1511 Series. Consolidated * Valves. Safety Valve
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1 GE Oil & Gas Technical Specifications 08/2014 Consolidated * Valves 1511 Series Safety Valve Offering proven, high-performance design for low-pressure, steam heating boilers and steam generators, as well as air service applications.
2 Table of Contents Features and Benefits...2 Specifications...2 Applications...2 Conversion Table...3 Scope of Design...4 Materials...5 Dimensions and Weights...6 Capacities Valve Configuration Code Ordering a 1511 Series Safety Valve Features and Benefits GE s Consolidated* 1511 series safety valve offers the following key features and benefits: Handles a broad range of operating conditions. Pressures up to 250 psig (17.24 barg) and operating temperatures as high as 406 F (207.8 C) Available in a variety of sizes. From 1.5 inches (38.1 mm) to 6 inches (152.4 mm) in a complete range of ASME-certified orifice sizes Meets industry specifications. ASME Section I and VIII certified and offered with ASME/ANSI Class 125 and 250 flat face flanges Offers easy assembly and maintenance. Exposed-spring design provides quick, simple assembly and maintenance Specifications INLET SIZES INLET RATINGS OUTLET SIZES OUTLET RATINGS ORIFICE SIZES TEMPERATURE RANGE MATERIALS CERTIFICATION BLOWDOWN BACK PRESSURE LIMIT 1.5 (38.1 mm) through 6 (152.4 mm) in either flanged or threaded design. ANSI Class 250, Optional ANSI Class 125 or Female Screwed. 2.5 (63.5 mm) through 4 (101.6 mm) threaded, 6 (152.4 mm) and 8 (203.2 mm) flanged. ANSI Class 125, Optional ANSI Class 125 or Female Screwed. Eight sizes: H through Q -20 F (-28.9 C) to 406 F (207.8 C) Cast iron body with brass trim is standard. Stainless steel trim is optional. ASME B and PVC Section I and VIII 4 percent 20 percent of Set Pressure Applications Steam or Air Service Consolidated 1511 safety valves are designed for use in all steam and air service applications within specified pressure and temperature limits. These valves are not suitable for incompressible fluid service, such as water or oil. Noncorrosive Air or Gas Please contact your GE sales representative with questions about noncorrosive compressible fluid service (other than air or steam) for your specific application. Consolidated 1511 valves are not suitable for relieving toxic, flammable, or corrosive media. Marine Use With ASME Section I certification, Consolidated 1500 series safety valves are approved for use by the U.S. Coast Guard, as well as for a variety of other marine applications. Bolting to Steel Flanges Special considerations are required when bolting valves to carbon steel flanges:. When the valve is bolted to Class 150 steel flanges, the flange must be flat-faced When the valve is bolted to Class 300 steel flanges, the raised face of the flange may be supplied with a flat face.! CAUTION Because the Consolidated 1511 valve is not fully enclosed, system media will escape from the following locations during operation: Valve Outlet: Most of the steam will escape from this main discharge area. Open Yoke: A small amount of steam will exhaust vertically from the valve 2 GE Oil & Gas
3 GE provides a full range of Consolidated* pressure relief valve styles, sizes, options and configurations for multiple industries, applications, environments, and media. From spring-actuated to pilot-operated, each pressure relief valve is configured to offer safer process flow control in harsh environments. Conversion Table All USCS values are converted to metric values using the following conversion factors: Metric values using the following conversion factors: Conversion Factor Metric Unit in mm lb kg in cm 2 ft 3 /min m 3 /min gal/min L/min lb/hr kg/hr psig barg ft lb Nm F 5/9 ( F-32) C Consolidated 1511 Series Safety Valve 3
