APPLIANCES /// RAYCHEM TUBING PRODUCTS RAYCHEM TUBING PRODUCTS SINGLE WALL, DUAL WALL, HEAVY DUTY, SPECIAL PURPOSE AND MEDICAL-GRADE

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1 APPLIANCES /// RAYCHEM TUBING PRODUCTS RAYCHEM TUBING PRODUCTS SINGLE WALL, DUAL WALL, HEAVY DUTY, SPECIAL PURPOSE AND MEDICAL-GRADE

2 Restriction on the use of Hazardous Substances (RoHS) At TE Connectivity (TE), we re ready to support your RoHS requirements. We ve assessed more than 1.5 million end items/ components for RoHS compliance, and issued new part numbers where any change was required to eliminate the restricted materials. Part numbers in this catalog are RoHS Compliant, unless marked otherwise. These products comply with European Union Directive 2002/95/EC, as amended 1 January 2006, that restricts the use of lead, mercury, cadmium, hexavalent chromium, PBB, and PBDE in certain electrical and electronic products sold into the EU as of 1 July Note: For purposes of this Catalog, included within the definition of RoHS Compliant are products that are clearly Out of Scope of the RoHS Directive such as hand tools and other nonelectrical accessories. Information regarding RoHS compliance is provided based on reasonable inquiry of our suppliers and represents our current actual knowledge based on the information provided by our suppliers. This informationis subject to change. For latest compliance status, refer to our website referenced at right. Getting the Information You Need Our comprehensive on-line RoHS Customer Support Center provides a forum to answer your questions and support your RoHS needs. A RoHS FAQ (Frequently Asked Questions) is available with links to more detailed information. You can also submit RoHS questions and receive a response within 24 hours during a normal work week. The Support Center also provides: n Cross-Reference from Non-compliant to Compliant Products n Ability to browse RoHS Compliant Products in our on-line catalog n Downloadable Technical Data n Customer Information Presentation n More detailed information regarding the definitions used above So whatever your questions when it comes to RoHS, we have the answers at RoHS Customer Support Center

3 Table of Contents Overview... iv Tubing Categories... v Tubing Selection Guide.... vi, vii, viii, ix Specification Cross-Reference Guide... x, xi ATUM High-shrink-ratio, adhesive-lined polyolefin tubing , 1-2 BRST Simple specification, single wall polyolefin tubing , 1-4 BSTS/BSTS-FR General purpose, heat-shrinkable tubing , 1-6 CGAT Adhesive-lined, flexible, polyolefin heat-shrinkable tubing , 1-8 CGPE-105 Brightly colored, shiny, non-flame-retardant polyolefin tubing , 1-10 CGPT General purpose, flame-retardant, polyolefin tubing , 1-12 CRN Semirigid, flame-retardant, polyolefin tubing , 1-14 DCPT Flexible, flame-retardant, dual-color, polyolefin tubing , 1-16 DR-25 Heat-shrinkable, flexible, chemical and abrasion resistant tubing , 1-18 DSPL Commercial, dual wall, heat-shrinkable tubing to seal and protect splices , 1-20 DWFR Highly flame-retardant, high shrinnk ratio, adhesive lined, polyolefin tubing , 1-22 DWP-125 Flexible, high-shrink-ratio, adhesive-lined, polyolefin tubing , 1-24 DWTC Flexible, dual wall, moisture proof, heat-shrinkable polyolefin tubing , 1-26 ES1000 Clear, high-shrink-ratio, adhesive-lined, semirigid polyolefin tubing , 1-28 ES2000 Flame-retardant, high-shrink-ratio, adhesive-lined, semirigid polyolefin tubing , 1-30 ES Caps High-shrink-ratio, adhesive-lined, semirigid polyolefin caps , 1-32 FL2500 Fully flame-retardant, adhesive-lined, polyolefin heat-shrinkable tubing , 1-34 HCTE Helical convolex tubing with a high crush resistance , 1-36 HF High-flex, heavy-wall, heat-shrinkable tubing , 1-38 HFT5000 Heat-shrinkable fabric tubing , 1-40 HRHF/HRNF/HRSR High-ratio, heat-shrinkable tubing , 1-42 HRHT High-ratio, high-temperature, flexible, thick wall polyolefin heat-shrinkable tubing , 1-44 HT-200 High-clarity, highly flame-resistant, very flexible, fluoropolymer heat-shrinkable tubing , 1-46 HTAT Semiflexible, dual wall, moisture-resistant, heat-shrinkable tubing , 1-48 LSTT Low-shrink-temperature, non-flame-retardant, heat-shrinkable, polyolefin tubing , 1-50 MicroFit Small-diameter, high-shrink-ratio tubing , 1-52 MT1000 Altera medical-grade, USP Class VI, high-temperature, semirigid, fluoropolymer tubing , 1-54 MT2000 Altera medical-grade, USP Class VI, lubricious, thin-wall, polyolefin tubing , 1-56 MT3000 Altera medical-grade, USP Class VI, high-temperature flexible, fluoropolymer tubing , 1-58 MT5000 Altera medical-grade, USP Class VI, flexible, polyolefin tubing , 1-60 MT6000 Altera medical-grade, USP Class VI, high-shrink-ratio, polyolefin tubing , 1-62 MT-FEP Altera medical-grade, USP Class VI, heat-shrinkable FEP tubing , 1-64 i

4 ii Table of Contents (Continued) MT-LWA Altera medical grade, laser-welding application process aid, polyolefin tubing , 1-66 NT Flexible, general purpose modified elastomeric tubing , 1-68 NT-MIL Flexible, rugged, modified elastomeric tubing , 1-70 NTFR Very flexible, rugged neoprene elastomer tubing , 1-72 PD Caps Semirigid, encapsulant-lined, polyolefin caps , 1-74 PTCM Very high-shrink-ratio, dual wall, flexible heat-shrinkable tubing , 1-76 RayBlock 85 Heat-shrinkable water-blocking system , 1-78 RayBlock 105 Heat-shrinkable water-blocking system , 1-80 Rayrim Commercial protective, self-adhering, edging material , 1-82 RaySpool Convenient packaging and dispensing system for heat-shrinkable tubing , 1-84, 1-85 RHW Rugged, heavy wall, adhesive-lined, polyolefin heat-shrinkable tubing , 1-88 RMW Medium wall, polyolefin heat-shrinkable tubing , 1-90 RNF-100 Flexible, flame-retardant, general purpose, polyolefin tubing , 1-92 RNF-150 High-performance, flame-resistant, flexible, fluoropolymer tubing , 1-94 RNF-3000 Flexible, high-shrink-ratio, flame-retardant, general purpose, polyolefin tubing , 1-96 RP-4800 High-shrink-ratio, flame-retardant, polyolefin tubing , 1-98 RPPM Flexible, dual wall, moisture proof, heat-shrinkable tubing , RT-3 Semirigid, flame-retardant, polyolefin tubing , RT-375 Clear, flame-resistant, flexible, fluoropolymer tubing , RT555 Fluid-resistant, chemical-resistant, crosslinked fluoropolymer tubing with extended temperature range , RW-175/RW-175-E High-temperature, chemical-resistant, polyvinylidene fluoride tubing , RW-200/RW-200-E Heat-shrinkable, chemical-resistant, high-temperature tubing , SCL Semirigid, encapsulant-lined, polyolefin tubing , SCT Flame-retardant, adhesive-lined, semirigid polyolefin heat-shrinkable tubing (extended temperature range} , SFR Very flexible, flame-retardant, silicone elastomer tubing , SRFR Highly flexible, silicone rubber tubing , SST/SST-FR Self-sealing, heat-shrinkable tubing , TAT-125 Adhesive-lined, flexible polyolefin tubing , TC Caps Semirigid, flame-retardant polyolefin caps , TFE and TFER High-temperature, chemically inert, modified tubing made of PTFE , Tubing Kits and Smaller packaging options for single wall and MiniSpools adhesive-lined tubing products , TUGA-GP Shiny, non-flame-retardant, polyolefin tubing , URHT Ultra high-ratio, flame-retardant, polyolefin heat-shrinkable tubing , Versafit Highly flame-retardant, very flexible, low-shrink-temperature, polyolefin tubing , Versafit-3X Very flexible, high-shrink-ratio, highly flame-retardant, low-shrink-temperature, polyolefin tubing , 1-136

5 Table of Contents (Continued) Versafit V2 Highly flame-retardant, very flexible, low-shrink temperature, polyolefin tubing , Versafit V4 Very-thin-wall, very flexible, highly flame-retardant, polyolefin tubing , Versaflex Expandable, braided, polyester sleeving , XFFR Halogen-free, flame-retardant, heat-shrinkable tubing , ZH2 Flexible, highly flame-retardant, low recovery temperature, ZEROHAL polyolefin tubing , ZH4 Very-thin-wall, very flexible, highly flame-retardant, low recovery temperature, ZEROHAL polyolefin tubing , ZH-100 Flexible, thin-wall, low-fire-hazard tubing , ZHTM Heat-shrinkable, flexible tubing with low toxicity for fire safety applications , Application Equipment HL1910E/HL2010E Light duty heating tool , 2-4 ThermoGun HG Medium duty heating tool , 2-6 CV-1981 and CV-1983 Heavy duty hot-air heating tool , 2-8 IR-1891 Heating work station for short length tubing , 2-10 Model 81CE Discrete heater for heat-shrinkable tubing products , 2-12 RBK-ILS- Installation of splice sealing products Processor MkII , 2-14 Model 105 Tabletop tunnel oven , 2-16 Model 16B Tabletop belt heater , 2-18 Model 19 Belt heater for heat-shrinkable tubing products , 2-20 Model 20 Belt heater for heat-shrinkable tubing products , 2-22 VBH-1 Versatile bed heater for large assemblies and substrates , 2-24 Supporting Information Equivalents and Conversions , 3-3 Temperature Conversion Formula , 3-5 Glossary to 3-13 Part Index to 3-15 iii

6 Overview TE Connectivity s (TE) Raychem brand of tubing was developed when our scientists pioneered the application of radiation crosslinking and the development of heat-shrinkable polymer products. Today TE is recognized worldwide for its expertise in these areas. The Raychem brand of tubings are made of polyolefins, fluoropolymers, and elastomers enhanced by radiation crosslinking and heat-shrinkability. When heated during installation, our tubings shrink to conform to virtually any shape. They provide dependable insulation, mechanical protection, and strain relief, as well as aesthetic appeal. Single wall tubings are available in thin-wall, medium-wall, and thick-wall versions. With dual wall tubings, an inner wall either an encapsulant or an adhesive melts and flows during installation heating, to protect against environmental damage. Encapsulants protect connections and components from splashes and corrosion. Adhesives go a step further, sealing to plastic, metal, rubber, or other substrates. You can choose from tubings that are highly flexible or semirigid, designed for operation in high- or low-temperature environments, halogen-free and flame-retardant to meet a range of industry standards. Available in many sizes, constructions, lengths, and colors to meet commercial, military or medical specifications, our tubings can also be customized for special applications. Installation is fast and easy with handheld heating tools or bench-mounted heaters. A range of automatic and semi-automatic installation equipment is available for high-volume applications. iv

7 Tubing Categories Type Product Name Single Wall Very Flexible Flexible LSTT Versafit BRST CGPE-105 CGPT Versafit V2 Versafit V4 DCPT RNF-100 RNF-3000 Versafit 3X RP-4800 TUGA Semirigid CRN RT-3 Semi-flexible ATUM DWFR DWP-125 HTAT Dual Wall Flexible CGAT DWTC PTCM RPPM TAT-125 Semirigid DSPL ES1000 ES2000 FL2500 SCL SCT Heavy Duty BSTS/BSTS-FR HF HRHT HRHF/HRNF/HRSR RMW RHW SST/SST-FR URHT Special Purpose Elastomers DR-25 NT NT-MIL NTFR RW-200 RW-200-E SFR SRFR Fluoropolymers HT-200 RNF-150 RT-375 RT555 RW-175/RW-175-E TFE and TFER MicroFit MFT-MT1000 MFT-MT2000 Caps ES Caps PD Caps TC Caps Conduit HCTE Kits RayBlock 85 RayBlock 105 RaySpool Tubing Kits and Mini-Spools Low toxicity XFFR ZH-100 ZH2 ZH4 ZHTM Edging material Rayrim Fiber and fabric HFT5000 Braid Versaflex Medical-grade MFT-MT1000 MFT-MT2000 MT1000 MT2000 MT3000 MT5000 MT6000 MT-FEP MT-LWA v

8 Tubing Selection Guide PRODUCT Polyolefin Fluoropolymer Elastomer Operating Temperature C / [ F] Min. shrink temperature ( C) Min. full recovery temperature ( C) Shrink ratio vi Single Wall Very flexible LSTT l -40 to 125 [-40 to 257] :1 Versafit l -55 to 135 [-67 to 275] :1 Versafit-3X l -55 to 135 [-67 to 275] :1 Versafit V2 l -30 to 125 [-22 to 257] :1 Versafit V4 l -30 to 125 [-22 to 257] :1 Flexible BRST l -40 to 120 [-40 to 248] :1 CGPE-105 l -70 to 105 [-94 to 221] :1 CGPT l -40 to 135 [-40 to 275] :1 DCPT l -55 to 135 [-67 to 275] :1 RNF-100 l -55 to 135 [-67 to 275] :1 RNF-3000 l -55 to 135 [-67 to 275] :1 RP-4800 l -55 to 135 [-67 to 275] :1 TUGA l -55 to 125 [-67 to 257] :1 Semirigid CRN l -55 to 135 [-67 to 275] :1 RT-3 l -55 to 135 [-67 to 275] :1 Dual wall Semiflexible ATUM l -55 to 110 [-67 to 230] :1 [adhesive-and 4:1 encapsulant-lined] DWFR l -40 to 110 [-40 to 230] :1 4:1 DWP-125 l -40 to 110 [-40 to 230] :1 HTAT l -55 to 125 [-67 to 257] :1 Flexible CGAT l -30 to 80 [-22 to 176] :1 DWTC l -55 to 75 [-67 to 167] :1 PTCM l -40 to 85 [-40 to 185] :1 RPPM l -40 to 85 [-40 to 185] :1 TAT-125 l -55 to 110 [-67 to 230] :1 Semirigid DSPL l -40 to 125 [-40 to 257] :1 ES1000 l -40 to 130 [-40 to 266] :1 ES2000 l -40 to 130 [-40 to 266] :1 FL2500 l -40 to 135 [-40 to 275] :1 SCL l -55 to 110 [-67 to 230] :1 SCT l -40 to 150 [-40 to 302] :1 Heavy Duty BSTS/BSTS-FR l -55 to 90 [-67 to 194] :1 HF l -55 to 90 [-67 to 194] :1 HRHF/HRNF/HRSR l -55 to 90 [-67 to 194] :1 RHW l -55 to 110 [-67 to 230] :1 RMW l -55 to 110 [-67 to 230] :1 SST/SST-FR l -55 to 90 [-67 to 194] :1 Special Purpose Elastomers DR-25 l -75 to 150 [-103 to 302] :1 NT l -55 to 90 [-67 to 194] :1 NT-MIL l -70 to 121 [-94 to 250] :1 NTFR l -70 to 121 [-94 to 250] :1 RW-200 l -40 to 200 [-40 to 392] :1 RW-200-E l -55 to 200 [-67 to 392] :1 SFR l -75 to 180 [-103 to 356] :1 SRFR l -75 to 200 [-103 to 392] :1 Fluoropolymers HT-200 l -70 to 200 [-94 to 392] :1 RNF-150 l -55 to 150 [-67 to 302] :1 RT-375 l -55 to 150 [-67 to 302] :1 RT555 l -65 to 200 [-85 to 392] :1 RW-175/RW-175-E l -55 to 175 [-67 to 347] :1 TFE and TFER l -67 to 250 [-89 to 482] :1/ 3.2:1 Medical-grade MT1000 l -55 to 175 [-67 to 347] :1 MT2000 l -40 to 105 [-40 to 221] :1 MT3000 l -55 to 150 [-67 to 302] :1 MT5000 l -70 to 105 [-94 to 221] :1 MT6000 l -70 to 90 [-94 to 194] :1 MT-FEP l -70 to 190 [-94 to 374] :1 MT-LWA l Same as RNF-100-clear MicroFit MFT-MT1000 l -55 to 125 [-67 to 257] :1 MFT-MT2000 l -40 to 105 [-40 to 221] :1 *For specific MIL-Spec information for each product, refer to individual product pages or the Tubing Cross-Reference Guide on page x-xi. **Sizes 12/3 through 70/20 only. Clear is not flame-retardant. Sizes 1/8 through 3/4 only.

9 Tubing Selection Guide (Continued) Size range (inside diameter as supplied) Colored Clear Flameretardant UL 224 CSA VW-1 (UL/CSA) MIL Spec* USP Class VI ABS UL D486** DESCRIPTION 1.6 mm to 38 mm l l Non-flame-retardant polyolefin 3/64 to 4 l l l l l l Highly flame-retardant, multi-spec polyolefin 1/8 to 1 l l l l l 3:1 shrink ratio, highly flame-retardant polyolefin 1 mm to 30 mm l l l l l Highly flame-retardant polyolefin 3/64 to 1 l l l l l Very-thin-wall, highly flame-retardant polyolefin 1 mm to 10 mm l l l l l 4 mm to 24 mm l 2:1 shrink ratio, black, round, flexible tubing 3/64 to 2 l l Brightly colored, general purpose polyolefin 1.6 mm to 38 mm l l l l l General purpose, flame-retardant polyolefin 3 mm to 38 mm l l l l Green and yellow striped polyolefin 3/64 to 5 l l l l l l High-performance flexible polyolefin 1.5 mm to 39 mm l l l l l 3:1 shrink ratio general-purpose polyolefin 3/4 to 4 1/2 l l l l 4:1 shrink ratio polyolefin 1.2 mm to 38 mm l Shiny, tough polyolefin 3/64 to 3/4 l l l l l l Flame-retardant polyolefin.240 to.485 l l l l Semirigid polyolefin for terminal insulation 3 mm to 40 mm l l l l l 3:1 and 4:1 shrink ratio adhesive-lined polyolefin 4 mm to 52 mm l l l 3 mm to 40 mm l l l l Highly flame-retardant, 3:1 and 4:1 shrink ratio 4 mm to 52 mm l l l l adhesive-lined polyolefin 1/8 to 1 l l l l 3:1 shrink ratio adhesive-lined polyolefin 4 mm to 48 mm l l High-temperature adhesive-lined polyolefin 3 mm to 39 mm l l l l 3:1 shrink ratio commercial-grade adhesivelined tubing 4 mm to 16 mm l 4:1 shrink ratio, clear, dual wall tubing 9 mm l Very high shrink ratio, dual wall, flexible polyolefin tubing 4 mm to 16 mm l l Dual wall, moisture-proof polyolefin 1/8 to 1 1/2 l l l l l 2:1 adhesive-lined polyolefin 5.7 mm to 17.5 mm l l l High shrink ratio, dual wall, moisture proof, semirigid tubing.225 to.700 l l Clear high-shrink-ratio adhesive-lined polyolefin.225 to.700 l l l Flame-retardant adhesive-lined polyolefin.300 to.700 l l Fully flame-retardant, adhesive-lined polyolefin 1/8 to 1 l l l 3:1 shrink ratio encapsulant-lined polyolefin.300 to.700 l l High-temperature adhesive-lined polyolefin.3 to 4.5 l l l l Rugged, general purpose, thick-wall polyolefin.4 to 2.7 l l l Highly flexible, thick-wall polyolefin.6 to 4 l l l High-shrink-ratio repair sleeve 12 mm to 390 mm l l Heavy wall adhesive-lined polyolefin 10 mm to 285 mm l Medium wall polyolefin.3 to 4.5 l l l l Self-sealing, dual wall polyolefin 1/8 to 3 l l l Diesel-resistant elastomer 1/8 to 4 l l Flexible general-purpose modified elastomer 1/8 to 4 l l l Flexible rugged modified elastomer 1/8 to 3 l l l Very flexible rugged neoprene 1/8 to 2 l l l High-temperature flexible elastomer 1/8 to 2 l l l High-temperature flexible elastomer 1/4 to 2 l l l Very flexible silicone 2.9 mm to 51 mm l l l l Very flexible silicone rubber 3/64 to 1 l l l High-clarity, very flexible fluoropolymer 3/64 to 1 l l l l l High-performance flexible fluoropolymer 3/64 to 1 1/2 l l l l l l l Clear high-performance flexible fluoropolymer 1/8 to 2 l l l l Fluid- and chemical-resistant fluoropolymer 3/64 to 1 1/2 l l l l l l l High-performance fluoropolymer 0.8 mm to 11.9 mm/ l l l High-temperature tubing made of PTFE 2 mm to 32 mm 1/16 to 1 l l l Autoclavable semirigid fluoropolymer 1 mm to 10 mm l l l Lubricious thin-wall polyolefin 1/16 to 1 l l High-temperature flexible fluoropolymer 1/16 to 1 l l l Flexible polyolefin 1/16 to 1/2 l l l High expansion ratio polyolefin.051 to.579 l l l Heat-shrinkable fluorinated ethylene propylene l l Heat-shrinkable polyolefin for laser-welding.014 to.045 l l l Semirigid medical-grade fluoropolymer microtubing.014 to.045 l l l Lubricious medical-grade polyolefin microtubing vii

10 Tubing Selection Guide (Continued) PRODUCT Polyolefin Fluoropolymer Elastomer Operating Temperature C / [ F] Min. shrink temperature ( C) Min. full recovery temperature ( C) Shrink ratio Special Purpose Caps ES Caps l -40 to 105 [-40 to 221] :1 (Continued) PD Caps l -55 to 110 [-67 to 230] :1 TC Caps l -55 to 135 [-67 to 275] :1 Conduit HCTE l -55 to 200 [-67 to 392] N/A N/A N/A Kits RayBlock 85 l -40 to 85 [-40 to 185] :1 RayBlock 105 l -40 to 105 [-40 to 221] :1 Tubing Kits and l Various; see page See page See page 2:1 up Mini-Spools to 4:1 Low Toxicity XFFR l -55 to 105 [-67 to 221] :1 ZH-100 l -30 to 105 [-22 to 221] :1 ZH2 l -30 to 125 [-22 to 257] :1 ZH4 l -30 to 125 [-22 to 257] :1 ZHTM l -30 to 105 [-22 to 221] :1 Edging Matl Rayrim l -55 to 80 [-67 to 176] N/A Fiber & Fabric HFT to 125 [-40 to 257] :1 Braids Versaflex -50 to 150 [-58 to 302] N/A N/A N/A Versaflex-FR -50 to 150 [-58 to 302] N/A N/A N/A *For specific MIL-Spec information for each product, refer to individual product pages or the Tubing Cross-Reference Guide on page x-xi. **Sizes 12/3 through 70/20 only. Clear is not flame-retardant. viii

11 Tubing Selection Guide (Continued) Size range (inside diameter as supplied) Colored Clear Flameretardant UL 224 CSA VW-1 (UL/CSA) MIL Spec* USP Class VI ABS UL D486** DESCRIPTION.225 to.427 l l l l High-ratio, adhesive-lined caps 1/8 to 1/2 l l Semirigid encapsulant-lined polyolefin caps 1/16 to 1/4 l l l Semirigid flame-retardant polyolefin caps.187 to 2 l l Modified ETFE, helically convoluted tubing 12 mm to 32 mm l l Heat-shrinkable water blocking system 12 mm to 32 mm l l Heat-shrinkable water blocking system See page l l l l l l l Smaller packaging options for single wall and adhesive-lined tubing.4 to 3 l l l Halogen-free, flame-retardant polyolefin 1/8 to 2 l l Thin-wall, low-fire-hazard polyolefin 0.8 mm to 30 mm l l l l l Highly flame-retardant ZEROHAL polyolefin 0.6 mm to 10 mm l l l l l Very-thin-wall highly flame-retardant ZEROHAL polyolefin 3 mm to 40 mm l l Low toxicity, flexible polyolefin 0.8 mm to 4.5 mm l Protective self-adhering edging material 12 mm to 100 mm l Heat-shrinkable, fabric tubing 3 mm to 50 mm l Expandable, braided polyester sleeving 1/8 to 2 l l Flame-retardant, expandable polyester sleeving ix

12 x RAYCHEM Tubing Products Specification Cross-Reference Guide Product UL CSA AMS-DTL-23053* MIL-PRF Raychem Page Type File File Sheet Class Type Class Specification No. ATUM E85381** /4 3 RW-2063 & RK BRST RK BSTS RW BSTS-FR RW CGAT E85381 RW CGPE-105 CGPE-105 SCD 1-9 CGPT E35586 LR31929 RW CRN Type 1 (black) E35586 LR31929 /6 1 RT-360, Type CRN Type 2 (clear) /6 2 RT-360, Type DCPT E35586 LR31929 RW DR-25 /16 RT DSPL RK DWFR E35586 DWFR SCD 1-21 DWP-125 E35586 LR31929 DWP-125 SCD 1-23 DWTC RK ES1000 E85381 RT ES2000 E85381 RT ES Caps E85381 RW FL2500 FL2500 SCD 1-33 HCTE RT HF RW HFT5000 E RW HRHF RW HRNF RW HRSR RW HRHT HRHT SCD 1-43 HT-200 /18 3 RW HTAT RW LSTT RW MFT-MT1000 Altera MicroFit SCD 1-51 MFT-MT2000 Altera MicroFit SCD 1-51 MT1000 MT1000 SCD 1-53 MT2000 MT2000 SCD 1-55 MT3000 MT3000 SCD 1-57 MT5000 MT5000 SCD 1-59 MT6000 MT6000 SCD 1-61 MT-FEP MT-FEP SCD 1-63 MT-LWA MT-LWA SCD 1-65 NT RT NT-MIL /1 1 & 2 RW NTFR RT PD Caps E85381 PD Caps SCD 1-73 PTCM RK RayBlock 85 RW RayBlock 105 RW Rayrim Edging Material RK RaySpool 1-83 RHW E91151*** RHW SCD 1-87 RMW RMW SCD 1-89 RNF-100 Type 1 (colors) E35586 LR31929 /5 1 RT-350, Type RNF-100 Type 2 (clear) /5 2 RT-350, Type RNF-150 E35586 VW-1 /18 2 RT RNF-3000 E35586 LR31929 RW RP-4800 E35586 /5 1 RT RPPM RK RT-3 E35586 LR31929 RT RT-375 E35586 VW-1 LR31929 VW-1 /18 2 RT RT555 E85381 RT RW-175 E35586 VW-1 LR31929 VW-1 /8 RW-3029/ RW-175-E E35586 VW-1 LR31929 VW-1 RW-3029/ RW-200 /13 RW RW-200-E III 1 RW SCL E85381 /4 1 RT SCT SCT SCD SFR /10 ll 1 RT SRFR E85381 VW-1 RT-1142/RW SST RW SST-FR /15 1 & 2 RW TAT-125 Type 1 (colors) E85381 /4 2 RW TAT-125 Type 2 (clear) RW TC Caps E85381 TC Caps SCD TFE/TFER RW-2054, RW

13 Specification Cross-Reference Guide (Continued) Product UL CSA AMS-DTL-23053* MIL-PRF Raychem Page Type File File Sheet Class Type Class Specification No. Tubing Kits Various TUGA-GP RW URHT URHT SCD Versafit E35586 VW-1 LR31929 VW-1 /5 1 & 3 RW Versafit-3X E35586 VW-1 LR31929 VW-1 RW Versafit V2 E35586 VW-1 LR31929 VW-1 RW Versafit V4 E85381 VW-1 LR31929 VW-1 RW Versaflex RK Versaflex-FR XFFR RW ZH2 E35586 VW-1 LR31929 VW-1 RW ZH4 E85381 VW-1 LR31929 VW-1 RW ZH-100 RW ZHTM RW *Formerly MIL-I and MIL-DTL **Black only, except sizes 3/1 and 4/1. ***Sizes 12/3 through 70/20 only. Black only Overexpanded With exception to dimensions and longitudinal change. Sizes 1/8 through 3/4 only. xi

14 Engineering Notes xii

15 ATUM High-Shrink-Ratio, Adhesive-Lined Polyolefin Tubing Product Facts n 3:1 and 4:1 shrink ratios allow for connector-to-cable sealing n Tubing environmentally seals and protects components and interconnections n Medium wall provides increased mechanical protection n The adhesive in ATUM tubing bonds to a wide variety of plastics, rubbers, and metals, including polyethylene, aluminum, steel, and copper n RoHS compliant 1Heat-shrinkable Tubing Applications Environmentally seals and protects a wide variety of electrical applications, including back end connector sealing, breakouts, and connector-to-cable transitions. High expansion ratio makes it possible to repair most damaged cable jackets without removing connectors. Installation Minimum shrink temperature: 80 C [176 F] Minimum full recovery temperature: 110 C [230 F] Operating Temperature Range -55 C to 110 C [-67 F to 230 F] Specifications/Approvals Series UL** Military Raychem ATUM E85381 AMS-DTL-23053/4,* Class 3 RW Black 600V, 110 C RK Colors and clear *Formerly MIL-I-23053/4 and MIL-DTL-23053/4. Sizes 3/1, 6/2, 12/4, 24/8, and 40/13 only. **Black only, except sizes 3/1 and 4/1. Available in: Americas Europe Asia Pacific n n n 1-1

16 ATUM (Continued) Product Dimensions Inside Diameter Recovered Wall Thickness** Size Minimum Expanded Maximum Recovered Total Wall Adhesive Wall as Supplied After Heating After Heating After Heating (Nominal) 3:1 3/1 3.0 [0.118] 1.0 [0.039] 1.00 ± 0.28 [0.039 ± 0.010] 0.50 [0.020] 4.5/ [0.177] 1.5 [0.059] 1.10 ± 0.25 [0.043 ± 0.011] 0.50 [0.020] 6/2 6.0 [0.236] 2.0 [0.079] 1.00 ± 0.28 [0.039 ± 0.010] 0.50 [0.020] 9/3 9.0 [0.354] 3.0 [0.118] 1.40 ± 0.28 [0.055 ± 0.010] 0.61 [0.024] 12/ [0.472] 4.0 [0.157] 1.78 ± 0.38 [0.070 ± 0.015] 0.76 [0.030] 19/ [0.748] 6.0 [0.236] 2.25 ± 0.55 [0.088 ± 0.022] 0.76 [0.030] 24/ [0.940] 8.0 [0.315] 2.54 ± 0.55 [0.100 ± 0.022] 1.02 [0.040] 40/ [1.570] 13.0 [0.512] 2.54 ± 0.55 [0.100 ± 0.022] 1.02 [0.040] 4:1 4/1 4.0 [0.157] 1.0 [0.039] 1.00 ± 0.28 [0.039 ± 0.010] 0.50 [0.020] 8/2 8.0 [0.315] 2.0 [0.079] 1.00 ± 0.28 [0.039 ± 0.010] 0.50 [0.020] 12/ [0.472] 3.0 [0.118] 1.40 ± 0.28 [0.055 ± 0.010] 0.61 [0.024] 16/ [0.630] 4.0 [0.157] 1.78 ± 0.38 [0.070 ± 0.015] 0.76 [0.030] 24/ [0.945] 6.0 [0.236] 2.25 ± 0.55 [0.088 ± 0.022] 0.76 [0.030] 32/ [1.260] 8.0 [0.315] 2.54 ± 0.55 [0.100 ± 0.022] 1.02 [0.040] 52/ [2.050] 13.0 [0.512] 2.54 ± 0.55 [0.100 ± 0.022] 1.02 [0.040] **Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Standard Black (-0) Nonstandard Clear in 3:1 sizes only (-X, non-flame-retardant jacket); other colors available on request. Size selection Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. Standard packaging*** In 1.2-meter [4-foot] lengths or on spools. Ordering description**** Specify product name, size and color (for example, ATUM 8/2-0). ***Only 1.2 meter [4-foot] lengths are standard in the Americas. ATUM tubing on spools is nonstandard. ****For supply to MIL spec., add -MS to ordering description. 1-2

17 BRST Simple Specification, Single Wall Polyolefin Tubing Product Facts n 2:1 shrink ratio n Non-flame-retardant n Quick shrinking n Satin finish n RoHS compliant 1Heat-shrinkable Tubing Applications Provides excellent electrical insulation. Can be used for noise suppression and where mechanical protection is required. Installation Minimum shrink temperature: 95 C [203 F) Minimum full recovery temperature: 130 C [266ºF] Operating Temperature Range -40 C to 120 C [-40ºF to 248ºF] Specifications/Approvals Series BRST Raychem RK-6766 Available in: Americas Europe Asia Pacific n 1-3

18 BRST (Continued) Product Dimensions Inside Diameter Recovered Wall Thickness** Size Minimum Expanded Maximum Recovered as Supplied After Heating After Heating 4/2 4 [0.157] 2 [0.079] 0.4 ± 0.08 [0.016 ± 0.003] 6/3 6 [0.236] 3 [0.118] 0.4 ± 0.08 [0.016 ± 0.003] 10/5 10 [0.394] 5 [0.197] 0.5 ± 0.08 [0.020 ± 0.003] 16/8 16 [0.630] 8 [0.315] 0.75 ± 0.08 [0.030 ± 0.003] 24/12 24 [0.945] 12 [0.472] 0.85 ± 0.08 [0.033 ± 0.003] **Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Standard Black (-0) Size selection Always order the largest size that will shrink snugly over the component to be covered. Standard packaging On spools. Ordering description Specify product name, size and color (for example, BRST-4/2-0). 1-4

