Process Interface Valves

Transcription

1 Process Interface s Kenmac Series Process Interface s and Process Monoflanges Stainless steel, carbon steel, and duplex stainless steel materials Pressure ratings in accordance with ASME B6.5 d connections compatible with ASME B6.5 Ball valve bore sizes from 3/8 to (9.5 to 50.8 mm)

2 Process Interface s Contents Process Instrumentation and Piping Markets... 3 Applications... 3 Installation Advantages... 3 Custom Configurations... 3 Ball Module Advantages... Needle Module Advantages... Process Interface s VB03 Series Connections Pressure-emperature Ratings... 5 Dimensions... 5 Process Interface s Features... 6 Pressure-emperature Ratings... 6 Materials of Construction... 6 esting... 6 Sour Gas Service... 6 Dimensions... 7 Options... 0 Ordering Information... Metal-Seated Process Interface s Features VB0 Series Pressure-emperature Ratings... 3 Materials of Construction... 3 Metal-Seated VB05 Series esting... 3 Sour Gas Service... 3 Dimensions... Ordering Information... 5 Process Monoflanges Servicing of Metal-Seated s... 5 MN0 Series MN03 Series MN0 Series Process Monoflanges Features... 6 Materials of Construction... 6 Pressure-emperature Ratings... 6 esting... 6 Sour Gas Service... 6 Configurations... 7 Dimensions... 8 Ordering Information... Accessories Antitamper Key...

3 Process Interface s 3 Process Instrumentation and Piping Swagelok process instrumentation and piping products enable a smooth transition from the process piping system to instrumentation in a single configuration, providing fewer potential leak points, lower installed weight, and a smaller space envelope. Markets Oil and gas Chemical Petrochemical Power generation Applications Process piping isolation points Direct mount to instruments Close coupling of instruments Chemical injection and sampling points Double block and bleed isolation Vents and drains Mark Karrass/Corbis. Installation Advantages Compact size and reduced weight minimize space envelope and support structure required. Installation of a single valve unit is faster than multiple valves. Single valve unit reduces the number of joints and potential leak paths. Single-source unit reduces maintenance time and costs. 6.5 (67.3 cm) 9.5 ( cm) (6 cm) (30.5 cm) raditional 3- Assembly (left) and Swagelok VB0 Series Double and Bleed (right) Globe-Gauge Root Assembly (left) and Swagelok Process Monoflange (right) Custom Configurations Swagelok process interface valves and process monoflanges can be configured to suit a variety of special applications. In addition to double block and bleed assemblies, single block and block and bleed combinations are available. and bleed globe valve module options are also available for all configurations. Contact your authorized Swagelok sales and service representative for assistance with any special requirements.

4 Process Interface s Process Instrumentation and Piping Ball Module Advantages Ball valves act as primary and secondary isolation valves in process interface assemblies. Lockable handle option prevents inadvertent actuation. Independent handle nuts lock stem assembly in place if handle is removed. Live-loaded stem seal ensures positive sealing across the pressure and temperature range. Stainless steel handle and external trim for improved corrosion resistance. Stem and body shoulders are separated by PEEK thrust bearing to ensure smooth, low-torque actuation. Internally loaded stem protects against blowout. Live-loaded seats maintain system seal through changes in pressure and temperature. Body seals protect threads from system media. Needle Module Advantages Needle valves act as primary and secondary isolation valves in process monoflanges and as vent valves in monoflange and process interface assemblies. Cavity pressure relief prevents overpressurization from thermal expansion of system media when the valve is closed. Stainless steel handle with square drive stem and lock nut to ensure positive actuation. Stem threads are cold rolled for high strength and smooth operation. wo-piece knuckle joint provides nonrotating needle feature. Joint is located above the packing, protected from system media. Bolted bonnet shown; outside screw and yoke (OS&Y) bolted and screwed bonnets available. Nonrotating needle for positive shutoff. Shroud protects stem threads against ingress of dirt and dust. Stem threads above packing, protected from system media. Choice of packing and bonnet seal materials for monoflanges. Safety back-seating needle seals in fully open position.

5 Connections Pressure-emperature Ratings Swagelok process instrumentation and piping products carry the pressure-temperature ratings of their flange end connections, which meet ASME B6.5 dimensional specifications and pressure ratings in a range of flange sizes and pressure classes. Working Pressure by Class, psig Process Interface s 5 Ratings shown below are taken from ASME B , ables -. and F-.. Ratings are for F36/F36L stainless steel. For valve working temperature ratings, see page 6 for process interface valves and page 6 for process monoflanges. Working Pressure by Class, bar emperature F 0 to ASME Class Working Pressure, psig emperature C 9 to ASME Class Working Pressure, bar Dimensions Dimensions are for reference only and are subject to change. B A C dia, D number of holes Class Nominal Size / 3/ / 3 Dimensions (mm) Mounting Holes A B C D 3.50 (88.9) 3.88 (98.6).5 (08) 5.00 (7) 6.00 (5) 7.50 (90).38 (60.5).75 (69.8) 3. (79.) 3.88 (98.6).75 () 6.00 (5) 0.6 (5.7) 0.6 (5.7) 0.6 (5.7) 0.6 (5.7) 0.75 (9.0) 0.75 (9.0) Class 300/Class 600 Nominal Size / 3/ / 3 Dimensions (mm) Mounting Holes A B C D 3.75 (95.).6 (7).88 () 6. (55) 6.50 (65) 8.5 (0).6 (66.5) 3.5 (8.6) 3.50 (88.9).50 () 5.00 (7) 6.6 (68) 0.6 (5.7) 0.75 (9.0) 0.75 (9.0) 0.88 (.) 0.75 (9.0) 0.88 (.) 8 8 Class 900/Class 0 Class 500 dimension depends on series and configuration. Nominal Size / 3/ / 3 (cl 900) 3 (cl 0) Dimensions (mm) Mounting Holes A B C D.75 () 5.3 (30) 5.88 (9) 7.00 (78) 8.50 (6) 9.50 () 0.5 (67) 3.5 (8.6) 3.50 (88.9).00 (0).88 () 6.50 (65) 7.50 (90) 8.00 (03) 0.88 (.) 0.88 (.).00 (5.).3 (8.7).00 (5.).00 (5.).5 (3.8) Nominal Size / 3/ / Dimensions (mm) Mounting Holes A B C D 5.5 (3) 5.50 (0) 6.5 (59) 8.00 (03) 9.5 (35) 3.50 (88.9) 3.75 (95.).5 (08) 5.75 (56) 6.75 (7) 0.88 (.) 0.88 (.).00 (5.).5 (3.8).3 (8.7) 8