4 Scope of Design Scope of Design Inlet Size Valve Type Discharge Area Connections in. mm in 2 cm 2 Inlet 1 ANSI STD RF Outlet ANSI STD H (38.1 mm) 250 class 2.50 (63.5 mm) NPT(internal) J (38.1 mm) 250 class 2.50 (63.5 mm) NPT(internal) K (50.8 mm) 250 class 3.00 (76.2 mm) NPT(internal) L (63.5 mm) 250 class 4.00 (101.6 mm) NPT (internal) 1511M (76.2 mm) 250 class 4.00 (101.6 mm) NPT(internal) N (101.6 mm) 250 class 6.00 (152.4 mm) 125 class F.F P (101.6 mm) 250 class 6.00 (152.4 mm) 125 class F.F Q (152.4 mm) 250 class 8.00 (203.2 mm) 125 class F.F. Notes: 1. Inlet connection available with ANSI class 125 FF on application. Oversize Inlet Flange Option ANSI Class 250 Replacement Valves H J K L M Oversize Inlet Flange in. mm Pressure/Temperature Limits Valve Type Set Pressure Limit Temperature Limit psig barg F C _S GE Oil & Gas
5 Materials 1511 Series Safety Valve Lifting lever for 4 and 6 sizes Part and Material Part No. Part Name Material 1 Base ASTM A126 Class B Iron 2 Seat Bushing ASTM B283 Alloy C46400 Brass (Note 1) 3 Disc (H M ) ASTM B124 Alloy C46400 Half Brass (Note 1) Disc (N Q ) ASTM B283 Alloy C46400 Brass (Note 1) 4 Lower Adjusting Ring (H L ) ASTM B283 Alloy C37700 Brass Lower Adjusting Ring (M Q ) ASTM B584 C87500 Bronze 5 Lower Adjusting Ring Pin ASTM B16 Half Hard Brass 6 Upper Adjusting Ring H L ASTM B124 Alloy C37700 Brass M Q ASTM B584 C87500 Bronze 7 Upper Adjusting Ring Pin ASTM B16 Half Hard Brass 8 Yoke ASTM A126 Class B Iron 9 Yoke Cap Screws (Not Shown) ASME SA449 Type 1 CS 10 Spindle Assembly (H-M ) Spindle ASTM A108 Grade 1213 CS Spindle Collar ASTM A276 Type 410 Condition T St. St. 10 Spindle Assembly (N-Q ) Spindle Head ASTM A108 Grade 1020 CSl Spindle Stem ASTM A108 Grade 1020 CS Roll Pin Carbon Steel 11 Spring Washer (H L ) ASTM A108 Grade 1020 CSl Spring Washer (M Q ) ASTM A108 Grade 1020 CS 12 Spring Alloy Steel 13 Compression Screw H N ASTM B16 Half Hard Brass P Q ASTM B150 Alloy C63000 Bronze 14 Compression Screw Nut H J ASTM A108 Grade 1020 CS K L ASTM B16 HALF HARD BRASS M P ASTM B371 Alloy C69400 Brass Q ASTM B584 C87500 Bronze 15 Cap Malleable Iron 16 Cap Set Screw ASTM A108 Grade 1020 CS 17 Lever (H M ) Malleable Iron 18 Release Nut (H L ) ASTM B16 Half Hard Brass Release Nut (M Q ) ASTM A108 Grade 1020 CS 19 Lever Pin (H M ) Carbon Steel 20 Spring Cover Carbon Steel 21 Spring Cover Bolt Carbon Steel 22 Cover Nut Carbon Steel 23 Top Lever (N Q ) Malleable Iron 24 Drop Lever (N Q ) Malleable Iron 25 Top Lever Pin (N Q ) ASTM A108 Grade 1020 CS 26 Drop Lever Pin (N Q ) ASTM A108 Grade 1020 CS 27 Floating Washer (H K ) Carbon Steel 28 Lift Stop 2 (Not Shown) ASTM A53 Grade B Type E and S Gray Iron (Black Pipe) 29 Locknut (Locks Release Nut) Carbon Steel Notes: 1. Stainless steel materials are available as an alternate for disc and seat bushing; select 1511_S. 2. Required for 5-26 psig ( barg). Consolidated 1511 Series Safety Valve.5
6 Dimensions and Weights 4 (101.6 mm) and 6 (152.4 mm) size 1.5 (38.1 mm) to 3 (76.2 mm) size A A D D NPT outlet Drain hole 1/2 - NPT B Drain hole 1/2 - NPT B E E C C Dimensions and Weights Inlet Size Valve A 1,2 Dismantling Approximate B C D E Height Weight Type in. mm in. mm in. mm in. mm in. mm in. mm in. mm lb. kg H J K L M N P Q Notes: 1. When using the EVT-I or the Hydroset device 15 (381.0 mm), clearance is required. 2. When using the EVT-II, 17 (431.8 mm) clearance is required. When using the assisted closing device, an additional 8 (203.2 mm) clearance is required. 6 GE Oil & Gas
7 Capacities P = (2 psig + set pressure) Not for use on superheated steam. Review pressure/temperature limits on page ASME, B and PVC, Section I rating Edition lb/hr (kg/hr) saturated steam at 3 percent overpressure or 2 psig (0.14 barg), whichever is greater, 90 percent of actual capacity W = 51.5 x KAP K =.877 A = flow area in in 2 P = (1.03 x set pressure) or Designation H J K L M N P Q Area in 2 cm 2 in 2 cm 2 in 2 cm 2 in 2 cm 2 in 2 cm 2 in 2 cm 2 in 2 cm 2 in 2 cm Set Pressure Capacity psig barg lb/hr kg/hr lb/hr kg/hr lb/hr kg/hr lb/hr kg/hr lb/hr kg/hr lb/hr kg/hr lb/hr kg/hr lb/hr kg/hr Consolidated 1511 Series Safety Valve.7