19 BSTS/BSTS-FR General Purpose, Heat-Shrinkable Tubing Product Facts n Excellent thick-wall insulation and abrasion protection n No adhesive can be removed easily n Expansion ratios as high as 3:1 n Availability in flameretardant material with FR callout (see Ordering information and Part numbering system on the next page) n BSTS has the following agency approvals: - ABS (American Bureau of Shipping) - Lloyd s (Lloyd s Register of Shipping) n RoHS compliant 1Heat-shrinkable Tubing Applications BSTS heat-shrinkable tubing is made of a rugged polymer that resists moisture, fungus, and weathering. It also has excellent electrical properties. This tubing is useful in applications where insulation, abrasion resistance, and strain relief are important. When used with sealant tape (S-1305 for flame-retardant or S-1278 for non-flame-retardant), it can provide a watertight system in nonpressurized applications. Installation Minimum shrink temperature: 90 C [194 F] Minimum full recovery temperature: 121 C [250 F] Operating Temperature Range -55 C to 110 C [-67 F to 230 F] Specifications/Approvals Series Industry Raychem BSTS RW-2017 BSTS-FR ASTM D 685, nonburning RW-2017 Available in: Americas Europe Asia Pacific n n n 1-5

20 BSTS/BSTS-FR (Continued) Product Dimensions Inside Diameter Wall Thickness (Nominal) Minimum Maximum Size Expanded Recovered Expanded Recovered as Supplied After Heating*** as Supplied After Heating BSTS [0.300] 2.54 [0.100] 0.63 [0.025] 1.78 [0.070] BSTS [0.400] 3.81 [0.150] 0.63 [0.025] 1.78 [0.070] BSTS [0.750] 5.59 [0.220] 0.76 [0.030] 2.41 [0.095] BSTS [1.100] 9.52 [0.375] 1.02 [0.040] 3.05 [0.120] BSTS [1.300] 9.52 [0.375] 0.89 [0.035] 3.05 [0.120] BSTS [1.500] [0.500] 1.27 [0.050] 3.56 [0.140] BSTS [1.700] [0.500] 1.14 [0.045] 3.56 [0.140] BSTS [2.000] [0.750] 1.27 [0.050] 3.94 [0.160] BSTS [2.700] [0.900] 1.27 [0.050] 3.94 [0.160] BSTS [3.000] [1.250] 1.27 [0.050] 3.94 [0.160] BSTS [3.500] [1.250] 1.27 [0.050] 3.94 [0.160] BSTS [4.000] [1.750] 1.27 [0.050] 3.94 [0.160] BSTS [4.500] [1.750] 1.27 [0.050] 3.94 [0.160] ***Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Standard Black Nonstandard White, Yellow, Red and Clear (Clear is non-flame retardant) Size selection Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. Standard packaging 1.2-meter [4-foot] or 7.5-meter [25-foot] lengths. Ordering description See below. Part Numbering System BSTS - _ x / _ / _ NM - no mark Color Black / leave blank (standard) White / WHT Red / RED Clear / CL FR - flame-retardant Length in feet (4 and 25 feet standard) Size Family Example: BSTS-11X4/NM 1-6

21 CGAT Adhesive-Lined, Flexible, Polyolefin Heat-Shrinkable Tubing Product Facts n 3:1 Shrink ratio n High-strength bonding n Moisture-proof n Environmental sealing n RoHS compliant 1Heat-shrinkable Tubing Applications CGAT is a flexible polyolefin heat-shrinkable tubing with an inner meltable adhesive lining designed for the commercial marketplace. It is suitable for the environmental protection of electrical components and the sealing of conductors. Typical applications are environmental sealing for electrical components, wire breakouts and cable jackets. Installation Minimum shrink temperature: 80 C [176 F] Minimum full recovery temperature: 115 C [239 F] Operating Temperature Range -30 C to 80 C [-22 F to 176 F] Specifications/Approvals Series UL* Raychem CGAT E85381 RW V, 80 C *Black only. Clear product is not flame-retardant Available in: Americas Europe Asia Pacific n 1-7

22 CGAT (Continued) Product Dimensions Inside Diameter Recovered Wall Thickness* Minimum Maximum After Heating After Heating Size Expanded Recovered as Supplied After Heating Black Clear 3/1 3.0 [0.118] 1.0 [0.039] 1.00±0.25 [0.039±.010] 1.00±0.30 [0.039±.012] 6/2 6.0 [0.236] 2.0 [0.079] 1.00±0.25 [0.039±.010] 1.00±0.30 [0.039±.012] 9/3 9.0 [0.354] 3.0 [0.118] 1.35±0.25 [0.053±.010] 1.40±0.30 [0.055±.012] 12/ [0.472] 4.0 [0.157] 1.50±0.25 [0.059±.010] 1.75±0.40 [0.039±.012] 18/ [0.709] 6.0 [0.236] 1.70±0.25 [0.067±.010] 2.25±0.55 [0.089±.022] 24/ [0.945] 8.0 [0.315] 1.90±0.25 [0.075±.010] 2.55±0.55 [0.100±.022] 39/ [1.535] 13.0 [0.512] 2.10±0.25 [0.083±.010] 2.55±0.55 [0.100±.022] *Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Standard Black (-0) Clear (X, non-flame-retardant jacket) Size selection Always order the largest size that will shrink snugly over the component to be covered. Standard packaging** In 1.2 meter (4 foot) lengths or on spools. Ordering description Specify product name, size and color (for example, CGAT-3/1-0). **Available in the convenient RaySpool packaging/dispensing system, for sizes 3/1 to 24/8. 1-8

23 CGPE-105 Brightly Colored, Shiny, Non-Flame-Retardant Polyolefin Tubing Product Facts n Bright, shiny surface; clear version offers exceptional clarity n Can be easily hot-stamped n Economical, yet offers the improved performance of a crosslinked material n Conforms to substrates more uniformly and with less longitudinal change than most PVC-based materials n RoHS compliant 1Heat-shrinkable Tubing Applications Attractive covering for many automotive, appliance, and consumer-goods applications. Commercial grade tubing for applications where a flame-retardant product is not needed. Provides both insulation and protection of components and wires while also providing a smooth, glossy finish with a choice of seven colors as well as clear. Exceptional transparency of clear CGPE-105 makes it a well-suited choice for protecting marked surfaces. Minimum shrink temperature: 85 C [185 F] Minimum full recovery temperature: 110 C [230 F] for black; 100 C [212 F] for all other colors and clear Operating Temperature Range -70 C to 105 C [-94 F to 221 F] Installation Specifications/Approvals Series CGPE-105 Raychem CGPE-105 SCD Available in: Americas Europe Asia Pacific n n 1-9

24 CGPE-105 (Continued) Product Dimensions Inside Diameter Recovered Wall Thickness** Size Minimum Expanded Maximum Recovered as Supplied After Heating After Heating 3/ [0.046] 0.6 [0.023] 0.40 ± 0.08 [0.016 ± 0.003] 1/ [0.063] 0.8 [0.031] 0.43 ± 0.08 [0.017 ± 0.003] 3/ [0.093] 1.2 [0.046] 0.51 ± 0.08 [0.020 ± 0.003] 1/8 3.2 [0.125] 1.6 [0.062] 0.51 ± 0.08 [0.020 ± 0.003] 3/ [0.187] 2.4 [0.093] 0.51 ± 0.08 [0.020 ± 0.003] 1/4 6.4 [0.250] 3.2 [0.125] 0.64 ± 0.08 [0.025 ± 0.003] 3/8 9.5 [0.375] 4.8 [0.187] 0.64 ± 0.08 [0.025 ± 0.003] 1/ [0.500] 6.4 [0.250] 0.64 ± 0.08 [0.025 ± 0.003] 3/ [0.750] 9.5 [0.375] 0.76 ± 0.08 [0.030 ± 0.003] [1.000] 12.7 [0.500] 0.89 ± 0.12 [0.035 ± 0.005] 1 1/ [1.500] 19.1 [0.750] 1.02 ± 0.15 [0.040 ± 0.006] [2.000] 25.4 [1.000] 1.14 ± 0.18 [0.045 ± 0.007] **Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Black (-0), White (-9), Clear (-X), Red (-2), Bue (-6), Yellow (-4) Green (-5), Violet (-7) Size selection Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. Standard packaging On spools. Ordering description Specify product name, size and color (for example, CGPE-105-1/4-0). 1-10

25 CGPT General Purpose, Flame- Retardant* Polyolefin Tubing Product Facts n 2:1 and 3:1 shrink ratio n Very good chemical and solvent resistance n Flexible n Excellent physical and electrical performance n RoHS compliant 1Heat-shrinkable Tubing Applications CGPT is a tough, flexible, general purpose polyolefin tubing with good resistance to common fluids and solvents and a high dielectric strength. Its unique blend of chemical, electrical, and physical properties makes it suitable for a wide range of applications, including electrical insulation, strain relief, cable bundling, color-coding and identification of wires, cables, pipes, and electrical and electronic components, and mechanical protection. Installation Minimum shrink temperature: 80 C [176 F] Minimum full recovery temperature: 120 C [248 F] Operating Temperature Range -40 C to 135 C [-40 F to 275 F] Specifications/Approvals Series UL CSA Raychem CGPT E35586 LR31929 RW V, 125 C 600 V, 125 C *Clear product (-X) is not flame-retardant. Available in: Americas Europe Asia Pacific n 1-11

26 CGPT (Continued) Product Dimensions Inside Diameter Recovered Wall Thickness** Size Minimum Expanded Maximum Recovered as Supplied After Heating After Heating 2:1 1.2/ [0.046] 0.6 [0.023] 0.45 ± 0.12 [0.018 ± 0.005] 1.6/ [0.062] 0.8 [0.031] 0.45 ± 0.12 [0.018 ± 0.005] 2.4/ [0.093] 1.2 [0.046] 0.50 ± 0.12 [0.019 ± 0.005] 3.2/ [0.125] 1.6 [0.062] 0.50 ± 0.12 [0.019 ± 0.005]*** 4.8/ [0.187] 2.4 [0.093] 0.50 ± 0.12 [0.019 ± 0.005]*** 6.4/ [0.250] 3.2 [0.125] 0.65 ± 0.15 [0.026 ± 0.006]*** 9.5/ [0.375] 4.8 [0.187] 0.65 ± 0.15 [0.026 ± 0.006]*** 12.7/ [0.500] 6.4 [0.250] 0.65 ± 0.15 [0.026 ± 0.006]*** 19/ [0.748] 9.5 [0.375] 0.75 ± 0.15 [0.029 ± 0.006]*** 25.4/ [1.000] 12.7 [0.500] 0.90 ± 0.20 [0.035 ± 0.008]*** 32/ [1.250] 16.0 [0.630] 0.95 ± 0.20 [0.037 ± 0.008] 38/ [1.496] 19.0 [0.748] 1.00 ± 0.20 [0.039 ± 0.008]*** 51/ [2.000] 26.0 [1.000] 1.15 ± 0.25 [0.045 ± 0.010] 76/ [2.992] 38.0 [1.496] 1.25 ± 0.25 [0.049 ± 0.010] 102/ [4.016] 51.0 [2.008] 1.40 ± 0.30 [0.055 ± 0.012] 3:1 1.5/ [0.059] 0.5 [0.020] 0.45 ± 0.12 [0.018 ± 0.005] 3/1 3.0 [0.118] 1.0 [0.040] 0.55 ± 0.12 [0.022 ± 0.005] 6/2 6.0 [0.236] 2.0 [0.079] 0.65 ± 0.12 [0.026 ± 0.005] 9/3 9.0 [0.354] 3.0 [0.118] 0.75 ± 0.15 [0.030 ± 0.006] 12/ [0.472] 4.0 [0.157] 0.75 ± 0.15 [0.030 ± 0.006] 18/ [0.709] 6.0 [0.236] 0.85 ± 0.15 [0.033 ± 0.006] 24/ [0.945] 8.0 [0.315] 1.00 ± 0.20 [0.039 ± 0.008] 39/ [1.540] 13.0 [0.512] 1.15 ± 0.25 [0.045 ± 0.010] **Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Standard Black (-0), White (-9), Red (-2), Blue (-6), Yellow (-4), Brown (-1), Grey (-8), Clear (-X), Yellow/Green (-45) as indicated by an *** Nonstandard Orange (-3), Green (-5), Violet (-7), in 2:1 sizes, 1.2/0.6 through 51/26 only. Size selection Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. Standard packaging**** On spools. Ordering description Specify product name, size and color (for example, CGPT 4.8/2.4-0). **** Available in the convenient RaySpool packaging/dispensing system for sizes: 2:1-2.4/1.2 up to 25.4/12.7 3:1-3/1 up to 24/8 1-12

27 CRN Semirigid, Flame-Retardant, Polyolefin Tubing Product Facts n 2:1 shrink ratio n High abrasion resistance n Transfer of flex stress away from typically weak points such as solder and crimp joints, helping ensure a reliable connection n Flame-retardance (black only) n Outstanding physical and electrical performance n Excellent chemical and solvent-resistance properties n RoHS compliant 1Heat-shrinkable Tubing Applications Well-suited for wire strain-relief applications such as soldered or crimped connections, wire splices, and terminations. Provides mechanical protection for delicate components. Can be used for component packaging and for rugged marking of cables. Minimum shrink temperature: 110 C [230 F] Minimum full recovery temperature: 135 C [275 F] Operating Temperature Range -55 C to 135 C [-67 F to 275 F] Installation Specifications/Approvals Series UL** CSA** Military Raychem CRN Type 1 E35586 LR31929 AMS-DTL-23053/6*, Class l RT-360, Type 1 (black) 600 V, 125 C (black only) RK V, 125 C CRN Type 2 (clear) AMS-DTL-23053/6*, Class 2 RT-360, Type 2 *Formerly MIL-I-23053/6 and MIL-DTL-23053/6. ** Sizes 1/8 through 3/4 only. Available in: Americas Europe Asia Pacific n n n 1-13

28 CRN (Continued) Product Dimensions Inside Diameter Recovered Wall Thickness** Size Minimum Expanded Maximum Recovered as Supplied After Heating After Heating 3/ [0.046] 0.6 [0.023] 0.51 ± 0.08 [0.020 ± 0.003] 1/ [0.063] 0.8 [0.031] 0.51 ± 0.08 [0.020 ± 0.003] 3/ [0.093] 1.2 [0.046] 0.51 ± 0.08 [0.020 ± 0.003] 1/8 3.2 [0.125] 1.6 [0.062] 0.51 ± 0.08 [0.020 ± 0.003] 3/ [0.187] 2.4 [0.093] 0.64 ± 0.08 [0.025 ± 0.003] 1/4 6.4 [0.250] 3.2 [0.125] 0.64 ± 0.08 [0.025 ± 0.003] 3/8 9.5 [0.375] 4.8 [0.187] 0.76 ± 0.08 [0.030 ± 0.003] 1/ [0.500] 6.4 [0.250] 0.76 ± 0.08 [0.030 ± 0.003] 3/ [0.750] 9.5 [0.375] 0.89 ± 0.12 [0.035 ± 0.005] **Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Standard Black (-0) Nonstandard Clear (-X, not flame-retardant) Size selection Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. Standard packaging In 1.2-meter [4-foot] lengths. Ordering description*** Specify product name, size and color (for example, CRN 1/4-0). ***Europe only. For supply to MIL spec., add -MS to ordering description. 1-14

29 DCPT Flexible, Flame-Retardant, Dual-Color, Polyolefin Tubing Product Facts n 2:1 and 3:1 shrink ratio n Dual colors (yellow/green) for instant identification n Co-extrusion of tubing colors, giving color permanence superior to that of conventional ink marking n Flame-retardance n Flexibility: able to conform to irregular shapes n Excellent physical, chemical, and electrical properties that meet industry standards for highly reliable, general purpose tubing n RoHS compliant 1Heat-shrinkable Tubing Applications Used to identify ground on wires and in cables, and to jacket and insulate light-duty harnesses. Easily marked by conventional techniques for additional identification of wires and cables. Installation Minimum shrink temperature: 95 C [203 F] Minimum full recovery temperature: 120 C [248 F] Operating Temperature Range -55 C to 135 C [-67 F to 275 F] Specifications/Approvals Series UL CSA Military Agency Raychem DCPT E35586 LR31929 VG Pt 5 Type A AFS 2270 RW V, 125 C 600 V, 125 C DIN VDE 0341 Pt 9005 Type A Available in: Americas Europe Asia Pacific n n n 1-15

30 DCPT (Continued) Product Dimensions Inside Diameter Recovered Wall Thickness** Size Minimum Expanded Maximum Recovered as Supplied After Heating After Heating 2:1 3/ [0.118] 1.5 [0.059] 0.51 ± 0.10 [0.020 ± 0.004] 6/3 6.0 [0.236] 3.0 [0.118] 0.58 ± 0.10 [0.023 ± 0.004] 8/4 8.0 [0.315] 4.0 [0.158] 0.64 ± 0.10 [0.025 ± 0.004] 10/ [0.394] 5.0 [0.197] 0.64 ± 0.10 [0.025 ± 0.004] 12/ [0.472] 6.0 [0.236] 0.64 ± 0.10 [0.025 ± 0.004] 19/ [0.748] 9.0 [0.354] 0.76 ± 0.12 [0.030 ± 0.005] 26/ [1.024] 13.0 [0.512] 0.89 ± 0.12 [0.035 ± 0.005] 38/ [1.500] 19.0 [0.748] 1.00 ± 0.12 [0.039 ± 0.005] 3:1 3/1 3.0 [0.118] 1.0 [0.039] 0.55 ± 0.10 [0.022 ± 0.004] 6/2 6.0 [0.236] 2.0 [0.079] 0.65 ± 0.10 [0.026 ± 0.004] 9/3 9.0 [0.354] 3.0 [0.118] 0.75 ± 0.15 [0.030 ± 0.006] 12/ [0.472] 4.0 [0.157] 0.75 ± 0.15 [0.030 ± 0.006] 18/ [0.709] 6.0 [0.236] 0.85 ± 0.15 [0.033 ± 0.006] 24/ [0.945] 8.0 [0.315] 1.00 ± 0.20 [0.039 ± 0.008] 39/ [1.535] 13.0 [0.512] 1.15 ± 0.20 [0.045 ± 0.008] 51/ [2.000] 19.0 [0.748] 1.02 ± 0.15 [0.040 ± 0.006] **Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Standard Yellow/green stripe (-45) Size selection Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. Standard packaging On spools. Ordering description Specify product name, size and color (for example, DCPT 8/4-45). 1-16

31 DR-25 Heat-Shrinkable, Flexible, Chemical and Abrasion Resistant Tubing Product Facts n Flame-retardant n System 25 tubing n Shrink ratio 2:1 n RoHS compliant 1Heat-shrinkable Tubing Applications Specially formulated for optimum high-temperature fluid resistance, and long term heat resistance. Resistant to aviation and diesel fuels, hydraulic fluids and lubricating oils. Particularly suitable as a jacketing material for military ground vehicle cables and harnesses. It is also well suited for the demands of motorsport cable harnesses. When used in conjunction with System 25 heat-shrinkable molded shapes and S1125 high performance adhesive, these products provide a complete cable harness system. Installation Minimum shrink temperature: 150 C [302 F] Minimum full recovery temperature: 175 C [347 F] Operating Temperature Range -75 C to 150 C [-103 F to 302 F] (per VG Part 5 Type D) Specifications/Approvals Series Military Raychem DR-25 AMS-DTL-23053/16* RT-1116 VG95343 Part 5 Type D RK-6008/1 VDE 0341/Pt 9005 Def Stan Issue 3 Type 6B BS 4G-198 Part 3 10A *Formerly MIL-I-23053/16 and MIL-DTL-23053/16. Available in: Americas Europe Asia Pacific n n n 1-17

32 DR-25 (Continued) Product Dimensions Inside Diameter Recovered Wall Thickness** Size Minimum Expanded Maximum Recovered as Supplied After Heating After Heating 1/8 3.2 [0.125] 1.6 [0.062] 0.76 ± 0.15 [0.030 ± 0.006] 3/ [0.187] 2.4 [0.093] 0.84 ± 0.15 [0.033 ± 0.006] 1/4 6.4 [0.250] 3.2 [0.125] 0.89 ± 0.15 [0.035 ± 0.006] 3/8 9.5 [0.375] 4.8 [0.187] 1.02 ± 0.20 [0.040 ± 0.008] 1/ [0.500] 6.4 [0.250] 1.22 ± 0.20 [0.048 ± 0.008] 3/ [0.748] 9.5 [0.375] 1.45 ± 0.28 [0.057 ± 0.011] [1.000] 12.7 [0.500] 1.78 ± 0.28 [0.070 ± 0.011] 1 1/ [1.500] 19.1 [0.750] 2.41 ± 0.41 [0.095 ± 0.016] [2.000] 25.4 [1.000] 2.79 ± 0.41 [0.110 ± 0.016] [3.000] 38.0 [1.500] 3.18 ± 0.50 [0.125 ± 0.020] **Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Standard Black (-0) Size selection Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. Standard packaging On spools. Ordering description*** Specify product name, size and color (for example, DR-25 1/8-0). ***Europe only. For supply to Def Stan and BS add -DS or -BS to ordering description. 1-18

33 DSPL Commercial, Dual Wall, Heat-Shrinkable Tubing to Seal and Protect Splices Product Facts n 4:1 shrink ratio allows a few sizes to cover a wide range of applications n Flame-retardant jacket (black only) n Performs well at elevated temperatures and in aggressive environments n Provides excellent environmental sealing from dust, dirt and many fluids, which can cause wire splices to corrode or electrical systems to fail n Mechanically tough tubing provides protection from flexing and abrasion n RoHS compliant 1Heat-shrinkable Tubing Applications Specially designed for environmental sealing, electrical insulation and protection of electrical splices, terminals and other components in areas where they will be exposed to moisture. Installation Minimum shrink temperature: 110 C [230 F] Minimum full recovery temperature: 135 C [275 F] Operating Temperature Range -40 C to 125 C [-40 F to 257 F] Specifications/Approvals Series DSPL Raychem RK-6755 Available in: Americas Europe Asia Pacific n 1-19

34 DSPL (Continued) Product Dimensions Recovered Wall Thickness* Part Minimum Expanded Maximum Recovered Number as Supplied After Heating After Heating DSPL-NR [0.224] 1.27 [0.050] 1.15 [0.045] DSPL-NR [0.295] 1.65 [0.065] 1.40 [0.055] DSPL-NR [0.425] 2.40 [0.094] 1.80 [0.071] DSPL-NR [0.689] 4.50 [0.177] 2.10 [0.083] *Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Standard Black (-0), Clear (-X) (except DSPL-NR4) Size selection Always order the largest size that will shrink snugly over the component to be covered.** Standard packaging In cut pieces and 1.2 meter [4-foot] lengths. Ordering description Specify product name, size and color (for example, DSPL-NR1-0). ** Sleeves are number coded to assist with correct size selection 1-20

35 DWFR Dual Wall, Highly Flame- Retardant, UL VW-1 Rated Heat-Shrinkable Tubing Product Facts n Highly flame-retardant with UL VW-1 flammability rating n 3:1 and 4:1 shrink ratios provide design versatility n Moisture-resistant seal n Withstands mechanical stress for increased product reliability n RoHS compliant 1Heat-shrinkable Tubing Applications DWFR is a highly flame-retardant, high shrink ratio, dual wall tubing with a UL VW-1 flammability rating. Made from a polyolefin jacket with an integrally bonded meltable thermoplastic adhesive inner wall, it is designed to insulate and environmentally seal and protect components and other electrical connections and terminations. It bonds to a wide variety of plastic, rubber and metal substrates. This black tubing s 3:1 and 4:1 shrink ratios allow only a limited number of sizes to cover and protect a broad range of irregularly shaped substrates with widely varying dimensions. It is suitable for sealing and protecting connector-to-cable transitions, repairing damaged cable jackets, creating and sealing breakouts in harnesses, and more. Installation Minimum shrink temperature: 60 C [140 F] Minimum full recovery temperature: 110 C [256 F] Operating Temperature Range -40 C to 110 C [-40 F to 230 F] Specifications/Approvals Series UL Raychem DWFR E35586 VW-1 DWFR SCD 600 V, 125 C Available in: Americas Europe Asia Pacific n n n 1-21 APL RRD 08/2015 millimeters unless otherwise reference purposes only. Canada: China:

36 DWFR (Continued) Product Dimensions 3:1 4:1 Size Inside Diameter Recovered Wall Thickness* Minimum Maximum Nominal Minimum Expanded Recovered Total Wall Adhesive Wall as Supplied After Heating After Heating After Heating 3/1 3.0 [0.118] 1.0 [0.039] 1.12 ± 0.25 [0.044 ± 0.010] 0.25 [0.010] 6/2 6.0 [0.236] 2.0 [0.079] 1.14 ± 0.25 [0.045 ± 0.010] 0.25 [0.010] 9/3 9.0 [0.354] 3.0 [0.118] 1.40 ± 0.25 [0.055 ± 0.010] 0.56 [0.022] 12/ [0.472] 4.0 [0.157] 1.78 ± 0.36 [0.070 ± 0.014] 0.58 [0.023] 19/ [0.748] 6.0 [0.236] 2.25 ± 0.50 [0.088 ± 0.020] 0.58 [0.023] 24/ [0.945] 8.0 [0.315] 2.54 ± 0.50 [0.100 ± 0.020] 0.79 [0.031] 40/ [1.575] 13.0 [0.512] 2.54 ± 0.50 [0.100 ± 0.020] 0.86 [0.034] 4/1 4.0 [0.157] 1.0 [0.039] 1.12 ± 0.25 [0.044 ± 0.010] 0.25 [0.010] 8/2 8.0 [0.315] 2.0 [0.079] 1.14 ± 0.25 [0.045 ± 0.010] 0.25 [0.010] 12/ [0.472] 3.0 [0.118] 1.40 ± 0.25 [0.055 ± 0.010] 0.56 [0.022] 16/ [0.630] 4.0 [0.157] 1.78 ± 0.36 [0.070 ± 0.014] 0.58 [0.023] 24/ [0.945] 6.0 [0.236] 2.25 ± 0.50 [0.088 ± 0.020] 0.58 [0.023] 32/ [1.260] 8.0 [0.315] 2.54 ± 0.50 [0.100 ± 0.020] 0.79 [0.031] 52/ [2.047] 13.0 [0.512] 2.54 ± 0.50 [0.100 ± 0.020] 0.86 [0.034] *Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Standard Black (-0) Size selection Always order the largest size that will shrink snugly over the component to be covered. Standard packaging In 1.2-meter [4-foot] lengths. Ordering description Specify product name, size, color and packaging (for example DWFR-3/1-0-STK) APL RRD 08/2015 millimeters unless otherwise reference purposes only. Canada: China:

37 DWP-125 Flexible, High-Shrink-Ratio, Adhesive-Lined, Polyolefin Tubing Product Facts n 3:1 shrink ratio allows for insulation and sealing of irregular shapes n Medium wall provides increased mechanical protection while maintaining flexibility when installed n Adhesive bonds to a wide variety of plastics, rubber, and metals, including polyethylene, neoprene, and steel n RoHS compliant 1Heat-shrinkable Tubing Applications Environmentally seals and protects a wide variety of electrical applications, including wire splices, breakouts, and connector-to-cable transitions. Suitable for applications where UL recognized/ CSA certified adhesive-lined tubing is required. Installation Minimum shrink temperature: 80 C [176 F] Minimum full recovery temperature: 125 C [257 F] Operating Temperature Range -40 C to 110 C [-40 F to 230 F] Specifications/Approvals Series UL CSA Raychem DWP-125 E35586 LR31929 DWP-125 SCD 600 V, 125 C 600 V, 125 C Available in: Americas Europe Asia Pacific n n n 1-23

38 DWP-125 (Continued) Product Dimensions Inside Diameter Recovered Wall Thickness* Size Minimum Maximum Nominal Nominal Expanded Recovered Total Wall Adhesive Wall as Supplied After Heating After Heating After Heating 1/8 3.2 [0.125] 1.0 [0.040] 1.02 [0.040] 0.18 [0.007] 3/ [0.187] 1.5 [0.060] 1.40 [0.055] 0.51 [0.020] 1/4 6.4 [0.250] 2.0 [0.080] 1.45 [0.057] 0.56 [0.022] 3/8 9.5 [0.375] 3.1 [0.120] 1.65 [0.065] 0.68 [0.027] 1/ [0.500] 4.0 [0.157] 1.78 [0.070] 0.76 [0.030] 3/ [0.750] 5.8 [0.230] 2.03 [0.080] 0.76 [0.030] [1.000] 8.1 [0.320] 2.50 [0.100] 0.76 [0.030] *Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Standard Black (-0) Nonstandard White (-9), Red (-2), Blue (-6), Yellow (-4), Green (-5), Clear (-X, non-flame-retardant jacket). Other colors available upon request. Size selection Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. Standard packaging In 1.2-meter [4-foot] lengths. Ordering description Specify product name, size and color (for example, DWP-125 1/4-0). 1-24

39 DWTC Flexible, Dual Wall, Moisture-Proof, Heat- Shrinkable Polyolefin Tubing Product Facts n Excellent mechanical strength n Abrasion resistance n Excellent optical clarity n Environmental sealing n Shrink ratio 4:1 n RoHS compliant 1Heat-shrinkable Tubing Applications DWTC is a flexible, heat-shrinkable, dual wall tubing with an integrally bonded meltable adhesive inner liner designed to offer moisture proof encapsulation to a wide variety of substrates. In particular, it adheres well to PVC. Available in clear, DWTC offers excellent clarity for protection of substrates that may need to be inspected during service. The tough outer jacket gives excellent mechanical strength with a high resistance to splitting. The high-shrink-ratio means that only four sizes are needed to give protection to a full range of irregular shapes with widely varying dimensions. Installation Minimum shrink temperature: 60 C [140 F] Minimum full recovery temperature: 100 C [212 F] Operating Temperature Range -55 C to 75 C [-67 F to 167 F] Specifications/Approvals Series DWTC Raychem RK-6204 Available in: Americas Europe Asia Pacific n n 1-25

40 DWTC (Continued) Product Dimensions Inside Diameter Recovered Wall Thickness* Size Minimum Maximum Nominal Nominal Expanded Recovered Total Wall Adhesive Wall as Supplied After Heating After Heating After Heating 4/1 4.0 [0.158] 1.0 [0.039] 0.8 [0.032] 0.3 [0.012] 8/2 8.0 [0.315] 2.0 [0.079] 0.9 [0.035] 0.3 [0.012] 12/ [0.472] 3.0 [0.118] 1.2 [0.047] 0.4 [0.016] 16/ [0.630] 4.0 [0.158] 1.5 [0.059] 0.5 [0.020] *Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Standard Clear (-X) Size selection Always order the largest size that will shrink snugly over the component to be covered. Standard packaging On spools, in 1.2-meter [4-foot] lengths. Ordering description Specify product name, size and color (for example DWTC-4/1-X-STK). 1-26

41 ES1000 Clear, High-Shrink-Ratio, Adhesive-Lined, Semirigid Polyolefin Tubing Product Facts n 4:1 shrink ratio allows a few sizes to cover a wide range of splice and component diameters n Mechanically tough tubing provides strain relief and abrasion protection of wire splices, terminals and other components n Thick adhesive liner forms an effective barrier against fluids and moisture and performs well at an extended temperature range n UL recognized n RoHS compliant 1Heat-shrinkable Tubing Applications Specially designed for environmental sealing and electrical insulation of wire splices, terminations, and components where see-through inspection is required. Installation Minimum shrink temperature: 110 C [230 F] Minimum full recovery temperature: 135 C [275 F] Operating Temperature Range -40 C to 130 C [-40 F to 266 F] Specifications/Approvals Series UL Raychem ES1000 E85381 RT V, 125 C Available in: Americas Europe Asia Pacific n n 1-27

42 ES1000 (Continued) Product Dimensions Inside Diameter (Including Core) Recovered Wall Thickness* Part Minimum Maximum Minimum Minimum Minimum Number Expanded Recovered Total Wall Jacket Wall Adhesive Wall as Supplied After Heating After Heating After Heating After Heating ES1000-No [0.225] 1.27 [0.050] 1.20 [0.047] 0.64 [0.025] 0.56 [0.022] ES1000-No [0.293] 1.65 [0.065] 1.52 [0.060] 0.76 [0.030] 0.76 [0.030] ES1000-No [0.427] 2.41 [0.095] 1.91 [0.075] 0.89 [0.035] 1.02 [0.040] ES1000-No [0.700] 4.45 [0.175] 2.41 [0.095] 1.04 [0.041] 1.37 [0.054] *Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Standard Clear (-X) Size selection Always order the largest size that will shrink snugly over the component to be covered. Standard packaging Cut pieces. Marking Tubing will be printed with its numbered size (such as ES-1, ES-2, ES-3, or ES-4). Ordering description Specify product name, numbered size, color, and cut length (for example, ES1000-NO. 2-B9-X-50MM). 1-28

43 ES2000 Flame-Retardant, High- Shrink-Ratio, Adhesive- Lined Semirigid Polyolefin Tubing Product Facts n 4:1 shrink ratio allows a few sizes to cover a wide range of splice and component diameters n Flame-retardant and mechanically tough, the tubing provides strain relief and abrasion protection of wire splices, terminals, and other components n Thick adhesive liner forms an effective barrier against fluids and moisture and performs well at an extended temperature range n UL recognized n RoHS compliant 1Heat-shrinkable Tubing Applications Specially designed for environmental sealing and electrical insulation of wire splices, terminations, and components. Minimum shrink temperature: 110 C [230 F] Minimum full recovery temperature: 135 C [275 F] Operating Temperature Range -40 C to 130 C [-40 F to 266 F] Installation Specifications/Approvals Series UL Raychem ES2000 E85381 RT V, 125 C Available in: Americas Europe Asia Pacific n n 1-29

