Unit ID. : C20 C21 Comp

Transcription

1 98 ertified Focusab td. ode ame. ite ocation est code ot.. 7, o., Jalan B, Kawasan erindustrian angga Batu, ukim ungai dang, 7 elaka. 8 nit D omp nit ype ompressor entrifugal nit ake nit odel GG-D/ il type / Viscosity H B il ystem apacity 8 iters otes (Finding, valuation, nterpretation, uggestion and ecommendation) article count indicates that oil cleanliness level is in unacceptable range. Vs analysis indicates that the majority of the Varnish is in the insoluble state ( value is higher than V value). ote abnormal wear metals. Abnormal wear may be from poor lubrication due to the varnish build-up and other insoluble matter in the oil. uggest using an off-line filtration system, that is capable of varnish and sludge removal, to clean up the oil system. A variety of different suppliers of such machines can be supplied upon request. Andy itton ondition History ab D Bottle D Date ampled il Hours (Kms) nit Hours (Kms) il hange il Added (iters) ondition lement ron hromium ead opper in Aluminum ickel ilver olybdenum itanium est ethod ethod D-9 D-9 D-9 D-9 D-9 D-9 D-9 D-9 D-9 D-9 esult nit urrent ample il ont. Fine(small).7 W Jan- oarse(large).7 W..9. W il ont ep- Fine(small). W... W revious ample oarse(large) W il ont. Fine(small) ay- oarse(large) 9. W B A he ew il () Baseline and Alarm imit Alarm imit Alarm imit atrix -et ame (quipment type / oil type) omp entrifugal General H urbo (Air iquid alaysia) Fine wear oarse wear -aution -Warning -aution -Warning > > > > > > > > > > > > > > > > > > > > > >8 > >9 > > > > il ondition xidation itration A B ontamination Water odium ilicon D- D- F F D-97 D-79 -H heck D-9 D-9 ct ct Abs Abs mg KH/g. mg KH/g. % (Wt.) Warning -aution -aution -Warning 7.9 <. <. >. >.7 7. >.7 >. 7. >.7 >..7 >.7 >.7 -Warning -aution -aution -Warning. >. >. Fine wear oarse wear -aution -Warning -aution -Warning > > > >8 Additive lement Boron agnesium alcium Barium hosphorus Zinc Additional est Flash oint Viscosity ndex D-9 D-9 D-9 D-9 D-9 D-9 D-88 D-7 -Warning -aution-aution-warning -aution -Warning -aution -Warning ote Alarm imits are variable and dependent upon dataset size and to be used as general guideline. o ign or A, or A ( first level warning limit ), W or Warning ( second level warning limit ) -aution -Warning pper A evel pper WAG evel -aution -Warning ower A evel ower WAG required evel First evel Alarm Alert imit in pper evel and/or ower evel econd evel Alarm Alert imit in pper evel and/or ower evel Baseline will be data of either "he new oil" or "eference oil" or "il specification". amutprakan 8, hailand. = he new oil, = eference oil, = il pecification Accuracy of interpretation and recommendation are based on representatives sample and information supplied. o warranty is expressed or implied for this report. Focuslab td. /9 hosapol and Bldg., Bangna-rad d K- Bkk hailand http// mail focuslab@focuslab.co.th el + 8 Fax + 87 F-. age / 7

2 98 ertified Focusab td. ode ame ite ocation est code ot.. 7, o., Jalan B, Kawasan erindustrian angga Batu, ukim ungai dang, 7 elaka. 8 otes (Finding, valuation, nterpretation, uggestion and ecommendation) article count indicates that oil cleanliness level is in unacceptable range. nit D omp nit ype ompressor entrifugal nit ake nit odel GG-D/ il type / Viscosity H B il ystem apacity 8 iters ab D Bottle D Date ampled il Hours (Kms) nit Hours (Kms) il hange il Added (iters) article ize ange urrent ample ontamination article ount A 8 ystem tandard o. of articles / ml. lass o. of articles / ml. lass revious ample article ize - microns, W 8, W,7 8 W article ize - microns, W, W,7 7 article ize - microns, W, W, 8 W article ize - microns,, 7 article ize > microns < 9 < 9 < article ount 999 ystem tandard article ize ange o. of articles / ml. lass o. of articles / ml. lass o. of articles / ml. lass article ize > microns article ize > microns article ize > microns lass ating A 8 article ize - microns A lass article ize - microns A lass article ize - microns A lass Jan-,,7 / 9 / ep-,,7 99 / 9 / ay- o. of articles / ml. lass,8 8 / / BA Alarm imit article ount A 8 Alarm imit -aution -Warning o. of lass articles / ml. lass o. of articles / ml. lass o. of lass articles / ml. lass article ize > microns ode article ize > microns ode article ize > microns ode --8 omp entrifugal General H urbo (Air iquid alaysia) > 7 > 8 >8 7 >7 8 > 7 > o. of articles / ml. --9 lass Focuslab td. /9 hosapol and Bldg., Bangna-rad d K- Bkk hailand http// mail focuslab@focuslab.co.th el + 8 Fax + 87 F-. age / 7