8 Capacities Not for use on superheated steam. Review pressure/temperature limits on page ASME, B and PVC, Section VIII rating Edition lb/hr (kg/hr) saturated steam at 10 percent overpressure or 3 psig (0.21 barg), whichever is greater, 90 percent of actual capacity Designation 8 GE Oil & Gas W = 51.5 x KAP K =.877 A = flow area in in 2 P = (1.10 x set pressure) or P = (3 psig + set pressure) H J K L M N P Q Area in 2 cm 2 in 2 cm 2 in 2 cm 2 in 2 cm 2 in 2 cm 2 in 2 cm 2 in 2 cm 2 in 2 cm Set Pressure Capacity psig barg lb/hr kg/hr lb/hr kg/hr lb/hr kg/hr lb/hr kg/hr lb/hr kg/hr lb/hr kg/hr lb/hr kg/hr lb/hr kg/hr
9 Capacities Not for use on superheated steam. Review pressure/temperature limits on page 4. ASME, B and PVC, Section VIII rating Edition Standard ft 3 /min (m 3 /min) of Air (60 F (15.6 C) at 10 percent overpressure or 3 psig (0.21 barg), whichever is greater W = x KAP K =.877 A = flow area in in 2 P = (1.10 x set pressure) or P = (3 psig + set pressure) Designation H J K L M N P Q Area in 2 cm 2 in 2 cm 2 in 2 cm 2 in 2 cm 2 in 2 cm 2 in 2 cm 2 in 2 cm 2 in 2 cm Set Pressure Capacity psig barg ft 3 /min m 3 /min ft 3 /min m 3 /min ft 3 /min m 3 /min ft 3 /min m 3 /min ft 3 /min m 3 /min ft 3 /min m 3 /min ft 3 /min m 3 /min ft 3 /min m 3 /min Consolidated 1511 Series Safety Valve.9
10 Valve Configuration Code INLET TYPE ALTERNATE INLET SIZE (0=STD.) MATERIAL TRIM ORIFICE VALVE TYPE INTERCHANGEABILITY SPRING COVER PRESSURE DESIGN GOVERNMENT RINGS DEVIATION FROM STANDARD INLET SIZE H J S 2 1 SC LP2 GR * 2.5 K 2.5 FS LP3 SP 3 L 3 SPEC 3 M N 4 6 P 4.5 Q Standard Valve Connection Inlet Sizes Area in. mm in 2 cm H J K L M N P Q Pressure Design Designation LP2 LP3 Inlet Type Pressure Range SET 125 psig (8.62 barg) 5-26 psig ( barg) psig ( barg) Designation Size 2 250# R. F All 1 125# F. F. All FS Female Screwed (Size 1.5 (38.1 mm), 2 (50.8 mm), 2.5 (63.5 mm)) H-L Alternate Inlet Size Size in. mm H J K L M Material Trim Designation Trim Standard S Stainless Trim 10 GE Oil & Gas
11 Ordering a 1511 Series Safety Valve Ordering a 1511 Series Safety Valve Please Specify: Example Number of valves 3 Valve inlet Size (standard, oversize) 1.5 (38.09 mm) standard 250# Connection (250#, 125# FNPT) 250# Type number of valve Set pressure Operating pressure Operating, relieving and design temperature Built-up back pressure Allowable overpressure size Required capacity Service (air, steam) 1511JS psig (6.89 barg) 80 psig (5.52 barg) 325 F/339 F/400 F (163 C/171 C/204 C) 5 psig (0.34 barg) 3 percent J 6,500 PPH Steam ASME boiler and pressure codes Section I - fired pressure vessels ASME Section I Section VIII - unfired pressure vessels Trim (bronze, stainless) Stainless Material substitution (government ring, specify other) - Accessories (gag, spring cover, spring coating) Gag Certification (for approval, for record) - Customer drawings (for approval, for record) for approval Note any special needs - Consolidated 1511 Series Safety Valve.11
12 * Consolidated and Thermodisc, are registered trademarks of the General Electric Company. Other company names and product names used in this document are the registered trademarks or trademarks of their respective owners General Electric Company. All rights reserved. GEA /2014
Table of Contents Scope of Design. Scope of Design Materials Dimensions & Weights Orifice Capacities
Scope of Design CONSOLIDATED Type 1511 safety valves are designed for low pressure, steam heating boilers and steam generators as well as air service applications. Table of Contents Scope of Design......................1511.1
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