44 ES2000 (Continued) Product Dimensions Inside Diameter (Including Core) Recovered Wall Thickness* Part Minimum Maximum Minimum Minimum Minimum Number Expanded Recovered Total Wall Jacket Wall Adhesive Wall as Supplied After Heating After Heating After Heating After Heating ES2000-No [0.225] 1.27 [0.050] 1.20 [0.047] 0.64 [0.025] 0.56 [0.022] ES2000-No [0.293] 1.65 [0.065] 1.52 [0.060] 0.76 [0.030] 0.76 [0.030] ES2000-No [0.427] 2.41 [0.095] 1.91 [0.075] 0.89 [0.035] 1.02 [0.040] ES2000-No [0.700] 4.45 [0.175] 2.41 [0.095] 1.04 [0.041] 1.37 [0.054] *Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Standard Black (-0) Size selection Always order the largest size that will shrink snugly over the component to be covered. Standard packaging Cut pieces. Marking Tubing will be printed with its numbered size (such as ES-1, ES-2, ES-3, or ES-4). Ordering description Specify product name, numbered size, color, and cut length (for example, ES2000-NO. 2-B9-0-50MM). 1-30

45 ES Caps High-Shrink-Ratio, Adhesive-Lined, Semirigid Polyolefin Caps Product Facts n 4:1 shrink ratio allows a few sizes to cover a wide range of splice and component diameters n Mechanically tough jacket provides strain relief and abrasion protection n Thick adhesive liner forms an effective barrier against fluids and moisture and performs well at an extended temperature range n UL recognized n RoHS compliant 1Heat-shrinkable Tubing Applications Specially designed to provide mechanical and environmental protection of stub splices in electrical harnesses. Clear caps allow see-through inspection; black caps are flameretardant. Installation Minimum shrink temperature: 100 C [212 F] Minimum full recovery temperature: 135 C [275 F] Operating Temperature Range -40 C to 105 C [-40 F to 221 F] Specifications/Approvals Series UL Raychem ES Caps E85381 RW V, 125 C Available in: Americas Europe Asia Pacific n n n 1-31

46 ES Caps (Continued) Product Dimensions Inside Diameter (Including Core) Recovered Wall Thickness** Part Standard Minimum Maximum Minimum Minimum Minimum Number Length* as Supplied Expanded Recovered Total Wall Jacket Wall Adhesive Wall (Millimeters) as supplied After Heating After Heating After Heating After Heating ES Cap-No.1 30, [0.225] 1.27 [0.050] 1.20 [0.047] 0.64 [0.025] 0.56 [0.022] ES Cap-No.2 30, [0.293] 1.65 [0.065] 1.52 [0.060] 0.76 [0.030] 0.76 [0.030] ES Cap-No.3 40, [0.427] 2.41 [0.095] 1.91 [0.075] 0.89 [0.035] 1.02 [0.040] *Other cap lengths available upon request. **Wall thickness will be less if cap recovery is restricted during shrinkage. Ordering Information Color Standard Black (-0), clear (-X) Size selection Always order the largest size that will shrink snugly over the component to be covered. Other cap lengths available on request. Standard packaging In pieces. Marking Caps will be marked with their numbered size (such as ES-1, ES-2, or ES-3). Ordering description Specify product name, size, color, and length (for example, ES CAP-NO. 2-B9-X-35MM). 1-32

47 FL2500 Fully Flame-Retardant, Adhesive-Lined, Polyolefin Heat-Shrinkable Tubing Product Facts n 4:1 shrink ratio allows a few sizes to cover a wide range of wire terminations and components n Flame-retardant tubing jacket and adhesive provide full flame-retardancy n Fully flame-retardant and mechanically tough, the tubing provides strain relief and abrasion protection of wire splices, terminals and other components n Thick high-performance adhesive lining offers permanent sealing of splices, fusible links, terminals and in-line components n RoHS compliant 1Heat-shrinkable Tubing Applications Tough flame-retardant polyolefin tubing lined with a flame-retardant adhesive provides the optimum solution for applications where full flame-retardancy is preferred or specified. Rated to 135 C [275 F] for 3000 hours, FL2500 is suitable for use in the automotive harness market and other harsh environments. As the tubing shrinks, the adhesive lining melts and flows to fill all voids and create a complete seal against moisture, oils, chemicals and other fluids. Installation Minimum shrink temperature: 110 C [230 F] Minimum full recovery temperature: 135 C [275 F] Operating Temperature Range -40 C to 135 C [-40 F to 275 F] Specifications/Approvals Series FL2500 Raychem FL2500 SCD Available in: Americas Europe Asia Pacific n n n 1-33

48 FL2500 (Continued) Product Dimensions Inside Diameter (Including Core) Recovered Wall Thickness* Part Minimum Maximum Total Minimum Number Expanded Recovered Wall Adhesive Wall as Supplied After Heating After Heating After Heating FL2500-No [0.300] 1.65 [0.065] 1.52 ± 0.3 [0.060 ± 0.012] 0.71 [0.028] FL2500-No [0.355] 2.29 [0.090] 1.52 ± 0.3 [0.060 ± 0.012] 0.71 [0.028] FL2500-No [0.455] 2.54 [0.100] 2.29 ± 0.3 [0.090 ± 0.012] 1.32 [0.052] FL2500-No [0.700] 4.45 [0.175] 2.54 ± 0.3 [0.100 ± 0.012] 1.35 [0.053] *Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Size selection Standard packaging Marking Ordering description Black (-0) with a white adhesive liner. Always order the largest size that will shrink snugly over the component to be covered. Cut pieces. Tubing will be marked with its numbered size (such as FL-1, FL-2, FL-3, or FL-4). Specify product name, size, color, and cut length (for example, FL2500-NO.2-I9-0-50MM). 1-34

49 HCTE Helical Convolex Tubing with a High Crush Resistance Product Facts n Highly flame-retardant n Highly flexible and fluid resistant n Not heat-shrinkable n High crush resistance n System 300 conduit tubing n RoHS compliant 1Heat-shrinkable Tubing Applications Used as a conduit to provide mechanical protection for electrical wiring systems in applications requiring flexibility, high-temperature performance and good resistance to a variety of fluids. Widely used in the military and commercial aerospace industries. Can be used in conjunction with other Raychem components to form an integrated harnessing system. Installation It is recommended that no more than 70% of the internal area ( fill factor ) of the HCTE conduit be occupied by wires in any application. Operating Temperature Range -55 C to 200 C [-67 F to 392 F] Specifications/Approvals Series Military Raychem HCTE VG Part 6 RT-1162 Available in: Americas Europe Asia Pacific n n n 1-35

50 HCTE (Continued) Product Dimensions Inside Diameter Outside Diameter Maximum Size Minimum Maximum Wall Thickness [0.181] 8.10 [0.320] 0.46 [0.018] [0.273] [0.414] 0.46 [0.018] [0.306] [0.450] 0.46 [0.018] [0.364] [0.510] 0.46 [0.018] [0.427] [0.571] 0.46 [0.018] [0.485] [0.650] 0.58 [0.023] [0.608] [0.770] 0.58 [0.023] [0.730] [0.930] 0.58 [0.023] [0.860] [1.073] 0.58 [0.023] [0.975] [1.226] 0.58 [0.023] [1.210] [1.539] 0.58 [0.023] [1.437] [1.832] 0.58 [0.023] [1.562] [1.975] 0.58 [0.023] [1.688] [2.082] 0.58 [0.023] [1.937] [2.332] 0.58 [0.023] Ordering Information Color Standard Black (-0) Size selection Always order a conduit size that will ensure that a fill factor of 70% is not exceeded. Standard packaging On spools. Ordering description Specify product name, size and color (for example, HCTE ). 1-36

51 HF High-Flex, Heavy-Wall, Heat-Shrinkable Tubing Product Facts n Offers high flexibility n Provides excellent insulation and abrasion protection, per U.S. Mine Safety and Health Administration (MSHA) regulations n Flame-retardant n HF has the following agency approvals: - ABS (American Bureau of Shipping) - Lloyd s (Lloyd s Register of Shipping) n RoHS compliant 1Heat-shrinkable Tubing Applications Developed for cable jacketing applications where cable flexibility is important, high-flex (HF) tubing is good for jacketing cables where sharp bends or turns are required. Also suitable for situations where the cable is subject to motion. Such situations are common for industrial machinery, transportation equipment, robotics, welding, and many other cabling applications. To complete the cable jacket seal, the ends may be sealed for further water and corrosion protection by using available tape sealant or adhesive. Installation Minimum shrink temperature: 80 C [176 F] Minimum full recovery temperature: 121 C [250 F] Operating Temperature Range -55 C to 90 C [-67 F to 194 F] Specifications/Approvals Series Agency Raychem HF ABS, Lloyd s RW-2023 Available in: Americas Europe Asia Pacific n n n 1-37

52 HF (Continued) Product Dimensions Inside Diameter Wall Thickness** Size Standard Minimum Maximum Nominal Nominal Length Expanded Recovered Recovered (m/ft) as Supplied After Heating After Heating HF04 1.2, 7.5 [4, 25] [0.400] 3.81 [0.150] 1.52 [0.060] HF07 1.2, 7.5 [4, 25] [0.750] 5.59 [0.220] 1.52 [0.060] HF11 1.2, 7.5 [4, 25] [1.100] 9.52 [0.375] 2.67 [0.105] HF13 1.2, 7.5 [4, 25] [1.300] 9.52 [0.375] 2.67 [0.105] HF15 1.2, 7.5 [4, 25] [1.500] [0.500] 3.05 [0.120] HF17 1.2, 7.5 [4, 25] [1.700] [0.500] 3.05 [0.120] HF20 1.2, 7.5 [4, 25] [2.000] [0.750] 3.56 [0.140] HF27 1.2, 7.5 [4, 25] [2.700] [0.900] 3.94 [0.155] **Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Standard Black Size selection Always order the largest size that will shrink snugly over the component to be covered. Standard packaging 1.2-meter [4-foot] or 7.5-meter [25-foot] lengths. Nonstandard lengths are available upon Ordering description request. See below. Part Numbering System HF - _ FR X _ / _ NM - no mark Length in feet (4 and 25 feet standard) FR - flame-retardant Size Product Name Example: HF-17FRX25/NM 1-38

53 HFT5000 Heat-Shrinkable Fabric Tubing Product Facts n Highly flexible woven fabric tubing n Polyethylene/polyester construction for excellent abrasion resistance n Halogen free n Heat-shrinkable to grip substrates tightly without additonal fixing n 2:1 shrink ratio for easy installation onto different substrate diameters and sizes n Highly flexible woven fabric construction for easy, compliant installation onto awkward substrates such as bent hoses n Outstanding abrasion resistance over a wide temperature range n Easily cut with standard industrial cutting equipment n Resistant to harsh environments n Multifilament construction that ensures soft, safe handling n Low shrink temperature for safe installation onto heat sensitive substrates n RoHS compliant Applications Designed primarily to provide mechanical abrasion protection for components such as rubber hoses, plastic pipes, and harness wiring bundles. Also suitable for other applications, such as noise and rattle suppression. The woven construction makes HFT5000 extremely flexible and resistant to trapping water, heat and humidity. Provides outstanding abrasion, chafing and cutting protection, even at hightemperatures. Installation Minimum shrink temperature: 80 C [176 F] Minimum full recovery temperature: 110 C [230 F] Maximum storage temperature: 60 C [140 F] Operating Temperature Range 3000 hours: -40 C to 125 C [-40 F to 257 F] 1000 hours: -40 C to 150 C [-40 F to 302 F] 1Heat-shrinkable Tubing Specifications/Approvals Series UL Raychem HFT5000 E RW-2060 Rated 105 C Available in: Americas Europe Asia Pacific n n n 1-39

54 HFT5000 (Continued) Product Dimensions Inside Diameter Size Minimum Expanded Maximum Recovered as Supplied After Heating Standard 12/6 12 [0.47] 6 [0.24] 20/10 20 [0.79] 10 [0.39] 30/15 30 [1.18] 15 [0.59] 40/20 40 [1.57] 20 [0.79] 50/25 50 [1.97] 25 [0.98] 60/30 60 [2.36] 30 [1.18] 70/35 70 [2.76] 35 [1.38] 100/ [3.94] 50 [1.97] Non-Standard High Volume 25/12 25 [0.98] 12 [0.47] 34/17 34 [1.34] 17 [0.67] 80/40 80 [3.15] 40 [1.57] Ordering Information Color Standard Black (-0) Standard packaging On spools. Ordering description Specify product name, size and color (for example, HFT /6-0). 1-40

55 HRHF/HRNF/HRSR High-Ratio, Heat-Shrinkable Tubing Product Facts n Offers toughness and durability n Provides excellent insulation and abrasion protection n Is available in flameretardant material n Shrinks to fit (5.6:1) n FR callouts meet all of the requirements of AMS-DTL-23053/15*, except for some of the tubing sizes, which do not meet the exact recovered wall thickness requirements n HRHF and HRSR have the following agency approvals: - ABS (American Bureau of Shipping) - Lloyd s (Lloyd s Register of Shipping n RoHS compliant Applications High-ratio (HR) heatshrinkable tubing, with expansion ratios as high as 5.6 to 1, is designed to accommodate large size differences between cables and cable connectors and backshells, thus simplifying repair of damaged cable. High-ratio tubing is available in semirigid flame-retardant (SR), standard (NF), or high-flex flame-retardant (HF) material and with or without factory-applied sealants and adhesives. The waterproofing sealant provides environmental sealing and is watertight in wet and corrosive locations. The thermoplastic adhesive coating offers excellent strain relief and environmental sealing. Installation Minimum shrink temperature: 80 C [176 F] Minimum full recovery temperature: 121 C [250 F] Operating Temperature Range -55 C to 110 C [-67 F to 230 F] 1Heat-shrinkable Tubing Specifications/Approvals Series Agency Raychem HRSR ABS, Lloyd s RW-2013 HRHF ABS, Lloyd s RW-2013 HRNF RW-2013 Available in: Americas Europe Asia Pacific n n n 1-41

56 HRHF/HRNF/HRSR (Continued) Product Dimensions Inside Diameter Recovered Wall Thickness Size Minimum Expanded Maximum Recovered Nominal as Supplied After Heating After Heating HR** [0.600] 3.81 [0.150] 1.52 [0.060] HR** [1.250] 6.10 [0.240] 1.52 [0.060] HR** [1.750] 8.00 [0.315] 2.41 [0.095] HR** [2.000] 9.52 [0.375] 2.67 [0.105] HR** [2.500] [0.500] 3.05 [0.120] HR** [3.000] [0.750] 3.05 [0.120] HR** [4.000] [0.900] 3.56 [0.140] For ** substitute HF, NF or SR for material required. Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Standard Black (-0) Nonstandard Clear available on request (not flame-retardant; HRHF only) Size selection Always order the largest size that will shrink snugly over the component to be covered. Other sizes are available upon request. Standard packaging Up to 18 inch lengths maximum.* Ordering description See below. *Cutting tolerance is ± Part Numbering System HRHF - - _ / NM - no mark Coating Adhesive (/97) Sealant (/226) Blank for no coating Length in inches (up to 18 inch length maximum) FR - flame-retardant for SR and HF CL - Clear, non-flame-retardant; HF only Size Example: HRHF-125FR-10/226-NM Product Name HRHF - high flex HRNF - non-flame-retardant HRSR - semirigid 1-42

57 HRHT High-Ratio, High- Temperature, Flexible, Thick Wall Polyolefin Heat- Shrinkable Tubing Product Facts n Shrink ratios as high as 6:1 n Specially formulated for thick wall insulation, strain relief and abrasion protection n Flame-retardant passing ASTM D 635 n Excellent performance in both hot and cold environments n Optional factory applied adhesive provides watertight environmental sealing in wet and corrosive locations n RoHS compliant 1Heat-shrinkable Tubing Applications High-ratio (HR), high temp-erature (HT) heat-shrinkable tubing, with shrink ratios as high as 6-to- 1, is designed to conform to odd shapes and shrink over large transitions, allowing for the repair and sealing of cable connectors and equipment. This product can be used to seal the back end of a connector or simply repair the damaged outer insulation of a cable or wire. Cable harnesses can be repaired and released without disassembly. HRHT tubing is available with an optional hot melt adhesive lining. A highperformance adhesive is also available for more demanding applications. Installation Minimum shrink temperature: 135 C [275 F] Minimum full recovery temperature: 150 C [302 F] Operating Temperature Range -55 C to 135 C [-67 F to 275 F] Specifications/Approvals Series Military Raychem HRHT SAE-AS81765/1, Type II* HRHT SCD *heat-shrinkable, crosslinked, flexible polyolefin Available in: Americas Europe Asia Pacific n n n 1-43

58 HRHT (Continued) Product Dimensions Inside Diameter Wall Thickness Size Minimum Expanded Maximum Recovered Nominal Recovered as Supplied After Heating After Heating HRHT-1/X [0.750] 3.05 [0.120] 3.94 [0.155] HRHT-2/X [1.500] 5.84 [0.230] 3.94 [0.155] HRHT-3/X [2.000] 9.14 [0.360] 3.94 [0.155] HRHT-4/X [3.000] [0.500] 3.94 [0.155] HRHT-5/X [4.500] [0.750] 3.94 [0.155] X indicates recovered length in inches (e.g. for 3.0-inch length: HRHT-2/3). The tolerance shall be +/- 10% of the specified recovered length. Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Standard Black (-0) Size selection Always order the largest size that will shrink snugly over the component to be covered. Standard packaging In pieces. Ordering description Specify product name, size and cut length (for example, HRHT-1/3). Part Numbering System HRHT - _ / Add NA to the end of the part number if no adhesive is required Unrestricted recovered length Expanded inside diameter - as supplied 1-44

59 HT-200 High-Clarity, Highly Flame-Resistant, Very Flexible, Fluoropolymer Tubing Product Facts n 2:1 shrink ratio for all standard sizes n Tough, very flexible, very-thinwall insulation n High flame resistance; meets the requirements of AMS- DTL-23053, Test C, and ASTM D2671, Procedure C n High and low temperature performance that meets or exceeds military and industrial standards n Protection from most industrial solvents, fuels and chemicals n Meets NASA outgassing requirements n RoHS compliant Applications Provides very-thin-wall insulation and strain relief of multipin connectors, solder joints and other delivate electrical connections and terminations. It is well-suited for applications that require dense packing of components such as downhole sensors. Provides superior chemical and solvent resistance when used for bundling and jacketing of wires and cables. Suitable for applications requiring low outgassing materials such as wire bundling and label protection in satellites. Installation Minimum shrink temperature: 110 C [230 F] Minimum full recovery temperature: 130 C [266 F] Operating Temperature Range -70 C to 200 C [-94 F to 392 F] 1Heat-shrinkable Tubing Specifications/Approvals Series Military Raychem HT-200 AMS-DTL-23053/18., Class 3* RW-1200 * Formerly MIL-I-23053/18 and MIL-DTL-23053/18. Available in: Americas Europe Asia Pacific n n n 1-45

60 HT-200 (Continued) Product Dimensions Inside Diameter Wall Thickness Size Minimum Expanded Maximum Recovered Nominal Recovered as Supplied After Heating After Heating 3/ [0.046] 0.58 [0.023] 0.25 ± 0.05 [0.010 ± 0.002] 1/ [0.063] 0.79 [0.031] 0.25 ± 0.05 [0.010 ± 0.002] 3/ [0.093] 1.17 [0.046] 0.25 ± 0.05 [0.010 ± 0.002] 1/ [0.125] 1.57 [0.063] 0.25 ± 0.05 [0.010 ± 0.002] 3/ [0.187] 2.36 [0.093] 0.25 ± 0.05 [0.010 ± 0.002] 1/ [0.250] 3.17 [0.125] 0.33 ± 0.05 [0.013 ± 0.002] 3/ [0.375] 4.74 [0.187] 0.33 ± 0.05 [0.013 ± 0.002] 1/ [0.500] 6.35 [0.250] 0.33 ± 0.05 [0.013 ± 0.002] 3/ [0.750] 9.50 [0.375] 0.43 ± 0.08 [0.017 ± 0.003] [1.000] [0.500] 0.48 ± 0.08 [0.019 ± 0.003] Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Standard Clear (-X) Size selection Always order the largest size that will shrink snugly over the component to be covered. Standard packaging On spools. Ordering description Specify product name, size and color (for example, HT-200-1/4-X). Part Numbering System HT-200-3/8-X-SP Spool Packaging Color is Clear Size (expanded inside diameter as supplied) Very Flexible, Very Thin Wall Product 1-46

61 HTAT Semiflexible, Dual Wall, Moisture-Resistant, Heat-Shrinkable Tubing Product Facts n 4:1 shrink ratio n Environmental sealing n High-strength bonding n Well-suited connector sealing covering large diameter differences n RoHS compliant 1Heat-shrinkable Tubing Applications Designed to provide environmental sealing for a range of substrates, at elevated temperatures. Manufactured by TE from radiation-crosslinked polyolefins, the inner wall melts when heated and is forced into interstices by the shrinking of the outer wall so that, when cooled, the substrate is encapsulated by a tough, protective moisture barrier. An operating range of -55 C to 125 C [-67 F to 257 F] and a high-shrinkratio as standard, mean that the tubing offers superior environmental protection to a wide range of irregular shapes with varying dimensions. The jacket is flame-retardant to reduce flame propagation. Installation Minimum shrink temperature: 80 C [176 F] Minimum full recovery temperature: 110 C [230 F] Operating Temperature Range -55 C to 125 C [-67 F to 257 F] Specifications/Approvals Series HTAT Raychem RW-2052 Available in: Americas Europe Asia Pacific n n n 1-47

62 HTAT (Continued) Product Dimensions Inside Diameter Recovered Wall Thickness* Minimum Maximum Nominal Nominal Size Expanded Recovered Total Wall Adhesive Wall as Supplied After Heating After Heating After Heating 4/1 4.0 [0.158] 1.0 [0.039] 1.00 [0.039] 0.40 [0.016] 8/2 8.0 [0.315] 2.0 [0.079] 1.00 [0.039] 0.50 [0.020] 12/ [0.472] 3.0 [0.118] 1.40 [0.055] 0.60 [0.024] 16/ [0.630] 4.0 [0.158] 1.75 [0.069] 0.75 [0.030] 24/ [0.945] 6.0 [0.236] 2.25 [0.088] 0.80 [0.032] 32/ [1.260] 8.0 [0.315] 2.50 [0.098] 1.00 [0.039] 48/ [1.890] 13.0 [0.512] 2.55 [0.100] 1.00 [0.039] *Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Standard Black (-0) Size selection Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. Standard packaging In 1.2-meter [4-foot] lengths. Ordering description Specify product name, size and color (for example, HTAT 8/2-0). 1-48

63 LSTT Low-Shrink-Temperature, Non-Flame-Retardant, Heat-Shrinkable, Polyolefin tubing Product Facts n 2:1 shrink ratio n Rapid recovery at low temperatures n Can be used with temperature-sensitive materials n Flexible n Not flame-retardant n Excellent physical and electrical performance n RoHS compliant 1Heat-shrinkable Tubing Applications LSTT is a highly flexible, low-shrink-temperature, heat-shrinkable tubing. Its low shrink temperature offers exceptionally fast recovery for maximum efficiency in high-volume commercial applications and makes it suitable for use on or near delicate, temperature-sensitive materials, such as PVC jacketed wire and cable. Although not flame- retardant, LSTT meets the automotive flame propagation standard MVSS 302. Typical applications include electrical termination insulation, color-coding, covering of heat-sensitive devices, cosmetic coverings, and mechanical protection. Installation Minimum shrink temperature: 65 C [149 F] Minimum full recovery temperature: 110 C [230 F] Operating Temperature Range -40 C to 125 C [-40 F to 257 F] Specifications/Approvals Series Industry Raychem LSTT MVSS302 RW-2051 Available in: Americas Europe Asia Pacific n 1-49

64 LSTT (Continued) Product Dimensions Inside Diameter Recovered Wall Thickness* Size Minimum Expanded Maximum Recovered Nominal as Supplied After Heating After Heating [0.063] 0.8 [0.031] 0.50 ± 0.12 [0.018 ± 0.005] [0.093] 1.2 [0.046] 0.55 ± 0.12 [0.022 ± 0.005] [0.125] 1.6 [0.062] 0.55 ± 0.12 [0.022 ± 0.005] [0.187] 2.4 [0.093] 0.55 ± 0.12 [0.022 ± 0.005] [0.250] 3.2 [0.125] 0.65 ± 0.15 [0.026 ± 0.006] [0.375] 4.8 [0.187] 0.65 ± 0.15 [0.026 ± 0.006] [0.500] 6.4 [0.250] 0.65 ± 0.15 [0.026 ± 0.006] [0.748] 9.5 [0.375] 0.80 ± 0.15 [0.032 ± 0.006] [1.000] 12.7 [0.500] 0.95 ± 0.18 [0.037 ± 0.007] [1.260] 16.0 [0.630] 1.05 ± 0.20 [0.041 ± 0.008] [1.496] 19.0 [0.748] 1.05 ± 0.20 [0.041 ± 0.008] 52.0** 52.0 [2.047] 26.0 [1.024] 1.14 ± 0.18 [0.045 ± 0.007] *Wall thickness will be les if tubing recovery is restricted during shrinkage. **Available in black only. Ordering Information Color Standard Black (-0), red (-2), blue (-6), yellow (-4) Nonstandard Green (-5), grey (-8), white (-9), clear (-X) Size selection Always order the largest size that will shrink snugly over the component to be covered. Other sizes are available upon request. Standard packaging On spools*** Ordering description Specify product name, size and color (for example, LSTT 6.4-0). ***Available in the convenient RaySpool packaging/dispensing system, for sizes 2.4 up to

65 MicroFit Small-Diameter, High-Shrink-Ratio Tubing Product Facts n Small diameter n High shrink ratio n Thin wall n Polyolefin and fluoropolymer materials n RoHS compliant n ISO compliant n USP Class VI material, no heavy metals n Compatibility with gamma, ETO, steam and dry-heat sterilization 1Heat-shrinkable Tubing Applications The family of MicroFit small diameter, high-shrink-ratio tubing is suitable for electrical insulation, mechanical protection, and strain relief in smaller, more compact medical devices and commercial electronics products. Offered in a variety of materials. Installation Minimum full recovery temperature: 175 C [347 F] (MT1000) 140 C [284 F] (MT2000) Operating Temperature Range MT1000: -55 C to 150 C [-67 F to 302 F] MT2000: -40 C to 105 C [-40 F to 221 F] Specifications/Approvals Series Material Raychem MT1000 is semi-rigid polyvinylidene fluoride material USP Class VI (MT1000) Altera MicroFit SCD MT2000 is medical grade polyolefin material USP Class VI (MT2000) Available in: Americas Europe Asia Pacific n n n 1-51

66 MicroFit (Continued) Product Dimensions As Supplied mm [inches] Recovered mm [inches] Size Expanded I.D. Recovered I.D. Recovered Wall Minimum (D) Maximum (d) Maximum (W) MFT-*-No. 14-** [0.014] [0.008] [0.006] MFT-*-No. 2-** [0.024] [0.012] [0.006] MFT-*-No. 33-** [0.045] [0.017] [0.007] MFT-*-No. 65-** [0.025] [0.010] [0.013] *Replace single asterisk with material type: MT1000 or MT2000. **Replace double asterisk with color-code number. ***Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information MT1000 MT2000 Color Standard Translucent (-X) Black (-0), clear (-X) Nonstandard Black (-0) White (-9), red (-2), yellow (-4), blue (-6), orange (-3) Size selection Always order the largest size that will shrink snugly over the component to be covered. Standard packaging On plastic spools**** Ordering description Specify product name, material, size and color (for example, MFT-MT2000-NO.14-0). ****MFT-MT1000 and MFT-MT2000 are double bagged. 1-52

67 MT1000 Altera Medical-Grade, USP Class VI, High-Temperature, Semirigid, Fluoropolymer Tubing Product Facts n 2:1 shrink ratio n Tough, semirigid, very-thin-wall insulation n Excellent resistance to a variety of fluids n Optional inner adhesive lining (MT1000A) n USP Class VI material, no heavy metals n ISO compliant n Double-bagged packaging n Compatibility with gamma, ETO, steam, and dry-heat sterilization n RoHS compliant 1Heat-shrinkable Tubing Applications Well-suited for electrical insulation and strain relief of components that are exposed to high temperatures - either during operation or during sterilization. Thin-wall construction is well-suited for applications with clearance constraints. Installation Minimum shrink temperature: 155 C [311 F} Minimum full recovery temperature: 175 C [347 F] Operating Temperature Range -55 C to 150 C [-67 F to 302 F] Specifications/Approvals Series Material Raychem MT1000 USP Class VI MT1000 SCD MT1000A USP Class VI MT1000A SCD Available in: Americas Europe Asia Pacific n n n 1-53

68 MT1000 (Continued) Product Dimensions As Supplied mm [inches] Recovered mm [inches] Size Inside Diameter Inside Diameter Wall Thickness (W) Minimum (D) Maximum (d) Minimum Maximum Nominal 3/ [0.046] 0.58 [0.023] 0.20 [0.008] 0.31 [0.12] 0.25 [0.010] 1/ [0.063] 0.79 [0.031] 0.20 [0.008] 0.31 [0.12] 0.25 [0.010] 3/ [0.093] 1.17 [0.046] 0.20 [0.009] 0.31 [0.12] 0.25 [0.010] 1/ [0.125] 1.58 [0.062] 0.20 [0.009] 0.31 [0.12] 0.25 [0.010] 3/ [0.187] 2.36 [0.093] 0.20 [0.009] 0.31 [0.12] 0.25 [0.010] 1/ [0.250] 3.18 [0.125] 0.28 [0.011] 0.38 [0.15] 0.33 [0.013] 3/ [0.375] 4.75 [0.187] 0.28 [0.011] 0.38 [0.15] 0.33 [0.013] 1/ [0.500] 6.35 [0.250] 0.28 [0.011] 0.38 [0.15] 0.33 [0.013] *Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Standard Black (-0), Translucent (-X) Nonstandard White (-9) Size selection Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. Standard packaging In 1.2-meter (4-foot) lengths, double bagged. Ordering description Specify product name, size and color (for example, MT1000-1/8-X). Specify MT1000A for adhesive-lined constructions (special order). 1-54

69 MT2000 Altera Medical-Grade, USP Class VI, Lubricious, Thin-Wall, Polyolefin Tubing Product Facts n 2.5:1 shrink ratio n Lubricity comparable to FEP n Excellent electrical insulation properties n Can be manufactured with a very thin wall n Optional inner adhesive lining (MT2000A) n USP Class VI material, no heavy metals n ISO compliant n Plastic spools and double-bagged packaging n Compatibility with gamma and ETO sterilization n RoHS compliant 1Heat-shrinkable Tubing Applications Especially suitable for medical applications requiring lubricity, flexibility, and excellent electrical insulation performance. A cost-effective alternative to FEP (fluorinated ethylene-propylene) while maintaining performance after gamma sterilization. Installation Minimum shrink temperature: 110 C [230 F] Minimum full recovery temperature: 140 C [284 F] Operating Temperature Range -40 C to 105 C [-40 F to 221 F] Specifications/Approvals Series Material Raychem MT2000 USP Class VI MT2000 SCD MT2000A USP Class VI MT2000A SCD Available in: Americas Europe Asia Pacific n n n 1-55

70 MT2000 (Continued) Product Dimensions As Supplied mm [inches] Recovered mm [inches] Size Inside Diameter Inside Diameter Wall Thickness (W) Minimum (D) Maximum (d) Minimum Maximum Nominal 1 mm 1.0 [0.040] 0.45 [0.018] 0.20 [0.008] 0.30 [0.12] 0.25 [0.010] 2 mm 2.0 [0.080] 0.80 [0.032] 0.20 [0.008] 0.30 [0.12] 0.25 [0.010] 3 mm 3.0 [0.120] 1.20 [0.048] 0.20 [0.008] 0.30 [0.12] 0.25 [0.010] 6 mm 6.0 [0.240] 2.40 [0.096] 0.20 [0.008] 0.30 [0.12] 0.25 [0.010] 10 mm 10.0 [0.400] 4.00 [0.160] 0.30 [0.012] 0.41 [0.16] 0.36 [0.014] Ordering Information Color Standard Black (-0), clear (-X) Nonstandard White (-9), red (-2), blue (-6), yellow (-4), orange (-3) Size selection Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. Standard packaging On plastic spools, double-bagged. Ordering description Specify product name, size and color (for example, MT ). Specify MT2000A for adhesive-lined constructions (special order). 1-56