6 6 Process Interface s Process Interface s Swagelok process interface valves provide a smooth transition from process to instrumentation systems in a single, compact assembly. Benefits include fewer leak points and reduced size and weight compared to traditional systems. Features Process interface in one compact ball/needle/ball valve assembly hree-piece, bolted-body (VB03 series) or one-piece forged body (VB0 series) construction Bore sizes available:, /, and (5, 38, and 50 mm) (VB03 series) 3/8, /, and 3/ (9.5,, and 0 mm) (VB0 series) connections in accordance with ASME B6.5 RF and RJ; NP connections in accordance with ASME B.0. Antiblowout valve stems and needles Nonrotating needle vent valve Hydrostatic test certificates complete with full chemical and physical material certifications available Pressure-emperature Ratings Working Pressures Class to class 500, up to working temperatures listed below, in accordance with ASME B6.5; see page 5. Ball VB0 Series with Outlet Needle Ball VB03 Series VB0 Series with Female NP Outlet Working emperatures 58 to 00 F ( 50 to 0 C) for stainless steel and duplex valve assemblies 50 to 00 F ( 6 to 0 C) for carbon steel valve assemblies esting Every process interface valve is factory tested hydrostatically to a requirement of no visible leakage. A shell test is performed at.5 times maximum rated working pressure and a seat test is performed at. times maximum rated working pressure, in accordance with BS EN 66- and API 598. A low-pressure gas seat test is performed in accordance with BS EN 66- and API 598. Sour Gas Service Process interface valves for sour gas service are available. Materials are selected in accordance with NACE MR075/ ISO 556. o order, contact your authorized Swagelok representative. A packing adjustment may be required periodically to increase service life and to prevent leakage. s that have not been cycled for a period of time may have a higher initial actuation torque. o increase service life, ensure proper valve performance, and prevent leakage, apply only as much torque as is required to achieve positive shutoff. Materials of Construction Component Body Balls, ball valve end connections, needle valve bonnet Stainless Steel Body Materials Carbon Steel Duplex Stainless Steel Material Grade/ASM Specification Stainless steel/ A8 F36, F36L SS Carbon steel/ A350 LF 36 SS, 36L SS/ A79 Duplex stainless steel/ A8 F5 S3803/ A79 Ball valve stems 36 SS/A79➀ S3803/A79 Ball valve seats Ball valve lip seals Needle Body seals, needle valve packing, needle valve bonnet seal Body bolts (VB03 series) All other components PEEK PFE outer jacket, Elgiloy spring S700 SS/A56 condition HD B8M/A30 Graphite L7M/A30 36 SS PFE-coated L7M/A30 Wetted components listed in italics. ➀ VB0 valves with 3/ (0 mm) bore S700 SS/A56 condition HD.

7 Process Interface s 7 Process Interface s Dimensions, VB03 Series A B Dimensions are for reference only and are subject to change. For additional flange dimensions, see page 5. C Raised-Face (RF) Process and Outlet Connections Shown VEN Bleed L Full-Bore Size (DN 5) / (DN 0) (DN 50) Bore (mm) (5.) / (38.) (50.8) ASME Class A B C.09 (0) Dimensions, (mm) RF s RJ s L L Weight lb (kg) 0.7 (7) 0.6 (6.). (85) 0.89 (.6) 33. (5.0) 300. (07).0 (79) 0.77 (9.5) 36.8 (6.7) (9).9 () 5.0 (3).5 (9).0 (5.9).5 (9).0 (5.9) 38.6 (7.5) 900/ (9).3 (36).5 (36.8).3 (36).5 (36.8) 6.7 (.) (56).8 (377).7 (3.5).8 (377).7 (3.5) 53. (.) 5.55 (). (36) 0.77 (9.5).7 (37).0 (5.9) 5.5 (.7) (). (367) 0.89 (.6) 59.7 (7.) (35) 5.98 (5) 5.79 (7) 5. (38). (30.8) 5. (38). (30.8) 6.5 (7.9) 900/ (6) 5.8 (0).58 (0.) 5.8 (0).58 (0.) 77. (35.) (9) 8. (63).08 (5.9) 8.3 (66). (5.) 00 (5.5) 5.87 (9) 5. (390) 0.83 (.) 5.8 (03).08 (7.5) 06 (8.) (53) 5.7 (398) 0.98 (.9) (50.3) 7.8 (5) 6.69 (70) (6) 6. (6).33 (33.8) 6.5 (9).39 (35.3) 3 (5.) 900/0 7.6 (9) 8.9 (8).83 (6.5) 9. (8).89 (8.0) 7 (66.8) Reduced-Bore Size / (DN 0) (DN 50) 3 (DN 80) Bore (mm) (5.) / (38.) (50.8) ASME Class A B C. (07) Dimensions, (mm) RF s RJ s L L Weight lb (kg).0 (79) 0.77 (9.5).5 (9).0 (5.9) 36. (6.) (0). (85) 0.89 (.6).5 (0.) (9).65 (8) 5.0 (3).9 (30). (30.8).9 (30). (30.8) 6.3 (.0) 900/0 6.0 (53).6 (370).58 (0.).6 (370).58 (0.) 57.8 (6.) (65) 5.6 (396).08 (5.9) 5.7 (399). (5.) 80.7 (36.6) 5.63 (3).3 (36) 0.83 (.).8 (377).08 (7.5) 56.7 (5.7) (6).6 (37) 0.98 (7.9) 65.7 (9.8) (35) 6.0 (55) 5.79 (7) 5. (390).33 (33.8) 5.5 (393).39 (35.3) 68.8 (3.) 900/0 6.6 (68) 6.3 (5).83 (6.5) 6.5 (8).89 (8.0) 96.6 (3.8) (98) 8.7 (75).33 (59.) 8.8 (78).39 (60.7) 7 (57.5) 6.06 (5) 5.7 (00).0 (5.9) 6.3 (3).7 (3.3) 6 (5.7) (59) 6. (0). (30.9) 5 (56.7) (5) 6.6 (68) 6.69 (70) 6.9 (8).58 (0.) 7.0 (3).6 (.7) 9 (58.7) (7) 7. ().83 (6.5) 7.5 ().89 (8.0) 5 (68.9) (0) 9.7 (500). (56.) 9.8 (503).03 (57.7) 87 (8.7)

