5211 TOP flange for Actuation (optional) API6D & API & over trunnion mounted * Full bore solid ball Investment Cast or Forged Split Body 2 piece design Anti Blow-Out Stem Anti-Static Device Firesafe Design to API607 and API6FA Temperature Range -25 C to 230 C Also available in metal seats and PEEK seats API6D & API608 Also available in Monel, Duplex, Alloy20 etc. * avaliable in floating and trunnion No. Part Name Stainless Steel CF8M Carbon Steel Stainless Steel CF8 1 Body *4 ASTM A351 Gr. CF8M ASTM A216 Gr. WCB ASTM A351 Gr. CF8 2 Nut *3 ASTM A194 Gr. 8 ASTM A94 Gr. 2H ASTM A194 Gr. 8 3 Bolt *3 ASTM A193 Gr. B8 ASTM A193 Gr. B7 ASTM A193 Gr. B8 4 Cap *4 ASTM A351 Gr. CF8M ASTM A216 Gr. WCB ASTM A351 Gr. CF8 5 Body Gasket PTFE Graphoil / Spiral PTFE 6 Ball ASTM A351 Gr. CF8M ASTM A216 Gr. CF8 ASTM A351 Gr. CF8 7 Seat *1 Reinforced TFE Reinforced TFE Reinforced TFE (Carbon or Glass) (Carbon or Glass) (Carbon or Glass) 8 Thrust Washer PTFE PTFE PTFE 9 Stem ASTM A276 Gr. 316 ASTM A276 Gr. 304 ASTM A276 Gr Packing PTFE or Graphoil Graphoil PTFE or Graphoil 11 Bearing PTFE PTFE PTFE 12 Gland *6 ASTM A351 Gr. CF8 ASTM A351 Gr. CF8 ASTM A351 Gr. CF (Pole Lever) E Stopper *5 ASTM A276 Gr. 304 ASTM A276 Gr. 304 ASTM A276 Gr Handle *2 ASTM A536 Gr. FCD45 ASTM A536 Gr. FCD45 ATM A536 Gr. FCD45 15 Snap Ring ASTM A276 Gr. 304 ASTM A276 Gr. 304 ASTM A276 Gr Gland Nut *6 ASTM A194 Gr. 8 ASTM A194 2H ASTM A194 Gr Gland Bolt *6 ASTM A193 Gr. B8 ASTM A193 B7 ASTM Gr. B8 * 1 Also available in PEEK or CPTFE for high temperature * 2 Gear operator: 200NB 300# & over; 250NB 150# & over * 3 NACE class 1 or II on request * 4 Also available in Forged * 5 Locking device optional * 6 Gland can be yoke type as shown or unibolt & belleville spring depending on size/class. Standards L ØM-N T A OG K A Face to Face ANSI B16.10 Flange Dimensions ANSI B16.5 Wall Thickness ANSI B16.34 Basic Design Testing API608/API6D API Firesafe Design API607 Test Pressure Shell Seat Air 80 PSIG 80 PSIG Hydrostatic 150# 425 PSIG 325 PSIG Hydrostatic 300# 1125 PSIG 825 PSIG Hydrostatic 600# 2225 PSIG 1650 PSIG Hydrostatic 900# 3350 PSIG 2450 PSIG Hydrostatic 1500# 5575 PSIG 4100 PSIG PAGE 11

12 SLFSBV01 Series Body Gasket Gasket is designed so that the outer circumference of the gasket is in metal to metal contact with the valve body flange. Body Seat The seat is carefully designed for perfect sealing at low and high pressure ranges, as well as for minimised operating torque. If the seat ring is burnt, the ball is pressed against the metal body by fluid pressure, effecting a seal. DIMENSIONS ANSI-150LB Size (in) Gasket Size (mm) A L K Body Gasket Body D E Weight (kg) Torque (Nm) breakaway *2 632* Seat CV Torque is maximum breakaway at maximum differential (running torque is approx 1/3 of breakaway). A 20% factor is included, but torques assume clean wet fluids like water/oil. ANSI-150LB Size (in) Body Seat Size (mm) A L K D E Weight (kg) Stem Packings Washer Gasket Torque (Nm) breakaway CV Blowout Proof Stem Torque is maximum breakaway at maximum differential (running torque is approx 1/3 of breakaway). A 20% factor is included, but torques assume clean wet fluids like water/oil. ANSI-300LB Size (in) Size (mm) Packings Bearing Washer Gasket A L K D Stem and V Type Packing E Weight (kg) Torque (Nm) breakaway CV Torque is maximum breakaway at maximum differential (running torque is approx 1/3 of breakaway). A 20% factor is included, but torques assume clean wet fluids like water/oil. Antistatic Devices Stem Stem Collar Body Ball Ant i-s tatic PAGE 12

13 SLFSBV01 Series DIMENSIONS E ANSI-600LB Size (in) x x x x x Size (mm) 15 20x x x x x40 50 A D D E L (RF) ØA L (BW) L (RTJ) Weight (kg) Torque (Nm) breakaway RF / BW / RTJ L ANSI-600LB Size (in) 2 1 2x x2 3 4x3 4 6x4 Size (mm) 65x x x x100 A D E L (RF) L (BW) L (RTJ) Weight (kg) Torque (Nm) breakaway Forged 3 Piece SLFSBV01 600~1500LB ANSI-900/1500LB Size (in) x x x x x Size (mm) 15 20x x x x x40 50 A D E L (RF) L (BW) L (RTJ) Weight (kg) Torque (Nm) 900* Torque (Nm) 1500* Forged 2 Piece SLFSBV01 150~1500LB PAGE 13

14 SLFSBV01 Series Superior Design Stop Plate (Optional locking device) Pressure Ratings with Reinforced - PTFE Yoke Type Gland* Double D design indicates ball position Stem Packing WCB-300LB Precision machined ball Blowout proof stem collar Optional Mounting Pad ISO5211 CF8M-300LB CF8-300LB Anti-static device Radial Thrust bearing D C B A WCB-150LB CF8M-150LB Investment Cast rigid body API608/6D CF8-150LB RM standard finish Heavy Hex high finish nuts 316 or 304 Austentic stainless steel ball & stem High Tensile Studs Metal to Metal contact API607 Firesafe Fully encapsulated body seal * Gland type depends on size/class Round body under 50NB and 100NB or 150NB & over depending on class A. Valve size 15A ( 1 2 ) to 25A (1 ) B. Valve size 40A (1 1 2 ) to 65A (2 1 2 ) C. Valve size 80A (3 ) to 100A (4 ) D. Valve size 125A (5 ) to 250A (10 ) Carbon PTFE will do higher temperatures ADJUSTABLE PRELOADED GLAND* Ensures even packing adjustment without need for continuous adjustment. (*Nut or Yoke Type depending on size/class) PTFE or ELASTOMER PRIMARY STEM SEAL (optional on smaller sizes in lower pressure classes) MULTI-STAGE PACKING Fugitive emission prototype certified (when FE grade packing fitted). Stem sealant injection is not required. Can also be specified elastomer free for a wider range of service and temperature conditions. ANTI-STATIC STEM DEVICE PTFE THRUST SEAL BODY SEALS Can be specified Elastomer free, Graphite outer, PTFE inner (with secondary metal to metal overlap). Larger sizes and higher pressures are always dual seals or spiral wound + graphite or PTFE filled. LARGE SURFACE AREA SEAT RINGS Complies to most low emission standards. Seat sealant injection is not required. Low and high pressure zero leakage capability. Can be specified elastomer free for a wider range of service and temperature conditions. Designed to outlast other valves in a wider range of service conditions. Our innovation is to provide a valve design that can be specified with elastomer free inert specifications to handle a broader range of temperature and media service conditions. Our innovation is to provide a valve design that can be specified with inert elastomer free seals, providing a wider service and temperature range whilst at the same time specifying extra body and stem seals on larger sizes and higher pressures. PAGE 14

15 SLFSBV01 Series Firesafe Features FIRESAFE CERTIFIED API607 5TH & 6TH EDITION AND API6FA 3RD EDITION ANTI-STATIC DESIGN Australian Pipeline Valve ball valves are designed and built to meet CONTACT BETWEEN STEM AND VALVE SHELL BEFORE FIRE STEM stringent specifications for anti-static protection. AFTER FIRE STEM PACKING FIRE SAFE DESIGN METAL TO METAL CONTACT BACK SEAT One of the many requirements of today s industries is that ball valves must have a metal to metal seal in case the non-metallic seals are destroyed or burned by fire or other means. The design provides assurance to the user handling flammable or CONTACT BETWEEN BALL AND VALVE SHELL BEFORE FIRE BODY BODY BALL hazardous fluids should the non-metallic seals be damaged. AFTER FIRE METAL TO METAL CONTACT BALL VALVE SHELL COUPLING BEFORE FIRE AFTER FIRE METAL TO METAL CONTACT GASKET Australian Pipeline Valve is one of the first brands in the world to hold Firesafe certification (DNV witnessed) to the 6th edition of Blow Out Proof Stem Internally inserted, back seated blow out proof stem assures fire safety and blow out prevention by retaining stem in the valve at all pressures. Anti-Static Device Spring loaded pins between the ball, stem and body which prevents static throughout the valve. PAGE 15 API607 as well as API6FA latest 3rd edition.