71 MT3000 Altera Medical-Grade, USP Class VI, High-Temperature, Flexible, Fluoropolymer Tubing Product Facts n 2:1 shrink ratio n Tough, flexible, very-thin-wall insulation n Excellent resistance to a variety of fluids n Optional inner adhesive lining (MT3000A) n USP Class VI material, no heavy metals n ISO compliant n Plastic spools and double-bagged packaging n Compatibility with steam (limited cycles), gamma, ETO, and dry-heat sterilization n RoHS compliant 1Heat-shrinkable Tubing Applications Used for electrical insulation and strain relief of components that are exposed to high temperatures - either during operation or during sterilization. Exceptional flexibility and thin-wall construction are well-suited for applications where pliancy coupled with small overall bundle size is desired. Installation Minimum shrink temperature: 140 C [284 F] Minimum full recovery temperature: 150 C [302 F] Operating Temperature Range -55 C to 140 C [-67 F to 284 F] Specifications/Approvals Series Material Raychem MT3000 USP Class VI MT3000 SCD MT3000A USP Class VI MT3000A SCD Available in: Americas Europe Asia Pacific n n n 1-57

72 MT3000 (Continued) Product Dimensions As Supplied mm [inches] Recovered mm [inches] Size Inside Diameter Inside Diameter Wall Thickness (W) Minimum (D) Maximum (d) Minimum Maximum Nominal 3/ [0.046] 0.58 [0.023] 0.20 [0.008] 0.31 [0.12] 0.25 [0.010] 1/ [0.063] 0.79 [0.031] 0.20 [0.008] 0.31 [0.12] 0.25 [0.010] 3/ [0.093] 1.17 [0.046] 0.20 [0.008] 0.31 [0.12] 0.25 [0.010] 1/ [0.125] 1.58 [0.062] 0.20 [0.008] 0.31 [0.12] 0.25 [0.010] 3/ [0.187] 2.36 [0.093] 0.20 [0.008] 0.31 [0.12] 0.25 [0.010] 1/ [0.250] 3.18 [0.125] 0.28 [0.009] 0.38 [0.15] 0.33 [0.012] 3/ [0.375] 4.75 [0.187] 0.28 [0.009] 0.38 [0.15] 0.33 [0.012] 1/ [0.500] 6.35 [0.250] 0.28 [0.009] 0.38 [0.15] 0.33 [0.012] *Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Standard Black (-0) Nonstandard White (-9) Size selection Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. Standard packaging On plastic spools, double-bagged. Ordering description Specify product name, size and color (for example, MT3000 1/4-0). 1-58

73 MT5000 Altera Medical-Grade, USP Class VI, Flexible, Polyolefin Tubing Product Facts n 2:1 shrink ratio n Flexibility; variety of colors n Excellent electrical insulation properties n Inner adhesive lining optional (MT5000A) n USP Class VI material, no heavy metals n ISO compliant n Plastic spools and double-bagged packaging n Compatibility with gamma and ETO sterilization n RoHS compliant 1Heat-shrinkable Tubing Applications Especially suitable for applications requiring excellent electrical insulation performance and resistance to abrasion and harmful solvents such as electrosurgical instruments. Also used for strain relief, color coding, and identification of many medical components and devices. Installation Minimum shrink temperature: 90 C [194 F] Minimum full recovery temperature: 110 C [230 F] Operating Temperature Range -70 C to 90 C [-94 F to 194 F] Specifications/Approvals Series Material Raychem MT5000 USP Class VI MT5000 SCD MT5000A USP Class VI MT5000A SCD Available in: Americas Europe Asia Pacific n n n 1-59

74 MT5000 (Continued) Product Dimensions As Supplied mm [inches] Recovered mm [inches] Size Inside Diameter Inside Diameter Wall Thickness (W) Minimum (D) Maximum (d) Minimum Maximum Nominal 3/ [0.046] 0.58 [0.023] 0.33 [0.013] 0.48 [0.019] 0.40 [0.016] 1/ [0.063] 0.79 [0.031] 0.35 [0.014] 0.50 [0.020] 0.43 [0.017] 3/ [0.093] 1.17 [0.046] 0.43 [0.017] 0.58 [0.023] 0.50 [0.020] 1/ [0.125] 1.58 [0.062] 0.43 [0.017] 0.58 [0.023] 0.50 [0.020] 3/ [0.187] 2.36 [0.093] 0.43 [0.017] 0.58 [0.023] 0.50 [0.020] 1/ [0.250] 3.18 [0.125] 0.56 [0.022] 0.71 [0.028] 0.64 [0.025] 3/ [0.375] 4.75 [0.187] 0.56 [0.022] 0.71 [0.028] 0.64 [0.025] 1/ [0.500] 6.35 [0.250] 0.56 [0.022] 0.71 [0.028] 0.64 [0.025] 3/ [0.750] 9.53 [0.375] 0.69 [0.027] 0.84 [0.033] 0.76 [0.030] *Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Standard Black (-0), clear (-X), and blue (-6) Nonstandard White (-9), red (-2), yellow (-4), green (-5) Size selection Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. Standard packaging On plastic spools, double-bagged. Ordering description Specify product name, size and color (for example, MT5000-1/4-0). Specify MT5000A for adhesive-lined constructions (special order). 1-60

75 MT6000 Altera Medical-Grade, USP Class VI, High Shrink Ratio, Polyolefin Tubing Product Facts n 4:1 shrink ratio or greater n Custom and larger shrink ratios available n Flexible; variety of colors n Excellent electrical insulation properties n Inner adhesive lining optional (MT6000A) n USP Class VI material, no heavy metals n ISO compliant n Plastic spools and doublebagged packaging n Compatibility with gamma and ETO sterilization n RoHS compliant 1Heat-shrinkable Tubing Applications Designed for applications that need 4:1 or larger shrink ratios. Provides excellent electrical insulation performance and resistance to abrasion and harmful solvents. Also used for strain relief, color coding, identification of components and devices, and process aid. Installation Minimum shrink temperature: 90 C [194ºF] Minimum full recovery temperature: 110 C [230ºF] Operating Temperature Range -70 C to 90 C [-94ºF to 194ºF] Specifications/Approvals Series Material Raychem MT6000 USP Class VI MT6000 SCD MT6000A USP Class VI MT6000A SCD Available in: Americas Europe Asia Pacific n n n 1-61

76 MT6000 (Continued) Product Dimensions As Supplied mm [inches] Recovered mm [inches] Size Inside Diameter Inside Diameter Wall Thickness (W) Minimum (D) Maximum (d) Minimum Maximum Nominal 3/ [0.187] 1.17 [0.046] 0.43 [0.017] 0.58 [0.023] 0.51 [0.020] 1/ [0.250] 1.57 [0.062] 0.43 [0.017] 0.58 [0.023] 0.51 [0.020] 3/ [0.375] 2.36 [0.093] 0.43 [0.017] 0.58 [0.023] 0.51 [0.020] 1/ [0.500] 3.18 [0.125] 0.56 [0.022] 0.71 [0.028] 0.64 [0.025] *Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Standard Black (-0), clear (-X) Nonstandard Blue (-6), red (-2), white (-9), yellow (-4), green (-5) Size selection Always order the largest size that will recover snugly over the substrate. Special order sizes are available upon request. Standard packaging On plastic spools, double-bagged. Ordering description Specify product name, size and color (for example, MT6000-3/16-X) Specify MT6000A for adhesive-lined constructions (special order). 1-62

77 MT-FEP (Heat-Shrinkable Fluorinated Ethylene Propylene) Altera Medical-Grade, USP Class VI, Heat-Shrinkable FEP Tubing Product Facts n Standard 1.6:1 shrink ratio n Tight control of longitudinal change, standard +/- 5% n High temperature, low friction, non-reactive material n Excellent electrical insulation, mechanical protection, and chemical resistance n Cut pieces, double bagged n Transparent and resistant to UV damage n USP Class VI material, no heavy metals n ISO compliant n Compatible with autoclave sterilization; ethylene oxide, steam, and dry-heat n RoHS compliant Applications Designed specifically to meet the demanding needs of the catheter and medical device industry. Well-suited for process aid as well as electrical insulation, mechanical protection, and chemical resistance. Minimum shrink temperature: 190 C [374 F] Minimum full recovery temperature: 210 C [410 F] 1Heat-shrinkable Tubing Installation Specifications/Approvals Series Material Raychem MT-FEP USP Class VI MT-FEP SCD Available in: Americas Europe Asia Pacific n n n 1-63

78 MT-FEP (Continued) Product Dimensions As Supplied mm [inches] Recovered mm [inches] Size Inside Diameter Inside Diameter Wall Thickness (W) Minimum (D) Maximum (d) Minimum Maximum Nominal [0.008] [0.010] 1/ [0.035] 0.6 [0.025] 0.15 [0.006] 0.25 [0.010] 0.20 [0.008] 3/ [0.045] 0.8 [0.032] 0.15 [0.006] 0.25 [0.010] 0.20 [0.008] 1/ [0.063] 1.0 [0.040] 0.15 [0.006] 0.25 [0.010] / [0.093] 1.4 [0.056] 0.15 [0.006] 0.25 [0.010] 0.20 [0.008] 1/8 3.2 [0.125] 1.9 [0.075] 0.18 [0.007] 0.33 [0.013] 0.25 [0.010] 3/ [0.188] 2.9 [0.115] 0.18 [0.007] 0.33 [0.013] /4 6.4 [0.250] 3.8 [0.150] 0.18 [0.007] 0.33 [0.013] 0.25 [0.010] 3/8 9.5 [0.375] 5.7 [0.225] 0.23 [0.009] 0.38 [0.015] 0.30 [0.012] 1/ [0.500] 7.6 [0.300] 0.28 [0.011] 0.48 [0.019] 0.38 [0.015] Ordering Information Color Clear (-X) standard Size selection Standard packaging Ordering description Order the appropriate FEP size based on your substrate. Special order sizes are available upon request. In 4-foot (1.2 meter) lengths (-stk) double bagged. Specify product name and size (for example, MT-FEP X-STK). 1-64

79 MT-LWA Altera Medical Grade, Laser- Welding Application Process Aid, Polyolefin Tubing Product Facts n 3:1 shrink ratio, custom ratios and sizes available n Flexible; forms to irregular shapes n Good clarity needed for laser welding and other bonding operations n Excellent electrical insulation properties n Removes easily after application, good axial tear propagation n On plastic spools double bag packaging n USP Class VI, no heavy metals n ISO compliant n RoHS compliant 1Heat-shrinkable Tubing Applications Well-suited for laser-welding operations of stents and balloons, hot jaw bonding or other secondary value-added processes. Heat-shrinkable product will hold joints in place during operation and removes easily without residue or damage to the end product. Installation Minimum shrink temperature: 95 C [203 F] Minimum full recovery temperature: 121 C [250 F] Specifications/Approvals Series MT-LWA Raychem MT-LWA SCD Available in: Americas Europe Asia Pacific n n n 1-65

80 MT-LWA (Continued) Product Dimensions 2:1 Expansion Ratio Dimensions (±) As Supplied mm [inches] Recovered mm [inches] Size Inside Diameter (D) Inside Diameter (d) Wall Thickness (W) 1/ ± 0.13 [0.040 ± 0.005] 0.33 ± 0.05 [0.013 ± 0.002] 0.25 ± 0.05 [0.010 ± 0.002] 3/ ± 0.13 [0.055 ± 0.005] 0.51 ± 0.08 [0.020 ± 0.003] 0.31 ± 0.05 [0.012 ± 0.002] 1/ ± 0.13 [0.072 ± 0.005] 0.69 ± 0.10 [0.027 ± 0.004] 0.43 ± 0.08 [0.017 ± 0.003] 3/ ± 0.20 [0.107 ± 0.008] 1.07 ± 0.10 [0.042 ± 0.004] 0.51 ± 0.08 [0.020 ± 0.003] 1/ ± 0.25 [0.140 ± 0.010] 1.45 ± 0.13 [0.057 ± 0.005] 0.51 ± 0.08 [0.020 ± 0.003] 3/ ± 0.25 [0.205 ± 0.010] 2.18 ± 0.18 [0.086 ± 0.007] 0.51 ± 0.08 [0.020 ± 0.003] 1/ ± 0.38 [0.275 ± 0.015] 2.97 ± 0.20 [0.117 ± 0.008] 0.64 ± 0.08 [0.025 ± 0.003] 3/ ± 0.51 [0.415 ± 0.020] 4.34 ± 0.41 [0.171 ± 0.016] 0.64 ± 0.08 [0.025 ± 0.003] 3:1 Expansion Ratio Dimensions (Min./ Max) As Supplied mm [inches] Recovered mm [inches] Size Inside Diameter (D) Inside Diameter (d) Wall Thickness (W) Minimum Maximum Nominal [0.032] 0.28 [0.011] 0.25 ± 0.05 [0.010 ± 0.002] [0.063] 0.53 [0.021] 0.41 ± 0.05 [0.016 ± 0.002] [0.078] 0.64 [0.025] 0.41 ± 0.05 [0.016 ± 0.002] [0.094] 0.79 [0.031] 0.51 ± 0.08 [0.020 ± 0.003] [0.110] 0.86 [0.034] 0.51 ± 0.08 [0.020 ± 0.003] [0.125] 1.07 [0.042] 0.51 ± 0.08 [0.020 ± 0.003] [0.188] 1.60 [0.063] 0.51 ± 0.08 [0.020 ± 0.003] [0.250] 2.11 [0.083] 0.64 ± 0.08 [0.025 ± 0.003] [0.375] 3.18 [1.125] 0.64 ± 0.08 [0.025 ± 0.003] Ordering Information Color Size selection Standard packaging Ordering description Clear (-X) Only Always order the largest size that will recover snugly over the substrate. Special order sizes are available upon request. On plastic spools (SP), double-bagged. Specify product name and size (for example, MT-LWA-032-X-SP). 1-66

81 NT Flexible, General Purpose Modified Elastomeric Tubing Product Facts n Remains flexible at temperatures as low as -55 C [-67 F] n Offers good resistance to abrasion and physical abuse while providing the flexibility and strain relief needed in general-purpose harnessing applications n Resistant to most common fluids and solvents n RoHS compliant 1Heat-shrinkable Tubing Applications Widely used for insulation, strain relief, and abrasion protection on cable harnesses and wire bundles in the commercial electronics industries where a reliable general-purpose tubing is needed. Suitable for applications requiring some exposure to common fluids and solvents. Installation Minimum shrink temperature: 90 C [194 F] Minimum full recovery temperature: 135 C [275 F] Operating Temperature Range -55 C to 90 C [-67 F to 194 F] Specifications/Approvals Series NT Raychem RT-510 Available in: Americas Europe Asia Pacific n n n 1-67

82 NT (Continued) Product Dimensions Inside Diameter Recovered Wall Thickness** Size Minimum Expanded Maximum Recovered as Supplied After Heating After Heating 1/8 3.2 [0.125] 1.6 [0.061] 0.69 ± 0.20 [0.027 ± 0.008] 3/ [0.187] 2.5 [0.100] 0.84 ± 0.25 [0.033 ± 0.010] 1/4 6.4 [0.250] 3.6 [0.143] 0.89 ± 0.25 [0.035 ± 0.010] 3/8 9.5 [0.375] 5.5 [0.214] 1.01 ± 0.25 [0.040 ± 0.010] 1/ [0.500] 7.3 [0.286] 1.21 ± 0.38 [0.048 ± 0.015] 5/ [0.625] 9.1 [0.357] 1.32 ± 0.38 [0.052 ± 0.015] 3/ [0.750] 10.9 [0.428] 1.44 ± 0.38 [0.057 ± 0.015] 7/ [0.875] 12.7 [0.500] 1.65 ± 0.38 [0.065 ± 0.015] [1.000] 14.5 [0.570] 1.77 ± 0.51 [0.070 ± 0.020] 1 1/ [1.250] 18.1 [0.714] 2.20 ± 0.51 [0.087 ± 0.020] 1 1/ [1.500] 21.8 [0.857] 2.41 ± 0.51 [0.095 ± 0.020] 1 3/ [1.750] 25.4 [1.000] 2.71 ± 0.51 [0.107 ± 0.020] [2.000] 29.0 [1.140] 2.79 ± 0.51 [0.110 ± 0.020] [3.000] 43.4 [1.710] 3.17 ± 0.51 [0.125 ± 0.020] [4.000] 57.9 [2.280] 3.55 ± 0.51 [0.140 ± 0.020] **Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Standard Black (-0) Size selection Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. Standard packaging On spools. Ordering description Specify product name, size and color (for example, NT 1/4-0). 1-68

83 NT-MIL Flexible, Rugged, Modified Elastomeric Tubing Product Facts n Remains flexible at temperatures as low as -70 C [94 F] without cracking n Withstands heat shock at 200 C [392 F] without dripping, flowing or cracking n Offers outstanding resistance to abrasion and physical abuse while providing flexibility and strain relief needed in rugged harnessing applications n Resistant to most fluids and solvents, including aviation and ground vehicle fuels, lubricating oil, and hydraulic fluids n Meets the stringent requirements of SAE-AMS-DTL-23053/1, Classes 1 and 2 n RoHS compliant Applications Widely used for insulation, strain relief and abrasion protection on cable harnesses and wire bundles in the military and aerospace industries where a reliable rugged tubing is needed. Especially suitable for applications requiring exposure to common fluids and solvents. Installation Minimum shrink temperature: 90 C [194 F] Minimum full recovery temperature: 135 C [275 F] Operating Temperature Range -70 C to 121 C [-94 F to 250 F] 1Heat-shrinkable Tubing Specifications/Approvals Series Military Raychem NT-MIL AMS-DTL-23053/1*, Classes 1 & 2 RW-3030 *Formerly MIL-I-23053/1 and MIL-DTL-23053/1 Available in: Americas Europe Asia Pacific n n n 1-69

84 NT-MIL (Continued) Product Dimensions Inside Diameter Recovered Wall Thickness* Size Minimum Expanded Maximum Recovered as Supplied After Heating After Heating 1/8 3.2 [0.125] 1.6 [0.061] 0.69 ± 0.20 [0.027 ± 0.008] 3/ [0.187] 2.5 [0.100] 0.84 ± 0.25 [0.033 ± 0.010] 1/4 6.4 [0.250] 3.6 [0.143] 0.89 ± 0.25 [0.035 ± 0.010] 3/8 9.5 [0.375] 5.4 [0.211] 1.01 ± 0.25 [0.040 ± 0.010] 1/ [0.500] 7.3 [0.286] 1.21 ± 0.38 [0.048 ± 0.015] 5/ [0.625] 9.1 [0.357] 1.32 ± 0.38 [0.052 ± 0.015] 3/ [0.750] 10.9 [0.428] 1.44 ± 0.38 [0.057 ± 0.015] 7/ [0.875] 12.7 [0.500] 1.65 ± 0.38 [0.065 ± 0.015] [1.000] 14.5 [0.570] 1.77 ± 0.51 [0.070 ± 0.020] 1 1/ [1.250] 18.1 [0.714] 2.20 ± 0.51 [0.087 ± 0.020] 1 1/ [1.500] 21.8 [0.857] 2.41 ± 0.51 [0.095 ± 0.020] 1 3/ [1.750] 25.4 [1.000] 2.71 ± 0.51 [0.107 ± 0.020] [2.000] 29.0 [1.140] 2.79 ± 0.51 [0.110 ± 0.020] [3.000] 43.4 [1.710] 3.17 ± 0.51 [0.125 ± 0.020] [4.000] 57.9 [2.280] 3.55 ± 0.51 [0.140 ± 0.020] *Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Standard Black (-0) Size selection Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. Standard packaging On spools. Ordering description Specify product name, size and color (for example, NT-MIL 1/4-0). 1-70

85 NTFR Very Flexible, Rugged Neoprene Elastomer Tubing Product Facts n Remains flexible at low temperatures without cracking n Offers outstanding resistance to abrasion and physical abuse while providing the flexibility and strain relief needed for rugged applications n Resistant to most fluids and solvents, including aviation and ground-vehicle fuels, lubricating oil, and hydraulic fluids (see Raychem Specification RT-511) n Performance exceeds the stringent requirements of SAE-AMS-DTL-23053/1, Class 2 n System 20 n RoHS compliant Applications Installation Operating Temperature Range 1Heat-shrinkable Tubing Widely used for insulation, strain relief, and abrasion protection on cable harnesses and wire bundles in the military and aerospace industries. Especially suitable for applications requiring exposure to fluids and solvents at elevated temperatures. Minimum shrink temperature: 90 C [194 F] Minimum full recovery temperature: 135 C [275 F] -70 C to 121 C [-94 F to 250 F] Specifications/Approvals Series Military Raychem NTFR SC-X RT-511 Available in: Americas Europe Asia Pacific n n n 1-71

86 NTFR (Continued) Product Dimensions Inside Diameter Recovered Wall Thickness** Size Minimum Expanded Maximum Recovered as Supplied After Heating After Heating 1/8 3.2 [0.125] 1.6 [0.061] 0.69 ± 0.20 [0.027 ± 0.008] 3/ [0.187] 2.5 [0.100] 0.84 ± 0.25 [0.033 ± 0.010] 1/4 6.4 [0.250] 3.6 [0.143] 0.89 ± 0.25 [0.035 ± 0.010] 3/8 9.5 [0.375] 5.5 [0.214] 1.01 ± 0.25 [0.040 ± 0.010] 1/ [0.500] 7.3 [0.286] 1.21 ± 0.38 [0.048 ± 0.015] 5/ [0.625] 9.1 [0.357] 1.32 ± 0.38 [0.052 ± 0.015] 3/ [0.750] 10.9 [0.428] 1.44 ± 0.38 [0.057 ± 0.015] 7/ [0.875] 12.7 [0.500] 1.65 ± 0.38 [0.065 ± 0.015] [1.000] 14.5 [0.570] 1.77 ± 0.51 [0.070 ± 0.020] 1 1/ [1.250] 18.1 [0.714] 2.20 ± 0.51 [0.087 ± 0.020] 1 1/ [1.500] 21.8 [0.857] 2.41 ± 0.51 [0.095 ± 0.020] 1 3/ [1.750] 25.4 [1.000] 2.71 ± 0.51 [0.107 ± 0.020] [2.000] 29.0 [1.140] 2.79 ± 0.51 [0.110 ± 0.020] [3.000] 43.4 [1.710] 3.17 ± 0.51 [0.125 ± 0.020] **Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Standard Black (-0) Size selection Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. Standard packaging On spools. Ordering description Specify product name, size and color (for example, NTFR 1/4-0). 1-72

87 PD Caps Semirigid, Encapsulant-Lined, Polyolefin Caps Product Facts n 3:1 shrink ratio n Permanent or temporary way to terminate wires n Rapid, simple installation n Rugged protection against abrasion, vibration, and flexing n PD caps provide a splashresistant, moisture-resistant covering (but not intended for use where immersion in fluids is required) n RoHS compliant 1Heat-shrinkable Tubing Applications PD Caps offer an improved, inexpensive way to encapsulate crimped electrical connections, including those on motor coils. Their encapsulant lining melts and flows to fill surface irregularities of the substrate. These vibration-proof caps are used to insulate and terminate deadend electrical cables, fixtures, connectors, and other electrical components. Installation Minimum shrink temperature: 125 C [257 F] Minimum full recovery temperature: 135 C [275 F] Operating Temperature Range -55 C to 110 C [-67 F to 230 F] Specifications/Approvals Series UL Raychem PD Caps E85381 PD Caps SCD 600 V, 125 C Available in: Americas Europe Asia Pacific n n n 1-73

88 PD Caps (Continued) Product Dimensions Length Inside Diameter Recovered Size Nominal Minimum Open Minimum Maximum Wall Thickness** Overall as Barrel as Expanded Recovered Total Wall Supplied Supplied* as Supplied After Heating After Heating 1/ [1.00] 12.7 [0.50] 3.18 [0.125] 0.58 [0.023] 1.22 ± 0.15 [0.048 ± 0.006] 3/ [1.00] 15.2 [0.60] 4.75 [0.187] 1.52 [0.060] 1.57 ± 0.20 [0.062 ± 0.008] 1/ [1.12] 15.2 [0.60] 6.35 [0.250] 2.03 [0.080] 1.98 ± 0.25 [0.078 ± 0.010] 3/ [1.25] 18.3 [0.72] 9.53 [0.375] 2.29 [0.090] 2.08 ± 0.25 [0.082 ± 0.010] 1/ [1.50] 21.6 [0.85] [0.500] 2.29 [0.090] 2.54 ± 0.25 [0.100 ± 0.010] *See glossary for definition of barrel. **Wall thickness will be less if recovery is restricted during shrinkage. Ordering Information Color Standard Black (-0) Size selection Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. Standard packaging In pieces. Ordering description Specify product name, size and color (for example, PD Caps 1/4-0). 1-74

89 PTCM Very High-Shrink-Ratio, Dual Wall, Flexible Heat- Shrinkable Tubing Product Facts n 6:1 shrink ratio n Exceptional abrasion and cut through resistance n Low shrink temperature for rapid installation n Excellent mechanical strength n RoHS compliant 1Heat-shrinkable Tubing Applications PTCM is a flexible, heat-shrinkable, dual wall tubing with an integrally bonded meltable adhesive liner. PTCM offers outstanding mechanical and environmental protection to wire splices and terminals and is used for moisture proof encapsulation of a wide variety of components. In particular, it adheres well to PVC. With an impressive 6:1 expansion ratio, one product can protect and insulate a wide range of applications. PTCM also offers exceptional clarity for protection of substrates that may need to be inspected during service. Installation Minimum shrink temperature: 60 C [140 F] Minimum full recovery temperature: 80 C [176 F] Operating Temperature Range -40 C to 85 C [-40 F to 185 F] Specifications/Approvals Series PTCM Raychem RK-6768 Available in: Americas Europe Asia Pacific n 1-75

90 PTCM (Continued) Product Dimensions Inside Diameter Recovered Wall Thickness* Size Minimum Expanded Maximum Recovered as Supplied After Heating After Heating 9/ [0.354] 1.5 [0.059] 1.60 ± 0.20 [0.062 ± 0.008] *Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Standard Clear (-X) Size selection Always order the largest size that will shrink snugly over the component to be covered. Standard packaging On spools. Ordering description PTCM-9/1.5-X-SP 1-76

91 RayBlock 85 Heat-Shrinkable Water-Blocking System Product Facts n Environmentally seals wire bundles of up to 20 wires n Withstands temperature excursions to 105 C [221 F] n Provides excellent strain relief and reduces noise n Offers a low-profile installed product only marginally larger than the cable bundle itself n RoHS compliant 1Heat-shrinkable Tubing Applications Designed to provide consistent sealing for cable bundles and the back of connectors. The wires are placed within the channels of a specially formulated hot-melt adhesive profile, then covered by dual-wall, heat-shrinkable tubing with a flame-retardant, radiation-crosslinked outer wall and hot-melt-adhesive inner wall. When the tubing is heated, the hot-melt adhesive melts and the tubing shrinks, forcing the molten adhesive to fill all the voids within the wire bundle and tubing. The result is a solid plug of adhesive molded around each wire in the bundle, creating a moistureresistant seal. Installation Minimum shrink temperature: 80 C [176 F] Minimum full recovery temperature: 110 C [230 F] Operating Temperature Range -40 C to 85 C [-40 F to 185 F] Specifications/Approvals Series RayBlock 85 Raychem RayBlock 85 SCD RW-2101 Available in: Americas Europe Asia Pacific n n n 1-77

92 RayBlock 85 (Continued) Product Dimensions Tubing Inside Diameter Part No. of Profile Minimum Maximum No. Channels Outside Length Width Expanded Recovered Nominal Height as Supplied After Heating Length RayBlock 85 Kit 0102-A [0.335] 2.75 [0.108] 8.50 [0.335] 12.0 [0.472] 3.0 [0.118] 40 [1.57] RayBlock 85 Kit 0203-A [0.335] 2.75 [0.108] [0.482] 24.0 [0.945] 6.0 [0.236] 47 [1.85] RayBlock 85 Kit 0504-A [0.335] 2.75 [0.108] [0.630] 16.0 [0.630] 4.0 [0.158] 40 [1.57] RayBlock 85 Kit 0405-A [0.335] 2.75 [0.108] [0.778] 24.0 [0.945] 6.0 [0.236] 45 [1.77] RayBlock 85 Kit 0107-A [0.335] 2.75 [0.108] [1.070] 24.0 [0.945] 6.0 [0.236] 65 [2.56] RayBlock 85 Kit 0510-A [0.335] 2.75 [0.108] [1.520] 32.0 [1.260] 8.0 [0.315] 55 [2.17] Ordering Information Color Standard Black (-0) Size selection For wire with an outside diameter smaller than 2.8 [0.110], use a maximum of two wires per channel. For wire with an outside diameter of [0.110 to 0.138], use a maximum of one wire per channel. Special order sizes are available upon request. Standard packaging One kit (contains 1000 pcs. of profile and 1000 pcs. of tubing). 1-78

93 RayBlock 105 Heat-Shrinkable Water-Blocking System Product Facts n Environmentally seals wire bundles of up to 20 wires n Withstands temperature excursions to 120 C [248 F] n Provides excellent strain relief and reduces noise n Offers a low-profile installed product only marginally larger than the cable bundle itself n RoHS compliant 1Heat-shrinkable Tubing Applications Designed to provide consistent sealing for cable bundles and the back of connectors. The wires in the bundle are placed within the channels of a specially formulated hot-melt adhesive profile, and then covered by dual wall, heat-shrinkable tubing with a flame-retardant radiation-crosslinked outer wall and hot-melt-adhesive inner wall. When the tubing is heated, the hot-melt adhesive melts and the tubing shrinks, forcing the molten adhesive to fill all the voids within the wire bundle and tubing. The result is a solid plug of adhesive molded around each wire in the bundle, creating a moisture-resistant seal. Installation Minimum shrink temperature: 80 C [176 F] Minimum full recovery temperature: 110 C [230 F] Operating Temperature Range -40 C to 105 C [-40 F to 221 F] Specifications/Approvals Series RayBlock 105 Raychem RayBlock 105 SCD RW-2102 Available in: Americas Europe Asia Pacific n n n 1-79

94 RayBlock 105 (Continued) Product Dimensions Tubing Inside Diameter Part No. of Profile Minimum Maximum No. Channels Outside Length Width Expanded Recovered Nominal Height as Supplied After Heating Length RayBlock 105 Kit 0102-A [0.335] 2.75 [0.108] 8.50 [0.335] 12.0 [0.472] 3.0 [0.118] 40 [1.57] RayBlock 105 Kit 0103-A [0.335] 2.75 [0.108] [0.482] 16.0 [0.630] 4.0 [0.158] 40 [1.57] RayBlock 105 Kit 0504-A [0.335] 2.75 [0.108] [0.630] 16.0 [0.630] 4.0 [0.158] 45 [1.77] RayBlock 105 Kit 0105-A [0.335] 2.75 [0.108] [0.778] 24.0 [0.945] 6.0 [0.236] 45 [1.77] RayBlock 105 Kit 0107-A [0.335] 2.75 [0.108] [1.070] 24.0 [0.945] 6.0 [0.236] 65 [2.56] RayBlock 105 Kit 0110-A [0.335] 2.75 [0.108] [1.520] 32.0 [1.260] 8.0 [0.315] 65 [2.56] Ordering Information Color Standard Black (-0) Size selection Standard packaging For wire with an outside diameter smaller than 2.8 [0.110], use a maximum of two wires per channel. For wire with an outside diameter of [ ], use a maximum of one wire per channel. Special order sizes are available upon request. One kit (contains 1000 pcs. of profile and 1000 pcs. of tubing). 1-80

95 Rayrim Edging Material Commercial Protective, Self- Adhering, Edging Material Product Facts n Flexible to allow for protection of curved edges n RoHS compliant 1Heat-shrinkable Tubing Applications Raychem Rayrim edging material is an extruded strip internally coated with a heat activated adhesive, so that on heating the profile changes from a V to a U section and the adhesive bonds to the substrate profile. Manufactured from a Raychem radiation crosslinked polyolefin material, the profile offers a clean and rapid means of covering metal, wood and glass edges for all-round protection. The flexible nature of the product allows application to both internal and external radii, as well as straight edges, and the continuous operating temperature of -55 C to +80 C [-67 F to 176 F] means that the product can give protection under the most testing circumstances. Installation Minimum shrink temperature: 120 C [248 F] Minimum full recovery temperature: 150 C [302 F] Operating Temperature Range -55 C to 80 C [-67 F to 176 F] Specifications/Approvals Series Rayrim Raychem RK-6182 Available in: Americas Europe Asia Pacific n n n 1-81

96 Edging Material (Continued) Product Dimensions Size A (maximum) B (minimum) C (minimum) D (minimum) E (typical) NR6 0.6 [0.024] 0.5 [0.020] 3.5 [0.138] 0.8 [0.032] 1.25 [0.049] NR7 1.0 [0.039] 0.9 [0.035] 4.8 [0.189] 1.6 [0.063] 1.25 [0.049] NR8 2.0 [0.079] 0.9 [0.035] 6.6 [0.260] 2.5 [0.098] 2.25 [0.089] NR9 4.2 [0.165] 0.9 [0.035] 13.5 [0.532] 4.5 [0.177] 2.20 [0.087] Application Range Plate SWG Thickness Recommended minimum bend radius [ ] 10 [0.394] [ ] 15 [0.591] [ ] 20 [0.787] [ ] 25 [0.984] Ordering Information Color Standard Black (-0) Size selection Always order the largest size that will shrink snugly on edge of the panel. Standard packaging 1.2-meter [4-foot] lengths. Ordering description Specify product name, size number and color (for example, Rayrim-NR6-0). 1-82

