Severe-Service Union-Bonnet Needle Valves Special Alloy Materials
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1 Severe-Service Union-Bonnet Needle Valves Special Alloy Materials N Series and HN Series Working pressures up to psig (689 bar) Temperatures from 65 to 450 F ( 53 to 232 C) with PTFE packing; up to 1000 F (537 C) with Grafoil packing Alloy 625, alloy 825, Alloy 2507, and 6-moly materials
2 2 Severe-Service Union-Bonnet Needle ValvesSpecial Alloy Materials Features Stem Designs Ball tip (NB)3N, 6N, 12N, and 6HN Regulating (NR)all models Orifice Sizes in. (4.0 mm)3n and 3HN in. (6.4 mm)6n and 6HN in. (11.1 mm)12n Flow Coefficients (C v ) From 0.35 to 2.4 Flow Pattern Straightall models Packing bolt design permits packing adjustments in the open position Plated stem threads enhance cycle life Union-bonnet construction prevents accidental valve disassembly Safety back seating seals in fully open position Nonrotating ball stem tip (shown) provides repetitive, leak-tight shutoff; regulating stem tip available Pressure-Temperature Ratings Ratings are based on manual valves with optional Grafoil packing. Ratings are limited to: 250 F (121 C) max with UHMWPE stem packing. 450 F (232 C) max with PTFE stem packing. 600 F (315 C) max with PEEK stem packing. See Stem Packing Materials, page 7, for more information about packing materials. N Series Material Alloy 625 Alloy 825 Alloy Moly Temperature, F ( C) 65 ( 53) to 100 (37) 200 (93) 250 (121) 300 (148) 350 (176) 5940 (409) Working Pressure, psig (bar) 5510 (379) 5370 (369) 5225 (360) 5110 (352) ➀ 5980 (412) 5820 (400) 5655 (389) 5555 (382) 5330 (367) 5050 (347) 4775 (328) 4595 (316) HN Series (High Pressure) Material Alloy 625 Alloy 825 Alloy 2507 Temperature, F ( C) 65 ( 53) to 100 (37) 200 (93) 250 (121) 300 (148) 350 (176) (682) Working Pressure, psig (bar) (632) (616) (600) (587) ➀ (686) (668) (649) (638) 400 (204) 450 (232) 500 (260) 600 (315) 5880 (405) 5815 (400) 5755 (396) 5670 (390) 4995 (344) 4880 (336) 4765 (328) 4585 (315) 5455 (375) 5410 (372)➁ 4415 (304) 4285 (295) 4150 (285) 3995 (275) 400 (204) 450 (232) 500 (260) 600 (315) (674) (667) (660) (650) (573) (560) (547) (526) (626) (621)➂ 650 (343) 700 (371) 750 (398) 800 (426) 5615 (386) 5565 (383) 5510 (379) 5460 (376) 4505 (310) 4455 (306) 4430 (305) 4380 (301) 3925 (270) 3880 (267) 3860 (265) 650 (343) 700 (371) 750 (398) 800 (426) (644) (638) (632) (626) (517) (511) (508) (502) 850 (454) 900 (482) 950 (510) 1000 (537) 5405 (372) 5355 (368) 5300 (365) 4380 (301) 4350 (299) 4325 (297) 4250 (292) 850 (454) 900 (482) 950 (510) 1000 (537) (620) (614) (608) (502) (499) (496) (487) For more information about pressure ratings of valves with tube fitting end connections, see Tubing Data, MS ➀ Low temperature rating of -50 F (-48 C), working pressure remains the same. ➁ Maximum temperature rating of 482 F (250 C) at 5380 psig (370 bar). ➂ Maximum temperature rating of 482 F (250 C) at 8970 psig (618 bar).