16 AUSTRALIAN PIPELINE VALVE SLFSBV01-DBB Double Block & Bleed Floating Type Ball Valves 2 Piece, Split Body, Full Bore, ANSI 150 to 1500LB ASTM A351 - CF8M & CF8 AND ASTM A216 - WCB NACE MR0175 (CLASS III BOLTING) FOR SOUR SERVICE ISO 5211 TOP flange for Actuation (most sizes) API6D & API & over trunnion mounted * Full bore solid ball Split Body 2 piece design Anti Blow-Out Stem Anti-Static Device Firesafe Design to API607 and API6FA Temperature Range -25 C to 230 C Sealant injection facility & body drain available on request Also available in metal seats and PEEK seats Also available in Monel, Duplex, Alloy20 etc. * avaliable in floating and trunnion No. Part Name Stainless Steel CF8M Carbon Steel Stainless Steel CF8 1 Body *4 ASTM A351 Gr. CF8M ASTM A216 Gr. WCB ASTM A351 Gr. CF8 2 Nut *3 ASTM A194 Gr. 8 ASTM A94 Gr. 2H ASTM A194 Gr. 8 3 Bolt *3 ASTM A193 Gr. B8 ASTM A193 Gr. B7 ASTM A193 Gr. B8 4 Cap *4 ASTM A351 Gr. CF8M ASTM A216 Gr. WCB ASTM A351 Gr. CF8 5 Body Gasket PTFE Graphoil / Spiral PTFE 6 Ball ASTM A351 Gr. CF8M ASTM A216 Gr. CF8 ASTM A351 Gr. CF8 7 Seat *1 Reinforced TFE + Viton Reinforced TFE + Viton Reinforced TFE + Viton DBB Ball Valves are suited for services requiring double block and bleed. (Carbon or Glass) (Carbon or Glass) (Carbon or Glass) 8 Thrust Washer PTFE PTFE PTFE 9 Stem ASTM A276 Gr. 316 ASTM A276 Gr. 304 ASTM A276 Gr Packing PTFE or Graphoil Graphoil PTFE or Graphoil 11 Bearing PTFE PTFE PTFE 12 Gland ASTM A351 Gr. CF8 ASTM A351 Gr. CF8 ASTM A351 Gr. CF8 13 Stopper *5 ASTM A276 Gr. 304 ASTM A276 Gr. 304 ASTM A276 Gr Handle *2 ASTM A536 Gr. FCD45 ASTM A536 Gr. FCD45 ATM A536 Gr. FCD45 15 Snap Ring ASTM A276 Gr. 304 ASTM A276 Gr. 304 ASTM A276 Gr Gland Nut *6 ASTM A194 Gr. 8 ASTM A194 2H ASTM A194 Gr Gland Bolt *6 ASTM A193 Gr. B8 ASTM A193 B7 ASTM Gr. B (Pole Lever) E A * 1 Also available in PEEK or CPTFE for high temperature * 2 Gear operator: 250NB 300# & over; 300 NB 150# & over * 3 NACE class 1 or II on request * 4 Also available in Forged * 5 Locking Device Optional * 6 Gland Nut can be yoke type as shown and unibolt and belleville spring depending on size/class Standards Face to Face ANSI B ØM-N T A OG K Flange Dimensions ANSI B16.5 Wall Thickness ANSI B16.34 L Basic Design API608/API6D Testing Firesafe Design API598 API Test Pressure Shell Seat Air 80 PSIG 80 PSIG Hydrostatic 150# 425 PSIG 325 PSIG Hydrostatic 300# 1125 PSIG 825 PSIG Hydrostatic 600# 2225 PSIG 1650 PSIG Hydrostatic 900# 3350 PSIG 2450 PSIG Hydrostatic 1500# 5575 PSIG 4100 PSIG PAGE 16

17 SLFSBV01-DBB Series Body Gasket Gasket is designed so that the outer circumference of the gasket is in metal to metal contact with the valve body flange. Body Seat The seat is carefully designed for perfect sealing at low and high pressure ranges, as well as for minimised operating torque. If the seat ring is burnt, the ball is pressed against the metal body by fluid pressure, effecting a seal. For double block & bleed service the seat is energised against the ball to allow double block & bleed. The energised seat will ensure the first seat seals against the ball in both directions, at low & high pressure. DIMENSIONS Gasket ANSI-150LB Size (in) Size (mm) Body Gasket A L K D E Weight (kg) Torque (Nm) breakaway *2 759* CV Torque is maximum breakaway at maximum differential (running torque is approx 1/3 of breakaway). A 20% factor is included, but torques assume clean wet fluids like water/oil. PTFE Seat Energised Seat Body Seat Viton O-Ring ANSI-150LB Size (in) Size (mm) Packings A L K D Stem Washer Gasket E Weight (kg) Blowout Proof Stem Torque (Nm) breakaway 1491 CV Torque is maximum breakaway at maximum differential (running torque is approx 1/3 of breakaway). A 20% factor is included, but torques assume clean wet fluids like water/oil. ANSI-300LB Size (in) Packings Bearing Washer Gasket Size (mm) A L Stem and V Type Packing K D E Weight (kg) Torque (Nm) breakaway CV Torque is maximum breakaway at maximum differential (running torque is approx 1/3 of breakaway). A 20% factor is included, but torques assume clean wet fluids like water/oil. Antistatic Devices Stem Ball Stem Collar Body Ant i-s tatic PAGE 17

18 AUSTRALIAN PIPELINE VALVE SLFSBV02 Series Floating Type Ball Valves 1 Piece, Uni Body, Reduced Bore, ANSI 150 to 600LB ASTM A351 - CF8M & CF8 AND ASTM A216 - WCB NACE MR0175 FOR SOUR SERVICE ISO 5211 TOP flange for Actuation (optional) API6D & API608 Reduced bore*, solid ball Investment Cast or Forged Uni Body 1 piece design Anti Blow-Out Stem Anti-Static Device Firesafe Design to API607 and ISO10497 Temperature Range -25 C to 230 C Also available in metal seats and PEEK seats Also available in Monel, Duplex, Alloy 20 etc. *Full bore available up to 25NB (1 ) No. Part Name Stainless Steel CF8M Carbon Steel Stainless Steel CF8 1 Body *4 ASTM A351 Gr. CF8M ASTM A216 Gr. WCB ASTM A351 Gr. CF8 2 Gland Yoke *7 ASTM A351 Gr. CF8M A216 Gr. WCB ASTM A351 Gr. CF8 2A Gland Nut/Bolt *7 ASTM A194 Gr. 8 ASTM A194 2H ASTM A194 Gr. 8 2B Gland Retainer *7 AISI 316 AISI 304 AISI 304 2C Gland Bolt *7 ASTM A193 Gr. B8 ASTM A193 B7 ASTM Gr. B8 3 Bolt *3 AISI 316 AISI 304 A2 Stainless 3A Snap Ring *3 ASTM A276 Gr. 304 ASTM A276 Gr. 304 ASTM A276 Gr Cap *4 ASTM A351 Gr. CF8M ASTM A216 Gr. WCB ASTM A351 Gr. CF8 5 Body Gasket PTFE Graphoil / Spiral PTFE 5A Body Seal *6 Graphite Graphite Graphite 6 Ball ASTM A351 Gr. CF8M ASTM A216 Gr. CF8 ASTM A351 Gr. CF8 7 Seat *1 Reinforced TFE Reinforced TFE Reinforced TFE (Carbon or Glass) (Carbon or Glass) (Carbon or Glass) 8 Thrust Washer PTFE PTFE PTFE 9 Stem ASTM A276 Gr. 316 ASTM A276 Gr. 304 ASTM A276 Gr Packing PTFE or Graphoil Graphoil PTFE or Graphoil 11 Bearing PTFE PTFE PTFE 12 Stopper *5 ASTM A276 Gr. 304 ASTM A276 Gr. 304 ASTM A276 Gr Handle *2 ASTM A536 Gr. FCD45 ASTM A536 Gr. FCD45 ATM A536 Gr. FCD45 14 Anti Static Device Stainless Steel Stainless Steel Stainless Steel 15 O-Ring *3 Viton/PTFE Viton Viton/PTFE 16 Belleville Washer AISI 304 AISI 311 AISI Stop Device AISI 304 Carbon Steel ZP AISI 304 * 1 Also available in PEEK or CPTFE for high temperature * 2 Gear operator: 200NB 300# and 250NB 150# * 3 Design depends on size & class * 4 Also available in Forged * 5 Locking device optional * 6 Or PTFE if non firesafe * 7 Gland (2) can be uni-nut (2A) as shown or yoke type depending on size and class Standards Face to Face ANSI B16.10 Flange Dimensions ANSI B16.5 Wall Thickness ANSI B16.34 Basic Design API608/API6D Testing API598 Firesafe Design API607 Test Pressure Shell Seat Air 80 PSIG 80 PSIG Hydrostatic 150# 425 PSIG 325 PSIG Hydrostatic 300# 1125 PSIG 825 PSIG Hydrostatic 600# 2225 PSIG 1650 PSIG Hydrostatic 900# 3350 PSIG 2450 PSIG Hydrostatic 1500# 5575 PSIG 4100 PSIG PAGE A 2A B A Uni-Nut Yoke Version Bolted Yoke Version 3A 2A

19 SLFSBV02 Series Body Gasket Gasket is behind a threaded metal to metal end closure. The SLFSBV02 can be supplied elastomer free for chemical or higher temperature applications. Body Seat The seat is carefully designed for perfect sealing at low and high pressure ranges, as well as for minimised operating torque. If the seat ring is burnt, the ball is pressed against the metal body by fluid pressure, effecting a seal. E Body Seat D Body Seat K A P Packings Stem Washer X Y L DIMENSIONS ANSI-150LB Size (in) Size (mm) A P 9.5* 15* 20* Blowout Proof Stem Packings Bearing Washer L K D E Weight (kg) Stem and V Type Packing Torque (Nm) breakaway Kv m3/h * Also available in full bore up to 25NB (1 ) Torque is maximum breakaway at maximum differential (running torque is approx 1/3 of breakaway). A 20% factor is included, but torques assume clean wet fluids like water/oil. ANSI-300LB Size (in) Size (mm) Antistatic Devices Stem Ball Stem Collar Body A P 9.5* 15* 20* Ant i-s tatic L K D E Weight (kg) Torque (Nm) breakaway Kv m3/h * Also available in full bore up to 25NB (1 ) Torque is maximum breakaway at maximum differential (running torque is approx 1/3 of breakaway). A 20% factor is included, but torques assume clean wet fluids like water/oil. 600LB Refer to Drawing. PAGE 19

20 SLFSBV02 Series Firesafe Features FIRESAFE CERTIFIED API607 6TH EDITION AND IS ANTI-STATIC DESIGN Australian Pipeline Valve ball valves are designed and built to meet CONTACT BETWEEN STEM AND VALVE SHELL BEFORE FIRE STEM stringent specifications for anti-static protection. AFTER FIRE STEM PACKING METAL TO METAL CONTACT BACK SEAT FIRE SAFE DESIGN One of the many requirements of today s industries is that ball valves must have a metal to metal seal in case the non-metallic seals are destroyed or burned by fire or other means. CONTACT BETWEEN BALL AND VALVE SHELL BEFORE FIRE hazardous fluids should the non-metallic seals be damaged. APV ball valves are certified to meet or exceed the BODY BODY BALL The design provides assurance to the user handling flammable or AFTER FIRE BALL requirement of API607 5th edition and ISO METAL TO METAL CONTACT Blow Out Proof Stem Pressure Ratings with Reinforced - PTFE Internally inserted, back seated blow out proof stem assures fire safety and blow out prevention by retaining stem in the valve at all pressures. WCB-300LB CF8M-300LB CF8-300LB A Anti-Static Device B C D Spring loaded pins between the ball, stem and body which prevents static throughout the valve. WCB-150LB CF8M-150LB CF8-150LB A. Valve size 15A (1 2 ) to 32A (11 4 ) B. Valve size 50A (2 ) to 80A (3 ) C. Valve size 100A (4 ) to 125A (5 ) D. Valve size 150A (6 ) to 250A (10 ) Carbon PTFE will do higher temperatures Australian Pipeline Valve was one of the first brands in the world to hold Firesafe certification (DNV witnessed) to the 6th edition of API607 as well as ISO PAGE 20