3 98 ertified Focusab td. ode ame ite ocation est code ot.. 7, o., Jalan B, Kawasan erindustrian angga Batu, ukim ungai dang, 7 elaka. 8 nit D otes (Finding, valuation, nterpretation, uggestion and ecommendation) omp nit ype ompressor entrifugal nit ake nit odel GG-D/ il type / Viscosity H B il ystem apacity 8 Vs analysis indicates that the majority of the Varnish is in the insoluble state ( value is higher than V value). iters urrent ample revious ample A Alarm D78 imit ab D Bottle D Date ampled il Hours (Kms) nit Hours (Kms) il hange il Added (iters) ontamination Jan- Varnish and ludge otential ndex ( Vs ) V (Varnish otential ndex) 97 8-ep ay- oluble Varnish ype ontamination in il ew il and Alarm imit ame ew il imit ame omp entrifugal General H urbo (Air iquid alaysia) V Varnish otential ndex oluble Varnish ontaminant V ating V View V View V View (ludge otential ndex) onform to A D78 - (embrane atch olorimetry) nsoluble Varnish ype ontamination in il ew il V View - ew oil aution Warning ludge otential ndex ( embrane atch olormetry) nsoluble Varnish ontaminant () ating V s ludge Weight View mg/ ml. mg/ ml. mg/ ml View View () View - ew oil ew il aution Warning > > V - () - Vs ndex ludge Weight (mg/ ml.) /9/ /8/ 9/8/ /9/ /9/ /8/ 9/8/ /9/ Focuslab td. /9 hosapol and Bldg., Bangna-rad d K- Bkk hailand http// mail focuslab@focuslab.co.th el + 8 Fax + 87 F-. age / 7

4 98 ertified Focusab td. ode ame ot.. 7, o., Jalan B, Kawasan erindustrian angga Batu, ukim ungai dang, 7 elaka. nit D omp nit ype ompressor entrifugal nit ake nit odel GG-D/ ite il type / ocation Viscosity est code 8 il ystem apacity 8 otes (Finding, valuation, nterpretation, uggestion and ecommendation) H B opper (bronze or brass) fatigue particles are present. orrosion particles appear to make the majority of the ferous particles present. ecommend check for root cause of the corrosion. iters ab D Bottle D Date ampled il Hours (Kms) nit Hours (Kms) il hange il Added (iters) ondition Ferrographic Analysis Volume of ample sed urrent ample revious ample Jan- 8-ep ay-. ml. ml. ml Alarm imit A D 79 ypical ormal ondition ml mage of & ontaminants (Ferrogram) agnification X mage of & ontaminants (Ferrogram) agnification X mage of & ontaminants (Filtergram) agnification X & ontaminants %ating ize article articles (icron) ype ormal ubbing Fatigue Gear - - Fatigue Bearing Fatigue phere evere liding utting Black xides - ed xides orrosive - Dirt and Dust - opper - White etal %ating ize (icron) article ype %ating 8 ize (icron) article ype %ating ize (icron) article ype Ferrographic Analysis ating (FA) rating in grade %ating ize article ype ercent area covered by wear debris particles or contaminant particles. ize in micron unit (. mm) Ferrous articles. ow Alloy. edium Alloy. High Alloy. ase Hardened on-ferrous articles. opper. White etal. Babbitting Ferrographic Analysis ating (FA), rating in grade A xcellent - normal rubbing wear condition B Good - normal rubbing wear condition Fair or moderate - normal rubbing wear condition D evere and/or critical - wear condition F xtreme severe and/or extreme critical - wear condition ontamination articles.fibers Focuslab td. /9 hosapol and Bldg., Bangna-rad d K- Bkk hailand http// mail focuslab@focuslab.co.th el + 8 Fax + 87 F-. age / 7

5 98 ertified Focusab td. ode ame ite ocation est code ot.. 7, o., Jalan B, Kawasan erindustrian angga Batu, ukim ungai dang, 7 elaka. 8 nit D omp nit ype ompressor entrifugal nit ake nit odel GG-D/ il type / Viscosity H B il ystem apacity 8 iters ron - Fine(small) articles in ondition ron - oarse(large) articles in hromium - Fine(small) articles in hromium - oarse(large) articles in opper - Fine(small) articles in opper - oarse(large) articles in ead - Fine(small) articles in ead - oarse(large) articles in in - Fine(small) articles in in - oarse(large) articles in Focuslab td. /9 hosapol and Bldg., Bangna-rad d K- Bkk hailand http// mail focuslab@focuslab.co.th el + 8 Fax + 87 F-. age / 7

6 98 ertified Focusab td. ode ame ite ocation est code ot.. 7, o., Jalan B, Kawasan erindustrian angga Batu, ukim ungai dang, 7 elaka. 8 nit D omp nit ype ompressor entrifugal nit ake nit odel GG-D/ il type / Viscosity H B il ystem apacity 8 iters Viscosity at in ct il ondition. Viscosity at in ct xidation in Abs itration in Abs. A in mg KH/g. B in mg KH/g..... i-ph in mg KH/g Focuslab td. /9 hosapol and Bldg., Bangna-rad d K- Bkk hailand http// mail focuslab@focuslab.co.th el + 8 Fax + 87 F-. age / 7

7 98 ertified Focusab td. ode ame ite ocation est code ot.. 7, o., Jalan B, Kawasan erindustrian angga Batu, ukim ungai dang, 7 elaka. 8 nit D omp nit ype ompressor entrifugal nit ake nit odel GG-D/ il type / Viscosity H B il ystem apacity 8 iters. Water by o-dis KF ontamination ondition. Water by F Fuel ontamination. oot ontamination ilicon - D Fine. ilicon - F oarse Aluminum - D Fine Aluminum - F oarse Focuslab td. /9 hosapol and Bldg., Bangna-rad d K- Bkk hailand http// mail focuslab@focuslab.co.th el + 8 Fax + 87 F-. age 7 / 7