8 8 Process Interface s Process Interface s Dimensions, VB0 Series Dimensions are for reference only and are subject to change. For additional flange dimensions, see page 5. Raised-Face (RF) Process and Outlet Connections All Bore Sizes A B open C Bleed Vent Port Vent Port L Raised-Face (RF) Process Connection, / Female NP Outlet Connection 3/8 and / (9.5 and mm) Bore Sizes A D B open C Bleed Vent Port Vent Port L

9 Process Interface s 3/8 (9.5 mm) Bore Process Interface s 9 Size / (DN 5) 3/ (DN 0) (DN 5) / (DN 0) (DN 50) ASME Class A B C D Dimensions, (mm) L Weight lb (kg) RF s RJ s /NP RF RJ s /NP 6. (63) 6. (63) 0.5 (3.) 9.3 (.) 7.3 (3.3) 5.9 () 300/ (73) 6.8 (73) 0.89 (.6) 0.89 (.6) 0. (.6) 7.5 (3.) 900/0. (30.8). (30.8) 5. (7.0) 0. (.7) 7.99 (03) 7.99 (03) 6.69 (70) (38.6).5 (38.6) 0. (9.).8 (5.8) 6. (63) 6. (63) 0.58 (.7) 9.9 (.5) 7.7 (3.5) 5.9 () 300/ (73) 6.8 (73) 0.95 (.) 0.95 (.).6 (5.7) 8.6 (3.9) 900/0.33 (33.8).33 (33.8) 7.9 (8.).7 (5.3) 7.99 (03) 7.99 (03) 6.69 (70) (0.).58 (0.).3 (0.) 3.9 (6.3) 6. (63) 6.6 (68) 0.63 (6.) 0.89 (.6).0 (5.0) 8. (3.7) 5.9 () 300/ (78) 7.0 (78).0 (5.9).0 (5.9). (6.) 9.5 (.3) 900/0 (0) (96.0) (86.5) (7) 0.3 (6) 0.3 (6).5 (36.8).5 (36.8) 5. (.5).6 (6.6) 7.00 (78) (73) 0.7 (73).7 (3.5).7 (3.5) 3.5 (.3) 7. (7.9) 8.90 (6) 9.9 () 0.77 (9.5).0 (5.9) 6.3 (7.) 0.8 (.9) 7.00 (78) 300/ (5) 9.89 (5). (30.8). (30.8).3 (.0). (6.) 900/0.5 (9).5 (9).58 (0.).58 (0.) 36. (6.5) 0. (9.) 7.6 (9) 500. (36). (36).08 (5.9). (5.) 56.9 (5.8) 9.8 (3.5) 9.09 (3) 9.9 () 0.83 (.).08 (7.5) 0.7 (9.).8 (5.8) 7.00 (78) 300/ (56) 0.3 (6).33 (33.8).39 (35.3) 8. (.8) 6. (7.3) 900/0.0 (306).0 (306) 7.6 (9).83 (6.5).89 (8.0) 56.0 (5.) 9.5 (3.) (36) 3.6 (36) 8.03 (0).33 (59.).39 (60.7) 80.7 (36.6). (8.8) / ( mm) Bore Size (DN 5) / (DN 0) (DN 50) ASME Class A B C D Dimensions, (mm) L Weight lb (kg) s /NP RF RJ s /NP 9.0 (3) 0.63 (6.) 0.89 (.6) 7.0 (7.7) 8. (3.7) 300/ ().0 (5.9).0 (5.9) 9. (8.8) 9.5 (.3) 7.76 (97) 900/0 0.3 (6).5 (36.8).5 (36.8) 8.0 (.7).6 (6.6) (73).7 (3.5).7 (3.5) 3. (6.5) 7. (7.9) 9.9 () 0.77 (9.5).0 (5.9) 0. (9.) 0.8 (.9) 8.5 (07) 300/ (5). (30.8). (30.8) 7. (.3). (6.) 900/0 () (0) (98.5) (77).5 (9).58 (0.).58 (0.) 39.0 (7.7) 0. (9.) 8.35 () 500. (36).08 (5.9). (5.) 59.5 (7.0) 9.8 (3.5) 9.9 () 0.83 (.).08 (7.5). (0.9).8 (5.8) 8.5 (07) 300/ (6).33 (33.8).39 (35.3) 3. (.) 6. (7.3) 900/0.0 (306) 8.35 ().83 (6.5).89 (8.0) 58.6 (6.6) 9.5 (3.) (36) 8.7 ().33 (59.).39 (60.7) 83.3 (37.8). (8.8) 3/ (0 mm) Bore Size / (DN 0) (DN 50) ASME Class Dimensions, (mm) A B C L RF RJ Weight lb (kg) 0.77 (9.5).0 (5.9) 9.5 (3.) 0.7 (73) 300/600. (30.8). (30.8) 35. (5.9) 900/0.7 (98).58 (0.).58 (0.) 6. (0.9) (33).08 (5.9). (5.) 66. (30.0) (8) (08) () 0.83 (.).08 (7.5) 33.5 (5.) 0.7 (73) 300/ (33.8).39 (35.3) 38. (7.) 900/0.5 (38).83 (6.5).89 (8.0) 65.9 (9.9) (373).33 (59.).39 (60.7) 9.7 (.6)