21 1 Model SLFSBV01 (Firesafe) SLBV01 (Non Firesafe) SLFSBV02 (Firesafe) SLBV02 (Non Firesafe) SLFSBV01-DBB (Firesafe) 2 Pressure Class A Class 150 B Class 300 C Class 600 D Class 800 E Class 900 F Class 1500 G Class 2500 K AS/BS Table E L AS/BS Table F M AS/BS Table H Z Special 3 Operation A Bare Stem B Lever Handle C Gear Operator Z Special * For metal seat see separate part number system in the Special Service Ball Valves Catalogue. SLFSBV Series Part Number System Ball Valve Floating S L F S B V A B 1 A H A A B A 1 S Body & Bore Type 7 Body Material 9 Stem Packing 1 Full bore 2 piece 2 Full bore 3 piece 3 Full bore welded body 4 Reduced bore 2 piece 5 Reduced bore 3 piece 6 Reduced bore 1 piece 5 6 End Connection A Raised Face B Ring Joint C Buttweld D Threaded E Socket Weld F RF Flanged x B/W G Flat Face Z Special Seat C Carbon reinforced PTFE D Devlon E Peek G Carbon Fibre (Graphite) H Reinforced PTFE (Glass Fibre Content 20%) N Nylon P Pure PTFE T Tefzel V Viton X NBR Z Special A WCB B CF8 C CF8M D A20 E Hastelloy F Inconel G LCB H F51 I WC9 J WC6 K WC5 L LF2 M 304 N A105 P CF3 Q CF3M R 316L S 316 Z Special 8 Trim Code A 316 / CF8M B 304 / CF8 C A105 / WCB + ENP (.003") D LCB / LF2 + ENP (.003") E F51 / CD3MN F A20 G 316L H Monel Z Special A PTFE B Graphite C Graphite + PTFE Bolting A B7 B B7M C B8 D B8M E Duplex F L7 G L7M H B16 N None Z Special 11 Body Gasket 1 Spiral GRP Filled 2 Spiral PTFE Filled 3 Graphite 4 Graphite & Viton 5 PTFE 6 Spiral GRP + PTFE Inner 7 Graphite & PTFE Z Special Optional Suffix S Short Pattern Blank Long Pattern V Viton Seals PAGE 21

22 AUSTRALIAN PIPELINE VALVE BVF100 Series API6D Forged 3 piece body Trunnion Ball Valves 1/2-36 ANSI Class - 150/300/600/900/1500/2500 Design and construction conforms to API6D specifications, tested to API 607 & 6D standards. Independent loaded upstream and downstream seats provide a tight shut-off and allow the valves to be used for bi-directional flow. Spring loaded seat design provides low and high pressure sealing and body cavity pressure relief due to self relieving seat design. Suitable for single or double block and bleed applications. BVF100 Series 3 Piece Ball Valves have an emergency seal facility, blow-out proof stem, full through-conduit bore, electroless nickel plated or stainless trim and are anti-static. Stem and gland seals can be replaced in-line for ease of maintenance. Available with locking devices, stem extensions, pipe pups, and actuation. The full range of APV valves can meet NACE standard MR-10-75, latest edition if necessary. APV was one of the first brands in the world to have firesafe certification to API607 5 th and 6 th Edition, as well as being Firesafe Certified (DNV witnessed) to API6FA 3rd Edition and ISO FEATURES Forged Construction Rugged Anti-Corrosive Gear Design Seat Lubrication Facility Body Bleed and Drain Ports Enclosed, Encapsulated Triple Barrier Stem Seals Blowout Proof Stem Design Emergency Stem Lubrication Fitting Self Lubricating PTFE coated Trunnion Bearings This catalogue is general in it s nature and the design and materials can change at any time. This catalogue is to be used as a guide only. PAGE 22

23 BVF100 Series Ball Valve Design Features FIRESAFE CERTIFIED API607 5 TH & 6 TH EDITION AND API6FA 3 RD EDITION Super Firesafe Design When non-metal sealing materials are decomposed or deteriorated by a plant fire, the edge of the metal seat retainer preloaded by the seat spring comes into contact with the ball to provide metal to metal shut off of the line fluid to minimise internal leakage through the valve bore. APV ball valves are also antistatic design External leakage prevention Leakage from the valve stem area is prevented by double sealing with 2 O-rings and a graphite gland gasket. Leakage through the valve body joint is also prevented by double sealing with elastomer O-ring and graphite body gasket. After a fire has deteriorated the O-rings, the graphite gland gasket, body gasket and stem seals are the measure that prevents external fluid leakage. Anti Blow-Out Stem The stem is seperate from the ball. The lower end of the stem is designed with an integral collar to be blowout-proof. Anti-Static Device Antistatic device is a standard feature of APV ball valve. A spring-loaded pin assures the electrical continuity, between ball, stem and body, so as to avoid sparks during turning of the stem to open and close the valve, which could be dangerous in case of hazardous area installation. Internal leakage prevention When non-metal materials such as O-ring, seat insert and spacer are decomposed or deteriorated by fire, the edge of the metal seat preloaded by the seat spring comes into contact with the Ball to shut off the line fluid to minimise internal leakage through the valve bore. Also the fire safe flexible graphite seat area packing will be compressed by the seat spring to prevent fluid leakage between the valve body and the seat. Before Fire After Fire Metal-metal contact PAGE 23 This brochure is general in its nature and subject to change without notice.

24 BVF100 Series Ball Valve Design Features - Seating Types APV Conventional Soft Seat Insert APV seat inserts can be ordered in a variety of materials whilst still complying to API seat test requirements for bubble-tight shut off. APV Triple Seal Seat System APV Triple seal seat design is ideal for applications that require redundant sealing when start up conditions are known to have debris in the line and where removing the valve is not possible. This design offers lower torque and superior low pressure shut-off whilst providing zero leakage reliability at an affordable price compared to metal seated. Multiple material types are employed for each seal providing a combination of resilient and superhard properties to deal with a wide range of entrained particulates and debris. Even if one or even two of the seals are damaged an effective seal can usually be maintained. APV Metal to Metal Seats APV has extensive experience in the supply of valves for applications such as high temperature corrosive and/or erosive/abrasive environments. Various hard face material can be employed on the ball and seat face. Refer to the APV Special Service Ball Valve Catalogue. PAGE 24

25 BVF100 Series Ball Valve Design Features - Seat & Stem Sealing Seat Design APV piston-action seats are floating type and allow the automatic relief of excess pressure from the body to the pipeline. The helical seat springs that provide a uniform initial low pressure seat sealing load against the ball are fully enclosed in individual housings. Independent floating spring loaded seats are always in contact with ball to provide an effective tight seal even at low differential pressures. Independent upstream and downstream seats permit draining of fluid from the body cavity, allowing double block and bleed operation. With the single sealing feature, when the valve is closed there is an automatic body cavity release of over pressure to the line through the downstream seat. The pre-tightened seat springs are preset to automatically relieve excess cavity pressure caused by thermal expansion down stream once pressure exceeds the API6D (6.8) maximum (1.33 times the valve pressure rating at 38 C at the time of publishing this catalogue) A combination of double sealing features on the downstream side and single sealing on the upstream seat is available on request. This configuration maintains the sealing capacity of the valve in case of failure of the up stream seat and release of the body cavity over pressure through the up stream seat. Piston-Action Seats Cross-Section Seat Sealant Injection System As line pressure increases the seat reacts to the force of the pressure to form an effective seal. In the absence of line pressure, coil springs around the seat unit provide a tight seal by keeping the seat in contact with the ball. Sealant Injection APV ball valves ordinarily require no lubrication. Configuration shows a secondary temporary sealing mechanism to inject sealant directly to the seats in case the seats are ever damaged by foreign matters or in event of an accident. Exploded View Stem Sealing and Sealant Injection Exploded View Seat & Upper Stem PAGE 25

26 BVF100 Series Ball Valve Design Features - Seat & Stem Sealing Piston-Action Seats As line pressure increases the seat reacts to the force of the pressure to form an effective seal. In the absence of line pressure, coil springs behind the seat provide a tight seal by keeping the seat in contact with the ball surface. Independent floating spring loaded seats are always in contact with the ball to provide an effective tight seal even at low differential pressure. Independent upstream and downstream seats permit draining of fluid from the body cavity, so allowing double block and bleed operation (closed position only). With the optional single sealing feature, there is automatic body cavity release of over pressure to the line through the down stream seat. Self relieving seat design during cavity over-pressurisation Self relieving seats (standard) In self relieving condition, excessive internal body pressure is automatically relieved both upstream and downstream into the line by excessive pressure forcing the seats away from the ball. Pressure ENERGISE Ball Pressure Ball Body Pressure RESPONSE First Seal Second Seal Double piston effect (DPE) seats With the DPE seat option, if a leakage occurs in the upstream seat, the pressure entering the body cavity pushes the downstream seat against the ball and valve seals. Line pressure forces a seal against the floating seat. Pressure ENERGISE DPE design during cavity over-pressurisation Pressure Body Pressure RESPONSE An external body relief valve is installed to protect the body cavity from excess pressure which can be vented to atmosphere or recycled back to the upstream side of the valve or to flare. Ball Ball First Seal Second Seal Triple Barrier Stem Seal Design Leakage from the stem area is prevented by double barrier sealing with O-Rings as well as graphite fireseals. Leakage through the valve body joint is also protected by double sealing with an O-Ring and a flexible graphite gasket. After a fire has deteriorated the O-Rings, graphite packing and secondary seal ensure prevention of external fluid leakage. Graphite Double Block and Bleed Whether in the open or closed position, pressure on each side of the ball is blocked from the body cavity by the seat ring. The cavity can be blown down or drained (only in closed position) through the body port to indicate line isolation is effective. Piston action seats are standard and provide bi-directional sealing. Emergency Sealing Function In case of fluid leaks from the seat or stem sealing area, a sealant can be supplied through the injection fitting to temporarily prevent leakage. PAGE 26

27 BVF100 Series Ball Valve Design Features - Stem Seal & Ratings Characteristics of the Stem Seal The main stem seal is formed using two O-rings protected by two back-up rings to avoid extrusion. The design of the stem seal allows for the injection of plastic packing to form an emergency seal. An internal check valve is provided as a safety device. The stem bearing washer and the upper and lower trunnion bearings are made from reinforced teflon with a stainless steel backing. This assures a low friction coefficient and high corrosion resistance. Cross-Section Stem Plastic Packing Injection System Valve Seat Rating The seat ratings, indicated by the dotted lines in the chart, are based on differential pressures with the valve ball cavity in the fully closed position and refers to the seats only. Valve Body Ratings These are maximum working pressure ratings of the valve body. The seat ratings determine the practical pressure limitations according to actual service conditions. Body test pressures are for hydrostatic tests with ball half open. MATERIAL TEMPERATURE PSI BY CLASS MIN. ALLOW TEMP. ASTM A105 ASTM A350 LF2 ASTM A182 F TO 100F -20 TO 100F -20 TO 100F F -50F -80F Antistatic Suitable for manual, electric, hydraulic and pneumatic operation. Fire test certified to API specifications 6FA, 607 and ISO Drain plug. PAGE 27