3 Severe-Service Union-Bonnet Needle ValvesSpecial Alloy Materials 3 Materials of Construction 13a b Component Wetted components listed in italics. Valve Body Material Alloy 625 Alloy 825 Alloy Moly Material Grade/ASTM Specification 1 Handle Anodized aluminum 2024T4/B211 2 Handle pin Nickel cadmium-plated steel/a108 3 Set screw Nickel cadmium-plated steel 4 Lock nut 316 SS/A276 or A479 5 Panel nut 316 SS/B783 6 Union nut Alloy 625/B446 Alloy 825/B425 Alloy 2507/A479 6-moly/B691 7 Packing bolt 316 SS/A276 8 Gland Alloy 625/B446 Alloy 825/B425 Alloy 2507/A479 6-moly/B691 9 Packing supports Glass-filled PTFE 10 Packing PTFE/D Bonnet Alloy 625/B446 Alloy 825/B425 Alloy 2507/A479 6-moly/B NR regulating stem Silver-plated Alloy 625/B446 13a NB ball tip stem shank Silver-plated Alloy 825/B425 Silver-plated Alloy 2507/A479 Silver-plated 6-moly/B691 Alloy 625/B446 Alloy 825/B425 Alloy 2507/A479 6-moly/B691 13b NB ball stem tip Material must be selected; see Ball Stem Tip Materials, page Body Lubricants Alloy 625/ B564 or B446 Alloy 825/ B564 or B425 Alloy 2507/ A479 or A182 Nickel antiseize with hydrocarbon carrier (all valves); hydrocarbon-based (NB ball tip) 6-moly/B Flow Data at 100 F (37 C) NR Regulating Stem Flow Coefficient at Turns Open Testing Every N series and HN series needle valve is factory tested with nitrogen at 1000 psig (69 bar). Seats have a maximum allowable leak rate of 0.1 std cm 3 /min. Shell testing is performed to a requirement of no detectable leakage with a liquid leak detector. Flow Coefficient (C v ) 12N Series 6N, 6HN Series 3N, 3HN Series Cleaning and Packaging All N series and HN series needle valves are cleaned and packaged in accordance with Standard Cleaning and Packaging (SC-10), MS Cleaning and packaging in accordance with Special Cleaning and Packaging (SC-11), MS-06-63, to ensure compliance with product cleanliness requirements stated in ASTM G93 Level C are available as an option. NB Ball Stem Tip Number of Turns Open The NB stem is designed to be used in a fully open or fully closed position. See Dimensions for flow coefficients.
4 4 Severe-Service Union-Bonnet Needle ValvesSpecial Alloy Materials Dimensions Dimensions, in inches (millimeters), are for reference only and are subject to change. N Series G panel hole drill F Panel thickness 1/16 (1.6) min, 3/8 (9.5) max H open D E B A B Flow Basic End Connections Coefficient Ordering Dimensions, in. (mm) Inlet/Outlet Size (C v ) Number A B D E F G H 1/8 in Male 1/4 in. -3NBM4- Male/ female 3N Series: in. (4.0 mm) Orifice -3NBF2-1/4 in. -3NBF4 - Dimensions shown with tube fitting nuts finger-tight. ➀ Available only in Alloy 2507 material (50.8) 2.06 (52.3) 2.00 (50.8) 1/4 in. -3NBS mm -3NBS6MM- (61.0) 1/2 in NBS (25.4) 1.03 (26.2) 1.00 (25.4) 1.20 (30.5) 6N Series: in. (6.4 mm) Orifice 1/4 in. -6NBF /8 in. -6NBF6- (57.2) 3/8 in. -6NBS6-10 mm -6NBS10MM- 12 mm -6NBS12MM- 1/2 in (71.9) 3.04 (77.2) 2.85 (72.4) 3.04 (77.2) 1.12 (28.4) 1.41 (35.8) 1.52 (38.6) 1.42 (36.1) 1.52 (38.6) 12N Series: in. (11.1 mm) Orifice -12NBF8-3/4 in NBF12-1 in. -12NBF16-1/2 in. -12NBM8-F8-3/4 in NBM12-F12-1 in. -12NBM16-F (79.2) 3.25 (82.6) 3.62 (91.9) 3.12 (79.2) 3.25 (82.6) 3.62 (91.9) 1/2 in NBS /4 in NBS12-➀ (99.6) 12 mm NBS12MM (99.6) 1.56 (39.6) 1.62 (41.1) 1.81 (46.0) 1.56 (39.6) 1.62 (41.1) 1.81 (46.0) 1.96 (49.8) 1.96 (49.8) 1.09 (27.7) 1.34 (34.0) 1.82 (46.2) 1.91 (48.5) 2.13 (54.1) 1.82 (46.2) 1.91 (48.5) 2.13 (54.1) 1.82 (46.2) 1.82 (46.2) 0.47 (11.9) 0.59 (15.0) 0.72 (18.3) 0.78 (19.8) 1.00 (25.4) 0.72 (18.3) 0.78 (19.8) 1.00 (25.4) 1.75 (44.5) 2.50 (63.5) 3.50 (88.9) 19/32 (15.1) 25/32 (19.8) (26.2) 3.04 (77.2) 3.70 (94.0) 3.69 (93.7) 3.70 (94.0) 4.78 (121) 4.88 (124) 5.10 (130) 4.78 (121) 4.88 (124) 5.10 (130) 0.72 (18.3) 4.78 (121) 0.72 (18.3)