10 0 Process Interface s Process Interface s Options Integral Check s Integral check valves are available on both flange and NP connections. he metal-seated check valve is ideal for chemical injection applications in oil and gas production. Chemical Injection and Process Sampling Options Select process interface valves may be ordered in optional injection or sampling valve configurations, providing double block and bleed protection for specialized applications. NP Connection with Integral Check Poppet Spring Injection with Integral Check and NP Connection Injection Flow Optional support collar Injection Flow Compared with Sampling Flow Sampling Flow Retaining spring Retaining Spring Stabilizes Probe in Body (shown partially inserted for demonstration purposes) A process interface valve fitted with an injection probe and a check valve allows fluids to be dispersed into the process stream while providing protection against back flow of process fluids. he sampling valve probe draws process fluid from the flow stream. Standard injection and sampling probes of / schedule 0 pipe are available on VB0 series valves with 3/8 and / (9.5 and mm) bores. hey are limited to process connection sizes / (DN0) and larger. End preparations of 5 and 90 are available. For additional features, such as support collars, and for probes on VB03 series valves, contact your authorized Swagelok representative.

11 Process Interface s Ordering Information, VB03 Series Build a process interface valve ordering number by combining the designators as shown below. Process Interface s A B C D E F G H J VB03 0 SA D C 3 C A A Configuration 0 = Full-bore ball/needle/ball (block/bleed/block) 0 = Reduced-bore ball/needle/ball (block/bleed/block) B Materials SA = 36 stainless steel CA = Carbon steel DA = Duplex stainless steel C Seats, Body Seals, Stem Seals D = PEEK, graphite, PFE D ASME Class = = = 600 = 900 (3 flange size F only) 5 = 900/0 (, /, or flange size C, D, or E) 5 = 0 (3 flange size F only) 6 = 500 (configuration 0, flange size C or D only; configuration 0, flange size D or E) E Process Connection Size C = (DN 5) (full bore only; select configuration 0) D = / (DN 0) E = (DN 50) F = 3 (DN 80) (reduced bore only; select configuration 0) G Outlet Connection 3 = (same as process) H Bleed Connection C = / female NP J Handle Options A =, nonlockable levers; bleed, antitamper➀ B =, lockable levers; bleed, antitamper➀ C =, nonlockable levers; bleed, bar D =, lockable levers; bleed, bar ➀ Antitamper key sold separately. See page. F Process Connection ype = RF smooth (3. to 6.3 µm) = RF serrated (6.3 to.5 µm) 3 = RJ

12 Process Interface s Process Interface s Ordering Information, VB0 Series Build a process interface valve ordering number by combining the designators as shown below. A B C D E F G H J K L VB0 0 SA D D C C A S 50 A Configuration Standard (ball/needle/ball [block/bleed/block]) 0 = 3/8 (9.5 mm) bore (all process connection sizes) 0 = / ( mm) bore (, /, or process connections; select size C, D, or E) 03 = 3/ (0 mm) bore ( / or process connections; select size D or E) Integral check valve (ball/needle/ball/check [block/bleed/block/check]) 07 = 3/8 (9.5 mm) bore (all process connection sizes) 08 = / ( mm) bore (, /, or process connections; select size C, D, or E) B Materials SA = 36 stainless steel CA = Carbon steel DA = Duplex stainless steel C Seats, Body Seals, Stem Seals D = PEEK, graphite, PFE D ASME Class = 3 = 300/600 5 = 900/0 6 = 500 E Process Connection Size A = / (DN 5) B = 3/ (DN 0) C = (DN 5) D = / (DN 0) E = (DN 50) F Process Connection ype =, RF smooth (3. to 6.3 µm) =, RF serrated (6.3 to.5 µm) 3 =, RJ N = Female NP (3/8 [9.5 mm] bore and / [DN 5] size only; select configuration 0 and process connection size A) M = Male NP (3/8 [9.5 mm] bore and / [DN 5] size only; select configuration 0 and process connection size A) G Outlet Connection C = / female NP (3/8 and / [9.5 and mm] bore only; select configuration 0 or 0) 3 = H Bleed Connection C = / female NP J Handle Options A =, nonlockable levers; bleed, antitamper➀ B =, lockable levers; bleed, antitamper➀ C =, nonlockable levers; bleed, bar D =, lockable levers; bleed, bar ➀ Antitamper key sold separately. See page. K Injection and Sampling Probe Options Probes are available on VB0 series valves with 3/8 and / (9.5 and mm) bores and process connection sizes / (DN0) and larger. Omit designator if no probe is required. S = Probe, 5 end preparation R = Probe, 90 end preparation L Injection and Sampling Probe Length Insert probe length in millimeters, in whole numbers, up to a maximum of three characters. Omit designator if no probe is required.