28 BVF100 Series Material Specification Forged Trunnion Ball Valve Flanged/BW Ends API6D API6D Flanged & Butt weld ends 3P split body, side entry Trunnion mounted ball, low operating torque Fire safe API 607, API6FA Anti-static device, BS5351 Double block & bleed Pressure self relieving seats Self Lubricating PTFE coated Trunnion Bearings OPERATING CONDITION Operating Temperature: -29ºC~+185ºC* Pressure Rating: PN 20, 50, 64, 100, 150 Class 150, 300, 400, 600, 900, 1500, 2500 * Low and high temperature service also available 3 Description Material Specs. Body Carbon Steel A105, LF2 Body Stainless Steel AISI 316, 304 Ball Carbon Steel LF2/A105, ENP.003 plated Ball Stainless Steel AISI 316/304, F51 Stem Carbon Steel AISI 4140 ENP, A105 ENP Stem Stainless Steel ASTM F304, F316/AISI 316/17-4PH Seats Carbon Steel AISI 1015, A105, ENP.003 plated Seats Stainless Steel AISI 316, 304 Seals Graphite/PTFE, Viton NO. DESCRIPTION 1. Body 2. Ball 3. Adaptor 4. Seat Retainer 5. Seat Housing 6. Seat Insert 7. Seal Ring 8. Seat Coil Spring 9. Stem Area Flange 10. Bonnet Flange 11. O Ring 12. Stem 13. Stem key 14. Stem O Ring 15. Thrust Ring 16. Gland Bushing 17. Body O Ring 18. Wrench Bolt 19. Tab Bolt 20. Dry Bearing 21. Trunnion O-Ring 22. Thrust Washer 23. Trunnion 24. Drain Plug 25. Seat Sealant Injection Fitting 26. Stem Vent Plug 27. Cavity Relief Valve The above is a general overview and design varies depending on size and class (Refer to actual as built drawing.) PAGE 28

29 BVF100 Series Material Specifications * / THRUST RING BILL OF MATERIALS Part No Part Name ASTM A105 ASTM A350 LF2 ASTM A182 F316 1 Body ASTM A105 ASTM A350 LF2 ASTM A182 F316 2 Ball ASTM A105 ENP/F6/316 ASTM A350 LF2 ENP/F6/316 ASTM A182 F316/F51 3 Adaptor ASTM A105 ASTM A350 LF2 ASTM A182 F316 4 & 5 Seat Retainer Ring / Housing ASTM A105 ENP/F6/316 ASTM A350 LF2 ENP/F6/316 ASTM A182 F316/F51 6 Seat Insert Devlon or Nylon or Filled TFE or PEEK or Metal 7 O-Ring, Seat Ring Viton-B / Viton AED / Viton GLT / Elast-o-lion 985 / Aflas 8 Spring, Seat Ring Inconel X Adaptor Plate (NeckFlange) Carbon Steel 10 Gland Carbon Steel ENP or Carbon Steel AISI 304/ O-Ring, Gland Viton-B / Viton AED / Viton GLT / Elast-o-lion 985 / Aflas 12 Stem AISI ENP/17-4PH/F6A 17-4 PH/316/S Stem Key Carbon Steel/Stainless Steel 14 O-Ring, Stem Viton-B / Viton AED / Viton GLT / Elast-o-lion 985 / Aflas 15 Thrust Washer, Stem PTFE or Phenolic GR.L 16 Bushing Carbon Steel + ENP AISI 304/ O-Ring, Body Viton-B / Viton AED / Viton GLT / Elast-o-lion 985 / Aflas 18 Cap Screw, Adaptor Plate Carbon Steel + ENP Stainless Steel 19 Stud Body ASTM A193 B7 + ZP ASTM A320 L7 + ZP ASTM A193 B8/B8M 19A Nut, Body ASTM A194 2H + ZP ASTM A194 Gr. 7 + ZP ASTM A194 8/8M 20 Bearing PTFE coated / Du Dry Bearing 21 O-Ring, Trunnion Viton-B / Viton AED / Viton GLT / Elast-o-lion 985 / Aflas 22 Thrust Washer, Ball PTFE or Phenolic GR.L 23 Trunnion ASTM A105 ENP/F6/316 ASTM A350 LF2/F6/316 ASTM A182 F Drain Plug Carbon Steel ASTM A350 LF2 ASTM A182 F Grease Fitting, Seat ASTM A182 F316 25A Grease Fitting, Stem ASTM A182 F Stem Vent Plug ASTM A105 + ZP ASTM A350 LF2 + ZP AISI 304/ Vent Valve* c/w Check ASTM A182 F316 ASTM A182 F Lifting Lug Carbon Steel 29 Support Carbon Steel 30 Worm Gear Operator Assembly 31 Adaptor Plate, Worm Gear Carbon Steel 32 Handle Carbon Steel 33 Body Gasket (not shown) Graphite/Spiral Wound Gland & Trunnion Seal (not shown) Graphite 35 Stem Packing (not shown) Graphite * Manual vent valve PAGE 29 This drawing is general and for indicative purposes only and may vary according to size and class. (Refer to actual as built drawing if more accurate detail is required.) The above specifications are general in nature and subject to change without notice.

30 BVF100 Series Dimensions DIMENSIONAL CLASS 150 Lever Operated Gear Operated Nominal Diameter Inches 2x2* 3x2* 3x3* 4x3* 4x4* 6x4* 6x6* 8x6* 8x8 10x8 10x10 12x10 12x12 14x12 14x14 16x14 16x16 18x16 18x18 20x18 20x20 24x20 24x24 26x26 28x28 30x30 36x36 * Lever Operator PAGE 30 Size mm (inches) End to End Dimensions mm (inches) Body Dimensions mm (inches) Weight Kg (Lbs.) Ball Bore F Stem G RF A RTJ A Flange O.D. B Weld End A Centre Top D Centre Top C Centre Top/Gear E Flanged Weld End mm inch (2.00) (0.90) (7.00) (7.50) (6.00) (7.00) (6.50) (4.44) (8.90) (40) (30) mm inch (2.00) (1.06) (8.00) (8.50) (7.50) (8.00) (7.28) (5.22) (9.68) (50) (35) mm inch (3.00) (1.50) (8.00) (8.50) (7.50) (8.00) (8.69) (5.56) (11.09) (70) (55) mm inch (3.00) (1.50) (9.00) (9.50) (9.00) (9.00) (9.47) (6.34) (11.87) (90) (75) mm inch (4.00) (1.69) (9.00) (9.50) (9.00) (9.00) (9.56) (6.50) (11.96) (120) (95) mm inch (4.00) (1.69) (15.50) (16.00) (11.00) (15.50) (10.34) (7.28) (12.74) (150) (120) mm inch (6.00) (2.00) (15.50) (16.50) (11.00) (15.50) (12.19) (8.69) (14.59) (500) (400) mm inch (6.00) (2.00) (18.00) (18.50) (13.50) (18.00) (13.29) (9.47) (15.69) (600) (500) mm inch (8.00) (2.00) (18.00) (18.50) (13.50) (18.00) (14.80) (10.38) (17.20) (750) (650) mm inch (8.00) (2.00) (21.00) (21.50) (16.00) (21.00) (15.90) (11.16) (18.30) (850) (750) mm inch (10.00) (2.25) (21.00) (21.50) (16.00) (21.00) (16.63) (12.13) (19.78) (1034) (968) mm inch (10.00) (2.25) (24.00) (24.50) (19.00) (24.00) (17.84) (13.23) (20.98) (1430) (1320) mm inch (12.00) (2.25) (24.00) (24.50) (19.00) (24.00) (18.69) (13.88) (21.84) (1700) (1550) mm inch (12.00) (2.25) (27.00) (27.50) (21.00) (27.00) (20.00) (14.98) (23.04) (1850) (1650) mm inch (13.25) (2.25) (27.00) (27.50) (21.00) (27.00) (20.00) (15.50) (24.15) (2350) (2150) mm inch (13.25) (2.25) (30) (30.50) (23.50) (30) (22.30) (16.60) (25.45) (2600) (2350) mm inch (15.25) (2.25) (30.00) (30.50) (23.50) (30.00) (22.75) (17.19) (26.75) (3050) (2750) mm inch (15.25) (2.25) (34.00) (34.50) (25.00) (34.00) (24.05) (18.39) (28.05) (3450) (3100) mm inch (17.25) (3.75) (34.00) (34.50) (25.00) (34.00) (25.75) (18.75) (29.80) (4400) (3950) mm inch (17.25) (375) (36.00) (36.50) (27.50) (36.00) (27.05) (20.05) (31.10) (4950) (4450) mm inch (19.25) (3.75) (36.00) (36.50) (27.50) (36.00) (27.05) (20.50) (32.50) (5300) (4800) mm inch (19.25) (3.75) (42.00) (42.50) (32.00) (42.00) (28.80) (21.90) (33.90) (5600) (5150) mm inch (23.25) (3.75) (42.00) (42.50) (32.00) (42.00) (32.38) (24.38) (36.67) (8700) (7950) mm inch (25.00) (3.95) (45.00) (45.50) (49.75) (45.00) (50.00) (34.83) (55.91) (10500) (9450) mm inch (27.00) (3.95) (49.00) (49.50) (52.00) (49.00) (52.45) (36.40) (58.36) (12000) (10800) mm inch (29.00) (4.25) (51.00) (51.50) (55.38) (51.00) (55.75) (38.77) (61.95) (15000) (13500) mm inch (34.50) (4.50) (60.00) (60.50) (63.63) (60.00) (63.90) (44.54) (70.10) (25000) (22500) Note:- Sizes ½ to 1½ also available, drawing on request. Short pattern design also available.