5 Severe-Service Union-Bonnet Needle ValvesSpecial Alloy Materials 5 Ordering Information N Series You must specify both a valve material and a ball stem tip material. Select a basic valve ordering number from the Dimensions table, page 4. Add the valve material designator from the table below. Example: 625-3NBF2- Material Alloy Alloy Alloy Moly 6MO Add the ball stem tip material designator from the table below. Example: 625-3NBF2-HC Ball Stem Tip Material/ ASTM Specification Alloy 625/B Alloy 825/B Alloy 2507/A Moly/B691 Cobalt-based alloy 440C SS/A276 Alloy 400/B127 or B164 Alloy 20/B463 or B473 Alloy C-276/B574 or B575 Titanium/B348 or B265 6MO STE 440C M C20 HC TI Regulating Stem Design N series valve ordering numbers specify NB ball stem tips. To order valves with regulating stem tips, replace NB in the ordering number with NR, and remove the second dash (regulating stems are one piece and do not require a material designator.) Example: 625-3NRF2 Note: Regulating stem tips are not intended for repetitive shutoff in gas applications. Handles Anodized black aluminum bar handles are standard. Colored phenolic (with brass insert) and 316 stainless steel bar handles are available. To order, add a handle designator to the valve ordering number. Examples: 625-3NRS4-BKP NBF16-SH-6MO Handle Black phenolic knob Blue phenolic knob Green phenolic knob Orange phenolic knob Red phenolic knob Yellow phenolic knob Stainless steel bar -BKP -BLP -GRP -OGP -RDP -YWP -SH Optional Stem Packing Materials and Cleaning See page 7 for information about optional stem packings and special cleaning and packaging.
6 6 Severe-Service Union-Bonnet Needle ValvesSpecial Alloy Materials Dimensions Dimensions, in inches (millimeters), are for reference only and are subject to change. E HN Series F panel hole drill Panel thickness 1/4 (6.4) max H open C D B A B End Connections Basic Ordering Dimensions, in. (mm) Inlet/Outlet Size Number A B C D E F H 3HN Series: in. (4.0 mm) Orifice; 0.35 C v 1/8 in. -3HNRF2 1/4 in. -3HNRF4 Male 1/4 in. -3HNRM4 1/4 in. -3HNRS (57.2) 2.82 (71.6) 1.13 (28.7) 1.38 (35.1) 1.41 (35.8) 0.59 (15.0) 2.50 (63.5) 0.81 (20.6) 3.31 (84.1) 6HN Series: in. (6.4 mm) Orifice; 0.86 C v /4 in. -6HNRF4 (79.5) (39.6) (46.0) (18.0) 1/2 in. -6HNRF8 Male 1/2 in. -6HNRM8 3/8 in. -6HNRS6-1/2 in. -6HNRS (82.6) 3.13 (79.5) 3.39 (86.1) 3.60 (91.4) 1.63 (41.4) 1.56 (39.6) 1.94 (49.3) 1.81 (46.0) 1.70 (43.2) (46.0) (45.7) 0.78 (19.8) 0.71 (18.0) 0.71 (18.0) 3.50 (88.9) 1.06 (26.9) 4.13 (105) 4.25 (108) 4.13 (105) Dimensions shown with tube fitting nuts finger-tight. Ordering Information HN Series (High Pressure) Select a basic valve ordering number from the Table of Dimensions. Add the material designator from the table below. Example: 625-3HNRF4 Material Alloy Alloy Alloy Ball Stem Design and Materials Ordering numbers specify a regulating stem tip. Ball stem tips are available for 6HN series valves. To order, replace NR in the ordering number with NB and add a ball stem tip material designator to the valve ordering number. Example: 625-6HNBF4-M Optional Stem Packing Materials and Cleaning See page 7 for information about optional stem packings and special cleaning and packing. Ball Stem Tip Material/ ASTM Specification Alloy 625/B Alloy 825/B Alloy 2507/A Moly/B691 Cobalt-based alloy -6MO -STE 440C SS/A C Alloy 400/B127 or B164 -M Alloy 20/B463 or B473 -C20 Alloy C-276/B574 or B575 Titanium/B348 or B265 -HC -TI