13 Process Interface s 3 Metal-Seated Process Interface s For Slurries and Liquids Containing Abrasive Particles Swagelok VB05 metal-seated process interface valves provide a unidirectional transition from process to instrumentation systems. hese valves offer an extended temperature range and greater resistance to particulatecontaining liquids than standard process interface valves. Ball Needle Ball Features Double block-and-bleed design compact ball/needle/ball configuration One-piece forged body 3/8 (9.5 mm) bore size All-metal seat seal construction Antiblowout valve stems and needle Nonrotating needle vent valve Standard lockable handle connections (/ to ) in accordance with ASME B6.5 RF and RJ. Studded flange design is required for / class, 300, and 600 flanges and for 3/ class flanges. Hydrostatic test certificates complete with full chemical and physical material certifications available. Pressure-emperature Ratings Working Pressures Class to class 500, up to working temperatures listed below, in accordance with ASME B6.5; see page 5. Working emperatures 58 to 590 F ( 50 to 30 C) for stainless valve assemblies 50 to 590 F ( 6 to 30 C) for carbon steel valve assemblies 58 to 536 F ( 50 to 80 C) for duplex valve assemblies esting Every metal-seated process interface valve is factory tested hydrostatically to a requirement of no visible leakage. A shell test is performed at.5 times maximum rated working pressure and a seat test is performed at. times maximum rated working pressure, in accordance with BS EN 66- and API 598. A low-pressure gas seat test is performed in accordance with BS EN 66 and API 598. Special esting Fugitive emission testing in accordance with Swagelok SCS 000 is available on request. Contact your authorized Swagelok representative for more information. Sour Gas Service Metal-seated process interface valves for sour gas service are available. Materials are selected in accordance with NACE MR075/ISO 556 and may affect temperature limits. For more information or to order, contact your authorized Swagelok representative. Materials of Construction Component Body Ball and valve stem Stem seal, needle valve packing, and needle valve bonnet seal Body and seat seal End fittings, bottom plug, valve spring carrier seats springs and stem washers Stainless Steel Body Materials Carbon Steel Duplex Stainless Steel Material Grade/ASM Specification Stainless steel/ A8 F36, F36L SS Carbon steel/ A350 LF N0665/B6 Graphite Stainless steel-capped graphite S3600/A79 S3600/A79 N0778 AMS 5596/ASM B670 Stem bearings N07750 AMS 55, ype X-750 Standard vent valve needle Bolted bonnet Bonnet bolts All other components Wetted components listed in italics. S700 SS/ A56 condition HD S3600/A79 B8M S3600/A93 36 SS Duplex stainless steel/ A8 GR F5 S3803/A79 N08367/ A79, B69 S3803/A79

14 Process Interface s Metal-Seated Process Interface s Dimensions Dimensions are for reference only and are subject to change. For additional flange dimensions, see page 5. Raised-Face (RF) Process Connection, / Female NP Outlet Connection Raised-Face (RF) Process and Outlet Connections 8.80 (). (307).00 (0) 8.80 ().00 (0) 5.0 (37) A Vent Port Bleed Vent Port Bleed L L size / (DN5) 3/ (DN0) (DN5) / (DN0) (DN50) ASME Class A RF s Dimensions, (mm) L RJ s / NP RF RJ s Weight lb (kg) / NP ➀.00 (0).5 (9) 0. (59).6 (37.).9 (9.9) 8. (8.3) 300/600➀.00 (0).5 (9).5 (9) 0. (59).6 (37.).6 (37.) 3. (0.5) 8.8 (8.5) 900/0 5.0 (37).0 (79).0 (79) 0.0 (5). (30.7). (30.7).9 (0.) 9. (8.7) (37).0 (79).0 (79) 0.0 (5).5 (38.6).5 (38.6) 8. (.7).7 (9.8) ➀.00 (0).5 (9) 0. (59).6 (37.) 3.8 (0.8) 9. (8.7) 300/ (37).0 (79).0 (79) 0.0 (5) 0.95 (.) 0.95 (.).9 (9.9) 8.6 (8.) 900/0 5.0 (37).0 (79).0 (79) 0.0 (5).33 (33.8).33 (33.8) 5.7 (.7) 0. (9.3) (37).0 (79).0 (79) 0.0 (5).58 (0.).58 (0.) 30.5 (3.8).8 (0.3).00 (0).0 (79).0 (79) 0.0 (5) 0.63 (6.0) 0.89 (.6) 0.8 (9.) 8. (8.) 300/ (37).0 (79).0 (79) 0.0 (5).0 (5.9).0 (5.9) 3. (0.6) 9.3 (8.8) 900/0 5.0 (37).9 (30).9 (30) 0.5 (67).5 (36.8).5 (36.8) 3.3 (.) 3. (0.5) (37).9 (30).9 (30) 0.5 (67).7 (3.).7 (3.) 39. (7.8) 7. (.) 5.0 (37). (8). (8) 0. (57) 0.77 (9.6).0 (5.9) 5. (.) 0.5 (903) 300/ (37). (8). (8) 0. (57). (30.7). (30.7) 3.7 (.) 3.7 (0.8) 900/ (73). (30). (30) 0.6 (69).58 (0.).58 (0.) 3. (9.7) 9.5 (3.) (73) 3.3 (338) 3. (30) 0.9 (77).08 (5.8). (5.3) 66.6 (30.).7 (8.9) 5.0 (37). (8). (8) 0. (57) 0.83 (.).08 (7.) 3. (.) 3.6 (0.7) 300/ (37). (8). (8) 0. (57).33 (33.8).39 (35.3) 36.3 (6.5) 6. (.8) 900/ (73).3 (3). (35) 0.7 (7).83 (6.5).89 (8.0) 6.7 (9.3) 0. (8.) (73) 3.5 (33) 3.6 (35) 0.9 (77).33 (59.).39 (60.7) 90.5 (.) 5.5 (3.8) ➀ Studded flange design required; studs are not provided. Dimensions shown do not include customer-procured stud dimensions. Contact your authorized Swagelok representative for more information on studded flange specifications.