31 BVF100 Series Dimensions DIMENSIONAL CLASS 300 Lever Operated Gear Operated Nominal Diameter Inches 2x2* 3x2* 3x3* 4x3* 4x4* 6x4* 6x6* 8x6* 8x8 10x8 10x10 12x10 12x12 14x12 14x14 16x14 16x16 18x16 18x18 20x18 20x20 24x20 24x24 26x26 28x28 30x30 36x36 * Lever Operator PAGE 31 Size mm (inches) End to End Dimensions mm (inches) Body Dimensions mm (inches) Weight Kg (Lbs.) Ball Bore F Stem G RF A RTJ A Flange O.D. B Weld End A Centre Top D Centre Top C Centre Top/Gear E Flanged Weld End mm inch (2.00) (0.90) (8.50) (9.13) (6.50) (8.50) (6.50) (4.44) (8.90) (60) (45) mm inch (2.00) (1.06) (11.13) (11.75) (8.25) (11.13) (7.28) (5.22) (9.68) (70) (55) mm inch (3.00) (1.50) (11.13) (11.75) (8.25) (11.13) (8.69) (5.56) (11.09) (100) (80) mm inch (3.00) (1.50) (12.00) (12.63) (10.00) (12.00) (9.47) (6.34) (11.87) (120) (90) mm inch (4.00) (1.69) (15.88) (16.50) (12.50) (18.00) (10.34) (7.28) (12.74) (220) (180) mm inch (4.00) (1.69) (15.88) (16.50) (12.50) (18.00) (12.19)) (8.69) (14.59) (550) (470) mm inch (6.00) (2.00) (15.88) (16.50) (12.50) (18.00) (12.19) (8.69) (14.59) (550) (470) mm inch (6.00) (2.00) (19.75) (20.38) (15.00) (20.50) (13.29) (9.47) (15.69) (650) (560) mm inch (8.00) (2.00) (19.75) (20.38) (15.00) (20.50) (14.80) (10.38) (17.20) (850) (740) mm inch (8.00) (2.00) (22.38) (23.00) (17.50) (22.00) (15.90) (11.16) (18.30) (900) (780) mm inch (10.00) (2.25) (22.38) (23.00) (17.50) (22.00) (16.63) (12.13) (19.78) (1250) (1080) mm inch (10.00) (2.25) (25.50) (26.13) (20.50) (25.00) (17.84) (13.23) (20.98) (1650) (1450) mm inch (12.00) (2.25) (25.50) (26.13) (20.50) (25.00) (18.69) (13.88) (21.84) (1900) (1710) mm inch (12.00) (2.25) (30.00) (30.63) (23.00) (30.00) (20.00) (14.98) (23.04) (2000) (1800) mm inch (13.25) (2.25) (30.00) (30.63) (23.00) (30.00) (21.00) (15.50) (24.15) (2600) (2300) mm inch (13.25) (2.25) (33.00) (30.63) (25.50) (33.00) (22.30) (16.60) (25.45) (2900) (2650) mm inch (15.25) (2.25) (33.00) (33.63) (25.50) (33.00) (22.75) (17.19) (26.75) (3450) (3100) mm inch (15.25) (2.25) (36.00) (36.63) (28.00) (36.00) (24.05) (18.39) (28.05) (3950) (3550) mm inch (17.25) (3.75) (36.00) (36.63) (28.00) (36.00) (25.75) (18.75) (29.80) (5000) (4500) mm inch (17.25) (3.75) (39.00) (39.754) (30.50) (39.00) (27.05) (20.05) (31.10) (5300) (4800) mm inch (19.25) (3.75) (39.00) (39.75) (30.50) (39.00) (27.05) (20.50) (32.50) (5500) (5000) mm inch (19.25) (3.75) (45.00) (45.88) (36.00) (45.00) (28.80) (21.90) (33.90) (5950) (5350) mm inch (23.25) (3.75) (45.00) (45.88) (36.00) (45.00) (32.38) (24.38) (36.67) (9250) (8450) mm inch (25.00) (3.95) (49.00) (50.00) (49.75) (49.00) (50.00) (34.83) (55.91) (11700) (10500) mm inch (27.00) (3.95) (53.00) (54.00) (52.00) (53.00) (52.45) 36.40) (58.36) (14000) (12600) mm inch (29.00) (4.25) (55.00) (56.00) (55.38) (55.00) (55.75) (38.77) (61.95) (17000) (15300) mm inch (34.50) (4.50) (68.00) (69.13) (63.63) (68.00) (63.90) (44.54) (70.10) (26000) (23400) Note:- Sizes ½ to 1½ also available, drawing on request. Short pattern design also available.

32 BVF100 Series Dimensions DIMENSIONAL CLASS 600 Lever Operated Gear Operated Nominal Diameter Inches 2x2* 3x2* 3x3* 4x3* 4x4* 6x4* 6x6* 8x6 8x8 10x8 10x10 12x10 12x12 14x12 14x14 16x14 16x16 18x16 18x18 20x18 20x20 24x20 24x24 26x26 28x28 30x30 36x36 * Lever Operator PAGE 32 Size mm (inches) End to End Dimensions mm (inches) Body Dimensions mm (inches) Weight Kg (Lbs.) Ball Bore F Stem G RF A RTJ A Flange O.D. B Weld End A Centre Top D Centre Top C Centre Top/Gear E Flanged Weld End mm inch (2.00) (0.90) (11.50) (11.63) (6.50) (11.50) (6.50) (4.44) (8.90) (70) (55) mm inch (2.00) (1.06) (14.00) (14.13) (8.25) (14.00) (7.28) (5.22) (9.68) (80) (65) mm inch (3.00) (1.50) (14.00) (14.13) (8.25) (14.00) (8.69) (5.56) (11.09) (120) (95) mm inch (3.00) (1.50) (17.00) (17.13) (10.00) (17.00) (9.47) (6.34) (11.87) (140) (115) mm inch (4.00) (1.69) (17.00) (17.13) (12.50) (17.00) (9.56) (6.50) (11.96) (220) (180) mm inch (4.00) (2.00) (22.00) (22.13) (12.50) (22.00) (10.34) (7.28) (12.74) (300) (250) mm inch (6.00) (2.00) (22.00) (22.13) (12.50) (22.00) (12.19) (8.69) (14.59) (600) (500) mm inch (6.00) (2.00) (26.00) (26.13) (15.00) (26.00) (13.29) (9.47) (15.69) (700) (580) mm inch (8.00) (2.00) (26.00) (26.13) (15.00) (26.00) (14.80) (10.38) (17.20) (1200) (980) mm inch (8.00) (2.00) (31.00) (31.13) (17.50) (31.00) (15.90) (11.16) (18.30) (1350) (1080) mm inch (10.00) (2.25) (31.00) (31.13) (17.50) (31.00) (16.63) (12.13) (19.78) (1700) (1380) mm inch (10.00) (2.25) (33.00) (33.13) (20.50) (33.00) (17.84) (13.23) (20.98) (1900) (1540) mm inch (12.00) (2.25) (33.00) (33.13) (20.50) (33.00) (18.69) (13.88) (21.84) (2200) (1780) mm inch (12.00) (2.25) (35.00) (35.13) (23.00) (35.00) (20.00) (14.98) (23.04) (2600) (2150) mm inch (13.25) (2.25) (35.00) (35.13) (23.00) (35.00) (21.00) (15.50) (24.15) (2950) (2400) mm inch (13.25) (2.25) (39.00) (39.13) (25.50) (39.00) (22.30) (16.60) (25.45) (3300) (2750) mm inch (15.25) (2.25) (39.00) (39.13) (25.50) (39.00) (22.75) (17.19) (26.75) (4550) (3750) mm inch (15.25) (2.25) (43.00) (43.13) (28.00) (43.00) (24.05) (18.39) (28.05) (5100) (4190) mm inch (17.25) (3.75) (43.00) (43.13) (28.00) (43.00) (25.75) (18.75) (29.80) (5890) (4820) mm inch (17.25) (3.75) (47.00) (47.25) (30.50) (47.00) (27.05) (20.05) (31.10) (6550) (5350) mm inch (19.25) (3.75) (47.00) (47.25) (30.50) (47.00) (27.05) (20.50) (32.50) (6650) (5450) mm inch (19.25) (3.75) (55.00) (55.33) (36.00) (55.00) (28.80) (21.90) (33.90) (7400) (6050) mm inch (23.25) (3.75) (55.00) (55.33) (36.00) (55.00) (32.38) (24.38) (36.67) (11550) (10250) mm inch (25.00) (3.95) (57.00) (57.50) (49.75) (57.00) (40.74) (31.74) (45.64) (13700) (11500) mm inch (27.00) (3.95) (61.00) (61.50) (52.00) (61.00) (44.76) (38.85) (50.67) (22500) (20250) mm inch (29.00) (4.25) (65.00) (65.50) (55.38) (65.00) (48.20) (42.00) (54.40) (24000) (21600) mm inch (34.50) (4.50) (82.00) (82.63) (63.63) (82.00) (53.54) (47.34) (59.74) (37700) (33900) Note:- Sizes ½ to 1½ also available, drawing on request.

33 BVF100 Series Dimensions DIMENSIONAL CLASS 900 Lever Operated Gear Operated Nominal Diameter Inches 2x2* 3x2* 3x3* 4x3* 4x4* 6x4* 6x6 8x6 8x8 10x8 10x10 12x10 12x12 14x12 14x14 16x14 16x16 18x16 18x18 20x18 20x20 24x20 24x24 * Lever Operator Ball Bore F Size mm (inches) Stem G RF End to End Dimensions mm (inches) A RTJ A Flange O.D. B Weld End A Body Dimensions mm (inches) Centre Top D Centre Top C Centre Top/Gear E Weight Kg (Lbs.) Flanged Weld End mm inch (2.00) (1.06) (14.50) (14.63) (8.50) (14.50) (7.28) (4.44) (10.90) (120) (95) mm inch (2.00) (1.50) (15.00) (12.13) (9.50) (15.00) (8.06) (5.22) (11.64) (140) (110) mm inch (3.00) (1.50) (15.00) (15.13) (9.50) (15.00) (9.47) (5.56) (13.05) (180) (145) mm inch (3.00) (1.69) (18.00) (18.13) (11.50) (18.00) (10.25) (6.34) (13.84) (220) (175) mm inch (4.00) (1.69) (18.00) (18.13) (11.50) (18.00) (10.34) (6.50) (13.92) (320) (225) mm inch (4.00) (2.00) (24.00) (24.13) (15.00) (24.00) (11.12) (7.28) (14.70) (440) (350) mm inch (6.00) (2.00) (24.00) (24.13) (15.00) (24.00) (12.97) (8.69) (16.55) (700) (560) mm inch (6.00) (2.00) (29.00) (29.13) (18.50) (29.00) (14.07) (9.47) (17.65) (900) (720) mm inch (8.00) (2.00) (29.00) (29.13) (18.50) (29.00) (15.58) (10.38) (19.10) (1550) (1240) mm inch (8.00) (2.25) (33.00) (33.13) (21.50) (33.00) (16.68) (11.16) (20.26) (1600) (1280) mm inch (10.00) (2.25) (33.00) (33.13) (21.50) (33.00) (17.41) (12.13) (21.74) (1850) (1480) mm inch (10.00) (2.25) (38.00) (38.13) (24.00) (38.00) (18.62) (13.23) (22.94) (2300) (1850) mm inch (12.00) (2.25) (38.00) (38.13) (24.00) (38.00) (19.47) (13.88) (23.80) (2900) (2350) mm inch (12.00) (2.25) (40.50) (40.88) (25.25) (40.50) (20.77) (14.98) (25.00) (3400) (2750) mm inch (13.25) (2.25) (40.50) (40.88) (25.25) (40.50) (21.78) (15.50) (26.11) (3850) (3100) mm inch (13.25) (2.25) (44.50) (44.88) (27.75) (44.50) (23.10) (16.60) (27.41) (4000) (3200) mm inch (15.25) (3.75) (44.50) (44.88) (27.75) (44.50) (23.53) (17.19) (28.71) (4750) (3800) mm inch (15.25) (3.75) (48.00) (48.50) (31.00) (48.00) (24.83) (18.39) (30.01) (5450) (4250) mm inch (17.25) (3.75) (48.00) (48.50) (31.00) (48.00) (26.53) (18.75) (31.75) (7050) (5650) mm inch (17.25) (3.75) (52.00) (52.50) (33.75) (52.00) (27.83) (20.05) (33.05) (8550) (6850) mm inch (19.25) (3.94) (52.00) (52.50) (33.75) (52.00) (28.30) (20.50) (34.46) (10050) (8050) mm inch (19.25) (3.94) (61.00) (61.75) (41.00) (61.00) (29.58) (21.90) (35.86) (11450) (9150) mm inch (23.25) (3.94) (61.00) (61.75) (41.00) (61.00) (33.20) (24.38) (38.63) (13400) (10750) Note:- Sizes ½ to 1½ also available, drawing on request PAGE 33

