AN ISO 9001 : 2008 COMPANY
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1 Win ding WiresFo rsubmersi ble Pumps &Motors AN ISO 91 : 28 COMPANY Winding Wires For Submersible Pumps & Motors We are engaged in manufacturing of polyester & polypropylene taped submersibles winding wires. We are in this field since last 8 years. We are manufacturing winding wires as per IS : (Part 4 / Sec-3) 1995 We are manufacturing submersible winding wires by brand name " ASAIN" manufacturing with state of art technology. Our factory located at Gondal G.I.D.C.-ll, 4 kms. from Rajkot. We have skilled & experienced labor staff to produced quality winding wires. We have capacity of producing winding wires 5 tons per annum AN ISO 91 : 28 COMPANY Suprime Enterprise
2 We have developed a Morden manufacturing facility that makes us capable in accomplishing the entire production schedule within the stipulated time from various departments in our manufacturing facilities are Quality Testing Departments Production Packing Departments Sales Departments Accounting Departments Despatch Departments
3 "ASIAN" Brand submersible winding wires having an outstanding electrical, mechanical, thermal & chemical properties. These are not only fulfil the requirements of all available IS standards but even more better in many respets. These winding wires can with Stands water abrasions & frictional losses. We are uses EC grade copper for best quality & better conductivity. These copper is drawn & anneaded to stringent specification. They are insulated with very superior grade of polypropalere & polyesters Our rang of wires is.4m to 3.5 m conductor & outer diameter is as IS : Specification & also produced as per customer requirements.
4 Our mission is to make significant contribution to submersible pump industries by producing innovative submersible winding wires. That work with improved performance while ensuring a high degree of reliability. We will follow fair business practice & develop intimate customer relationship. To be the global leaders in manufacturing high quality submersible winding wires. There are number of manufactures in. the filed of submersible winding wires but we would like to grow not just with quantity but quality & would like to be come one among the best in manufacturing winding wires.
5 1) Quality product with fast delivery is our main focus. 2) Superior EC grade bright annealed bare copper conductor. 3) High quality, high performance polyester & polypropylene film insulation. 4) Excellent, electrical, Mechanical, Thermal & Chemical propertis 5) stringent quality checks at every stage of production. 6) Full fledged testing laboratory compatible to requirements. 7) 1 % testing of finished wires before despatch. 8) Indigenous controlled system of production.
6 Test to be carried out on winding wires as per IS : 8783 (Part-2) : 1995 Test Requirements 1) Volume resistivity. (minimum)... (a) at 27 c... o 16 1x1 ohm-cm 13 (b) at test temperature... 1x1 ohm-cm 2) Before ageing (a) Tensile strength (minimum) 5 n/mm (b) Elongation at break (minimum) 125% 2 3) Ageing in air oven (a) Treatment temperature 135 C (b) Duration 7 days (c) Tensile strength 5 n/mm (d) Variation max + 25% 2 4) Shrinkage (a) Treatment Temperature 15 C (b) Duration 15 mints (c) Shrinkage (max) 4 % 5) Water absorptional (gravimetric) (a) Treatment Temperature 7 C (b) Duration 24 hrs (c) Water absorbed (max) 2 mg/cm 2 6) Hot deformation (a) Test Temperature 115 C (b) Time under load 6 hrs (c) Depth of indentation (max) 25 % 7) Heat shock test (a) Treatment temperature 15 C (b) Duration 1 hrs (c) Visual examination No sign of cracks or scales or separation of layers
7 Test to be carried out on conductor as per IS : 8783 (Part-1) : ) The density of annealed copper at a temperature of 2 C shall be taken as 8.89 gm/cm 2 2) The resistance at 2 C of a conductor of annealed copper of one meter in length & of uniform cross sectional area of one square millimeters shall be taken a ohm. The calculation of conductor resistance is given in table 3) Form of conductor : The conductors shall be circular solid as per the specific requirement the conductor shall be clean bright reasonably uniform in size & shape, smooth & free from slivers, spills, cracks & other harmful defects. 4) The conductors are suitable for use where the combination of ambient temperature rise due to load results is not exceeding 15 C. 5) These wires are strictly passes through high voltage test with latest equipments to avoid any critical problem while using. These wires shall with stand the test at room temperature when an AC voltage of 3 kv at frequency 5 hz is applied for one minute after immerson of the wire for minimum 12 hours in water. Comparison between poly taped & PVC insulated winding wires Particulars For poly taped For PVC Difference 1) Insulation thickness.35 to.55 mm.35 to.55 mm Same 2) Tensile strength-(psi) 4 2 More than Double 3) Water absorption.3.7 Less 4) Compressive strength 6 15 Four time better rupture (PSI) 5) Temperature rating 15 C 85 C Better 6) Insulation resistance 5 6 Ten time better at ambient temp. (m ohms/km)
8 Conductor data - Round solid conductor Cross-Sectional Area (Nominal) mm (1) 2 Diameter Of Conductor (Nominal) mm (2) Elongation (min) Percent (3) Conductor Resistance at 2 C (max) ohm/kms (4) Note : The copper wire samples taken from finished winding wire shall exhibit 95 percent value of the elongation given in co13 above.
9 Insulation thickness and overall diameter of wires with round solid conductor Cross-Sectional Area (Nominal) mm (1) 2 Nominal Conductor Diameter mm (2) Thickness of polyester min mm (3) Thickness of insulation (t ) 1 Thickness of polypropylene min mm (4) Total Thickness of insulation min mm (5) Overall diameter max mm (6)
10 Kiwi Pumps, Rajkot Prithvi Pumps, Rajkot Jalganga Electricals, Rajkot K T C Pumps Pvt Ltd., Rajkpt PSG Industries, Coimbatore KMP Industries, Coimbatore Synthetic Industries, Rajkot Shri bango Industries, Coimbatore Atlanta Pumps Pvt. Ltd., Banglore Cheran Industries, Coimbatore Shri Vignesh Industries, Coimbatore A.G. Pumps, Coimbatore MFG BY : Suprime Enterprise Plot No. 3 G.I.D.C.-2, Jamwadi, Gondal-36311, Dist-Rajkot, (Guj), INDIA Ph : + 91 (2825) 22815, Web : asianwire@sify.com
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