15 Process Interface s 5 Metal-Seated Process Interface s Ordering Information Build a metal-seated process interface valve ordering number by combining the designators as shown below. A B C D E F G H VB05 SM G D C C B A Materials SM = 36 stainless steel CM = Carbon steel DM = Duplex stainless steel B Seats, Seals G = 36 stainless steel, graphite (for SM 36 stainless steel and CM carbon steel materials) H = 6-moly, graphite (for DM duplex stainless steel material) C ASME Class = 3 = 300/600 5 = 900/0 6 = 500 D Process Connection Size A = / (DN 5) B = 3/ (DN 0) C = (DN 5) D = / (DN 0) E = (DN 50) E Process Connection ype =, RF smooth (3. to 6.3 µm) =, RF serrated (6.3 to.5 µm) 3 =, RJ F Outlet Connection 3 = C = / female NP H Handle Options B =, lockable levers; bleed, antitamper➀ D =, lockable levers; bleed, bar ➀ Antitamper key sold separately. See page. G Bleed Connection C = / female NP Servicing of Metal-Seated s VB05 series metal-seated process interface valves do not require packing adjustment and cannot be field serviced. Any service must performed by Swagelok. Contact your authorized Swagelok representative for assistance. s that have not been cycled for a period of time may have a higher initial actuation torque. o increase service life, ensure proper valve performance, and prevent leakage, apply only as much torque as is required to achieve positive shutoff.

16 6 Process Interface s Process Monoflanges Swagelok process monoflanges replace multivalve assemblies with single, flange-mounted manifold configurations. he main advantages over a typical system include compactness and weight savings, which can reduce stress from loading and vibration; fewer potential leak points; and reduced installation and maintenance times. MN0 Series MN0 Series Features Compact block, block and bleed, and double block and bleed assemblies with minimal potential leak points Outside screw and yoke (OS&Y) bolted-bonnet (MN0 series), bolted-bonnet (MN0 series), and integral screwed-bonnet (MN03 series) construction Compatible with ASME B6.5 flange connections from / to (DN 5 to DN 50), RF and RJ Antiblowout valve stems and nonrotating needles Hydrostatic test certificates complete with full chemical and physical material certifications available MN03 Series Pressure-emperature Ratings Working Pressures Class to class 500, up to working temperatures listed below, in accordance with ASME B6.5; see page 5. Working emperatures Body Material Stainless steel Carbon steel Duplex stainless steel esting Packing Material PFE Graphite Working emperature, F ( C) 58 to 00 ( 50 to 0) 50 to 00 ( 6 to 0) 58 to 00 ( 50 to 0) 58 to 850 ( 50 to 5) 50 to 850 ( 6 to 5) 58 to 600 ( 50 to 35) Every process monoflange is factory tested hydrostatically to a requirement of no visible leakage. A shell test is performed at.5 times maximum rated working pressure and a seat test is performed at. times maximum rated working pressure, in accordance with BS EN 66- and API 598. Sour Gas Service Process monoflanges for sour gas service are available. Materials are selected in accordance with NACE MR075/ISO 556. o order, contact your authorized Swagelok representative. Materials of Construction Component Body Bonnet Bonnet seal, gland packing Needle Stem Bonnet bolts (MN0 and MN0 series) All other components Body Materials Stainless Steel Carbon Steel Duplex Stainless Steel Stainless steel/ A8 F36, F36L SS Wetted components listed in italics. Material Grade/ASM Specification Carbon steel/ A350 LF 36 SS, 36L SS/A79 (all MN03 and MN0 series valves and MN0 series secondary block and bleed valves); CF8M/A35 (MN0 series primary block valve) Graphite or PFE S700 SS/A56 condition HD or alloy K-500 B8M/ A30 36 SS, 36L SS/A79 36 SS A packing adjustment may be required periodically to increase service life and to prevent leakage. s that have not been cycled for a period of time may have a higher initial actuation torque. o increase service life, ensure proper valve performance, and prevent leakage, apply only as much torque as is required to achieve positive shutoff. Duplex stainless steel/ A8 F5 S3803/A79 (MN03 and MN0 series); J905/A890 (MN0 series) S700 SS/A56 condition HD; alloy K-500; or duplex stainless steel/ A8 F5 Super duplex stainless steel S3760

17 Process Interface s 7 Process Monoflanges Configurations Process monoflanges comprise: A primary block valve of OS&Y bolted-bonnet needle, bolted-bonnet needle, or integral screwed-bonnet needle valve construction As ordered, a secondary block valve and a bleed valve of integral screwedbonnet needle valve construction. OS&Y bolted-bonnet (MN0 series) monoflanges are shown; configurations are also available in bolted-bonnet (MN0 series) and integral screwed-bonnet (MN03 series) monoflanges. OS&Y bolted-bonnet, bolted-bonnet, or screwed-bonnet primary isolating process valve and Bleed OS&Y bolted-bonnet, bolted-bonnet, or screwed-bonnet primary isolating process valve Needle valve vent (bar or antitamper handle) Double and Bleed OS&Y bolted-bonnet, bolted-bonnet, or screwed-bonnet primary isolating process valve Secondary isolating valve (bar or antitamper handle) Needle valve vent (bar or antitamper handle)