34 BVF100 Series Dimensions DIMENSIONAL CLASS 1500 Lever Operated Gear Operated Nominal Diameter Inches 2x2* 3x2* 3x3* 4x3* 4x4 6x4 6x6 8x6 8x8 10x8 10x10 12x10 12x12 14x12 14x14 16x14 16x16 18x16 18x18 20x18 20x20 24x20 24x24 Ball Bore F Size mm (inches) Stem G RF End to End Dimensions mm (inches) A RTJ A Flange O.D. B Weld End A Body Dimensions mm (inches) Centre Top D Centre Top C Centre Top/Gear E Weight Kg (Lbs.) Flanged Weld End mm inch (2.00) (1.06) (14.50) (14.63) (8.50) (1.50) (7.88) (5.04) (11.50) (120) (95) mm inch (2.00) (1.50) (18.50) (18.63) (10.50) (18.50) (8.66) (5.82) (12.24) (170) (135) mm inch (3.00) (1.50) (18.50) (18.63) (10.50) (18.50) (10.07) (6.16) (13.65) (240) (200) mm inch (3.00) (1.69) (21.50) (21.63) (12.25) (21.50) (10.85) (6.94) (14.43) (290) (235) mm inch (4.00) (1.69) (21.50) (21.3) (12.25) (21.50) (10.94) (7.10) (114.52) (550) (440) mm inch (4.00) (2.00) (27.75) (28.00) (15.50) (27.75) (11.12) (7.88) (15.30) (700) (600) mm inch (5.75) (2.00) (27.75) (28.00) (15.50) (27.75) (13.57) (9.29) (17.20) (1200) (950) mm inch (5.75) (2.00) (32.75) (33.13) (19.00) (32.75) (14.67) (10.07) (18.25) (1400) (1150) mm inch (7.63) (2.00) (32.75) (33.13) (19.00) (32.75) (16.18) (10.98) (19.60) (1700) (1350) mm inch (7.63) (2.25) (39.00) (39.38) (23.00) (39.00) (17.28) (11.76) (20.85) (250) (1750) mm inch (9.50) (2.25) (39.00) (39.38) (23.00) (39.00) (18.00) (12.73) (22.30) (3150) (2500) mm inch (9.50) (2.25) (44.50) (45.13) (26.50) (44.50) (19.22) (13.83) (23.50) (3750) (3000) mm inch (11.38) (2.25) (44.50) (45.13) (26.50) (44.50) (20.07) (14.48) (24.40) (4350) (3500) mm inch (11.38) (2.25) (49.50) (50.25) (29.50) (49.50) (21.37) (15.58) (25.50) (4650) (3750) mm inch (12.50) (2.25) (49.50) (50.25) (29.50) (49.50) (22.38) (16.10) (26.70) (5250) (4200) mm inch (12.50) (2.25) (54.50) (55.38) (33.50) (54.50) (23.70) (117.20) (28.00) (6150) (4950) mm inch (14.25) (3.75) (54.50) (55.38) (33.50) (54.50) (24.13) (17.79) (29.30) (7600) (6050) mm inch (14.25) (3.75) (60.50) (61.38) (36.00) (60.50) (25.43) (18.99) (30.60) (10550) (8450) mm inch (17.25) (3.75) (60.50) (61.38) (36.00) (60.50) (18.99) (30.60) (10550) (8450) mm inch (17.25) (3.75) (65.50) (66.38) (38.75) (65.50) (28.43) (20.65) (33.65) (12700) (10200) mm inch (18.00) (3.94) (65.50) (66.38) (38.75) (65.50) (28.90) (21.10) (35.10) (15900) (12750) mm inch (18.00) (3.94) (76.50) (77.68) (46.00) (76.50) (30.18) (22.50) (36.45) (19100) (15300) mm inch (22.50) (3.94) (76.50) (77.68) (46.00) (76.50) (33.80) (24.98) (39.25) (27100) (21700) * Lever Operator Note:- Sizes ½ to 1½ also available, drawing on request Manufacturers Standard - No Standards PAGE 34

35 BVF100 Series Dimensions DIMENSIONAL CLASS 2500 Lever Operated Gear Operated Nominal Diameter Inches 2x2* 3x2* 3x3 4x3 4x4 6x4 6x6 8x6 8x8 10x8 10x10 12x10 12x12 * Lever Operator Size mm (inches) Ball Bore Stem End to End Dimensions mm (inches) RF RTJ Flange Weld End O.D. A A B A Body Dimensions mm (inches) Weight Kg (Lbs.) Flanged Weld End Centre Centre Centre Top Top Top/Gear F G D C E mm inch (1.75) (1.06) (17.75) (17.88) (9.25) (17.75) (9.48) (5.30) (13.10) (210) (165) mm inch (1.75) (1.50) (22.75) (23.00) (12.00) (22.75) (10.26) (7.42) (13.84) (320) (255) mm inch (2.50) (1.50) (22.75) (23.00) (12.00) (22.75) (11.67) (7.75) (15.25) (550) (440) mm inch (2.50) (1.69) (26.50) (26.88) (14.00) (26.50) (12.45) (8.50) (16.03) (700) (550) mm inch (3.50) (1.69) (26.50) (26.88) (14.00) (26.50) (12.45) (8.70) (16.12) (800) (650) mm inch (3.50) (2.00) (36.00) (36.50) (19.00) (36.00) (13.32) (9.48) (16.90) (1300) (1050) mm inch (5.25) (2.00) (36.00) (36.50) (19.00) (36.00) (15.17) (10.90) (18.80) (1900) (1500) mm inch (5.25) (2.00) (40.25) (40.88) (21.75) (40.25) (16.27) (11.67) (19.85) (2350) (1850) mm inch (7.13) (2.00) (40.25) (40.88) (21.75) (40.25) (17.78) (12.58) (21.12) (5000) (4000) mm inch (7.13) (2.25) (50.00) (50.88) (26.50) (50.00) (18.88) (13.36) (22.45) (6100) (4850) mm inch (8.88) (2.25) (50.00) (50.88) (26.50) (50.00) (19.50) (14.33) (23.90) (6700) (5350) mm inch (8.88) (2.25) (56.00) (56.88) (30.00) (56.00) (20.80) (15.43) (25.10) (8500) (6800) mm inch (10.50) (2.25) (56.00) (56.88) (30.00) (56.00) (21.65) (16.08) (26.00) (9500) (7600) Note:- Sizes ½ to 1½ also available, drawing on request General Notes Flanges in accordance with ANSI B16.5 Welding ends according to ANSI B16.25 Bore sizes (F) according to API 6D End to end dimensions according to API 6D or 6D4 Approximate weights Lever operated - as shown* PAGE 35

36 BVF100 Series Part Number System Ball Valve Forged B V F F T C A C A C C A Model Body O-Ring / Seals 11 Ends 13 Operation 2 Port F Full R Reduced S Special A A105 Carbon Steel BVF100 B 304 Stainless C 316 Stainless D Alloy 20 E Hastelloy F Inconel G LF2 Carbon Steel H Duplex F51 I LF6 Carbon Steel Z Special 9 1 Viton B 2 Viton AED 3 Buna/NBR 4 Viton GLT 5 PTFE 9 Special Secondary Seals A Raised Face B Ring Joint C Butt Weld D Threaded E Socket Weld F RF Flanged X B/W Z Special 12 Ball / Seat Retainer A Bare Stem B Lever Handle C Gear Operator D Locking Lever E Locking Gear Op. Z Special 14 Bolting 3 4 Ball Support F Floating T Trunnion Mounted Pressure A 150 lb B 300 lb C 600 lb E 900 lb F 1500 lb G 2500 lb H 3000 lb I 5000 lb J 10,000 lb 6 7 Construction 1 2 Piece Design 2 3 Piece Design 3 Welded Body Seat Insert 1 PTFE 2 RPTFE 3 CPTFE 4 Nylon 5 Devlon 6 Graphite 7 PEEK 8 Delrin/POM 9 Other *Metal 1 PTFE 2 RPTFE 3 Graphite 4 Metal 5 Other 10 Stem A 316 Stainless B 304 Stainless C A105 + ENP D LF2 + ENP E Duplex F51 F 17-4 PH SS J ENP K 410/F6 Stainless Z Special A 316 Stainless B 304 Stainless C A105 + ENP D LF2 + ENP E Duplex F51 F Inconel G Alloy 20 H Hastelloy K 410/F6 Stainless Z Special A B7 B B7M C B8 D B8M E Duplex F L7 G L7M H B16 Z Special *For metal seat see separate part number system in the Special Service Ball Valves Catalogue. PAGE 36

37 PAGE 37 This page has been deliberately left blank.

38 AUSTRALIAN PIPELINE VALVE FS9000 Series Cast 2 Piece Body API6D Trunnion Mounted Ball Valve 1/2-36 ANSI Class - 150/300/600/900/1500 Double Block & Bleed Fire-safe API6FA/607 Sealing of Gland Assembly Pneumatic or Gear Operation Self-relieving Seats Full Throughconduit Drain Plug Operational Reliability Bubble Tight Shut-off Quick Seal Recovery Stem Extensions Resistance to Bending Stress This catalogue is general in it s nature and the design and materials can change at any time. This catalogue is to be used as a guide only. PAGE 38

39 FS9000 Series Ball Valve Design Features - Overview API Trunnion Mounted Ball Valve Manufacturing Specifications Specification Standards General design standard API6D Pressure-temperature rating ASME B16.34 Face to face dimensions ASME B16.10 Flange type and dimensions ASTM B16.5 Butt-weld ends ASME B16.25 Inspection and test API6D/API598 Trunnion Mounted Ball Valve Design Features Up stream Sealing Two-way Valve The up-stream seal of the valve is effected by the advanced spring pre-tightening seats which automatically adjust. The two-way valve has two seats that can be sealed in both directions, so there s no limitation of flow direction during installation. As line pressure increase the seat reacts to the force of the pressure to form an effective seal. In the absence of line pressure, coil springs around the seat unit provide a tight seal by keeping the seat in contact with the ball. Double Block & Bleed Valve Being up-stream side sealing, the valve can bleed out the trapped fluid in the body cavity when the valves is in fully open or fully close position. The fluid is intercepted by seats on up stream and down stream side. The stem packing or O-ring may be replaced under working pressure. Bleeding the dirty fluid periodically can reduce damage of the sealing surface and prolong the service life of the valve. Automatic Relief of the Cavity If the pressure of the body cavity unusually increases due to thermal expansion, APV ball valves automatically relieve the pressure by compressing the spring in the spring pre-tightening seat package. The excess pressure will then be relieved back downstream. Optional seat designs can be specified to relieve pressure only back upstream or in the case of Double Piston effect seals (DPE). Pressure can be relieved to atmosphere via an external body relief valve. PAGE 39