7 Severe-Service Union-Bonnet Needle ValvesSpecial Alloy Materials 7 Options N Series and HN Series Stem Packing Materials PTFE packing is standard. Stem Packing To order an optional stem Material packing material, add a stem UHMWPE -P packing material designator to the valve ordering number. See page 2 for pressuretemperature ratings of valves with optional stem packing materials. PEEK Grafoil -PK -G UHMWPE (ultrahigh-molecular weight polyethylene) is intended for service where fluorocarbons are not acceptable. UHMWPE packing is lubricated with nickel antiseize with hydrocarbon carrier; it does not require packing supports. PEEK (polyetheretherketone) packing material is a 2-piece chevron design including PEEK packing supports and molybdenum disulfide, fluorinated tungsten disulfide-based lubricant; stem packing replacement kits also contain nickel antiseize with hydrocarbon carrier. Grafoil is a high-temperature packing material that does not require packing supports. Factory assemblies contain fluorinated tungsten disulfide-based lubricant and nickel antiseize with hydrocarbon carrier; stem packing replacement kits contain only nickel antiseize with hydrocarbon carrier. Examples: 625-3HNRF4-P 625-6NBS8-PK NBF8-G-625 Stem Packing Kits PTFE, UHMWPE, PEEK, and Grafoil stem packing kits are available. Kits contain stem packing(s), lubricant, and instructions. Valve Series Special Cleaning and Packaging (SC-11) To order N series and HN series valves with optional cleaning and packaging to ensure compliance with product cleanliness requirements stated in ASTM G93 Level C, add -SC11 to the valve ordering number. Example: 625-3NBF2-SC11 Seal Material and Kit Ordering Number PTFE UHMWPE Grafoil PEEK 3N, 3HN T-9K-3N PE-9K-3N G-9K-3N PK-9K-3N 6N, 6HN T-9K-6N PE-9K-6N G-9K-6N PK-9K-6N 12N T-9K-12N PE-9K-12N G-9K-12N PK-9K-12N Lubricant Nickel antiseize with hydrocarbon carrier Nickel antiseize with hydrocarbon carrier and fluorinated tungsten disulfide-based; molybdenum disulfide-based coating Oxygen Service Hazards For more information about hazards and risks of oxygenenriched systems, see the Oxygen System Safety technical report, MS Sour Gas Service special alloy N series severe-service union-bonnet needle valves are available for sour gas service. Materials are selected in accordance with NACE MR0175/ISO
8 A packing adjustment may be required periodically to increase service life and to prevent leakage. Valves that have not been cycled for a period of time may have a higher initial actuation torque. To increase service life, ensure proper valve performance, and prevent leakage, apply only as much torque as is required to achieve positive shutoff. Safe Product Selection When selecting a product, the total system design must be considered to ensure safe, trouble-free performance. Function, material compatibility, adequate ratings, proper installation, operation, and maintenance are the responsibilities of the system designer and user. Caution: Do not mix or interchange parts with those of other manufacturers. Warranty Information products are backed by The Limited Lifetime Warranty. For a copy, visit swagelok.com or contact your authorized representative. TM Company GrafoilTM GrafTech International Holdings, Inc Company May 2018, RevI MS
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