97 RaySpool Convenient packaging and dispensing system for heatshrinkable tubing Product Facts n Easy to store n Easy to dispense n Well-suited for repairs n Single wall and adhesivelined tubings n Wide variety of colors, sizes and kits available n Also available are RaySpool kits comprised of 6 sizes and supplied with a mounting rack n Stand alone racks and packaging sets also available n RoHS compliant 1Heat-shrinkable Tubing Applications The RaySpool system offers a convenient packaging and dispensing option for a range of heat-shrinkable tubings. The tubing is supplied on small reels which are overboxed and feature a dispensing window allowing the tubing to be easily and readily accessed. The RaySpool system is a suitable method of storing and for use in the workshop, service vehicle or laboratory. A varied selection of tubings is offered which will cover a diverse range of applications including elec- trical insulation, strain relief, cable bundling and environmental protection. RaySpool packaging is available for CGPT, LSTT and CGAT. Installation See individual product pages. Operating Temperature Range See individual product pages. Specifications/Approvals See individual product pages. Available in: Americas Europe Asia Pacific n 1-83

98 RaySpool (Continued) CGPT 2:1 Product Dimensions Inside Diameter Recovered Wall Thickness* Size Minimum Maximum After Spool Spool Ordering Expanded Recovered Heating Quantity Quantity Description as Supplied After Heating - Black - Green/Yellow (meters) (meters) 1.6/ (0.062) 0.8 (0.031) 0.45 ± CGPT-R-1.6-col code 2.4/ (0.093) 1.2 (0.046) 0.50 ± CGPT-R-2.4-col code 3.2/ (0.125) 1.6 (0.062) 0.50 ± CGPT-R-3.2-col code 4.8/ (0.187) 2.4 (0.093) 0.50 ± CGPT-R-4.8-col code 6.4/ (0.250) 3.2 (0.125) 0.65 ± CGPT-R-6.4-col code 9.5/ (0.375) 4.8 (0.187) 0.65 ± CGPT-R-9.5-col code 12.7/ (0.500) 6.4 (0.250) 0.65 ± CGPT-R-12.7-col code 19/ (0.748) 9.5 (0.375) 0.75 ± CGPT-R-19.0-col code 25.4/ (1.000) 12.7 (0.500) 0.90 ± CGPT-R-25.4-col code KIT CONTAINS SIZES INDICATED BY CGPT-R-KIT-2 *Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Standard Black (-0) Green/yellow (-45) available in sizes indicated by Size selection Always order the largest size that will shrink snugly over the component to be covered. Standard packaging On mini spools. Ordering description See above for description. CGPT 3:1 Product Dimensions Inside Diameter Recovered Wall Thickness* Size Minimum Maximum After Spool Ordering Expanded Recovered Heating Quantity Description as Supplied After Heating (meters) 3/1 3.0 (0.118) 1.0 (0.040) 0.55 ± CGPT-R-3/1-col code 6/2 6.0 (0.236) 2.0 (0.079) 0.65 ± CGPT-R-6/2-col code 9/3 9.0 (0.354) 3.0 (0.118) 0.75 ± CGPT-R-9/3-col code 12/ (0.472) 4.0 (0.157) 0.75 ± CGPT-R-12/4-col code 18/ (0.709) 6.0 (0.236) 0.85 ± CGPT-R-18/6-col code 24/ (0.945) 8.0 (0.315) 1.00 ± CGPT-R-24/8-col code KIT CONTAINS SIZES INDICATED BY (black only) CGPT-R-KIT-1 *Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Standard Black (-0) Red (-2) Yellow (-4) Blue (-6) Size selection Always order the largest size that will shrink snugly over the component to be covered. Standard packaging On mini spools. Ordering description See above for description 1-84

99 RaySpool (Continued) LSTT 2:1 Product Dimensions Inside Diameter Recovered Wall Thickness* Size Minimum Maximum After Spool Ordering Expanded Recovered Heating Quantity Description as Supplied After Heating - Black (meters) 2.4/ (0.093) 1.2 (0.046) 0.55 ± LSTT-R / (0.125) 1.6 (0.062) 0.55 ± LSTT-R / (0.187) 2.4 (0.093) 0.55 ± LSTT-R / (0.250) 3.2 (0.125) 0.65 ± LSTT-R / (0.375) 4.8 (0.187) 0.65 ± LSTT-R / (0.500) 6.4 (0.250) 0.65 ± LSTT-R / (0.748) 9.5 (0.375) 0.80 ± LSTT-R / (1.000) 12.7 (0.500) 0.95 ± LSTT-R KIT CONTAINS SIZES INDICATED BY (black only) LSTT-R-KIT-1 *Wall thickness will be less if tubing recovery is restricted during shrinkage. 1Heat-shrinkable Tubing Ordering Information Color Standard Black (-0) Size selection Always order the largest size that will shrink snugly over the component to be covered. Standard packaging On mini spools. Ordering description See above for description CGAT 3:1 Product Dimensions Inside Diameter Recovered Wall Thickness* Size Minimum Maximum After Spool Ordering Expanded Recovered Heating Quantity Description as Supplied After Heating (meters) 3/1 3.0 (0.118) 1.0 (0.040) 1.00 ± CGAT-R-3/1-0 6/2 6.0 (0.236) 2.0 (0.079) 1.00 ± CGAT-R-6/2-0 9/3 9.0 (0.354) 3.0 (0.118) 1.35 ± CGAT-R-9/3-0 12/ (0.472) 4.0 (0.157) 1.50 ± CGAT-R-12/4-0 18/ (0.709) 6.0 (0.236) 1.70 ± CGAT-R-18/6-0 24/ (0.945) 8.0 (0.315) 1.90 ± CGAT-R-24/8-0 KIT CONTAINS SIZES INDICATED BY (black only) CGAT-R-KIT-1 *Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Standard Black (-0) Size selection Always order the largest size that will shrink snugly over the component to be covered. Standard packaging On mini spools. Ordering description See above for description 1-85

100 Engineering Notes 1-86

101 RHW Rugged, Heavy Wall, Adhesive-Lined, Polyolefin Heat-Shrinkable Tubing Product Facts n Withstands mechanical abuse for increased product reliability n Highly resistant to impact and abrasion n Provides high level of strain relief when installed on splices and joints n Resistant to chemicals, moisture and oils n Provides a complete moisture-proof seal preventing corrosion of underlying components n RoHS compliant 1Heat-shrinkable Tubing Applications Rugged, heavy wall RHW tubing is specifically designed for insulating, protecting and sealing electrical connections and joints in low-voltage cables. The material used is both halogen-free and UV resistant. It provides splice insulation thickness equal to or greater than standard wire insulation manufactured to common industry standards. RHW is a suitable choice for applications where maximum reliability, product performance and simplified insulation are required. Because RHW is heat-shrinkable, a minimum number of sizes are needed to cover a wide range of cables and splice diameters. This product is only available with a co-extruded layer of hot melt adhesive coating. Installation Minimum shrink temperature: 110 C [230 F] Minimum full recovery temperature: 125 C [257 F] Operating Temperature Range -40 C to 110 C [-40 F to 230 F] Specifications/Approvals Series UL* Raychem RHW File E91151 RHW SCD *Sizes 12/3 through 70/30 only. Available in: Americas Europe Asia Pacific n n n 1-87

102 RHW (Continued) Product Dimensions Inside Diameter Recovered Wall Thickness** Size Minimum Expanded Maximum Recovered Minimum as Supplied After Heating Jacket Wall 12/3 12 [0.472] 3 [0.118] 2.0 [0.079] 16/4 16 [0.630] 4 [0.158] 2.4 [0.095] 24/6 24 [0.945] 6 [0.236] 2.7 [0.106] 34/8 33 [1.299] 8 [0.315] 4.0 [0.157] 48/12 48 [1.890] 12 [0.472] 4.5 [0.177] 56/16 56 [2.205] 16 [0.630] 4.4 [0.173] 70/20 70 [2.756] 20 [0.787] 4.4 [0.173] 90/25 90 [3.543] 25 [0.984] 4.3 [0.169] 110/ [4.331] 30 [1.181] 4.3 [0.169] 130/ [5.118] 35 [1.378] 4.3 [0.169] 160/ [6.229] 50 [1.968] 4.3 [0.169] 180/ [7.087] 50 [1.968] 4.3 [0.169] 200/ [7.874] 50 [1.968] 4.3 [0.169] 250/ [9.842] 65 [2.559] 4.3 [0.169] 320/ [12.598] 95 [3.740] 4.3 [0.169] 390/ [15.354] 110 [4.331] 4.3 [0.169] **Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Standard Black (-0) Size selection Always order the largest size that will shrink snugly over the component to be covered. Special order sizes available upon request. Standard packaging 1200mm lengths. Marking Tubing will be marked with product name, size and batch number. Ordering description Specify product name, size, cut length (for example, RHW-12/3-1200/ADH-0). 1-88

103 RMW Medium Wall, Polyolefin Heat-Shrinkable Tubing Product Facts n Withstands mechanical abuse for increased product reliability n Highly resistant to impact and abrasion n Installation is fast and easy n Resistant to chemicals and moisture n Adhesive-lined version provides a complete moisture-proof seal preventing corrosion of underlying components n RoHS compliant 1Heat-shrinkable Tubing Applications Medium wall, general purpose RMW tubing is specifically designed for use in a broad range of low-voltage applications. RMW is tough and flexible, making it particularly suited for the insulation and protection of cable joints as well as for cable repair. The outside jacket material used is both halogen-free and UV resistant. Uncoated RMW provides insulation and strain relief. Adhesive-lined RMW also provides an environmental seal. RMW is a suitable choice for applications where maximum reliability and product performance, and simplified installation are required. Because RMW is heat-shrinkable, a minimum number of sizes are needed to cover a wide range of cables and splice diameters. Installation Minimum shrink temperature: 110 C [230 F] Minimum full recovery temperature: 125 C [257 F] Operating Temperature Range -40 C to 110 C [-40 F to 230 F] Specifications/Approvals Series RMW Raychem RMW SCD Available in: Americas Europe Asia Pacific n n n 1-89

104 RMW (Continued) Product Dimensions Inside Diameter Recovered Wall Thickness** Size Minimum Expanded Maximum Recovered Minimum as Supplied After Heating Jacket Wall 10/3 10 [0.394] 3 [0.118] 1.0 [0.039] 16/5 16 [0.630] 5 [0.197] 1.4 [0.055] 25/8 25 [0.984] 8 [0.315] 2.0 [0.079] 35/12 35 [1.378] 12 [0.472] 2.0 [0.079] 50/16 50 [1.968] 16 [0.630] 2.0 [0.079] 63/19 63 [2.480] 19 [0.748] 2.4 [0.095] 75/22 75 [2.953] 22 [0.866] 2.7 [0.106] 85/25 85 [3.346] 25 [0.984] 2.8 [0.110] 95/29 95 [3.740] 29 [1.142] 3.1 [0.122] 115/ [4.528] 34 [1.339] 3.1 [0.122] 140/ [5.112] 42 [1.654] 3.1 [0.122] 160/ [6.299] 50 [1.968] 3.2 [0.126] 180/ [7.087] 60 [2.362] 3.2 [0.126] 245/80* 245 [9.646] 80 [3.150] 2.4 [0.095] 285/ [11.220] 135 [5.315] 1.4 [0.055] *Uncoated only **Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Standard Black (-0) Size selection Always order the largest size that will shrink snugly over the component to be covered. Special order sizes available upon request. Standard packaging 1200mm lengths. Marking Tubing will be marked with product name, size and batch number. Ordering description Specify product name, size, cut length, coating option (for example, RMW-10/3-1200/U-0; ADH = Adhesive-lined, U = Uncoated). 1-90

105 RNF-100 Flexible, Flame-Retardant, General Purpose, Polyolefin Tubing Product Facts n 2:1 shrink ratio n Superior abrasion and solvent resistance when compared with that of many flexible, general purpose polyolefin tubings n Excellent physical, chemical, and electrical properties that meet or exceed industrial and military standards for highly reliable, general purpose tubing n Flexible; conforms to irregular shapes n Flame-retardant (colors only) n Wide range of sizes and colors n RoHS compliant 1Heat-shrinkable Tubing Applications Designed to provide superior mechanical (abrasion, cutthrough, and strain relief), thermal, and fluid-resistance performance in demanding environments. Widely used to provide insulation and strain relief of wire terminations and connections. Used for jacketing wire bundles and light-duty harnesses where superior abrasion resistance is a plus. Also used to identify and color-code electrical connections and wire bundles. Installation Minimum shrink temperature: 95 C [203 F] Minimum full recovery temperature: 121 C [250 F] Operating Temperature Range -55 C to 135 C [-67 F to 275 F] Specifications/Approvals Series UL CSA Military Industry Raychem RNF-100 Type 1 E35586 LR31929 AMS-DTL-23053/5*, VDE 0341 Pt 9005 RT-350, Type 1 (colors) 600 V, 125 C 600 V, 125 C Class 1 Type A and B RK-6001 Def. Stan Type 2B RNF-100 Type 2 AMS-DTL-23053/5*, RT-350, Type 2 (clear) Class 2 RK-6001 VG Pt 5 Type B *Formerly MIL-I-23053/5 and MIL-DTL-23053/5. Available in: Americas Europe Asia Pacific n n n 1-91

106 RNF-100 (Continued) Product Dimensions Inside Diameter Recovered Wall Thickness** Size Minimum Expanded Maximum Recovered After Heating as Supplied After Heating 3/ [0.046] 0.6 [0.023] 0.40 ± 0.08 [0.016 ± 0.003] 1/ [0.063] 0.8 [0.031] 0.43 ± 0.08 [0.017 ± 0.003] 3/ [0.093] 1.2 [0.046] 0.51 ± 0.08 [0.020 ± 0.003] 1/8 3.2 [0.125] 1.6 [0.062] 0.51 ± 0.08 [0.020 ± 0.003] 3/ [0.187] 2.4 [0.093] 0.51 ± 0.08 [0.020 ± 0.003] 1/4 6.4 [0.250] 3.2 [0.125] 0.64 ± 0.08 [0.025 ± 0.003] 3/8 9.5 [0.375] 4.8 [0.187] 0.64 ± 0.08 [0.025 ± 0.003] 1/ [0.500] 6.4 [0.250] 0.64 ± 0.08 [0.025 ± 0.003] 3/ [0.750] 9.5 [0.375] 0.76 ± 0.08 [0.030 ± 0.003] [1.000] 12.7 [0.500] 0.89 ± 0.12 [0.035 ± 0.005] 1 1/ [1.250] 15.9 [0.625] 1.02 ± 0.15 [0.040 ± 0.006] 1 1/ [1.500] 19.1 [0.750] 1.02 ± 0.15 [0.040 ± 0.006] [2.000] 25.4 [1.000] 1.14 ± 0.16 [0.045 ± 0.007] [3.000] 38.1 [1.500] 1.27 ± 0.20 [0.050 ± 0.008] [4.000] 50.8 [2.000] 1.40 ± 0.23 [0.055 ± 0.009] [5.000] 63.5 [2.500] 1.52 ± 0.23 [0.060 ± 0.009] **Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Standard Black (-0, BK), white (-9, WH), red (-2, RD), blue (-6, BU), yellow (-4, YO), clear (-X, CL) Nonstandard Brown (-1, BN), orange (-3, OR), green (-5, GN), violet (-7, VT), gray (-8, GY) Size selection Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. Standard packaging*** On spools or in 1.2-meter [4-foot] lengths. Ordering description**** Specify product name, size and color (for example, RNF-100 1/4-0 [Europe] or RNF-100 1/4-BK [Americas]. ***Available in the convenient Mini-Spool packaging/dispensing system, for sizes 3/64 up to 1. ****Europe only. For supply to MIL, Def Stan and BS add -MS, -DS or -BS to ordering description. 1-92

107 RNF-150 High-Performance, Flame-Resistant, Flexible, Fluoropolymer Tubing Product Facts n 2:1 shrink ratio n Approximately 40 percent thinner walls than most general purpose polyolefin tubings n High flame-resistance n Excellent physical and electrical properties after exposure to many chemicals and solvents at 50 C [122 F] (but not recommended for use in direct contact with ketones) n Recommended maximum temperature for use as a primary insulator: 135 C [275 F] n RoHS compliant 1Heat-shrinkable Tubing Applications Can be used for jacketing and bundling of wires to form light-duty harnesses, especially where a low profile, abrasion resistance, and flexibility are needed. Can also be used to provide insulation and strain relief of electrical connections and wire terminations, identification of wires, and packaging of components. Installation Minimum shrink temperature: 110 C [230 F] Minimum full recovery temperature: 150 C [302 F] Operating Temperature Range -55 C to 150 C [-67 F to 302 F] Specifications/Approvals Series UL Military Raychem RNF-150 E35586 VW-1 AMS-DTL-23053/18*, RT V, 150 C Class 2 *Formerly MIL-I-23053/18 and MIL-DTL-23053/18. Available in: Americas Europe Asia Pacific n n n 1-93

108 RNF-150 (Continued) Product Dimensions Inside Diameter Recovered Wall Thickness** Size Minimum Expanded Maximum Recovered After Heating as Supplied After Heating 3/ [0.046] 0.6 [0.023] 0.25 ± 0.05 [0.010 ± 0.002] 1/ [0.063] 0.8 [0.031] 0.25 ± 0.05 [0.010 ± 0.002] 3/ [0.093] 1.2 [0.046] 0.25 ± 0.05 [0.010 ± 0.002] 1/8 3.2 [0.125] 1.6 [0.062] 0.25 ± 0.05 [0.010 ± 0.002] 3/ [0.187] 2.4 [0.093] 0.25 ± 0.05 [0.010 ± 0.002] 1/4 6.4 [0.250] 3.2 [0.125] 0.30 ± 0.08 [0.012 ± 0.003] 3/8 9.5 [0.375] 4.8 [0.187] 0.30 ± 0.08 [0.012 ± 0.003] 1/ [0.500] 6.4 [0.250] 0.30 ± 0.08 [0.012 ± 0.003] 3/ [0.750] 9.5 [0.375] 0.43 ± 0.08 [0.017 ± 0.003] [1.000] 12.7 [0.500] 0.48 ± 0.08 [0.019 ± 0.003] **Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Standard Black (-0) Nonstandard White (-9) Size selection Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. Standard packaging On spools. Ordering description*** Specify product name, size and color (for example, RNF-150 1/4-0). ***Europe only. For supply to MIL, Def Stan and BS add -MS, -DS or -BS to ordering description. 1-94

109 RNF-3000 Flexible, High-Shrink-Ratio, Flame-Retardant, General Purpose, Polyolefin Tubing Product Facts n 3:1 shrink ratio easily accommodates awkward, irregular shapes n Few sizes cover a wide range of diameters, allowing reduced inventory n Excellent physical, chemical, and electrical properties meet industry standards for highly reliable, general purpose tubing n Flame-retardant (colors only) n RoHS compliant 1Heat-shrinkable Tubing Applications Used for insulation and strain relief of wire terminations and electrical connections. Also suitable for light-duty harnessing, jacketing, and identification of wires, cables, and electrical and electronic components. Installation Minimum shrink temperature: 80 C [176 F] Minimum full recovery temperature: 120 C [248 F] Operating Temperature Range -55 C to 135 C [-67 F to 275 F] Specifications/Approvals Series UL CSA Military Industry Raychem RNF-3000 E35586 LR31929 Def. Stan Type 2B VDE 0341 Pt 9005 RW V, 125 C 600 V, 125 C VG Pt 5 Type A (color) Type A and B VG Pt 5 Type B (clear) Available in: Americas Europe Asia Pacific n n n 1-95

110 RNF-3000 (Continued) Product Dimensions Inside Diameter Recovered Wall Thickness* Size Minimum Expanded Maximum Recovered After Heating as Supplied After Heating 1.5/ [0.060] 0.5 [0.019] 0.45 ± 0.10 [0.018 ± 0.003] 3/1 3 [0.118] 1 [0.039] 0.55 ± 0.10 [0.022 ± 0.003] 4.5/ [0.177] 1.5 [0.059] 0.55 ± 0.10 [0.022 ± 0.003] 6/2 6 [0.236] 2 [0.079] 0.65 ± 0.10 [0.026 ± 0.003] 9/3 9 [0.354] 3 [0.118] 0.75 ± 0.12 [0.030 ± 0.004] 12/4 12 [0.472] 4 [0.157] 0.75 ± 0.12 [0.030 ± 0.004] 18/6 18 [0.709] 6 [0.236] 0.85 ± 0.12 [0.033 ± 0.004] 24/8 24 [0.944] 8 [0.315] 1.00 ± 0.18 [0.039 ± 0.007] 39/13 39 [1.534] 13 [0.512] 1.15 ± 0.20 [0.045 ± 0.008] *Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Standard** Black (-0), white (-9), red (-2), blue (-6), yellow (-4), clear (-X) Nonstandard Brown (-1), orange (-3), green (-5), violet (-7), gray (-8) Size selection Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. Standard packaging*** On spools or in 1.2-meter [4-foot] lengths. Ordering description**** Specify product name, size and color (for example, RNF /2-0). **Black is the only standard color in the Americas. All other colors are nonstandard. ***Only spools are standard in the Americas. 1.2 meter [4-foot] lengths are nonstandard. ****Europe only. For supply to Def Stan and BS add -DS or -BS to ordering description. 1-96

111 RP-4800 High-Shrink-Ratio, Flame-Retardant, Polyolefin Tubing Product Facts n 4:1 shrink ratio n Conforms well to highly variable substrate dimensions n Has excellent physical, chemical, and electrical properties that meet or exceed industrial and military standards n Shows no significant degradation when exposed to common solvents and chemicals, including aviation fuel and hydraulic fluid n RoHS compliant 1Heat-shrinkable Tubing Applications Well-suited for repairing harnesses or cables; will pass over a large-diameter connector or transition, and then shrink down onto a smaller-diameter jacket. Can insulate or protect a substrate of varying dimensions. Also provides the abrasion and fluid resistance required in harnessing applications. Installation Minimum shrink temperature: 95 C [203 F] Minimum full recovery temperature: 121 C [250 F] Operating Temperature Range -55 C to 135 C [-67 F to 275 F] Specifications/Approvals Series UL Military Industry Raychem RP-4800 E35586 AMS-DTL-23053/5*, VDE 0341 Pt 9005 Type A RT V, 125 C Class 1 Overexpanded (black only) VG Pt 5 Type A *Formerly MIL-I-23053/5 and MIL-DTL-23053/5. Available in: Americas Europe Asia Pacific n n n 1-97

112 RP-4800 (Continued) Product Dimensions Inside Diameter Recovered Wall Thickness** Size Minimum Expanded Maximum Recovered After Heating as Supplied After Heating No [1.000] 7.0 [0.275] 1.14 ± 0.18 [0.045 ± 0.007] No [2.000] 14.0 [0.550] 1.14 ± 0.18 [0.045 ± 0.007] No [3.000] 20.6 [0.810] 1.14 ± 0.18 [0.045 ± 0.007] No [4.000] 26.7 [1.050] 1.14 ± 0.18 [0.045 ± 0.007] No [1.000] 11.7 [0.462] 1.14 ± 0.18 [0.045 ± 0.007] No [2.375] 17.3 [0.680] 1.14 ± 0.18 [0.045 ± 0.007] No [3.000] 21.3 [0.840] 1.14 ± 0.18 [0.045 ± 0.007] No [3.750] 23.6 [0.930] 1.14 ± 0.18 [0.045 ± 0.007] No [4.500] 36.8 [1.450] 1.14 ± 0.18 [0.045 ± 0.007] No [1.500] 9.5 [0.375] 1.14 ± 0.18 [0.045 ± 0.007] No [0.750] 4.6 [0.180] 1.14 ± 0.18 [0.045 ± 0.007] **Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Standard Black (-0) Nonstandard White (-9), red (-2), blue (-6), yellow (-4), green (-5), brown (-1), orange (-3), violet (-7), gray (-8) Size selection Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. Standard packaging On spools or in 1.2-meter [4-foot] lengths. Ordering description*** Specify product name, size and color (for example, RP-4800 NO.1-0). ***Europe only. For supply to MIL, Def Stan and BS add -MS, -DS or -BS to ordering description. 1-98

113 RPPM Flexible, Dual Wall, Moisture-Proof, Heat-Shrinkable Tubing Product Facts n Environmental sealing n Excellent mechanical strength n Abrasion resistance n 4:1 shrink ratio n RoHS compliant 1Heat-shrinkable Tubing Applications RPPM is a flexible, heat-shrinkable, dual wall tubing with an integrally bonded meltable adhesive liner. Available in clear and black, the tough outer jacket offers excellent mechanical strength. RPPM is used for moisture-proof encapsulation of a wide variety of components. In particular, it adheres well to PVC. The high-shrink-ratio allows RPPM to be used with a range of dimensions. Clear RPPM offers excellent clarity for protection of substrates that may need to be inspected during service. Black RPPM has a high gloss finish suitable for cosmetic applications. Installation Minimum shrink temperature: 60 C [140 F] Minimum full recovery temperature: 80 C [176 F] Operating Temperature Range -40 C to 85 C [-40 F to 185 F] Specifications/Approvals Series RPPM Raychem RK-6214 Available in: Americas Europe Asia Pacific n n n 1-99

114 RPPM (Continued) Product Dimensions Inside Diameter Recovered Wall Thickness* Minimum Maximum Nominal Nominal Size Expanded Recovered Total Wall Adhesive Wall as Supplied After Heating After Heating After Heating 4/1 4.0 [0.158] 1.0 [0.039] 0.8 [0.032] 0.3 [0.012] 8/2 8.0 [0.315] 2.0 [0.079] 0.9 [0.035] 0.3 [0.012] 12/ [0.472] 3.0 [0.118] 1.2 [0.047] 0.4 [0.016] 16/ [0.630] 4.0 [0.158] 1.5 [0.059] 0.5 [0.020] *Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Standard Clear (-X) Nonstandard Black (-0) Size selection Standard packaging Ordering description Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. On spools, in 1.2 meter [4-foot] lengths or cut pieces. Specify product name, size and color (for example, RPPM 4/1-X)

115 RT-3 Semirigid, Flame-Retardant, Polyolefin Tubing Product Facts n 2.5:1 shrink ratio n Tightly controlled expanded diameters n High abrasion resistance n Semirigidity that transfers flex stress away from typically weak points such as solder and crimp joints, helping to ensure a reliable connection n Excellent chemical and solvent resistance n Outstanding physical and electrical performance n RoHS compliant 1Heat-shrinkable Tubing Applications Suitable for wire strain-relief applications soldered or crimped connections, wire splices, terminations. Well-suited for use with semiautomated production equipment requiring tubing with a tightly controlled expanded diameter. Acts as a tough covering for delicate components; provides mechanical protection. Installation Minimum shrink temperature: 110 C [230 F] Minimum full recovery temperature: 135 C [275 F] Operating Temperature Range -55 C to 135 C [-67 F to 275 F] Specifications/Approvals Series UL CSA Raychem RT-3 E35586 LR31929 (black only) RT-360* 600 V, 125 C 600 V, 125 C *Except dimensions and longitudinal change. Available in: Americas Europe Asia Pacific n n 1-101

116 RT-3 (Continued) Product Dimensions Inside Diameter Recovered Wall Thickness** Size Minimum Expanded Maximum Recovered After Heating as Supplied After Heating No ± 0.4 [0.240 ± 0.015] 2.4 [0.095] 0.79 ± 0.08 [0.031 ± 0.003] No ± 0.4 [0.320 ± 0.015] 3.2 [0.125] 0.79 ± 0.08 [0.031 ± 0.003] No ± 0.5 [0.375 ± 0.020] 3.8 [0.150] 0.79 ± 0.08 [0.031 ± 0.003] No ± 0.5 [0.485 ± 0.020] 5.1 [0.200] 0.79 ± 0.08 [0.031 ± 0.003] **Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Black (-0) only Size selection Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. Standard packaging In 1-inch cut pieces or in 1.2-meter [4-foot] lengths. Ordering description Specify product name, size and color (for example, RT-3 No. 1-0)

117 RT-375 Clear, Flame-Resistant, Flexible, Fluoropolymer Tubing Product Facts n 2:1 shrink ratio n Exceptional clarity and clarity stability n Toughness, chemical resistance, and high-temperature performance n High flame-resistance n Approximately 40 percent thinner walls than most general purpose polyolefin tubings n Recommended maximum temperature for use as a primary insulator: 135 C [275 F] n RoHS compliant 1Heat-shrinkable Tubing Applications Protects wire and cable markers subject to extreme abuse, while permitting full inspectability of each item covered. Provides bundling and jacketing of wires and cables, protecting them from mechanical and chemical abuse. Protects electronic components while permitting their identification and inspection. Installation Minimum shrink temperature: 125 C [257 F] Minimum full recovery temperature: 150 C [302 F] Operating Temperature Range -55 C to 150 C [-67 F to 302 F] Specifications/Approvals Series UL CSA Military Raychem RT-375 E35586 VW-1 LR31929 VW-1 AMS-DTL-23053/18*, Class 2 RT V, 150 C 600 V, 150 C *Formerly MIL-I-23053/18 and MIL-DTL-23053/18. Available in: Americas Europe Asia Pacific n n n 1-103

118 RT-375 (Continued) Product Dimensions Inside Diameter Recovered Wall Thickness** Size Minimum Expanded Maximum Recovered After Heating as Supplied After Heating 3/ [0.046) 0.6 [0.023] 0.25 ± 0.05 [0.010 ± 0.002] 1/ [0.063] 0.8 [0.031] 0.25 ± 0.05 [0.010 ± 0.002] 3/ [0.093] 1.2 [0.046] 0.25 ± 0.05 [0.010 ± 0.002] 1/8 3.2 [0.125] 1.6 [0.062] 0.25 ± 0.05 [0.010 ± 0.002] 3/ [0.187] 2.4 [0.093] 0.25 ± 0.05 [0.010 ± 0.002] 1/4 6.4 [0.250] 3.2 [0.125] 0.30 ± 0.08 [0.012 ± 0.003] 3/8 9.5 [0.375] 4.8 [0.187] 0.30 ± 0.08 [0.012 ± 0.003] 1/ [0.500] 6.4 [0.250] 0.30 ± 0.08 [0.012 ± 0.003] 3/ [0.750] 9.5 [0.375] 0.43 ± 0.08 [0.017 ± 0.003] [1.000] 12.7 [0.500] 0.48 ± 0.08 [0.019 ± 0.003] **Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Standard Clear (-X) Size selection Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. Standard packaging On spools. Ordering description*** Specify product name, size and color (for example, RT-375 1/4-X). ***Europe only. For supply to MIL, Def Stan and BS add -MS, -DS or -BS to ordering description

119 RT555 Fluid-Resistant, Chemical- Resistant, Crosslinked Fluoropolymer Tubing with Extended Temperature Range Product Facts n Resistance to high temperatures, solvents, corrosive chemicals, and radiation n Extreme resistance to hydrocarbons n Low outgassing (successfully tested for NASA outgassing requirements) n Highly flame-retardant n 40 percent lighter weight than tubing made with Viton fluoroelastomer n System 300 tubing n RoHS compliant 1Heat-shrinkable Tubing Applications Suitable for commercial applications requiring heat resistance (electrical and hydraulic systems near aircraft or automotive engines or in fuel tanks), applications in chemically exposed environments (industrial process equipment in the pulp and paper, steel, and chemical industries), and equipment for handling caustic or dangerous chemicals or inks. Use for insulation and strain relief on appliances (electric ranges, microwave ovens, gas grills, and industrial paint-drying equipment) and for protection of delicate electronic instruments in down-hole applications. Installation Minimum shrink temperature: 150 C [302 F] Minimum full recovery temperature: 220 C [428 F] Operating Temperature Range -65 C to 200 C [-85 F to 392 F] Specifications/Approvals Series UL Raychem RT555 Listed for 185 C for 100,000-hr continuous use (File E85381) RT-555 Listed for 200 C for 40,000-hr cumulative intermittent exposure Viton is a trademark of Dupont Performance Elastomers LLC. Available in: Americas Europe Asia Pacific n n n 1-105

120 RT555 (Continued) Product Dimensions Inside diameter Recovered wall thickness* Size Minimum expanded Maximum recovered After heating as supplied after heating Minimum Maximum Nominal 1/ [0.125] 1.57 [0.062] 0.25 [0.010] 0.41 [0.016] 0.30 [0.012] 3/ [0.187] 2.36 [0.093] 0.28 [0.011] 0.46 [0.018] 0.36 [0.014] 1/ [0.250] 3.18 [0.125] 0.33 [0.013] 0.51 [0.020] 0.41 [0.016] 3/ [0.375] 4.75 [0.187] 0.41 [0.016] 0.58 [0.023] 0.48 [0.019] 1/ [0.500] 6.35 [0.250] 0.41 [0.016] 0.58 [0.023] 0.48 [0.019] 5/ [0.625] 7.95 [0.313] 0.48 [0.019] 0.66 [0.026] 0.56 [0.022] 3/ [0.750] 9.53 [0.375] 0.61 [0.024] 0.79 [0.031] 0.69 [0.027] [1.000] [0.500] 0.71 [0.028] 0.89 [0.035] 0.79 [0.031] 1 1/ [1.250] [0.625] 0.76 [0.030] 0.94 [0.037] 0.84 [0.033] 1 1/ [1.500] [0.750] 0.86 [0.034] 1.04 [0.041] 0.94 [0.037] [2.000] [1.000] 0.94 [0.037] 1.12 [0.044] 1.02 [0.040] *Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Standard Black (-0) Size selection Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. Standard packaging On spools. Ordering description Specify product name, size and color (for example, RT555 1/8-0)