40 FS9000 Series Ball Valve Design Features - Overview Full Bore or Reduced Bore Cross-Section Seat Area Full bore and reduced bore are available in all sizes. Full bore is full through conduit bore size to API6D to facilitate pigging operations. Sealant Injection System When the seat and / or stem sealing system is damaged, the grease injection valve can inject sealant into the valve for temporary sealing. Under normal circumstances Australian Pipeline Valve valves require no lubrication. Cross-Section Stem Area* Stem Sealing System Two O-rings are utilised in the stem area for reliable performance, as well as a graphite fireseal. Flexible Operation The seat and stem bearing has a Teflon coating which is low friction and self-lubricates to reduce the valve operation torque. *Design will vary depending on size & class Operators The valve may be operated by hand, pneumatic operator, motor, hydro-pneumatic operator and hydraulic operator, etc. Stem extensions for underground service applications can also be fitted. Trunnion Bearings Self lubricating PTFE coated trunnion bearings top and bottom. NACE The full range of APV valves can meet NACE standard MR-10-75, latest edition if necessary. PAGE 40

41 FS9000 Series Ball Valve Design Features - Firesafe FIRESAFE CERTIFIED API607 5 TH & 6 TH EDITION AND API6FA 3 RD EDITION Super Firesafe Design When non-metal sealing materials are decomposed or deteriorated by a plant fire, the edge of the metal seat retainer preloaded by the seat spring comes into contact with the ball to provide metal to metal shut off of the line fluid to minimise internal leakage through the valve bore. APV ball valves are also antistatic design External leakage prevention Leakage from the valve stem area is prevented by double sealing with 2 O-rings and a graphite gland gasket. Leakage through the valve body joint is also prevented by double sealing with elastomer O-ring and graphite body gasket. After a fire has deteriorated the O-rings, the graphite gland gasket, body gasket and stem seals are the measure that prevents external fluid leakage. Anti Blow-Out Stem The stem is seperate from the ball. The lower end of the stem is designed with an integral collar to be blowout-proof. Anti-Static Device Antistatic device is a standard feature of APV ball valve. A spring-loaded pin assures the electrical continuity, between ball, stem and body, so as to avoid sparks during turning of the stem to open and close the valve, which could be dangerous in case of hazardous area installation. Internal leakage prevention When non-metal materials such as O-ring, seat insert and spacer are decomposed or deteriorated by fire, the edge of the metal seat preloaded by the seat spring comes into contact with the Ball to shut off the line fluid to minimise internal leakage through the valve bore. Also the fire safe flexible graphite seat area packing will be compressed by the seat spring to prevent fluid leakage between the valve body and the seat. Before Fire After Fire Metal-metal contact PAGE 41 This brochure is general in its nature and subject to change without notice.

42 FS9000 Series Ball Valve Design Features - Seating APV Conventional Soft Seat Insert APV seat inserts can be ordered in a variety of materials whilst still complying to API seat test requirements for bubble-tight shut off. APV Triple Seal Seat System APV Triple seal seat design is ideal for applications that require redundant sealing when start up conditions are known to have debris in the line and where removing the valve is not possible. This design offers lower torque and superior low pressure shut-off whilst providing zero leakage reliability at an affordable price compared to metal seated. Multiple material types are employed for each seal providing a combination of resilient and superhard properties to deal with a wide range of entrained particulates and debris. Even if one or even two of the seals are damaged an effective seal can usually be maintained. APV Metal to Metal Seats APV has extensive experience in the supply of valves for applications such as high temperature corrosive and/or erosive/abrasive environments. Various hard face material can be employed on the ball and seat face. Refer to the APV Special Service Ball Valve Catalogue. PAGE 42

43 FS9000 Series Ball Valve Design Features - Seat & Stem Sealing Piston-Action Seats As line pressure increases the seat reacts to the force of the pressure to form an effective seal. In the absence of line pressure, coil springs behind the seat provide a tight seal by keeping the seat in contact with the ball surface. Independent floating spring loaded seats are always in contact with the ball to provide an effective tight seal even at low differential pressure. Independent upstream and downstream seats permit draining of fluid from the body cavity, so allowing double block and bleed operation (closed position only). With the optional single sealing feature, there is automatic body cavity release of over pressure to the line through the down stream seat. Self relieving seat design during cavity over-pressurisation Self relieving seats (standard) In self relieving condition, excessive internal body pressure is automatically relieved both upstream and downstream into the line by excessive pressure forcing the seats away from the ball. Pressure ENERGISE Ball Pressure Ball Body Pressure RESPONSE First Seal Second Seal Double piston effect (DPE) seats With the DPE seat option, if a leakage occurs in the upstream seat, the pressure entering the body cavity pushes the downstream seat against the ball and valve seals. Line pressure forces a seal against the floating seat Pressure ENERGISE DPE design during cavity over-pressurisation Pressure Body Pressure RESPONSE An external body relief valve is installed to protect the body cavity from excess pressure which can be vented to atmosphere or recycled back to the down stream side of the valve or to flare. Ball Ball First Seal Second Seal Triple Barrier Stem Seal Design Leakage from the stem area is prevented by double barrier sealing with O-Rings as well as graphite fireseals. Leakage through the valve body joint is also protected by double sealing with an O-Ring and a flexible graphite gasket. After a fire has deteriorated the O-Rings, graphite packing and secondary seal ensure prevention of external fluid leakage. Graphite Double Block and Bleed Whether in the open or closed position, pressure on each side of the ball is blocked from the body cavity by the seat ring. The cavity can be blown down or drained (only in closed position) through the body port to indicate line isolation is effective. Piston action seats are standard and provide bi-directional sealing. Emergency Sealing Function In case of fluid leaks from the seat or stem sealing area, a sealant can be supplied through the injection fitting to temporarily prevent leakage. PAGE 43

44 FS9000 Series Materials for Main Parts PARTS STANDARD SS TRIM FULL SS LCB, LCC WCB WCB CF8/CF3 CF3M/CF8M LCC/LCB Body A216-WCB A216-WCB A351-CF8, CF3 A351-CF8M,CF3M A352-LCB, LCC Packing Support A A A182-F304,F304L A182-F316, F316L A182-F304 Ball A105+ENP.003 A A182-F304, F304L* A182-F304,316L* A182-F304 or F316 A216-WCB+ENP.003 A A351-CF8, CF3* A351-CF8M, CF3M* A352-LCB, LCC+.003 ENP Stem A182-F6a 316 or 17-PH A182-F304, F304L A182-F316,F316L A182-F304 or 316 Seals PTFE / PEEK (PPL) / Nylon Seating Retainer A ENP A182-F304, F304L A182-F316, F316L A182-F304 or F316 Packing PTFE / PEEK (PPL) / Graphite Gasket PTFE / PEEK (PPL) / Graphite Bearings PTFE / PEEK (PPL) / 316+PTFE Spring INCONEL X750 Stud A193-B7 A193-B7M A193-B8, B8M A193-B8, B8M A320-L7 Nut A194-2H A194-2HM A194-8, 8M A194-8, 8M A194-7M O-Rings Viton B / Buna / Viton AED / Viton GLT / Elast-O-Lion 985 / Aflas * ENP or hard chrome surfacing for smoothness and hardness in some sizes and classes Remarks: All materials conform to ASTM standard. We can provide alternative body and trim materials according to valve working conditions or customer s requirements. We also reserve the rights to improve the valve material according to relative standard. The P-T rating is not only governed by the body material, but is further defined by the material of seat, packing and gasket. The selection of sealing material is dependant upon the medium passing through valve, valve working temperature, pressure and velocity of flow. As the P-T rating varies according to different valve working conditions, the following P-T rating value is calculated assuming stable valve working condition. Pressure-Temperature Rating PRESSURE PRESSURE TEMPERATURE TEMPERATURE Notes: The ANSI Class standard in the above table is based on WCB. For other P-T rating of different body material, please refer to ASME B PAGE 44

45 FS9000 Series Dimensions W H2 L H1 L H1 H2 E W F CLASS 150 DIMENSIONS mm (Flange dimensions refer to ASME B16.5 CLASS 150) DN d L RF BW H H E F W Wt (Kg) Note:- Sizes ½ to 1½ also available. (2 Piece Forged). Short pattern design also available. CLASS 300 DIMENSIONS mm (Flange dimensions refer to ASME B16.5 CLASS 300) DN d L RF BW H H E F W Wt (Kg) Note:- Sizes ½ to 1½ also available. (2 Piece Forged). Short pattern design also available. CLASS 400 DIMENSIONS mm (Flange dimensions refer to ASME B16.5 CLASS 400) DN d L RF BW PAGE 45 H H E F W Wt (Kg) Note:- Sizes ½ to 1½ also available. (2 Piece Forged)

46 FS9000 Series Dimensions W H2 L H1 L H1 H2 E W F CLASS 600 DIMENSIONS mm (Flange dimensions refer to ASME B16.5 CLASS 600) DN d L RF & BW RTJ H H E F W Wt (Kg) Note:- Sizes ½ to 1½ also available. (2 Piece Forged) CLASS 900 DIMENSIONS mm (Flange dimensions refer to ASME B16.5 CLASS 900) DN d L RF & BW RTJ H H E F W Wt (Kg) Note:- Sizes ½ to 1½ also available. (2 Piece Forged) CLASS 1500 DIMENSIONS mm (Flange dimensions refer to ASME B16.5 CLASS 1500) DN d L RF & BW RTJ PAGE 46 H H E F W Wt (Kg) Note:- Sizes ½ to 1½ also available. (2 Piece Forged)