18 8 Process Interface s Process Monoflanges Dimensions, Outside Screw and Yoke (OS&Y) Bolted-Bonnet Assemblies (MN0 Series) Dimensions are for reference only and are subject to change. For additional flange dimensions, see page (5.0) C open Bleed NP Bleed / NP.73 (.0) D A B open E Size / (DN 5) 3/ (DN 0) (DN 5) / (DN 0) (DN 50) ASME Class A B C D Dimensions, (mm) RF RJ E E Weight lb (kg) 3.9 (00).33 (0).69 (3.0). (.0).88 () 300/600.7 (06).9 ().77 (5.0).6 (.).03 (5.5).63 (.5) 900/0.57 (6).88 () 5.5 (0).97 (50.0).03 (5.5).63 (.5) 7.0 (3.) (0) 5.0 (8) 5.75 (6).7 (55.0) 9.0 (.).7 (06).9 ().77 (5.0).8 (.) 5. (30) 300/ (6).88 ().05 (5.0).03 (5.5) 7.0 (3.).63 (.5).03 (5.5) 900/0.7 (0) 5.0 (8) 5.5 (0).7 (55.0).63 (.5) 8. (3.8) (6) 5.8 (3) 5.75 (6).36 (60.0). (53.5). (53.5) 0. (.7).33 (0).65 (8) 5. (30).97 (50.0) 6.0 (.7).03 (5.5).03 (5.5) 300/600.7 (0) 5.0 (8) 5.5 (0).7 (55.0).63 (.5).63 (.5) 7.9 (3.6) 900/0 5. (30) 5.3 (38).76 (70.0).7 (5.3) 6.06 (5). (53.5). (53.5) (36) 5.3 (38).95 (75.0).87 (7.5).87 (7.5) 3. (6.0).7 (0) 5.0 (8) 5.5 (0).36 (60.0).03 (5.5).03 (5.5) 8.6 (3.9) 300/ (36) 5.3 (38).95 (75.0). (53.5).63 (.5). (53.5).63 (.5) 3.0 (5.9) 6.06 (5) 900/ (6) 5.67 () 3.35 (85.0).9 (55.5).9 (55.5) 7. (7.9) (60) 6.6 (68) 7. (8) 3.7 (95.0).67 (67.9).0 (55.9).67 (67.9).0 (55.9) 7.8 (.6) 5.3 (38) 6.06 (5).95 (75.0). (53.5). (53.5).8 (5.8) 5.35 (36).63 (.5).63 (.5) 300/ () 6. (63) 3. (80.0).9 (55.5).9 (55.5) 5.0 (6.8) 900/0 7. (8).3 (05). (6.5).95 (9.5). (6.5).95 (9.5) 8.0 (.7) 6.5 (66) 6.6 (68) (97).33 (0).88 (73.). (6.9).88 (73.). (6.9) 36. (6.5)

19 Process Interface s 9 Process Monoflanges Dimensions, Integral Screwed-Bonnet Assemblies (MN03 Series).73 (.0) Dimensions are for reference only and are subject to change. For additional flange dimensions, see page 5. B open C open Bleed NP Bleed / NP.73 (.0) D A B open E Size / (DN 5) 3/ (DN 0) (DN 5) / (DN 0) (DN 50) ASME Class A B C D Dimensions, (mm) RF RJ E E Weight lb (kg) 3.9 (00).33 (0).5 (08).0 (.8).57 (0.0).73 (.0). (3.5) 300/600.7 (06).9 ().9 ().79 (5.5).30 (33.0). (.9) 900/0.57 (6).88 ().88 ().7 (55.0).73 (.0).3 (33.5).79 (5.5).38 (35.0) 6. (.9) (0) 5.0 (8) 5.0 (8).36 (60.0).93 (8.9).5 (38.).93 (8.9).5 (38.) 8. (3.7).7 (06).9 ().9 ().77 (5.0). (.0).73 (.0). (3.5) 300/ (6).88 ().88 ().7 (55.0).79 (5.5).30 (33.0) 6. (.9) 900/0.7 (0) 5.0 (8) 5.0 (8).36 (60.0).73 (.0).3 (33.5).79 (5.5).38 (35.0) 7.5 (3.) (6) 5.8 (3) 5.8 (3).56 (65.0).00 (50.9).59 (0.).00 (50.9).59 (0.) 9.3 (.).33 (0).65 (8).65 (8).97 (50.0) 5.3 (.).73 (.0). (3.5).79 (5.5).30 (33.0) 300/600.7 (0) 5.0 (8) 5.0 (8).36 (60.0) 7.0 (3.) 900/0 5. (30) 5.3 (38) 5.3 (38).76 (70.0).00 (50.9).5 (38.).00 (50.9).5 (38.) 0.6 (.8) (36) 5.3 (38) 5.67 ().95 (75.0).00 (50.9).7 (3.).00 (50.9).7 (3.).9 (5.).7 (0) 5.0 (8) 5.0 (8).36 (60.0).73 (.0). (3.5).79 (5.5).30 (33.0) 7.7 (3.5) 300/ (36) 5.3 (38) 5.67 ().95 (75.0).8 (6.0).3 (33.5).87 (7.5).38 (35.0).7 (5.3) 900/ (6) 5.67 () 6.07 (5) 3.35 (85.0).08 (5.9).59 (0.).08 (5.9).59 (0.) 5.7 (7.) (60) 6.6 (68) 6.6 (68) 3.9 (00).38 (60.).6 (5.9).38 (60.).6 (5.9).9 (.3) 5.3 (38).95 (75.0).8 (6.0). (3.5).87 (7.5).30 (33.0).5 (5.) 5.35 (36) 5.67 () 300/ () 3. (80.0).89 (8.0).3 (33.5).95 (9.5).38 (35.0) 3. (6.) 900/0.3 (05).38 (60.).89 (7.9).38 (60.).89 (7.9) 5. (.) 6.5 (66) 6.6 (68) 6.85 (7) (5).59 (65.9). (6.9).59 (65.9). (6.9) 3.8 (.9)