121 RW-175 / RW-175-E High-temperature, Chemical-Resistant, Polyvinylidene Fluoride Tubing Product Facts n 2:1 shrink ratio n Tough, semirigid, very-thinwall insulation n High flame-resistance n Meets the requirements of AMS-DTL-23053*, Test C (RW-175 version only), with UL and CSA VW-1 rating n High-temperature performance that meets or exceeds military and industrial standards n Protection from most industrial solvents, fuels, and chemicals n Recommended maximum temperature for use as a primary insulator: 135 C [275 F] n RoHS compliant Applications Especially suitable for applications requiring high-temperature performance, outstanding abrasion resistance and cut-through resistance, or superior chemical and solvent properties. Provides electrical insulation and strain relief of multipin connectors and solder joints. Well-suited for applications that require dense packing of components or visual inspection of covered components. Installation Minimum shrink temperature: 155 C [311 F] Minimum full recovery temperature: 175 C [347 F] Operating Temperature Range -55 C to 175 C [-67 F to 347 F] 1Heat-shrinkable Tubing Specifications/Approvals Series UL CSA Military Industry Raychem RW-175 E35586 VW-1 LR31929 VW-1 AMS-DTL-23053/8* RW-3029/2 600 V, 150 C 600 V, 150 C RW-175-E E35586 VW-1 LR31929 VW-1 VG Pt 5 Type F VDE 0341 Pt 9005 RW-3029/1 600 V, 150 C 600 V, 150 C *Formerly MIL-I and MIL-DTL-23053/8. Available in: Americas Europe Asia Pacific RW-175 n n Available in: Americas Europe Asia Pacific RW-175-E n 1-107

122 RW-175 / RW-175-E (Continued) Product Dimensions Inside Diameter Recovered Wall Thickness** Size Minimum Expanded Maximum Recovered After Heating as Supplied After Heating 3/ [0.046] 0.6 [0.023] 0.25 ± 0.05 [0.010 ± 0.002] 1/ [0.063] 0.8 [0.031] 0.25 ± 0.05 [0.010 ± 0.002] 3/ [0.093] 1.2 [0.046] 0.25 ± 0.05 [0.010 ± 0.002] 1/8 3.2 [0.125] 1.6 [0.062] 0.25 ± 0.05 [0.010 ± 0.002] 3/ [0.187] 2.4 [0.093] 0.25 ± 0.05 [0.010 ± 0.002] 1/4 6.4 [0.250] 3.2 [0.125] 0.33 ± 0.05 [0.013 ± 0.002] 3/8 9.5 [0.375] 4.8 [0.187] 0.33 ± 0.05 [0.013 ± 0.002] 1/ [0.500] 6.4 [0.250] 0.33 ± 0.05 [0.013 ± 0.002] 3/ [0.750] 9.5 [0.375] 0.43 ± 0.08 [0.017 ± 0.003] [1.000] 12.7 [0.500] 0.48 ± 0.08 [0.019 ± 0.003] 1 1/ [1.500] 19.1 [0.750] 0.51 ± 0.08 [0.020 ± 0.003] **Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Standard Clear (-X) Nonstandard Black (-0) Size selection Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. Standard packaging In 1.2-meter [4-foot] lengths. Ordering description Specify product name, size and color (for example, RW-175-3/64-X)

123 RW-200 / RW-200-E Heat-Shrinkable, Chemical-Resistant, High-Temperature Tubing Product Facts n High resistance to impact and abrasion n Resistance to a wide variety of fuels, lubricants, acids, and solvents at elevated temperatures n Flexibility at low temperatures without cracking n RoHS compliant 1Heat-shrinkable Tubing Applications Raychem premium heat-shrinkable tubing is fabricated from Viton fluoroelastomers a crosslinked material designed for a wide range of applications. It is available in two configurations. RW-200-E is the thickest wall version. RW-200 has the thinnest wall for lighter weight applications. Offering fluid resistance, RW-200 tubing can be used in applications up to 200 C [392 F]. Installation Minimum shrink temperature: 100 C [212 F] Minimum full recovery temperature: 175 C [347 F] Operating Temperature Range RW-200: -40 C* to 200 C [-40 F to 392 F] RW-200-E: -55 C to 200 C [-67 F to 392 F] Specifications/Approvals Series Military Raychem RW-200 AMS-DTL 23053/13* RW-3037 RW-200-E MIL-PRF-46846, Type III, Class 1 RW-3037 Def. Stan Issue 3 Type 4A VG Part 5 Type E VDE 0341/Pt9005 BS 4G-198 Part 3 12A *Formerly MIL-I-23053/13 and MIL-DTL-23053/13. Viton is a trademark of Dupont Performance Elastomers LLC. Available in: Americas Europe Asia Pacific n n n 1-109

124 RW-200/RW-200-E (Continued) Product Dimensions Inside Diameter Recovered Wall Thickness** Minimum Expanded Maximum Recovered After Heating (Nominal) Size as Supplied After Heating RW-200-E RW-200 1/8 3.2 [0.125] 1.6 [0.062] 0.76 [0.030] 0.76 [0.030] 3/ [0.187] 2.4 [0.093] 0.84 [0.033] 0.89 [0.035] 1/4 6.4 [0.250] 3.2 [0.125] 0.89 [0.035] 0.89 [0.035] 3/8 9.5 [0.375] 4.8 [0.187] 1.02 [0.040] 0.89 [0.035] 1/ [0.500] 6.4 [0.250] 1.22 [0.048] 0.89 [0.035] 5/ [0.625] 7.9 [0.312] 1.07 [0.042] 3/ [0.750] 9.5 [0.375] 1.45 [0.057] 1.07 [0.042] 7/ [0.875] 11.1 [0.437] 1.25 [0.049] [1.000] 12.7 [0.500] 1.78 [0.070] 1.25 [0.049] 1 1/ [1.250] 15.9 [0.625] 1.40 [0.055] 1 1/ [1.500] 19.1 [0.750] 2.41 [0.095] 1.40 [0.055] [2.000] 25.4 [1.000] 2.79 [0.110] 1.65 [0.065] **Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Standard Black (-0) Size selection Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. Standard packaging On spools. Ordering description*** Specify product name, size and color (for example, Viton 1/4-0). ***Europe only. For supply to MIL, Def Stan and BS add -MS, -DS or -BS to ordering description

125 SCL Semirigid, Encapsulant-Lined, Polyolefin Tubing Product Facts n 3:1 shrink ratio n Splash-resistant, moistureresistant covering; not intended for use where immersion in fluids is required n Rugged protection against abrasion, vibration, and flexing n Excellent strain relief and insulation of weak points n RoHS compliant 1Heat-shrinkable Tubing Applications Encapsulates components, splices, and terminations where moisture resistance and mechanical protection are required. Encapsulant melts and flows to fill surface irregularities of the substrate. While still hot, the tubing can be blocked to form a wire breakout. Installation Minimum shrink temperature: 125 C [257 F] Minimum full recovery temperature: 135 C [275 F] Operating Temperature Range -55 C to 110 C [-67 F to 230 F] Specifications/Approvals Series UL Military Raychem SCL E85381 AMS-DTL-23053/4*, Class 1 RT V, 125 C *Formerly MIL-I-23053/4 and MIL-DTL-23053/4. Available in: Americas Europe Asia Pacific n n n 1-111

126 SCL (Continued) Product Dimensions Inside Diameter Recovered Wall Thickness** Size Additional Minimum Maximum Meltable Wall Standard Color Expanded Recovered Total Wall After Heating as Supplied After Heating After Heating (Nominal) 1/8 Brown 3.2 [0.125] 0.6 [0.023] 0.96 ± 0.15 [0.038 ± 0.006] 0.51 [0.020] 3/16 Gray 4.8 [0.187] 1.5 [0.060] 1.09 ± 0.15 [0.043 ± 0.006] 0.64 [0.025] 1/4 White 6.4 [0.250] 2.0 [0.080] 1.19 ± 0.15 [0.047 ± 0.006] 0.69 [0.027] 3/8 Red 9.5 [0.375] 3.4 [0.135] 1.27 ± 0.18 [0.050 ± 0.007] 0.76 [0.030] 1/2 Blue 12.7 [0.500] 5.0 [0.195] 1.39 ± 0.18 [0.055 ± 0.007] 0.89 [0.035] 3/4 Yellow 19.1 [0.750] 8.0 [0.313] 1.65 ± 0.18 [0.065 ± 0.007] 1.02 [0.040] 1 N/A 25.4 [1.000] 10.2 [0.400] 1.90 ± 0.18 [0.075 ± 0.007] 1.02 [0.040] **Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Standard Black (-0) for all sizes, plus one additional color per size per Product Dimensions table. Size selection Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. Standard packaging In 1.2-meter [4-foot] lengths. Ordering description*** Specify product name, size and color (for example, SCL 1/4-0). ***Europe only. For supply to MIL spec., Def Stan and BS add -MS, -DS or -BS to ordering description

127 SCT Flame-Retardant, Adhesive-Lined, Semirigid Polyolefin Tubing (Extended Temperature Range) Product Facts n 4:1 shrink ratio allows a few sizes to cover a wide range of splice and component diameters n Flame-retardant and mechanically tough, the tubing provides strain relief and abrasion protection of wire splices, terminals, and other components n Thick adhesive liner forms an effective barrier against fluids and moisture and performs well at an extended temperature range n RoHS compliant 1Heat-shrinkable Tubing Applications Specially designed to insulate and seal automotive wire splices and components in an under-the-hood automotive environment. Specially formulated to function at an extended temperature range. Installation Minimum shrink temperature: 110 C [230 F] Minimum full recovery temperature: 135 C [266 F] Operating Temperature Range -40 C to 150 C [-40 F to 302 F] Specifications/Approvals Series SCT Raychem SCT SCD Available in: Americas Europe Asia Pacific n n n 1-113

128 SCT (Continued) Product Dimensions Inside Diameter Recovered Wall Thickness* Part Minimum Maximum Meltable Wall Total Wall Number Expanded Recovered After Heating After Heating as Supplied After Heating (Nominal) SCT No [0.300] 1.7 [0.065] 1.52 ± 0.30 [0.060 ± 0.012] 0.76 [0.030] SCT No [0.355] 2.3 [0.090] 1.52 ± 0.30 [0.060 ± 0.012] 0.76 [0.030] SCT No [0.455] 2.5 [0.100] 2.29 ± 0.30 [0.090 ± 0.012] 1.40 [0.055] SCT No [0.700] 4.4 [0.175] 2.54 ± 0.30 [0.100 ± 0.012] 1.52 [0.060] *Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Size selection Standard packaging Marking Ordering description Black Always order the largest size that will shrink snugly over the component being covered. Special order sizes are available upon request. Cut pieces. Tubing will be printed with its numbered size (such as SCT-1, SCT-2, SCT-3, SCT-4). Specify product name, numbered size, color and cut length (for example, SCT-NO.3-E3-0-75MM)

129 SFR Very Flexible, Flame-Retardant, Silicone Elastomer Tubing Product Facts n Outstanding low-temperature flexibility n Resistance to hydraulic fluids, fuel, and lubricating oil n Very good ablative characteristics: when exposed to flame, surface turns to insulative char or ablates n RoHS compliant 1Heat-shrinkable Tubing Applications Provides cable jacketing, harness protection, and strain relief for electronic components, semiconductor leads, and wire splices. Suitable for applications that require flexibility over a wide range of operating temperatures. Installation Minimum shrink temperature: 135 C [285 F] Minimum full recovery temperature: 175 C [347 F] Operating Temperature Range -75 C to 180 C [-103 F to 356 F] Specifications/Approvals Series Military Raychem SFR AMS-DTL-23053/10* RT-1140 MIL-PRF-46846, Type II, Class 1 *Formerly MIL-I-23053/10 and MIL-DTL-23053/10. Available in: Americas Europe Asia Pacific n n n 1-115

130 SFR (Continued) Product Dimensions Inside Diameter Recovered Wall Thickness** Size Minimum Expanded Maximum Recovered After Heating as Supplied After Heating 1/4 6.4 [0.250] 3.6 [0.143] 0.88 ± 0.25 [0.035 ± 0.010] 3/8 9.5 [0.375] 5.4 [0.214] 1.02 ± 0.25 [0.040 ± 0.010] 1/ [0.500] 7.3 [0.286] 1.21 ± 0.38 [0.048 ± 0.015] 5/ [0.625] 9.1 [0.357] 1.32 ± 0.38 [0.052 ± 0.015] 3/ [0.750] 10.9 [0.428] 1.44 ± 0.38 [0.057 ± 0.015] 7/ [0.875] 12.7 [0.500] 1.65 ± 0.38 [0.065 ± 0.015] [1.000] 14.5 [0.570] 1.77 ± 0.51 [0.070 ± 0.020] 1 1/ [1.250] 18.1 [0.714] 2.21 ± 0.51 [0.087 ± 0.020] 1 1/ [1.500] 21.8 [0.857] 2.41 ± 0.51 [0.095 ± 0.020] 1 3/ [1.750] 25.4 [1.000] 2.71 ± 0.51 [0.107 ± 0.020] [2.000] 29.0 [1.140] 2.79 ± 0.51 [0.110 ± 0.020] **Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Standard Black (-0) Size selection Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. Standard packaging On spools. Ordering description*** Specify product name, size and color (for example, SFR 1/4-0). ***Europe only. For supply to MIL spec., Def Stan and BS add -MS, -DS or -BS to ordering description

131 SRFR Highly Flexible, Silicone Rubber Tubing Product Facts n Highly flame-retardant n Extremely flexible at high and low temperatures n Shrink ratio 1.5:1 minimum except sizes 4/2.9 and 29/20 n RoHS compliant 1Heat-shrinkable Tubing Applications Highly flexible and resistant to high and low temperatures. Unlike other silicone materials, SRFR displays outstanding physical strength. It resists extreme heat shocks, and exhibits good thermal insulation. SRFR is non-burning and has outstanding ablative properties as well as excellent physical and electrical properties. SRFR is used in medical equipment where its key properties are outstanding flexibility and ability to withstand exposure to sterilization conditions. Other applications include thyristor power cable insulation, heating element and bus bar insulation, fiber optic bundle sheathing, and rocketry support cable protection. Installation Minimum shrink temperature: 135 C [275 F] Minimum full recovery temperature: 175 C [347 F] Operating Temperature Range -75 C to 200 C [-103 F to 392 F] Specifications/Approvals Series UL Raychem SRFR E85381 VW-1 RT V, 200 C RW-2057 Available in: Americas Europe Asia Pacific n n n 1-117

132 SRFR (Continued) Product Dimensions Inside Diameter Recovered Wall Thickness* Size Minimum Expanded Maximum Recovered After Heating as Supplied After Heating 2.9/ [0.114] 1.7 [0.067] 1.0 ± 0.50 [0.039 ± 0.020] 4/ [0.158] 2.9 [0.114] 1.0 ± 0.50 [0.039 ± 0.020] 7.8/ [0.307] 4.6 [0.181] 1.0 ± 0.50 [0.039 ± 0.020] 10/ [0.394] 6.5 [0.256] 1.5 ± 0.50 [0.059 ± 0.020] 15/ [0.591] 9.6 [0.378] 1.5 ± 0.50 [0.059 ± 0.020] 21/ [0.827] 13.0 [0.512] 2.0 ± 0.75 [0.079 ± 0.030] 29/ [1.142] 20.0 [0.787] 2.0 ± 0.75 [0.079 ± 0.030] 41/ [1.614] 27.0 [1.063] 3.0 ± 1.00 [0.118 ± 0.039] 51/ [2.008] 33.0 [1.299] 3.0 ± 1.00 [0.118 ± 0.039] *Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Standard Gray (-8) Size selection Always order the largest size that will shrink snugly over the component to be covered. Standard packaging On spools. Ordering description Specify product name, size and color (for example, SRFR 2.9/1.7-8)

133 SST/SST-FR Self-Sealing, Heat-Shrinkable Tubing Product Facts n Thick adhesive liner forms an effective barrier against fluids and moisture n Thick-wall insulation, strain relief and abrasion protection n No need for greases, tape, or epoxy n Expansion ratios as high as 3:1 n Available in flame-retardant material n SST has the following agency approvals: - ABS (American Bureau of Shipping) - Lloyd s (Lloyd s Register of Shipping) n RoHS compliant 1Heat-shrinkable Tubing Applications SST provides a simple, positive splice-sealing method that offers protection under adverse environmental conditions. Tubing supplied with standard sealant provides water sealing and environmental protection in wet or underground applications. The thermoplastic adhesive not only seals, but also provides mechanical strain relief. The polymer tubing has excellent insulating, abrasion-resistance, and strain-relief properties. Installation Minimum shrink temperature: 90 C [195 F] Minimum full recovery temperature: 121 C [250 F] Operating Temperature Range -55 C to 110 C [-67 F to 230 F] Specifications/Approvals Series Military Industry Agency Raychem SST RW-2011 SST-FR AMS-DTL-23053/15*, ASTM D 685, nonburning ABS, Lloyd s RW-2011 Classes 1 and 2 *Formerly MIL-I-23053/I5 and MIL-DTL-23053/15. Available in: Americas Europe Asia Pacific n n n 1-119

134 SST/SST-FR (Continued) Product Dimensions Inside Diameter Wall Thickness Recommended Standard Minimum Maximum Nominal Wall Cable Size Nominal Expanded Recovered Expanded After Range for Length as Supplied After Heating Heating 600-Volt Cable SST*-03 30**, through 14 AWG SST*-04 30**, through 10 AWG SST* through 1 AWG SST* through 4/0 AWG SST* through 4/0 AWG SST* /0 AWG through 500 MCM SST* /0 AWG through 500 MCM SST* MCM through 1000 MCM SST* MCM through 1250 MCM SST* MCM through 1500 MCM SST* MCM through 2500 MCM SST* MCM through 2500 MCM In place of asterisk* substitute length of tubing to be ordered. For example, SST*-11, as the second column indicates, comes in 48-inch lengths, so a 48-inch cut piece of SST tubing would be SST Wall thickness will be less if tubing recovery is restricted during shrinkage. **30-inch length standard for /226 coating only. Ordering Information Color Standard Black Nonstandard White, Red, Yellow and Clear (Clear is non-flame-retardant) Size selection Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. Standard packaging See Product Dimensions table. Ordering description Specify product name, cut length, size and color (for example, SST 48-07/FR/97). Part Numbering System SST - _ - _ / _ / _ / _ / _ NM - no marking Color Black/leave blank (standard) White/WHT Red/RED Yellow/YLW Clear/CL (non-flame retardant) Adhesive/sealant /97 standard with FR /226 standard with Non FR FR - flame-retardant Size Length in inches (48 inch max) Family Example: SST-48-07/FR/97/NM 1-120

135 TAT-125 Adhesive-Lined, Flexible, Polyolefin Tubing Product Facts n 2:1 shrink ratio n Thin adhesive lining that bonds to outer tubing and surface below, forming a positive environmental seal n Flexibility of both tubing and adhesive n Moisture seal that is resistant to bending of the substrate n Good mechanical strength and cut-through resistance n Adhesive that bonds to a wide variety of plastics, rubbers, and metals, including polyethylene, neoprene, lead, and steel n RoHS compliant 1Heat-shrinkable Tubing Applications Seals and protects simple in-line splices, bimetallic joints, and components from fluids, moisture, and corrosion. Repairs damaged wire insulation, especially where flexibility is required. Provides onestep electrical insulation and moisture sealing. Installation Minimum shrink temperature: 95 C [203 F] Minimum full recovery temperature: 121 C [250 F] Operating Temperature Range -55 C to 110 C [-67 F to 230 F] Specifications/Approvals Series UL Military Raychem TAT-125 Type 1 (colors) E85381 AMS-DTL-23053/4*, Class 2 RW V, 125 C TAT-125 Type 2 (clear) RW-3032 *Formerly MIL-I-23053/4 and MIL-DTL-23053/4. Sizes 1/4 through 1 1/2 only. Available in: Americas Europe Asia Pacific n n 1-121

136 TAT-125 (Continued) Product Dimensions Inside Diameter Recovered Wall Thickness** Minimum Maximum Total Wall Adhesive Wall Size Expanded Recovered After Heating After Heating as Supplied After Heating (Nominal) (Nominal) 1/8 3.2 [0.125] 1.6 [0.062] 0.69 [0.027] 0.23 [0.009] 3/ [0.187] 2.4 [0.093] 0.71 [0.028] 0.25 [0.010] 1/4 6.4 [0.250] 3.2 [0.125] 0.74 [0.029] 0.13 [0.005] 3/8 9.5 [0.375] 4.8 [0.187] 0.74 [0.029] 0.13 [0.005] 1/ [0.500] 6.4 [0.250] 0.76 [0.030] 0.15 [0.006] 3/ [0.750] 9.5 [0.375] 0.89 [0.035] 0.15 [0.006] [1.000] 12.7 [0.500] 1.07 [0.042] 0.20 [0.008] 1 1/ [1.500] 19.1 [0.750] 1.19 [0.047] 0.28 [0.011] **Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Standard Black (-0) Nonstandard White (-9), red (-2), blue (-6), yellow (-4), green (-5), brown (-1), orange (-3), violet (-7), gray (-8), clear (-X, not flame-retardant) Size selection Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. Standard packaging In 1.2-meter [4-foot] lengths. Ordering description Specify product name, size and color (for example, TAT-125 1/4-0)

137 TC Caps Semirigid, Flame-Retardant Polyolefin Caps Product Facts n 2.5:1 shrink ratio n Flame-retardant n Permanent or temporary method to terminate wires n Rapid, simple installation n Rugged protection against abrasion, vibration, and flexing n RoHS compliant 1Heat-shrinkable Tubing Applications Widely used for wire terminations because of their light weight, small size and durability. Vibration-proof caps are used to insulate and terminate dead-end electrical cables, fixtures, connectors, and other electrical equipment. Also used to protect the ends of wire during storage. Installation Minimum shrink temperature: 110 C [230 F] Minimum full recovery temperature: 135 C [275 F] Operating Temperature Range -55 C to 135 C [-67 F to 275 F] Specifications/Approvals Series UL Raychem TC Caps E85381 TC Caps SCD 600 V, 125 C Available in: Americas Europe Asia Pacific n n n 1-123

138 TC Caps (Continued) Product Dimensions Color Length Inside Diameter Recovered Wall Thickness** Nominal Minimum Open Minimum Maximum After Heating Size Overall as Barrel after Expanded Recovered Supplied Recovery* as Supplied After Heating TC 4001 White (-9) 19.1 (0.750) 10.2 (0.400) 1.6 (0.063) 0.8 (0.030) 0.51 ± 0.12 (0.020 ± 0.005) TC 4003 Red (-2) 25.4 (1.000) 14.0 (0.550) 3.2 (0.125) 1.3 (0.050) 0.64 ± 0.12 (0.025 ± 0.005) TC 4005 Gray (-8) 28.6 (1.125) 14.0 (0.550) 6.4 (0.250) 2.5 (0.100) 0.69 ± 0.12 (0.027 ± 0.005) *See glossary for definition of barrel. **Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Standard One color per size per the Product Dimensions table. Size selection Always order the largest size that will shrink snugly over the component to be covered. Standard packaging In pieces. Ordering description Specify product name, size and color (for example, TC-CAPS )

139 TFE and TFER High-Temperature, Chemically Inert, Modified Tubing made of PTFE Product Facts n Shrink ratio: 1.8:1 (TFE) 3.2:1 (TFER) n High flame-resistance n Excellent chemical resistance n RoHS compliant 1Heat-shrinkable Tubing Applications Designed to provide insulation and mechanical protection in severe chemical and thermal environments. Used to cover hydraulic hose and couplings to prevent contamination and corrosion. The high mechanical strength and extremely low coefficient of friction make it good for reducing damage to bearing shafts and similar applications. Installation Minimum shrink temperature: 330 C [625 F] Minimum full recovery temperature: 340 C [644 F] Operating Temperature Range -67 C to 250 C [-88.6 F to 482 F] Specifications/Approvals Series Military Raychem TFE, TFER AMS-DTL-23053/12*, Classes 3 and 5 RW-2055 (TFE) Def. Stan Type 5A (TFE) RW-2054 (TFER) Def. Stan Type 5B (TFER) *Formerly MIL-I-23053/12 and MIL-DTL-23053/12. Available in: Americas Europe Asia Pacific n n 1-125

140 TFE and TFER (Continued) Product Dimensions TFE Inside Diameter Wall Thickness** Size Minimum Expanded Maximum Recovered Nominal Recovered as Supplied After Heating After Heating [0.032] 0.38 [0.015] 0.23 [0.009] [0.035] 0.46 [0.018] 0.23 [0.009] [0.043] 0.56 [0.022] 0.25 [0.010] [0.047] 0.68 [0.027] 0.25 [0.010] [0.055] 0.81 [0.032] 0.30 [0.012] [0.059] 0.99 [0.039] 0.30 [0.012] [0.075] 1.24 [0.049] 0.30 [0.012] [0.091] 1.55 [0.061] 0.30 [0.012] [0.118] 1.83 [0.072] 0.30 [0.012] [0.150] 2.26 [0.089] 0.30 [0.012] [0.189] 2.84 [0.112] 0.30 [0.012] [0.240] 3.58 [0.141] 0.38 [0.015] [0.299] 4.52 [0.178] 0.38 [0.015] [0.370] 5.69 [0.224] 0.38 [0.015] [0.429] 7.06 [0.278] 0.38 [0.015] [0.469] 8.81 [0.347] 0.38 [0.015] **Wall thickness will be less if tubing recovery is restricted during shrinkage. TFER Inside Diameter Wall Thickness** Size Minimum Expanded Maximum Recovered Nominal Recovered as Supplied After Heating After Heating 5/ [0.079] 0.6 [0.024] 0.23 [0.009] 1/8 3.2 [0.126] 1.0 [0.039] 0.25 [0.010] 1/4 6.4 [0.252] 1.6 [0.063] 0.30 [0.012] 3/8 9.5 [0.374] 2.4 [0.095] 0.30 [0.012] 1/ [0.500] 3.7 [0.146] 0.38 [0.015] 5/ [0.626] 4.5 [0.177] 0.38 [0.015] 3/ [0.748] 5.7 [0.224] 0.38 [0.015] [1.000] 7.1 [0.230] 0.38 [0.015] 1-1/ [1.260] 8.8 [0.347] 0.38 [0.015] **Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Standard Clear (-X) Size selection Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. Standard packaging In 1.2-meter [4-foot] lengths. Ordering description*** Specify product name, size and color (for example,tfe 22-X). ***Europe only. For supply to MIL spec., Def Stan and BS add -MS, -DS or -BS to ordering description

141 Tubing Kits and Mini-Spools Smaller Packaging Options for Single Wall and Adhesive-Lined Tubing Products Product Facts n VERSAFIT and RNF-100 tubing: 2:1 shrink ratio n DWP-125: 3:1 shrink ratio n ES1000: 4:1 shrink ratio n VERSAFIT tubing s low full recovery temperature reduces installation time and the risk of damage to temperature-sensitive components n RNF-100 offers excellent physical, chemical, and electrical properties that meet or exceed commercial, industrial and military standards for highly reliable, general purpose tubing n DWP-125 and ES1000 have high-shrink-ratios to allow for insulation and sealing of irregular shapes; few sizes cover a wide range of diameters n RoHS compliant Specifications/Approvals Applications Single wall VERSAFIT and RNF-100 tubing provide electrical insulation and strain relief of in-line components, electrical connections, wire terminations, and splices. They can be used to bundle wires for flexible light duty harnesses. Also to identify or color code wires, cables, terminals and electronic components. Adhesive-lined DWP-125 and ES1000 environmentally seal and protect a wide variety of electrical applications, including wire splices, terminations, breakouts and connector-to-cable transitions. Installation Minimum full recovery temperature: VERSAFIT: 90 C [194 F] RNF-100: 121 C [250 F] DWP-125: 125 C [257 F] ES1000: 135 C [275 F] Operating Temperature Range VERSAFIT and RNF-100: -55 C to 135 C [-67 F to 275 F] DWP-125: -40 C to 110 C [-40 F to 230 F] ES1000: -40 C to 130 C [-40 F to 266 F] Series UL CSA Raychem VERSAFIT E35586 VW-1 LR31929 VW-1 RW V, 125 C 600 V, 125 C RNF-100 E35586 LR31929 RT V, 125 C 600 V, 125 C DWP-125 E V, 125 C DWP-125 SCD ES1000 E V, 125 C RT Heat-shrinkable Tubing Available in: Americas Europe Asia Pacific n n 1-127

142 Tubing Kits and Mini-Spools (Continued) Single Wall Tubing KIT 1 2 to 1 Shrink Ratio Black 600V, 125 C, UL/CSA VW-1 (KIT 1 PN: A ) Expanded I.D. Quantity (6 Inch Pieces) Fits Wire Gauge Size Refill Part Number VERSAFIT-3/ AWG D VERSAFIT-1/ AWG F VERSAFIT-3/ AWG D VERSAFIT-1/ AWG C VERSAFIT-3/ /0 AWG A VERSAFIT /0 4/0 AWG C KIT 2 2 to 1 Shrink Ratio 7 Colors** 600V, 125 C, UL/ CSA VW-1 (except clear) (KIT 2 PN: D ) Expanded I.D. Quantity (6 Inch Pieces) Fits Wire Gauge Size Refill Part Number VERSAFIT-3/ AWG E VERSAFIT-1/ AWG VERSAFIT-3/ AWG C VERSAFIT-1/ AWG C VERSAFIT-3/ AWG A VERSAFIT-1/ AWG E **Clear tubing in Kit 2 and Kit 2 Refills is RNF-100. Adhesive-Lined Tubing KIT 3 Black/White/Red/ Clear 600V, 125 C, UL (KIT 3 PN: E ) Expanded I.D. Quantity (6 Inch Pieces) Fits Wire Gauge Size Refill Part Number DWP-125-1/ AWG (3 to 1 Shrink Ratio) D DWP-125-3/ AWG (3 to 1 Shrink Ratio) E DWP-125-1/ AWG (3 to 1 Shrink Ratio) F DWP-125-1/ AWG (3 to 1 Shrink Ratio) F DWP-125-3/ /0 AWG (3 to 1 Shrink Ratio) C DWP /0 4/0 AWG (3 to 1 Shrink Ratio) F ES1000-NO AWG (4 to 1 Shrink Ratio) ES1000-NO AWG (4 to 1 Shrink Ratio) ES1000-NO AWG (4 to 1 Shrink Ratio) ES1000-NO AWG (4 to 1 Shrink Ratio) KITS 1, 2 and 3 are comprised of a durable six section plastic box with hinged lid. Inside the lid are product selection guidelines. Ask your Sales Representative about KIT 4 and KIT 6, our Economy Tubing Kits in a reclosable plastic bag, also used on point of sale racks. Here are Part Numbers for those Kits and their content: KIT 4: E (Three pieces each of 3/16, 1/4, 3/8, 1/2, 3/4 and 1 Black tubing in 6 inch pieces) KIT 6: C (Three pieces each of 3/64, 1/16, 3/32 and 1/8 Black tubing in 6 inch pieces) VERSAFIT MINI-SPOOLS 2 to 1 Shrink Ratio Black 600V, 125 C, UL/CSA VW-1 Expanded I.D. Quantity (Feet) Part Number VERSAFIT-3/ C VERSAFIT-1/16 75 E VERSAFIT-3/32 65 D VERSAFIT-1/8 60 C VERSAFIT-3/16 50 F VERSAFIT-1/4 40 F VERSAFIT-3/8 35 D VERSAFIT-1/2 30 E VERSAFIT-3/ VERSAFIT-1 15 F VERSAFIT is a very flexible, highly flame-retardant polyolefin tubing, 90 C full recovery temperature, good fluid resistance with a UL 224/CSA VW-1 flammability rating RNF-100 MINI-SPOOLS 2 to 1 Shrink Ratio Black 600V, 125 C, UL/CSA Expanded I.D. Quantity (Feet) Part Number RNF-100-3/ D RNF-100-1/16 75 A RNF-100-3/32 65 D RNF-100-1/8 60 F RNF-100-3/16 50 E RNF-100-1/4 40 F RNF-100-3/8 35 D RNF-100-1/2 30 A RNF-100-3/4 25 E RNF E RNF-100 is a flexible, flame-retardant polyolefin tubing, 121 C full recovery temperature, excellent fluid resistance with a UL 224/CSA All Tubing flammability rating.