47 FS9000 Series Standard Materials of Construction PAGE 47

48 FS9000 Series Standard Materials NO. Parts Carbon Steel Stainless Steel Low Temp. Service (-46 C) 1 Body ASTM 216-WCB ASTM A351-CF8M ASTM A352-LCB/LCC 2 Adaptor ASTM A216-WCB ASTM A351-CF8M ASTM A352-LCB/LCC 3 Ball ASTM A216-WCB/A105+ENP ASTM A351-CF8M ASTM A351-CF8M ASTM A182-F316 ASTM A352-LCB/LF2+ ENP ASTM A182-F316 4 Seat Assembly See 5,6 See 5,6 See 5,6 5 Seat Insert RPTFE / Nylon / Devlon / POM RPTFE / Nylon / Devlon / POM RPTFE / Nylon / Devlon / POM 6 Seat Ring ASTM A105 ENP/F6A/316 ASTM A182-F316/17-4PH ASTM A182-F304/316 7 Stem ASTM A ENP/F6A/316 ASTM A /S31803/17-4PH ASTM A /316/S31803/17-4PH 8 Pin ASTM A ENP/F6A/316 ASTM A ASTM A /316 9 Washer ASTM A /316 ASTM A182-F316 ASTM A182-F304/ Trunnion ASTM A105 ENP/F6A/316 ASTM A182-F316/17-4PH ASTM A350-LF2 ENP/316/17-4PH 11 Gasket Spiral Wound Graphite Spiral Wound Graphite Spiral Wound Graphite 12 Gasket Spiral Wound Graphite Spiral Wound Graphite Spiral Wound Graphite 13 Gasket PTFE PTFE PTFE 14 Gasket Flexible Graphite Flexible Graphite Flexible Graphite 15 Gasket Flexible Graphite Flexible Graphite Flexible Graphite 16 Retaining Nut ASTM A ENP/316 ASTM A ASTM A / Top Flange ASTM A105/ASTM A182-F316 ASTM A182-F316 ASTM A350-LF2/F Thrust Plate RPTFE/316+PTFE/Phenolic Gr.L RPTFE/316+PTFE/Phenolic Gr.L RPTFE/316+PTFE/Phenolic GR.L 19 Trunnion Bearing A182 F316+PTFE A PTFE A182-F316+PTFE 20 Trunnion Bearing A182 F316+PTFE A PTFE A182-F316+PTFE 21 Seat Follower ASTM A105 ENP/316 ASTM A182+F316 ASTM A350-LF2 ENP/ Plug/Vent ASTM A ASTM A ASTM A Plug ASTM A ZP ASTM A ASTM A Springs Inconel X750 Inconel X750 Inconel X O-Ring Viton B/Viton AED/HNBR Viton B/Viton AED/HNBR/Aflas HNBR/Elast-O-Lion 985/Viton GLT 26 O-Ring Viton B/Viton AED/HNBR Viton B/Viton AED/HNBR/Aflas HNBR/Elast-O-Lion 985/Viton GLT 27 O-Ring Viton B/Viton AED/HNBR Viton B/Viton AED/HNBR/Aflas HNBR/Elast-O-Lion 985/Viton GLT 28 O-Ring Viton B/Viton AED/HNBR Viton B/Viton AED/HNBR/Aflas HNBR/Elast-O-Lion 985/Viton GLT 29 O-Ring Viton B/Viton AED/HNBR Viton B/Viton AED/HNBR/Aflas HNBR/Elast-O-Lion 985/Viton GLT 30 Stud ASTM A193-B7 + ZP ASTM A193-B7M + ZP ASTM A193-B8/B8M ASTM A350-L7 + ZP ASTM A320-L7M + ZP 31 Nut ASTM A194-2H + ZP ASTM A194-2HM + ZP ASTM A194-8/8M ASTM A ZP ASTM A194-7M + ZP 32 Screw ASTM A194-2H + ZP ASTM A194-2HM + ZP ASTM A193-B8/B8M ASTM A320-L7 + ZP ASTM A320-L7M + ZP 33 Bolt ASTM A194-2H + ZP ASTM A194-2HM + ZP ASTM A193-B8/B8M ASTM A320-L7 + ZP ASTN A320-L7M + ZP 34 Pin ASTM A ASTM A /316 ASTM A Key ASTM A ASTM A /316 ASTM A Injection Fitting Assembly 316 Stainless Steel 316 Stainless Steel 316 Stainless Steel 37 Gear Operator Iron Case Iron Case Iron Case 38 Name Plate Stainless Steel Stainless Steel Stainless Steel 39 Rivet Stainless Steel Stainless Steel Stainless Steel PAGE 48 Note: Other trim materials are optionally available. This bill of material is indicative only, parts do vary according to trim, size and class.

49 FS9000 Series Ball Valve Cv Valve The sheet below shows the Cv value for our trunnion mounted ball valve. SIZE CLASS 150 CLASS 300 CLASS 600 CLASS 900 CLASS PAGE 49

50 FS9000 Series Part Number System Ball Valve F S F T C A C A C C A Body Model O-Ring / Seals 11 Ends 13 Operation 2 Port F Full R Reduced S Special A A105 / WCB Carbon Steel FS9000 B 304 / CF8 Stainless C 316 / CF8M Stainless D Alloy 20 E Hastelloy F Inconel G LF2 / LCB Carbon Steel H Duplex F51 / CD3MN I WCC / LF6 Carbon Steel J LCC Carbon Steel Z Special 1 Viton B 2 Viton AED 3 Buna/NBR 4 Viton GLT 5 PTFE 9 Special A Raised Face B Ring Joint C Butt Weld D Threaded E Socket Weld F RF Flanged x B/W Z Special A Bare Stem B Lever Handle C Gear Operator D Locking Lever E Locking Gear Op. Z Special 3 4 Ball Support F Floating T Trunnion Mounted Pressure Class A 150 lb B 300 lb C 600 lb D 800 lb E 900 lb F 1500 lb G 2500 lb H 3000 lb I 5000 lb J 10,000 lb Z Special 6 7 Construction 1 2 Piece Design 2 3 Piece Design 3 Welded Body Seat Insert 1 PTFE 2 RPTFE 3 CPTFE 4 Nylon 5 Devlon 6 Graphite 7 PEEK 8 Delrin/POM 9 Other *Metal * For metal seat see separate part number system in the Special Service Ball Valves Catalogue Secondary Seals 1 PTFE 2 RPTFE 3 Graphite 4 Metal 5 Other Stem A 316 Stainless B 304 Stainless C A105/WCB + ENP D LF2/LCB + ENP E Duplex F51 F 17-4 PH SS J ENP K 410/F6 Stainless Z Special 12 Ball/Seat Retainer A 316 Stainless B 304 Stainless C A105/WCB + ENP D LF2/LCB + ENP E Duplex F51 F Inconel G Alloy 20 H Hastelloy K 410/F6 Stainless Z Special 14 Bolting A B7 B B7M C B8 D B8M E Duplex F L7 G L7M H B16 Z Special PAGE 50

51 CONSIDERATIONS OF TECHNICAL RISK / LIMIT OF LIABILITY TO CLIENT FOR BALL VALVES Australian Pipeline Valve don t consider in our design the following factors of risk: 1. Australian Pipeline Valve Standard ball valves can be used in a temperature range between to +200 C. (Note, pressure limitations apply above 38 C refer to Pressure/Temperature charts). For service temperatures below C ball valve construction materials shall be submitted to an impact test at the minimum service temperature.for temperatures outside of the range of C to +200 C ball valves have to be provided with seats, seals and body material able to withstand the temperature degree required. 2. The onus is on the customer to specify all materials of construction and service conditions. Australian Pipeline Valve shall assume standard materials and conditions if not otherwise specified. 3. Australian Pipeline Valve Standard ball valves are not equipped with devices suitable to avoid internal over-pressures caused by incorrect operations of process or by-fluids & liquids subjected to an increase of volume and/or pressure (these devices, such as the over-pressure hole in the ball or safety seats are available upon request). 4. Australian Pipeline Valve Standard ball valves are not designed with special devices to withstand a sudden thermal jump (thermal shock). 5. In general Australian Pipeline Valve Standard ball valves are not mechanically designed to bear overloads due to exceptional atmospheric or natural phenomenon s (such as earthquakes). 6. In general Australian Pipeline Valve Standard ball valves are not designed to bear loads on flanges, on pipe connections or pipeline. 7. In general Australian Pipeline Valve Standard ball valves can t withstand ice inside their bodies (in this case the user has to consider the optional stem extension for insulating, avoiding the presence of residual product inside the valve). 8. APV Standard ball valves are suitable for low temperature service (up to -196ºC) when provided with cryogenic stem extension and other modifications (available on request). 9. Australian Pipeline Valve Standard ball valves are suitable for industrial oxygen (not medical) service when supplied degreased and packed in polyethylene bags only. 10. The compatibility between ball valves construction materials and medium is selected by the user. The user is ultimately responsible for verifying the compatibility between medium and materials. 11. Abrasive or dirty service, vacuum service, high temperature service, low temperature service, near zero pressure service and other special applications should be clearly stated when requesting quotation. BALL VALVE START-UP Before installing the ball valve onto the pipe-line it is mandatory for the user to verify the compatibility of the ball valve with service conditions (medium, temperature and pressure). With reference to standard ball valves held in stock, the reseller and end user will have to assure themselves of the compatibility with the use of conditions required by the customer. Australian Pipeline Valve ball valves must be only used for on-off (fully open/fully closed) service. Before using the ball valve in a potential explosive atmosphere it s necessary to: - To verify the compatibility between the ball valve and the zone in which the ball valve should be installed. To consider the pipe-line ground condition on which the ball valve should be installed. To check that the temperature if the ball valve surface is not higher than the flammable point of the atmosphere in which the ball valve is installed (in this case specify an insulating cover device for the valve and an extension for the wrench). Before installing ball valves with welding ends make sure that the process of welding is carried out in accordance with all the safety requirements of the classified zone. To avoid mechanical knocks during the installation that may cause sparks. Australian Pipeline Valve cannot be held responsible for damage caused by use of the product especially if it is improper use or modified. PAGE 51 TECHNICAL RISK

52 Notes

53 Notes

54 Notes

55 AUSTRALIAN PIPELINE VALVE BRAND RANGE - CATALOGUES COMPLETE PRODUCT LINE Australian Pipeline Valve produces isolation, control and flow reversal protection products for severe and critical service media in utility, steam, pipelines, oil and gas and process industries. APV valves and pipeline products form the most competitive portfolio in the market. Product Brochure Gate, Globe & Check Valves - Cast Ball Valves Floating & Trunnion Mounted Gate, Globe & Check Valves - Forged Steel Ball Valves Floating Small Bore Plug Valves Lubricated, Sleeved & Lined APV FAMILY OF BRANDS RANGE - CATALOGUES Ball Valves Special Service Oilfield Products Valves & Wellheads Diamond Gear Gearboxes Flowturn Ball Valves Multiway & Deadman Flowturn Gate, Globe & Check Valves Flowturn Instrument Valves Flowturn Strainers & Sight Glasses Steamco Steam Valves Supercheck Wafer Check Valves Superseal Butterfly Valves Superseal Industrial Ball Valves Torqturn Actuators TwinLok Tube Fittings Uniflo Check Valves Download our catalogues at View the Stock List of our Master Distributor at

56 a DELaiDE brisbane PErtH LocaL Distributor Quality assurance and certification We are continually improving all facets of quality assurance. Full metallurgical and test certificates are always supplied for all pressure retaining parts, we also provide it on all major trim components. We have endeavoured to provide a broad outline of our range and capabilities. Because we are continually developing new products for our customers this catalogue will, to some extent be incomplete. This catalogue is a general overview only, individual drawings and data sheets can be furnished on request. If you have any requirement in the field of valves, please contact us for a prompt response. Continuous development of Australian Pipeline Valve products may necessitate changes in the design or manufacturing processes. Australian Pipeline Valve reserves the right to effect any such changes without prior notice. Australian Pipeline Valve Edition