20 0 Process Interface s Process Monoflanges Dimensions, Bolted-Bonnet Assemblies (MN0 Series).00 (5.0) Dimensions are for reference only and are subject to change. For additional flange dimensions, see page 5. C open Bleed NP Bleed / NP.75 (.5) D A B open E Size / (DN 5) 3/ (DN 0) (DN 5) / (DN 0) (DN 50) ASME Class A B C D Dimensions, (mm) RF RJ E E Weight lb (kg) 3.9 (00).33 (0).69 (3.0). (.0).7 (0) 300/600.7 (06).9 ().77 (5.0).6 (.).03 (5.5).63 (.5) 900/0.57 (6).88 () 5.35 (36).97 (50.0).03 (5.5).63 (.5) 7.0 (3.) (0) 5.0 (8) 5.59 ().7 (55.0) 9.0 (.).7 (06).9 ().77 (5.0).8 (.).96 (6) 300/ (6).88 ().05 (5.0).03 (5.5) 7.0 (3.).63 (.5).03 (5.5) 900/0.7 (0) 5.0 (8) 5.35 (36).7 (55.0).63 (.5) 8. (3.8) (6) 5.8 (3) 5.59 ().36 (60.0). (53.5). (53.5) 0. (.7).33 (0).65 (8).96 (6).97 (50.0) 6.0 (.7).03 (5.5).03 (5.5) 300/600.7 (0) 5.0 (8) 5.35 (36).7 (55.0).63 (.5).63 (.5) 7.9 (3.6) 900/0 5. (30) 5.3 (38).76 (70.0).7 (5.3) 5.9 (). (53.5). (53.5) (36) 5.3 (38).95 (75.0).87 (7.5).87 (7.5) 3. (6.0).7 (0) 5.0 (8) 5.35 (36).36 (60.0).03 (5.5).03 (5.5) 8.6 (3.9) 300/ (36) 5.3 (38).95 (75.0). (53.5).63 (.5). (53.5).63 (.5) 3.0 (5.9) 5.9 () 900/ (6) 5.67 () 3.35 (85.0).9 (55.5).9 (55.5) 7. (7.9) (60) 6.6 (68) 7.09 (80) 3.7 (95.0).67 (67.9).0 (55.9).67 (67.9).0 (55.9) 7.8 (.6) 5.3 (38) 5.9 ().95 (75.0). (53.5). (53.5).8 (5.8) 5.35 (36).63 (.5).63 (.5) 300/ () 6. (58) 3. (80.0).9 (55.5).9 (55.5) 5.0 (6.8) 900/ (80).3 (05). (6.5).95 (9.5). (6.5).95 (9.5) 8.0 (.7) 6.5 (66) 6.6 (68) (9).33 (0).88 (73.). (6.9).88 (73.). (6.9) 36. (6.5)

21 Process Monoflanges Ordering Information Build a process monoflange ordering number by combining the designators as shown below. Process Interface s A B C D E F G H J K MN 0 0 SA A A C A A A Series 0 = OS&Y bolted-bonnet needle valve (primary block) 03 = Integral screwed-bonnet needle valve (primary block) 0 = Bolted-bonnet needle valve (primary block) B Configuration 0 = 0 = and bleed 03 = Double block and bleed C Materials SA = 36 SS body and bonnet CA = Carbon steel body, 36 SS bonnet DA = Duplex SS body and bonnet D Needle, Seals A = S700 SS, PFE B = S700 SS, graphite C = Alloy K-500, PFE D = Alloy K-500, graphite E = Needle same as body material, PFE seals (duplex SS body and bonnet only; select DA materials) F = Needle same as body material, graphite seals (duplex SS body and bonnet only; select DA materials) E ASME Class = 3 = 300/600 5 = 900/0 6 = 500 F Process Connection Size A = / (DN 5) B = 3/ (DN 0) C = (DN 5) D = / (DN 0) E = (DN 50) G Process Connection = RF smooth (3. to 6.3 µm) = RF serrated (6.3 to.5 µm) 3 = RJ (not available with ASME class / and 3/ [DN 5 and DN 0] process connection sizes) H Outlet Connection C = / female NP = Monoflange wafer (thru holes) J Bleed Connection A = / female NP C = / female NP = None (required for configuration 0) K Handles Configuration 0 B =, bar D =, handwheel Configuration 0 A =, bar; bleed, antitamper➀ B = and bleed, bar C =, handwheel; bleed, antitamper➀ D =, handwheel; bleed, bar Configuration 03 A = All block, bar; bleed, antitamper➀ B = All handles, bar C = st block, handwheel; nd block, bar; bleed, antitamper➀ D = st block, handwheel; nd block, bar; bleed, bar ➀ Antitamper key sold separately. See below. Accessories Antitamper Key Fits all Swagelok antitamper handles. Order separately. Ordering number: S0068

22 Process Interface s Adapters See the Swagelok Adapters catalog, MS-0-00, for more information. Instrumentation Ball s See the Swagelok One-Piece Instrumentation Ball s 0G Series and 0 Series catalog, MS-0-33, for more information. Pressure Gauges See the Swagelok Pressure Gauges, Industrial and Process PGI Series catalog, MS 0 70, for more information. Ball s See the Swagelok Ball s, General Purpose and Special Application 60 Series catalog, MS 0 6, for more information. ubing Swagelok can provide a variety of stainless steel tubing in fractional, metric, and Imperial sizes. For more information, contact your authorized Swagelok representative. High-Pressure Needle s See the Swagelok Forged-Body Needle s, psig (689 bar) F0 Series catalog, MS 0 5, for more information.

23 Process Interface s 3

24 Safe Product Selection When selecting a product, the total system design must be considered to ensure safe, trouble-free performance. Function, material compatibility, adequate ratings, proper installation, operation, and maintenance are the responsibilities of the system designer and user. Caution: Do not mix or interchange parts with those of other manufacturers. Warranty Information Swagelok products are backed by he Swagelok Limited Lifetime Warranty. For a copy, visit swagelok.com or contact your authorized Swagelok representative. Swagelok, Kenmac M Swagelok Company Elgiloy M Elgiloy Specialty Metals Swagelok Company Printed in U.S.A., AGS May 05, R9 MS-0-30