143 TUGA-GP Shiny, Non-Flame-Retardant, Polyolefin Tubing Product Facts n 2:1 shrink ratio n Can be easily hot-stamped n Bright, shiny surface n Semiflexible, non-flameretardant, halogen-free n Conforms to substrates more uniformly and with less longitudinal change than most PVC-based materials n RoHS compliant 1Heat-shrinkable Tubing Applications TUGA-GP is a commercial grade tubing for general applications where a flame-retardant product is not needed but where electrical insulation and mechanical performance are important. TUGA-GP makes an attractive covering for many automotive, appliance, and consumer-goods applications. Installation Minimum shrink temperature: 85 C [85 F] Minimum full recovery temperature: 110 C [230 F] Operating Temperature Range -55 C to 125 C [-67 F to 257 F] Specifications/Approvals Series TUGA-GP Raychem RW-2201 Available in: Americas Europe Asia Pacific n 1-129

144 TUGA-GP (Continued) Product Dimensions Inside Diameter Wall Thickness* Size Minimum Expanded Maximum Recovered Nominal as Supplied After Heating After Heating 1.2/ [0.046] 0.6 [0.023] 0.4 [0.016] 1.6/ [0.062] 0.8 [0.031] 0.4 [0.016] 2.4/ [0.093] 1.2 [0.046] 0.5 [0.019] 3/ [0.118] 1.5 [0.059] 0.5 [0.019] 5/ [0.197] 2.5 [0.098] 0.5 [0.019] 6.4/ [0.250] 3.2 [0.125] 0.6 [0.024] 8/4 8.0 [0.315] 4.0 [0.157] 0.6 [0.024] 9.5/ [0.375] 4.8 [0.187] 0.6 [0.024] 11/ [0.433] 5.5 [0.217] 0.6 [0.024] 12.7/ [0.500] 6.4 [0.250] 0.6 [0.024] 15/ [0.591] 7.5 [0.295] 0.8 [0.031] 20/ [0.787] 10.0 [0.394] 0.8 [0.031] 25.4/ [1.000] 12.7 [0.500] 0.9 [0.035] 38/ [1.496] 19.0 [0.748] 1.0 [0.039] *Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Standard Black (-0) Size selection Always order the largest size that will shrink snugly over the component to be covered. Special order sizes available upon request. Standard packaging On spools. Ordering description Specify product name, size and color (for example, TUGA 3/1.5-0)

145 URHT Ultra-High-Ratio, Flame- Retardant, Polyolefin Heat- Shrinkable Tubing Product Facts n Shrink ratios as high as 8:1 n Specially formulated for thick wall insulation, strain relief and abrasion protection n Flame-retardant passing ASTM D 635 n Excellent performance in both hot and cold environments n Optional factory applied adhesive provides watertight environmental sealing in wet and corrosive locations n RoHS compliant 1Heat-shrinkable Tubing Applications Ultra-high-shrink-ratio, heat-shrinkable tubing, with expansion ratios as high as 8-to-1, is designed to conform to odd shapes and shrink over large transitions, allowing for the repair and sealing of cable connectors and equipment. Cable harnesses can be repaired and released without disassembly. This product can be used to seal the back end of a connector or simply repair a damaged outer insulation of a cable or wire. URHT tubing is available with or without a hot melt adhesive lining. Installation Minimum shrink temperature: 135 C [275 F] Minimum full recovery temperature: 150 C [302 F] Operating Temperature Range -55 C to 135 C [-67 F to 275 F] Specifications/Approvals Series Military Raychem URHT SAE-AS81765/1, Type II* URHT SCD *heat-shrinkable, crosslinked, flexible polyolefin Available in: Americas Europe Asia Pacific n n n 1-131

146 URHT (Continued) Product Dimensions Inside Diameter Wall Thickness Minimum Maximum Nominal Unrestricted Full Size Expanded Recovered Recovered Recovered Length as Supplied After Heating After Heating ± 6.35 (.250) URHT (2.000) 5.84 (0.230) 3.56 (0.140) 7.62, , , (3, 4, 6, 10) URHT (3.000) 8.64 (0.340) 3.56 (0.140) 7.62, , , (3, 4, 6, 10) Ordering Information Color Standard Black (-0) Size selection Always order the largest size that will shrink snugly over the component to be covered. Standard packaging In pieces. Ordering description Specify product name, size, cut length and color (for example, URHT ). Part Numbering System URHT - _ / _ / _ 42 = Std Adhesive 86 = High Performance Adhesive Unrestricted recovered length Expanded inside diameter - as supplied 1-132

147 Versafit Highly Flame-Retardant, Very Flexible, Low-Shrink- Temperature, Polyolefin Tubing Product Facts n 2:1 shrink ratio n Low shrink temperature reduces installation time and the risk of damage to temperature-sensitive components n Very flexible; doesn t easily wrinkle when bent n Highly flame-retardant n Hot stamps extremely well n Higher temperature rating, better thermal stability, and higher resistance to physical abuse than noncrosslinked materials n Free of polybrominated biphenyls (PBBs) and polybrominated biphenyl oxides and ethers (PBBOs and PBBEs), which are classified as environmentally hazardous substances n RoHS compliant 1Heat-shrinkable Tubing Applications Cost-effective choice for many commercial and military applications; electrically insulates and protects in-line components, disconnect terminals, and splices. Bundles wires for very flexible light-duty harnesses. Strain-relieves electrical wire connections for commercial applications. Identifies or color-codes wires, cables, terminals, and components. Installation Minimum shrink temperature: 70 C [158 F] Minimum full recovery temperature: 90 C [194 F] Operating Temperature Range -55 C to 135 C [-67 F to 275 F] Specifications/Approvals Series UL CSA Military Raychem Versafit E35586 VW-1 LR31929 VW-1 AMS-DTL-23053/5* RW V, 125 C 600 V, 125 C Classes 1 & 3 *Formerly MIL-I-23053/5 and MIL-DTL-23053/5. Available in: Americas Europe Asia Pacific n n n 1-133

148 Versafit (Continued) Product Dimensions Inside Diameter Recovered Wall Thickness** Size Expanded Maximum Recovered After Heating as Supplied After Heating 3/ ± 0.2 [0.064 ± 0.008] 0.6 [0.023] 0.40 ± 0.08 [0.016 ± 0.003] 1/ ± 0.2 [0.073 ± 0.008] 0.8 [0.031] 0.43 ± 0.08 [0.017 ± 0.003] 3/ ± 0.2 [0.110 ± 0.008] 1.2 [0.046] 0.51 ± 0.08 [0.020 ± 0.003] 1/ ± 0.2 [0.135 ± 0.008] 1.6 [0.062] 0.51 ± 0.08 [0.020 ± 0.003] 3/ ± 0.3 [0.205 ± 0.010] 2.4 [0.093] 0.51 ± 0.08 [0.020 ± 0.003] 1/ ± 0.3 [0.280 ± 0.010] 3.2 [0.125] 0.64 ± 0.08 [0.025 ± 0.003] 3/ ± 0.4 [0.400 ± 0.015] 4.8 [0.187] 0.64 ± 0.08 [0.025 ± 0.003] 1/ ± 0.4 [0.540 ± 0.015] 6.4 [0.250] 0.64 ± 0.08 [0.025 ± 0.003] 5/8*** ± 0.4 [0.665 ± 0.015] 8.0 [0.315] 0.76 ± 0.08 [0.030 ± 0.003] 3/ ± 0.4 [0.805 ± 0.015] 9.5 [0.375] 0.76 ± 0.08 [0.030 ± 0.003] ± 0.4 [1.055 ± 0.015] 12.7 [0.500] 0.89 ± 0.12 [0.035 ± 0.005] 1 1/4*** ± 0.7 [1.315 ± 0.025] 15.9 [0.625] 1.02 ± 0.15 [0.040 ± 0.006] 1 1/ ± 0.8 [1.570 ± 0.030] 19.1 [0.750] 1.02 ± 0.15 [0.040 ± 0.006] ± 1.0 [2.080 ± 0.040] 25.4 [1.000] 1.14 ± 0.16 [0.045 ± 0.007] ± 1.0 [3.090 ± 0.040] 38.1 [1.500] 1.27 ± 0.20 [0.050 ± 0.008] ± 1.3 [4.100 ± 0.050] 50.8 [2.000] 1.40 ± 0.23 [0.055 ± 0.009] **Wall thickness will be less if tubing recovery is restricted during shrinkage. ***Nonstandard size; available by special order only. Ordering Information Color Standard Black (-0), white (-9), red (-2), blue (-6), yellow (-4) Nonstandard Brown (-1), orange (-3), green (-5), violet (-7), gray (-8) Size selection Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. Standard packaging**** On spools. Ordering description***** Specify product name, size and color (for example, Versafit 1/4-0). ****Available in the convenient Mini-Spool packaging/dispensing system, for sizes 3/64 up to 1 (black only). *****Europe only. For supply to MIL, Def Stan and BS add -MS, -DS or -BS to ordering description

149 Versafit-3X Very Flexible, High-Shrink- Ratio, Highly Flame- Retardant, Low-Shrink- Temperature, Polyolefin Tubing Product Facts n Highly flame-retardant n 3:1 shrink ratio easily accommodates irregular shapes; few sizes cover a wide range of diameters n Low shrink temperature reduces installation time and the risk of damage to temperature-sensitive components n Free of polybrominated biphenyls (PBBs) and polybrominated biphenyl oxides and ethers (PBBOs and PBBEs) which are classified as environmentally hazardous substances n RoHS compliant Applications Installation Operating Temperature Range 1Heat-shrinkable Tubing Provides electrical insulation and strain relief of in-line components, electrical connections, wire terminations, and splices. Bundles wires for flexible light duty harnesses. Identifies or color codes wires, cables, terminals and electrical and electronic components. Minimum shrink temperature: 70 C [158 F] Minimum full recovery temperature: 90 C [194 F] -55 C to 135 C [-67 F to 275 F] Specifications/Approvals Series UL CSA Raychem Versafit-3X E35586 VW-1 LR31929 VW-1 RW V, 125 C 600 V, 125 C Available in: Americas Europe Asia Pacific n n n 1-135

150 Versafit-3X (Continued) Product Dimensions Inside Diameter Recovered Wall Thickness* Size Minimum Expanded Maximum Recovered After as Supplied After Heating Heating 1/8 3.2 (0.125) 1.1 (0.042) 0.58 ± 0.08 (0.023 ± 0.003) 1/4 6.4 (0.250) 2.2 (0.083) 0.58 ± 0.08 (0.023 ± 0.003) 3/8 9.5 (0.375) 3.2 (0.125) 0.61 ± 0.08 (0.024 ± 0.003) 1/ (0.500) 4.3 (0.166) 0.61 ± 0.08 (0.024 ± 0.003) 3/ (0.750) 6.4 (0.250) 0.61 ± 0.08 (0.024 ± 0.003) (1.000) 8.5 (0.333) 0.64 ± 0.08 (0.025 ± 0.003) *Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Standard Black (-0) Nonstandard White (-9), red (-2), blue (-6), yellow (-4), green (-5), brown (-1), orange (-3), violet (-7), gray (-8) Size selection Always order the largest size that will shrink snugly over the component to be covered. Standard packaging On spools. Ordering description Specify product name, size and color (for example, Versafit-3X-1/4-0)

151 Versafit V2 Highly Flame-Retardant, Very Flexible, Low-Shrink- Temperature, Polyolefin Tubing Product Facts n 2:1 shrink ratio n Low shrink temperature reduces installation time and the risk of damage to temperature-sensitive components n Very flexible; doesn t easily wrinkle when bent n Highly flame-retardant n Hot stamps extremely well n Higher temperature rating, better thermal stability, and higher resistance to physical abuse than noncrosslinked materials n Free of polybrominated biphenyls (PBBs) and polybrominated biphenyl oxides and ethers (PBBOs and PBBEs), which are classified as environmentally hazardous substances n RoHS compliant 1Heat-shrinkable Tubing Applications Cost-effective choice for many commercial applications; electrically insulates and protects in-line components, disconnect terminals, and splices. Bundles wires for very flexible light-duty harnesses. Strain-relieves electrical wire connections. Identifies or color-codes wires, cables, terminals, and components. Installation Minimum shrink temperature: 70 C [158 F] Minimum full recovery temperature: 90 C [194 F] Operating Temperature Range -30 C to 125 C [-22 F to 257 F] Specifications/Approvals Series UL CSA Raychem Versafit V2 E35586 VW-1 LR31929 VW-1 RW V, 125 C 600 V, 125 C Available in: Americas Europe Asia Pacific n n n 1-137

152 Versafit V2 (Continued) Product Dimensions Inside Diameter Wall Thickness Expanded Maximum Expanded as Recovered* Size as Supplied Recovered Supplied After Heating After Heating (Nominal) (Minimum) ± 0.2 [0.059 ± 0.008] 0.50 [0.020] 0.20 [0.008] 0.33 [0.013] ± 0.2 [0.083 ± 0.008] 0.75 [0.030] 0.20 [0.008] 0.35 [0.014] ± 0.2 [0.102 ± 0.008] 1.00 [0.039] 0.25 [0.010] 0.43 [0.017] ± 0.2 [0.122 ± 0.008] 1.25 [0.049] 0.25 [0.010] 0.43 [0.017] ± 0.2 [0.142 ± 0.008] 1.50 [0.059] 0.25 [0.010] 0.43 [0.017] ± 0.3 [0.161 ± 0.012] 1.75 [0.069] 0.25 [0.010] 0.43 [0.017] ± 0.3 [0.181 ± 0.012] 2.00 [0.079] 0.25 [0.010] 0.43 [0.017] ± 0.3 [0.221 ± 0.012] 2.50 [0.098] 0.30 [0.012] 0.56 [0.022] ± 0.3 [0.260 ± 0.012] 3.00 [0.118] 0.30 [0.012] 0.56 [0.022] ± 0.3 [0.299 ± 0.012] 3.50 [0.138] 0.30 [0.012] 0.56 [0.022] ± 0.3 [0.339 ± 0.012] 4.00 [0.158] 0.30 [0.012] 0.56 [0.022] ± 0.3 [0.378 ± 0.012] 4.50 [0.177] 0.30 [0.012] 0.56 [0.022] ± 0.3 [0.409 ± 0.012] 5.00 [0.197] 0.30 [0.012] 0.56 [0.022] ± 0.3 [0.449 ± 0.012] 5.50 [0.217] 0.30 [0.012] 0.56 [0.022] ± 0.3 [0.500 ± 0.012] 6.00 [0.236] 0.30 [0.012] 0.56 [0.022] ± 0.3 [0.532 ± 0.012] 6.50 [0.256] 0.35 [0.014] 0.66 [0.026] ± 0.4 [0.567 ± 0.016] 7.00 [0.276] 0.35 [0.014] 0.68 [0.027] ± 0.4 [0.618 ± 0.016] 7.50 [0.295] 0.35 [0.014] 0.68 [0.027] ± 0.4 [0.665 ± 0.016] 8.00 [0.315] 0.35 [0.014] 0.68 [0.027] ± 0.4 [0.748 ± 0.016] 9.00 [0.354] 0.40 [0.016] 0.76 [0.030] ± 0.4 [0.843 ± 0.016] [0.394] 0.40 [0.016] 0.76 [0.030] ± 0.4 [0.913 ± 0.016] [0.433] 0.45 [0.018] 0.89 [0.035] ± 0.4 [1.055 ± 0.016] [0.492] 0.45 [0.018] 0.89 [0.035] ± 0.5 [1.110 ± 0.020] [0.492] 0.45 [0.018] 0.89 [0.035] ± 0.5 [1.181 ± 0.020] [0.551] 0.45 [0.018] 0.89 [0.035] ± 0.5 [1.264 ± 0.020] [0.591] 0.45 [0.018] 0.89 [0.035] *Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Standard Black (-0) Nonstandard White (-9), red (-2), blue (-6), yellow (-4), green (-5), orange (-3), violet (-7), brown (-1), gray (-8) Size selection Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. Standard packaging On spools. Ordering description Specify product name, size and color (for example, V )

153 Versafit V4 Very-Thin-Wall, Very Flexible, Highly Flame-Retardant, Polyolefin Tubing Product Facts n 2:1 shrink ratio n Very thin wall provides space savings and rapid shrinking n Low shrink temperature further reduces installation time and risk of damage to temperature-sensitive components n Very flexible; doesn t easily wrinkle when bent n Free of polybrominated biphenyls (PBBs) and polybrominated biphenyl oxides and ethers (PBBOs and PBBEs), which are classified as environmentally hazardous substances n RoHS compliant Applications Installation Operating Temperature Range 1Heat-shrinkable Tubing Typically used where space saving is important. Offers the ability to pack components more closely than is possible with standard tubings. Costeffective choice for many commercial applications; electrically insulates and protects in-line components, disconnect terminals, and splices. Used for strain relief on high-density connectors. Minimum shrink temperature: 70 C [158 F] Minimum full recovery temperature: 90 C [194 F] -30 C to 125 C [-22 F to 257 F] Specifications/Approvals Series UL CSA Raychem Versafit V4 E85381 VW-1 LR31929 VW-1 RW V, 125 C 150 V, 125 C Available in: Americas Europe Asia Pacific n n n 1-139

154 Versafit V4 (Continued) Product Dimensions Inside Diameter Wall Thickness Expanded Maximum Expanded as Recovered* Size as Supplied Recovered Supplied After Heating After Heating (Nominal) (Minimum) ± 0.25 [0.037 ± 0.010] 0.30 [0.012] 0.10 [0.004] 0.25 [0.010] ± 0.25 [0.047 ± 0.010] 0.40 [0.016] 0.10 [0.004] 0.25 [0.010] ± 0.25 [0.055 ± 0.010] 0.50 [0.020] 0.10 [0.004] 0.25 [0.010] ± 0.25 [0.075 ± 0.010] 0.75 [0.030] 0.10 [0.004] 0.25 [0.010] ± 0.25 [0.091 ± 0.010] 1.00 [0.039] 0.10 [0.004] 0.25 [0.010] ± 0.25 [0.110 ± 0.010] 1.25 [0.049] 0.15 [0.006] 0.25 [0.010] ± 0.25 [0.130 ± 0.010] 1.50 [0.059] 0.15 [0.006] 0.25 [0.010] ± 0.25 [0.150 ± 0.010] 1.75 [0.069] 0.15 [0.006] 0.25 [0.010] ± 0.25 [0.173 ± 0.010] 2.00 [0.079] 0.15 [0.006] 0.25 [0.010] ± 0.25 [0.217 ± 0.010] 2.50 [0.098] 0.15 [0.006] 0.25 [0.010] ± 0.40 [0.256 ± 0.016] 3.00 [0.118] 0.15 [0.006] 0.28 [0.011] ± 0.40 [0.295 ± 0.016] 3.50 [0.138] 0.15 [0.006] 0.28 [0.011] ± 0.40 [0.335 ± 0.016] 4.00 [0.158] 0.15 [0.006] 0.28 [0.011] ± 0.40 [0.374 ± 0.016] 4.50 [0.177] 0.15 [0.006] 0.28 [0.011] ± 0.50 [0.413 ± 0.020] 5.00 [0.197] 0.15 [0.006] 0.28 [0.011] Inside Diameter Recovered Wall Thickness* Inch Minimum Expanded Maximum Recovered After Size as Supplied After Heating Heating 3/ [0.046] 0.6 [0.023] 0.30 ± 0.05 [0.012 ± 0.002] 1/ [0.062] 0.8 [0.031] 0.30 ± 0.05 [0.012 ± 0.002] 3/ [0.093] 1.2 [0.046] 0.30 ± 0.05 [0.012 ± 0.002] 1/8 3.2 [0.125] 1.6 [0.062] 0.33 ± 0.05 [0.013 ± 0.002] 3/ [0.187] 2.4 [0.093] 0.33 ± 0.05 [0.013 ± 0.002] 1/4 6.4 [0.250] 3.2 [0.125] 0.36 ± 0.08 [0.014 ± 0.003] 3/8 9.5 [0.375] 4.8 [0.187] 0.36 ± 0.08 [0.014 ± 0.003] 1/ [0.500] 6.4 [0.250] 0.36 ± 0.08 [0.014 ± 0.003] 3/ [0.750] 9.5 [0.375] 0.43 ± 0.08 [0.017 ± 0.003] [1.000] 12.7 [0.500] 0.51 ± 0.08 [0.020 ± 0.003] *Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Standard Black (-0) Nonstandard Other colors available upon request. Size selection Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. Standard packaging On spools. Marking Marked with UL/CSA/-F- legends (metric sizes) or unmarked (inch sizes). Ordering description Specify product name, size (mm or in.) and color (for example, V )

155 Versaflex Expandable, Braided, Polyester Sleeving Product Facts n Excellent abrasion and cutthrough resistance n Lightweight n Flexible (even at low temperatures) n Fungus proof n Not affected by most chemical and solvents, non-hygroscopic n Wide range of sizes available n RoHS compliant 1Heat-shrinkable Tubing Applications Versaflex sleeving is suited for the mechanical protection of wire harnesses, hoses, and all other applications where exceptional flexibility combined with superior abrasion/cut resistance is required. It also serves as an economical means for wire bundling that will not trap heat or moisture; expanding easily to fit over irregular shapes, then contracting to conform and grip. To prevent fraying, these products should be cut to length using a hot knife. Installation This product is cold applied. Operating Temperature Range -50 c to 150 c [-58 f to 302 f] (220 c [-58 f to 302 f] for short periods) Specifications/Approvals Series Versaflex-FR Versaflex Raychem RK-6772 Available in: Americas Europe Asia Pacific n n n 1-141

156 Versaflex (Continued) Product Dimensions Versaflex (metric) Nominal Size Size Range Minimum Maximum 3 (0.118) 1 (0.039) 5 (0.197) 4 (0.158) 2 (0.079) 7 (0.276) 5 (0.197) 3 (0.118) 9 (0.354) 6 (0.236) 4 (0.158) 12 (0.472) 8 (0.315) 5 (0.197) 12 (0.472) 10 (0.394) 7 (0.276) 15 (0.591) 12 (0.472) 8 (0.315) 17 (0.669) 15 (0.591) 10 (0.394) 20 (0.787) 20 (0.787) 14 (0.551) 26 (1.024) 25 (0.984) 18 (0.709) 34 (1.339) 30 (1.181) 20 (0.787) 40 (1.575) 40 (1.575) 30 (1.181) 50 (1.969) 50 (1.969) 40 (1.575) 60 (2.362) Versaflex (Imperial) Size Nominal Size Size Range 1/8 3 (0.118) ( ) 1/4 6 (0.236) ( ) 3/8 10 (0.394) ( ) 1/2 13 (0.512) ( ) 3/4 19 (0.748) ( ) 1-1/4 32 (1.256) ( ) 1-3/4 45 (1.772) ( ) 2 51 (2.008) ( ) Versaflex-FR flame retardant, expandable polyester braid Size Nominal Size Size Range 1/8 3 (0.118) ( ) 1/4 6 (0.236) ( ) 3/8 10 (0.394) ( ) 1/2 13 (0.512) ( ) 3/4 19 (0.748) ( ) 1-1/4 32 (1.256) ( ) 1-3/4 45 (1.772) ( ) 2 51 (2.008) ( ) Ordering Information Color Standard Versaflex (metric) : Black (-0) Grey (-8) Versaflex (imperial) : Black (-0) Versaflex-FR : Black with a white X tracer (-09) Standard packaging On spools. Ordering description Specify product name, size and color (for example, VERSAFLEX-FR-1/4-09-SP) 1-142

157 XFFR Halogen-Free, Flame-Retardant, Heat-Shrinkable Tubing Product Facts n Emits minimal amounts of toxic or acid gasses during combustion n Meets performance requirements of MIL-C and MIL-C cable jackets n Resists moisture, fungus, and weathering n Available in expansion ratios as high as 3:1 n XFFR has the following approvals: - ABS (American Bureau of Shipping) - Lloyd s (Lloyd s Register of Shipping) n RoHS compliant 1Heat-shrinkable Tubing Applications XFFR halogen-free tubing can be used for rejacketing and repairing halogen-free cables in any enclosed area where a flame-retardant, halogen-free environment is required. These environments include tunnels, buildings, mass transit vehicles, and ships. When installed with S-1305 tape, the tubing can also be used in applications requiring water sealing and protection from abrasion and corrosion. Installation Minimum shrink temperature: 70 C [158 F] Minimum full recovery temperature: 121 C [250 F] Operating Temperature Range -55 C to 110 C [-67 F to 230 F] Specifications/Approvals Series Military Industry Raychem XFFR MIL-C NES 713 RW-2016 MIL-C NES 711 Available in: Americas Europe Asia Pacific n n n 1-143

158 XFFR (Continued) Product Dimensions Inside Diameter Recovered Wall Thickness* Size Minimum Expanded Maximum Recovered After Heating as Supplied After Heating (Nominal) XFFR [0.300] 2.54 [0.100] 2.03 [0.080] XFFR [0.400] 3.81 [0.150] 2.03 [0.080] XFFR [0.750] 5.59 [0.220] 2.03 [0.080] XFFR [1.100] 9.52 [0.375] 2.67 [0.105] XFFR [1.500] [0.500] 3.05 [0.120] XFFR [2.000] [0.750] 3.05 [0.120] XFFR [3.000] [1.250] 4.06 [0.160] *Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Standard Black (-0) Size selection Always order the largest size that will shrink snugly over the component to be covered. Standard packaging 1.2-meter [4-foot] or 7.5-meter [25-foot] lengths. Part Numbering System XFFR - 03 X 4 / NM NM - no mark Length in feet (4 feet standard) Size Family 1-144

159 ZH2 Flexible, Highly Flame- Retardant, Low Recovery Temperature, ZEROHAL Polyolefin Tubing Product Facts n 2:1 shrink ratio n Highly flame-retardant; UL/ CSA VW-1 flammability rating n Environmentally friendly tubing essentially free of halogens n Emits minimal amounts of toxic or acid gasses when burned n RoHS compliant 1Heat-shrinkable Tubing Applications Electrical insulation and strain relief of connections and terminations in computers, appliances, and other commercial electronic products. Jacketing and bundling of light duty harnesses in rail and mass transit vehicles, buildings, and other enclosed areas where emission of toxic gasses from burning materials containing halogens is very undesirable. Installation Minimum shrink temperature: 70 C [158 F] Minimum full recovery temperature: 90 C [194 F] Operating Temperature Range -30 C to 125 C [-22 F to 257 F] Specifications/Approvals Series UL CSA Raychem ZH2 E35586 VW-1 LR31929 VW-1 RW V, 125 C 600 V, 125 C Available in: Americas Europe Asia Pacific n n n 1-145

160 ZH2 (Continued) Product Dimensions Inside Diameter Wall Thickness Expanded Maximum Expanded as Recovered* Size as Supplied Recovered Supplied After Heating After Heating (Nominal) (Minimum) ± 0.2 [0.047 ± 0.008] 0.40 [0.016] 0.20 [0.008] 0.33 [0.013] ± 0.2 [0.059 ± 0.008] 0.50 [0.020] 0.20 [0.008] 0.33 [0.013] ± 0.2 [0.083 ± 0.008] 0.75 [0.030] 0.20 [0.008] 0.34 [0.013] ± 0.2 [0.102 ± 0.008] 1.00 [0.039] 0.25 [0.010] 0.43 [0.017] ± 0.2 [0.122 ± 0.008] 1.25 [0.049] 0.25 [0.010] 0.43 [0.017] ± 0.2 [0.142 ± 0.008] 1.50 [0.059] 0.25 [0.010] 0.43 [0.017] ± 0.3 [0.161 ± 0.012] 1.75 [0.069] 0.25 [0.010] 0.43 [0.017] ± 0.3 [0.181 ± 0.012] 2.00 [0.079] 0.25 [0.010] 0.43 [0.017] ± 0.3 [0.221 ± 0.012] 2.50 [0.098] 0.30 [0.012] 0.56 [0.022] ± 0.3 [0.260 ± 0.012] 3.00 [0.118] 0.30 [0.012] 0.56 [0.022] ± 0.3 [0.299 ± 0.012] 3.50 [0.138] 0.30 [0.012] 0.56 [0.022] ± 0.3 [0.339 ± 0.012] 4.00 [0.158] 0.30 [0.012] 0.56 [0.022] ± 0.3 [0.378 ± 0.012] 4.50 [0.177] 0.30 [0.012] 0.56 [0.022] ± 0.3 [0.409 ± 0.012] 5.00 [0.197] 0.30 [0.012] 0.56 [0.022] ± 0.3 [0.449 ± 0.012] 5.50 [0.217] 0.30 [0.012] 0.56 [0.022] ± 0.3 [0.500 ± 0.012] 6.00 [0.236] 0.30 [0.012] 0.56 [0.022] ± 0.3 [0.532 ± 0.012] 6.50 [0.256] 0.35 [0.014] 0.66 [0.026] ± 0.4 [0.567 ± 0.016] 7.00 [0.276] 0.35 [0.014] 0.68 [0.027] ± 0.4 [0.618 ± 0.016] 7.50 [0.295] 0.35 [0.014] 0.68 [0.027] ± 0.4 [0.665 ± 0.016] 8.00 [0.315] 0.35 [0.014] 0.68 [0.027] ± 0.4 [0.748 ± 0.016] 9.00 [0.354] 0.40 [0.016] 0.76 [0.030] ± 0.4 [0.843 ± 0.016] [0.394] 0.40 [0.016] 0.76 [0.030] ± 0.4 [0.913 ± 0.016] [0.433] 0.45 [0.018] 0.89 [0.035] ± 0.4 [1.055 ± 0.016] [0.452] 0.45 [0.018] 0.89 [0.035] ± 0.5 [1.110 ± 0.020] [0.452] 0.45 [0.018] 0.89 [0.035] ± 0.5 [1.181 ± 0.020] [0.551] 0.45 [0.018] 0.89 [0.035] ± 0.5 [1.264 ± 0.020] [0.591] 0.45 [0.018] 0.89 [0.035] *Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Standard Black (-0) Size selection Always order the largest size that will shrink snugly over the component to be covered. Standard packaging On spools. Ordering description Specify product name, size and color (for example, ZH )

161 ZH4 Very-Thin-Wall, Very Flexible, Highly Flame- Retardant, Low Recovery Temperature, ZEROHAL Polyolefin Tubing Product Facts n 2:1 shrink ratio n Highly flame-retardant; UL/ CSA VW-1 flammability rating n Very thin wall provides space savings and rapid shrinking n Low shrink temperature further reduces installation time and risk of damage to temperature-sensitive components n Environmentally friendly tubing essentially free of halogens n Emits minimal amounts of toxic or acid gasses when burned n RoHS compliant Applications Electrical insulation and protection of in-line components, disconnect terminals, and splices in computers, appliances, and other commercial electronic products. Typically used where space saving is important. Offers the ability to pack components more closely than is possible with standard tubings. Used for strain relief on high-density connectors. Suitable for use in rail and mass transit vehicles, buildings, and other enclosed areas where emission of toxic gasses from burning materials containing halogens is very undesirable. Installation Minimum shrink temperature: 70 C [158 F] Minimum full recovery temperature: 90 C [194 F] Operating Temperature Range -30 C to 125 C [-22 F to 257 F] 1Heat-shrinkable Tubing Specifications/Approvals Series UL CSA Raychem ZH4 E85381 VW-1 LR31929 VW-1 RW V, 125ºC 150 V, 125ºC Available in: Americas Europe Asia Pacific n n n 1-147

162 ZH4 (Continued) Product Dimensions Inside Diameter Wall Thickness Expanded Maximum Expanded as Recovered* Size as Supplied Recovered Supplied After Heating After Heating (Nominal) (Minimum) ± 0.25 [0.037 ± 0.010] 0.30 [0.012] 0.10 [0.004] 0.25 [0.010] ± 0.25 [0.047 ± 0.010] 0.40 [0.016] 0.10 [0.004] 0.25 [0.010] ± 0.25 [0.055 ± 0.010] 0.50 [0.020] 0.10 [0.004] 0.25 [0.010] ± 0.25 [0.075 ± 0.010] 0.75 [0.030] 0.10 [0.004] 0.25 [0.010] ± 0.25 [0.091 ± 0.010] 1.00 [0.039] 0.10 [0.004] 0.25 [0.010] ± 0.25 [0.110 ± 0.010] 1.25 [0.049] 0.15 [0.006] 0.25 [0.010] ± 0.25 [0.130 ± 0.010] 1.50 [0.059] 0.15 [0.006] 0.25 [0.010] ± 0.25 [0.150 ± 0.010] 1.75 [0.069] 0.15 [0.006] 0.25 [0.010] ± 0.25 [0.173 ± 0.010] 2.00 [0.079] 0.15 [0.006] 0.25 [0.010] ± 0.25 [0.217 ± 0.010] 2.50 [0.098] 0.15 [0.006] 0.25 [0.010] ± 0.40 [0.256 ± 0.016] 3.00 [0.118] 0.15 [0.006] 0.28 [0.011] ± 0.40 [0.295 ± 0.016] 3.50 [0.138] 0.15 [0.006] 0.28 [0.011] ± 0.40 [0.335 ± 0.016] 4.00 [0.158] 0.15 [0.006] 0.28 [0.011] ± 0.40 [0.374 ± 0.016] 4.50 [0.177] 0.15 [0.006] 0.28 [0.011] ± 0.50 [0.413 ± 0.020] 5.00 [0.197] 0.15 [0.006] 0.28 [0.011] *Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Standard Black (-0) Size selection Always order the largest size that will shrink snugly over the component to be covered. Standard packaging On spools. Ordering description Specify product name, size and color (for example, ZH )

163 ZH-100 Flexible, Thin-Wall, Low- Fire-Hazard Tubing Product Facts n 2:1 shrink ratio n Low smoke emissions n Flexible, flame-retardant n No added halogens n Low evolution of acid gases n RoHS compliant 1Heat-shrinkable Tubing Applications ZH-100 is a flexible, thin-wall, heat-shrinkable tubing designed for low-firehazard applications. ZH-100 contains no added halogens, and exhibits excellent fire safety characteristics combined with low evolution of acid gases, while retaining good mechanical and fluid resistance properties. Installation Minimum shrink temperature: 80 C [176 F] Minimum full recovery temperature: 120 C [248 F] Operating Temperature Range -30 C to 105 C [-22 F to 221 F] Specifications/Approvals Series Industry Raychem ZH-100 BR 1326A RW-2031 Available in: Americas Europe Asia Pacific n n n 1-149

164 ZH-100 (Continued) Product Dimensions Inside Diameter Recovered Wall Thickness* Size Minimum Expanded Maximum Recovered After Heating as Supplied After Heating 1/8 3.2 [0.125] 1.6 [0.062] 0.50 ± 0.10 [0.019 ± 0.004] 3/ [0.187] 2.4 [0.093] 0.50 ±.0.10 [0.019 ± 0.004] 1/4 6.4 [0.250] 3.2 [0.125] 0.65 ± 0.15 [0.026 ± 0.006] 3/8 9.5 [0.375] 4.8 [0.187] 0.65 ± 0.15 [0.026 ± 0.006] 1/ [0.500] 6.4 [0.250] 0.65 ± 0.15 [0.026 ± 0.006] 3/ [0.750] 9.5 [0.375] 0.75 ± 0.15 [0.030 ± 0.006] [1.000] 12.7 [0.500] 0.90 ± 0.15 [0.035 ± 0.006] 1 1/ [1.500] 19.0 [0.750] 1.00 ± 0.20 [0.039 ± 0.008] [2.000] 25.4 [1.000] 1.15 ± 0.25 [0.045 ± 0.010] *Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Standard Black (-0) Size selection Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. Standard packaging On spools. Ordering description Specify product name, size and color (for example, ZH-100 1/8-0)

165 ZHTM Heat-Shrinkable, Flexible Tubing with Low Toxicity for Fire Safety Applications Product Facts n 2:1 shrink ratio n Low smoke emission n System 100 tubing n RoHS compliant 1Heat-shrinkable Tubing Applications A flexible, thick-wall, heat-shrinkable tubing to be used in conjunction with -100 molded parts and Zerohal cable to form Raychem System 100. This material exhibits excellent fire safety characteristics combined with low smoke emission and low evolution of acid gases while retaining good mechanical and fluid-resistance properties. Used for insulation and protection of cables, harnesses, and electrical and electronic components in enclosed spaces, such as in marine applications, mass transit systems, and offshore installations, to reduce toxicity risks, or where equipment would be irreparably damaged by corrosive products of combustion. Installation Minimum shrink temperature: 80 C [176 F] Minimum full recovery temperature: 121 C [250 F] Operating Temperature Range -30 C to 105 C [-22 F to 221 F] Specifications/Approvals Series Military Agency Industry Raychem ZHTM Def. Stan BS 4G-198 Part 3 Type 15 BR 1326A RW-2058 Issue 3 Type 8 VG Part 5 Type L VDE 0341/Pt 9005 Available in: Americas Europe Asia Pacific n n n 1-151

166 ZHTM (Continued) Product Dimensions Inside Diameter Recovered Wall Thickness* Size Minimum Expanded Maximum Recovered After Heating as Supplied After Heating 3/ [0.118] 1.5 [0.059] 0.70 ± 0.10 [0.028 ± 0.004] 5/ [0.197] 2.5 [0.098] 0.75 ± 0.12 [0.030 ± 0.005] 8/4 8.0 [0.315] 4.0 [0.157] 0.80 ± 0.15 [0.031 ± 0.006] 12/ [0.472] 6.0 [0.236] 0.90 ± 0.15 [0.035 ± 0.006] 18/ [0.709] 9.0 [0.354] 1.00 ± 0.18 [0.039 ± 0.007] 24/ [0.945] 12.0 [0.472] 1.10 ± 0.20 [0.043 ± 0.008] 40/ [1.575] 20.0 [0.789] 1.30 ± 0.23 [0.051 ± 0.009] 50/ [1.969] 30.0 [1.181] 1.50 ± 0.28 [0.059 ± 0.011] *Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Standard Black (-0) Size selection Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. Standard packaging On spools. Ordering description** Specify product name, size and color (for example, ZHTM 8/4-0). **Europe only. For supply to Def Stan and BS add -DS or -BS to ordering description

167 Table of Contents. Application Equipment HL1910E/HL2010E Light duty heating tool , 2-4 ThermoGun HG Medium duty heating tool , 2-6 CV-1981 and CV-1983 Heavy duty hot-air heating tool , 2-8 IR-1891 Heating work station for short length tubing , 2-10 Model 81CE Heating oven for large, complex assemblies , 2-12 RBK-ILS- Installation of splice sealing products adjacent to Processor MKII ultrasonic welder , 2-14 Model 105 Table-top or stand alone tunnel oven , 2-16 Model 16B Table top belt heater , 2-18 Model 19 Belt heater for processing a broad range of products , 2-20 Model 20 Upgraded belt heater , 2-22 VBH-1 Versatile bed heater for large assemblies and substrates , Application Equipment 2-1

168 Engineering Notes 2-2

169 HL1910E/HL2010E Light Duty Heating Tool Product Facts n Light duty, portable hot air heater 2Application Equipment The HL2010E and HL1910E hot air heat guns are designed to work with a standard line voltage (120V) on a wide variety of Raychem heat-shrinkable products. These tools are suitable for occasional use and are not recommended for applications requiring high duty cycles. Both tools supply forced hot air with an adjustable heat setting to meet the requirements of many different installation situations. A three position switch controls the air flow (150/300/500 l/min) The HL2010E tool is switched on and off at the three-stage switch and the temperature can be continuously adjusted over a range of 50 C-630 C by the pushbuttons. The temperature can be increased or reduced by 10 C steps. An LCD display shows the actual temperature. The HL1910E tool is switched on and off at the two-stage switch and the temperature can be continuously adjusted over a range of 50 C-600 C at the thumbwheel (the numbers on it serve as guide only, 1 means 50 C and max. temperature of 600 C is attained at 9). A bench stand allowing use of both the HL2010E and the HL1910E as a bench tool is available as an option. Only two reflectors are required to cover most applications of heat-shrinkable tubing and SolderSleeve terminations. There is an adaptor available, which allows the use of PR type reflectors. Available in: Americas Europe Asia Pacific n n n 2-3

170 HL1910E/HL2010E (Continued) Technical Specifications Voltage 120V AC Power 2000W Air flow l/min Weight 920g Length 280 mm Noise <70dB Ordering Information Description Part Number HL2010E-120V tool: HL2010E-KIT-120V CJ HL1910E-120V tool: HL1910E-KIT-120V CJ HL2010E/HL1910E Accessories: HL1802E SolderSleeve Terminators Reflector HL1802E Heat-Shrinkable Tubings Reflector HL1802E-ADAPT-PR Adaptor for PR Series Reflector PR-13C-REFLECTOR PR-25D-REFLECTOR HL2010E-BENCH-STD CJ

171 ThermoGun HG Medium Duty Heating Tool Product Facts n Stand-mounted or handheld, rugged unit for heavy-duty use n Built-in stand and turbo-fandriven blower n Adjustable side vents n Adjustable temperature n 1680 to 2160 watts n Large reflector size n High heat output for fast installation 2Application Equipment Applications Used for installing molded parts onto adapters or harnesses and installing a broad range of heat-shrinkable products, including boots and tubing up to three inches in diameter. Specifications Model Power Requirements Input Watts Temperature Range CFM* RPM** HG-501A 120 V, 60 Hz, 14 A C 399 C [500 F 750 F] HG-502A 230 V, 50/60 Hz, 7 A C 399 C [500 F 750 F] HG-751A-C 120 V, 60 Hz, 18 A C 538 C [750 F 1000 F] HG-752A 230 V, 50/60 Hz, 9 A C 538 C [750 F 1000 F] *CFM = Cubic feet per minute. **RPM = Revolutions per minute. Available in: Americas Europe Asia Pacific n n 2-5

172 ThermoGun HG (Continued) Accessories A-160-HG reflector (P/N ) for short lengths of tubing up to [.75] in diameter. Must be ordered separately. A-170-HG reflector (P/N ) for short lengths of tubing [.75 2] in diameter. Must be ordered separately. TG-23 reflector (P/N ) for boots up to [1.75] in diameter. Must be ordered separately. Ordering Information Model* Housing Color Part No. HG-501A Red HG-502A Red HG-751A-C Red HG-752A Red Accessories Tubing Application Part No. A-160-HG standard reflector Diameters up to [0.75] A-170-HG large tubing reflector Diameters of [0.75 2] TG-23 small boot reflector Diameters up to 44.5 [1.75] TG-24 large boot reflector *Complete with bench stand. 2-6

173 CV-1981 and CV-1983 Heavy Duty Hot-Air Heating Tool Product Facts n Robust, double-insulated, heavy-duty unit n Highest-wattage unit ( watts) n Integral stand that allows use as bench tool n Safe, quiet operation n Precisely variable temperature n Variety of reflectors available n Easy fixturing for dual opposing heating 2Application Equipment Applications Used for installing dual wall or single wall tubing up to three inches in diameter and for installing SolderSleeve devices. Closed loop version (PID) also available. Specifications Electrical Supply CV-1981-MK2 CV-1983 CV-1981 PID Power Consumption CV-1981-MK2 CV-1983 CV-1981 PID Total System Noise CV-1981-MK2 CV-1983 CV-1981 PID Length CV-1981-MK2 CV-1983 CV-1981 PID Weight CV-1981-MK2 CV-1983 CV-1981 PID Air Flow CV-1981-MK2 CV-1983 CV-1981 PID 120 V and 230 V 120 V and 230 V 120 V and 230 V 1600 W 2260 W/3060 W 1600 W 65dB 65dB >70dB 340 mm [13.4 in] 320 mm [12.6 in] 350 mm [13.8 in] 1.3 Kg [2.90 lb] 1.5 Kg [3.30 lb] 1.4 Kg [3.10 lb] Max 230 l/min Max 500 l/min 230 l/min Product Range All dual wall, single wall and molded part products. Various devices products. For other Raychem products, contact TE. Available in: Americas Europe Asia Pacific n n n 2-7

174 CV-1981 and CV-1983 (Continued) Ordering Information Equipment Description Part No. Voltage Hz CV V1600W-CANMK2 A * 120V 50/60 Hz CV V1600W-UKMK2 E V 50/60 Hz CV-1981-MK2 CV-1983 CV-1981-PID CV-1983 Barrel Adapter CV V1600WMK V 50/60 Hz CV V1600W-SEVMK2 F V 50/60 Hz CV V1600-UKMK * 230V 50/60 Hz CV V-2260W-UK V 50/60 Hz CV V-2260W V 50/60 Hz CV V-2260W-UK V 50/60 Hz CV V-3060W V 50/60 Hz CV V-3060W-UK V 50/60 Hz CV V-1600W-CANPIDF V 50/60 Hz CV V-1600W-UKPID V 50/60 Hz CV V-1600WPID V 50/60 Hz CV V-1600W-SEVPIDF V 50/60 Hz CV V-1600W-UKPIDF V 50/60 Hz AD Accessories Application Part No. PR-12 reflector Tubing: mm [0.25 in 1 in] PR-13 reflector Tubing: Up to 6 mm [0.25 in] PR-13C reflector Large SolderSleeve products PR-21 reflector Tubing: Up to 25.4 mm [1 in] PR-24 reflector Tubing/molded parts: mm [1 in 1.38 in] PR-24A reflector Tubing/molded parts: mm [1.38 in 2.38 in] PR-25 reflector SolderSleeve products: Up to 7 mm [0.28 in] PR-25D reflector SolderSleeve products: mm [0.25 in 0.50 in] PR-26 reflector Small SolderSleeve products PR-33 reflector SolderSleeve products: mm [0.75 in 1 in] AD-1962 adapter for larger-barrel CV PR-34 reflector SolderSleeve products: mm [0.47 in 0.79 in] PR-51 Special narrow reflector for molded part transitions [21.5 x 3.5 mm nozzle] [.85 in x.14 in] *Note: A42716 supersedes and replaces supersedes and replaces

175 IR-1891 Heating Work Station for Short Length Tubing Product Facts n Automatic cycle start once heater is manually positioned over product, which gives improved process control (recommended for adhesivelined heat-shrinkable tubing e.g. sealing applications) n Automatic heating head retraction at end of cycle prevents damage to components n Multiple product fixture assemblies give increased process rates n Cooling fan above each fixture assembly maintains holding fixture at an acceptable temperature 2Application Equipment Applications The IR-1891 is suitable for the installation of a range of Raychem heat-shrinkable tubing products onto a variety of small components, e.g. ring terminals, Faston terminals and small connectors etc. The machine is provided with two work stations and a moveable heating head. Each workstation is provided with supports for tooling fixtures (which must be specified and ordered separately). These support the workpieces and locate the tubing products. The operator loads the workpieces into the fixtures at one of the workstations, ensures that the tubing product is correctly positioned and then slides the heat head into position before initiating the heating cycle. The operator then continues with loading/ unloading the other work station whilst the heating cycle is taking place. The IR V-Shuttle- Retn is provided with closed loop temperature control and in addition the heat head is locked into position by use of an electromagnet during the heating cycle. Once the other workstation has been loaded and the first installation is complete, the heat head is moved into position over the product and the next heating cycle initiated. Heating times vary typically from 3 to 30 seconds depending on the size and type of tubing product. Process rates up to 1200 pieces/hour can be achieved depending on the heating time and the time taken by the operator to load and unload the workpieces. The installation temperature/power can be varied according to product type/size and required cycle times. The heating elements, which are continuously energized, are of the infra-red medium wave length type and consist of a coiled resistance wire contained in quartz glass tubes. The closed loop temperature control uses similar elements but having integral thermocouple sensors. Available in: Americas Europe Asia Pacific n 2-9

176 IR-1891 (Continued) Technical Specifications Electrical Supply 230 V Single Phase Power Consumption 1600 W Operating Temperature 650 C max Process Rate 1200 / hour maximum depending on application and operator Heating Times 3 to 30 seconds depending on application System Noise < 70 db Dimensions L1100 x H650 x D500 mm [L43 x H25 x D20 in] Dimensions / / L1100 x H900 x D500 mm [L43 x H35 x D20 in] Base Plate Dimensions / L1040 x D450 mm [L41 x D18 in] Base Plate Dimensions L1040 x D397 mm [L41 x D16 in] Product Range Wide range of Raychem tubing products in particular LSTT, RNF-3000, RNF-100, HTAT, ATUM. Maximum diameter 20 mm [0.8 in] and maximum length 60 mm [2.0 in] Ordering Information Description Part No. *IR V-Shuttle-Retn *IR V-Retn-Syl *Note: The descriptions given here DO NOT include the supply of the necessary tooling fixtures.these are designed for each individual application. Accessories Description Part No. Grippers: IR-1891-SI-GRP-165-RD-1mm Red Gripper with 1mm hole IR-1891-SI-GRP-165-CL-2mm Clear Gripper with 2mm hole IR-1891-SI-GRP-165-BK-3mm Black Gripper with 3mm hole F IR-1891-SI-GRP-165-WT-6mm White Gripper with 6mm hole Fixtures: IR-1891-Quick-Rel-ESS-6/1 ESS Cap (6/1) Fixture IR-1891-Quick-Rel-ESS-8/2 ESS Cap (8/2) Fixture IR-1891-Tool-Fixt-Bas-ESS Base Unit for Fixtures Note: A wider range of tooling fixtures and grippers designed for previous applications are available. Please contact TE for details. 2-10

177 Model 81CE Discrete Heater for Heat- Shrinkable Tubing Products Product Facts n Closed-loop time and temperature control n Controlled process n Adaptable for different applications n Bench top design n CE approved for worldwide use n Heater operation and over temperature alarm lights 2Application Equipment Applications The Model 81CE is a CE Certified discrete-type table top heater which provides a controlled process for recovering a wide variety of Raychem heat-shrinkable products onto wire assemblies or other suitable substrates. Assemblies are loaded into spring loaded jaws on either side of the heating chamber which takes the assemblies into the oven for a pre-set number of seconds, then returns them to the home position for removal. Controlled Heating Zone The Model 81 CE processor has two stamped foil heating elements that are manufactured to a strict wattage specification. Consistent temperatures are controlled by a thermocouple embedded into the upper heating element connected to a closed loop temperature controller. An alarm light illuminates whenever the actual heating element temperature varies from the set point temperature. Controlled Oven Dwell Time The oven dwell time is selected using a 3-digit thumb wheel digital timer. The time can be set between 1 and 999 seconds for precise heating ensuring each assembly being processed sees the same precise amount of heat. Minimal Skill Requirements There are clearly marked guides for aligning the assembly as well as the tubing or device being processed. The operator only has to center the assembly, then the tubing, and load it into the spring loaded jaws on either side of the heating chamber. The jaws grip and carry the assembly into the heating chamber and back to the home position when the time has expired. A protection circuit prevents the cycle from being initiated if the oven is not at the desired set point, preventing assemblies from being processed incorrectly. The small footprint allows the processor to be placed in close proximity to a welder, allowing a single operator to accomplish two tasks. Versatility The processor is designed to process a broad range of Raychem heat-shrinkable tubing products up to 25 mm [1.0 in] in diameter and 127 mm [5.0 in] in length. The infrared energy source is well-suited to efficient processing of either single-wall or adhesive-lined tubing. Temperature and time can be controlled to accommodate a wide variety of products and substrates. Safety Features: Circuit breaker for current surges Emergency Stop Pinch points eliminated by the housing design An over-temperature switch that shuts off all power in the event of an overheat condition Automatic cool-down circuit to prevent heat damage to integral components Circuit to prevent cycle initiation until the oven is up to temperature Available in: Americas Europe Asia Pacific n n n 2-11

178 Model 81CE (Continued) Specifications and Dimensions Electrical Part No Part No Power Requirements 120 VAC, 1, 50/60 Hz, 15 A 220 VAC, 1, VAC, 15 A Heating elements 2 ea. 400 watt stamped foil with quartz face infrared, one top & bottom Timing System Eagle Digital Timer, 1 to 999 seconds Mechanical Pneumatic cylinder requirement PSI clean shop air for jaw traversing Dimensions cm [in.] Control box dimensions Control box weight Heating chamber dimensions Heating chamber weight Shipping dimensions Shipping weight 43.2 cm [17 in] L x 21.6 cm [8.5 in] W x 16.5 cm [6.5 in] H 7.7 Kg [17 lb] 38 cm [15 in] L x 24 cm [9.5 in] W x 34.3 cm [13.5 in] H 18 Kg [40 lbs] 61 cm [24 in] x 61 cm [24 in] x 53 cm [21 in] 41 Kg [90 lbs] Tubing sizes Inside diameter Length Up to 25 mm [1 in] Up to 127 mm [5 in] Version Description Part No. Model 81CE -120 Volt CLTEQ-M81CE-120V-HTR Model 81CE Volt CLTEQ-M81CE-240V-HTR

179 RBK-ILS-Processor MkII Installation of Splice Sealing Products Adjacent to Ultrasonic Welder Product Facts n Increased heating element life n Installation times, temperatures and product size information (individual selection) n Sequenced installations n Operator key lock/password protection levels n Automatic heater retraction on mains failure n Automatic calibration (single cycle) n RS232 interface allows time, temperature and product sizes for the next installation to be transferred from a remote machine (e.g. an ultrasonic welding tool) n Machine hours and installation cycle counters n Software upgradeable to support special applications n Air cooling can be provided to an optional stub splice fixture in the RBK-Proc-Mk2- Proc-Aircool version Applications The RBK-ILS-Processor MkII is a semi-automatic unit designed specifically to install splice sealing products onto ultrasonically welded or crimped splice joints used in automotive harnesses. The tool can operate in several modes: n Stand-alone operator sets time and temperature. n Sequenced preset times and temperatures can be sequenced automatically (and can also be randomly selected from sequence stored.) n Automatic communication with upstream ultrasonic welder can allow time and temperature to be automatically set without operator intervention. The operator is able to efficiently load both machines and so minimize dead time. Installing Raychem splice sealing products immediately after welding gives reduced installation time and earliest possible mechanical protection for the welded joint. The operator positions the splice sealing product centrally over the splice joint and then locates the assembly into the gripper mechanism. The wire assembly is automatically ejected, with the splice sealing product installed and the joint area sealed, insulated and strain relieved. In-line or stub-type splices can be installed. 2Application Equipment Available in: Americas Europe Asia Pacific n n n 2-13

180 RBK-ILS-Processor MkII (Continued) Technical Specifications Electrical Supply 220V-240V-50Hz Power Consumption 1.7 Amps (Max) Operating Temperature Machine Cycle Times for splice sealing products used on typical range of automotive splices Total System Noise Dimensions Weight 550 C [1022 F] (Max) (500 C [932 F] recommended) 6 to 20 seconds depending on wire size and the number or wires used <80dB 390 x 365 x 225 mm [15 x 14 x 9 in] 18 Kg [40 lb] Product Range RBK-ILS-125 Products Sizes 1 to 3A RBK-ILS-85 Products Sizes 6/1 to 12/3 For Other Raychem Products (eg RBK-VWS, RBK-ESS.) Contact TE Ordering Information Description Part No. Equipment RBK-Proc-Mk2-Processor RBK-Proc-Mk2-Proc-Aircool A Accessories Stub splice fixture - RBK-ILS-Proc-Stub-Sp-Fix Air cooled stub splice fixture - RBK-ILS-Proc-Air-Cool-Kit mm ring terminal fixture - RBK-ILS-Proc-Termfix-08mm

181 Model 105 Tabletop Tunnel Oven Product Facts n Closed-loop speed and temperature control n Continuous controlled process n Adaptable for different applications n CE approved for worldwide use n Heater operation and overtemperature alarm lights 2Application Equipment Applications The Model 105 Tunnel Oven is a reliable and versatile process heater which provides a controlled process for a wide variety of heat-shrinkable products. The M105 is designed as an integrated modular unit. Assemblies are placed on the entry section of a mesh conveyor belt, transported through the heating chamber, across a bank of cooling fans then discharged from the rear of the conveyor. The M105 has two upper heating chamber height positions, 54 mm [2.11 in] and 98 mm [3.86 in].the position is adjusted by removing the pivot pins and relocating them in the bearing stands. The upper chamber is cantilevered to permit processing of assemblies that require only a portion of the assembly to pass through the heat zone. The upper chamber is equipped with adjustable heat shields to maximize the oven heating efficiency for various applications. Controlled Heating Zone The Model 105 Tunnel Oven has two stamped foil heating elements that are manufactured to a strict wattage specification. Consistent temperatures (ambient to 700ºC) are controlled by a thermocouple embedded into the upper heating element connected to a closedloop temperature controller. An alarm light illuminates whenever the actual heating element temperature varies from the set point temperature. Conveyor Speed Control The conveyor speed is precisely set by a 3-digit potentiometer. The SCR drive controller and DC drive motor ensure constant conveyor speed at any potentiometer setting from 100 to 999 [0.2 to 5.0 feet per minute], for precise heating of assemblies. Minimal Skill Requirements The open loading area of the entry section of the M105 requires that the operator simply place an assembly on the mesh conveyor belt within the effective width of the heat zone and collect it at the opposite end. Versatility The processor is designed to process a broad range of heat-shrinkable products up to 76.2 mm [3 in] in diameter and infinite length. The infrared energy source is wellsuited to efficient processing of either single-wall or adhesive-lined tubing. Heat output and drive speed can be controlled to accommodate a wide variety of products and substrates. Safety Features: Emergency Stop Automatic cool-down circuit to extend the life of the components Over-temperature switch that shuts off all power in the event of an overheat condition Lockout on temperature and speed controllers to prevent unauthorized changes Audible alarm indication of a heater failure Circuit breaker for current overload Available in: Americas Europe Asia Pacific n n n 2-15

182 Model 105 (Continued) Specifications and Dimensions Electrical Power requirements VAC, 20A, 1, 50/60 Hz Heating elements (2) 1500 watt infrared stamped foil with black quartz face, one top & bottom Drive system DC gear motor with closed loop motor controller, 3-digit thumbwheel Air flow (cooling) CFM fans, 2 - for upper heater housing, 2 for product cooling Operating temperature Set Point (Heater Surface) - Ambient to 700 C, Throughput = 50 to 200 C Mechanical Conveyor belt system Belt Speed Dimensions cm [in] Processor dimensions Processor weight Control box dimensions Control box weight Shipping dimensions Shipping weight Tubing sizes Tubing diameter (max) Tubing length (max) travel Wire mesh 70% open, with optional Teflon coating 6.1 cm [0.2 ft] to 152 cm [5.0 ft] per minute 99 cm [39 in] L x 68.5 cm [27 in] W x 41.7 cm [16.5 in] H 68 Kg [150 lb] 51.5 cm [20.25 in] L x 21.0 cm [8.25 in] W x 17.8 cm [7.0 in] H 7.7 Kg [17 lb] cm [53 in] L x cm [46 in] W x 63.5 cm [25 in] H 146 Kg [320 lbs] Up to 76.2 mm [3.0 in] 356 mm [14 in] perpendicular to belt travel, unlimited length parallel to belt Version Description Part No. Model 105 Tunnel Oven CLTEQ-M105-TUNNEL-OVEN

183 Model 16B Tabletop Belt Heater Product Facts n Closed-loop speed and temperature control n Continuous controlled process n Adaptable for different applications n Bench top design n Heater operation and overtemperature alarm lights 2Application Equipment Applications The Model 16B is our smallest (tabletop) conveyor type processor which provides a controlled process for a wide variety of heat-shrinkable tubing products. Double-sided timing belts on the top and bottom of the processing chamber draw the assemblies through a thermally controlled infrared heat zone and then through a fan-cooled cooling zone before depositing them into the unloading bin. Controlled Heating Zone The Model 16B processor has two stamped foil heating elements that are manufactured to a strict wattage specification. Consistent temperatures (ambient to 650º C) are controlled by a thermocouple embedded into the upper heating element connected to a closed-loop temperature controller. An alarm light illuminates whenever the actual heating element temperature varies from the set point temperature. Speed Control The belt speed is selected using a 3-digit thumbwheel via a closed-loop motor controller and DC gear motor. Minimal skill requirements There are clearly marked guides for aligning the assembly as well as the tubing or device being processed. The operator only has to center the assembly then the tubing and slide it into the belts. The belts grip and carry the assembly through the heating and cooling zone, depositing them into the unloading bin. Labor costs are reduced significantly because once an operator loads an assembly, that operator can begin preparing another assembly. The throughput rate is usually limited by the rate at which the operator can load assemblies into the processor. Versatility The processor is designed to process a broad range of heat-shrinkable products up to 19 mm [0.75 in] in diameter and 90 mm [3.5 in] in length. The infrared energy source is well-suited to efficient processing of either single-wall or adhesive-lined tubing. Heat output can be controlled to accommodate a wide variety of products and substrates. Safety Features: Circuit breaker for current surges Pinch points protected by the housing Belts that do not pinch with significant force An over-temperature switch that kills power in the event of an overheat condition Automatic cool-down circuit to prevent heat damage to components Available in: Americas Europe Asia Pacific n n 2-17

184 Model 16B (Continued) Specifications and Dimensions Electrical Part No Part No , Power Requirements 120 VAC, 1, 220 VAC, 1, 50/60 Hz, 20 A VAC, 15 A. Heating elements 2 ea watt stamped foil infrared with quartz face Drive system DC gear motor with closed loop motor controller, 3-digit thumbwheel Air flow (cooling) CFM fans in the upper heater housing Mechanical Conveyor belt system Double sided timing belts; two on each side of the processor pitch 9.5 mm [0.375 in] Belt Speed Up to 288 cm / min [7.5 ft / min] Dimensions cm [in] Processor dimensions Processor weight Shipping dimensions Shipping weight 48 cm [19 in] W x 109 cm [43 in] L x 33 cm [13 in] H 41 Kg [90 lbs] 61 cm [24 in] W x 112 cm [43 in] L x 56 cm [22 in] H 68 Kg [150 lbs] Tubing sizes Tubing diameter (max) Tubing length (max) Up to 19 mm [0.75 in] Up to 90 mm [3.5 in] Version Description Part No. Model 16B volt CLTEQ-M16B-120V-3WIR Model 16B volt (4-wire) CLTEQ-M16B-220V-4-WR Model 16B volt Mod. CLTEQ-M16B-220V-3W-M (3 wire with Transformer) 2-18

185 Model 19 Belt Heater for Heat- Shrinkable Tubing Products Product Facts n Closed-loop speed and temperature control n Continuous controlled process n Adaptable for different applications n CE approved for worldwide use n Self-diagnostic circuitry n Parts counter and hour meter 2Application Equipment Applications The Model 19 conveyor type processor is a reliable and versatile process heater which provides a controlled process for a wide variety of heat-shrinkable products. Double-sided timing belts on either side of the upper and lower heating chambers draw the assemblies through a thermally controlled infrared heat zone, then through a fan-cooled zone before depositing them into the unloading bin. The processor was designed to meet the requirements of the European Safety Directives and is CE approved, allowing for worldwide use. Control Heating Zone The Model 19 processor has two stamped foil heating elements that are manufactured to a strict wattage specification. Consistent temperatures (ambient to 700ºC) are controlled by a thermocouple embedded into the upper heating element connected to a closed loop temperature controller. An alarm light illuminates whenever the actual heating element temperature varies from the set point temperature. Speed Control The belt speed is selected using a 3-digit thumbwheel (on the front panel) via a closed loop motor controller and DC gear motor. Minimal Skill Requirements There are clearly marked guides for aligning the assemblies as well as the tubing or device being processed. The operator only has to center the assembly, then the tubing and slide it into the belts. The belts grip and carry the assemblies through the heating and cooling zones, depositing them into the unloading bin. Versatility The processor is designed to process a broad range of Raychem heat-shrinkable products up to 25 mm [1 in] in diameter and 178 mm [7 in] in length. The infrared energy source is well-suited to efficient processing of either single wall or adhesive-lined tubing. Temperature and speed can be controlled to accommodate a wide variety of products and substrates. Safety Features: Emergency Stop Automatic cool-down circuit to extend the life of the components Over-temperature switch that shuts off all power in the event of an overheat condition Lockout on temperature and speed controllers to prevent unauthorized changes Available in: Americas Europe Asia Pacific n n n 2-19

186 Model 19 (Continued) Specifications and Dimensions Electrical Power requirements VAC, 20A, 1, 50/60 Hz Heating elements 2 X Standard = 1580W, Wide = 1660W, Narrow = 880W Drive system DC gear motor with closed loop motor controller; 3-digit thumbwheel Air flow (cooling) CFM fans in the upper heater housing Operating temperature Set Point (Heater Surface) - Ambient to 700 C, Through-put = 50 to 200 C Mechanical Conveyor belt system Double sided timing belts; two on each side of the processor pitch 9.5 mm [0.375 in] Belt Speed Up to 152 cm / min [5.0 ft / min] Dimensions cm [in] Processor dimensions Shipping dimensions Processor weight Shipping weight 53 cm [21 in] W x 135 cm [53 in] L x 45 cm [18 in] H 66 cm [26 in] W x 147 cm [58 in] L x 58 cm [23 in] H 56 Kg [120 lbs] 86 Kg [190 lbs] Tubing sizes Tubing diameter (max) Tubing length (max) Up to 2.5 cm [1.0 in] Up to 12.7 cm [4.0 in] Standard or 178 mm [7.0 in] with Model 19 - Wide Version Description Part No. Model 19 - Standard (3.75 in. Elements) CLTEQ-M19-BELT-HTR Model 19 - Wide (6 in. Elements) CLTEQ-M19-BELT-HTR-6IN Model 19 - Narrow (1.5 in. Elements) CLTEQ-M19-BELTHTR-SS D Optional Attachments Floor Stand with wheels IR-1900-FLOOR-STAND

187 Model 20 Belt Heater for Heat- Shrinkable Tubing Products Product Facts n Closed-loop speed and temperature control n Continuous controlled process n Adaptable for different applications n CE approved for worldwide use n Heater operation and overtemperature alarm lights 2Application Equipment Applications The Model 20 conveyor type processor is a reliable and versatile process heater, which provides a controlled process for a wide variety of heat-shrinkable products. Double-sided timing belts on either side of the upper and lower heating chambers draw the assemblies through a thermally controlled infrared heat zone, then through a fan-cooled zone before depositing them into the unloading bin. Controlled Heating Zone The Model 20 processor has two stamped foil heating elements that are manufactured to a strict wattage specification. Consistent temperatures (ambient to 700ºC) are controlled by a thermocouple embedded into the upper heating element connected to a closed loop temperature controller. An alarm light illuminates whenever the actual heating element temperature varies from the set point temperature. Speed Control The belt speed is selected using a 3-digit thumbwheel (on the front panel) via a closed-loop motor controller and DC gear motor. Minimal Skill Requirements There are clearly marked guides for aligning the assemblies as well as the tubing or device being processed. The operator only has to center the substrate, then align the tubing and slide the assembly into the belts. The belts grip and carry the assemblies through the heating and cooling zones, depositing them into the unloading bin. Versatility The processor is designed to process a broad range of Raychem heat-shrinkable products up to 25 mm [1 in] in diameter and 127 mm [4 in] in length. The infrared energy source is well-suited to efficient processing of either single wall or adhesive-lined tubing. Temperature and speed can be controlled to accommodate a wide variety of products and substrates. Safety Features: Emergency Stop Automatic cool-down circuit to extend the life of the components Over-temperature switch that shuts off all power in the event of an overheat condition Lockout on temperature and speed controllers to prevent unauthorized changes New Features Self-locking support post in the upper heating chamber for servicing, maintenance and emergency cool down Reversing motor relay which runs the timing belts in reverse until the Set Point temperature has been reached, preventing the operator from loading assemblies into the machine Hinged lower side panels for access to components, making routine service and maintenance much easier Available in: Americas Europe Asia Pacific n n 2-21

188 Model 20 (Continued) Specifications and Dimensions Electrical Power requirements VAC, 20A, 1, 50/60 Hz Heating elements 2 X Standard = 1580W, Wide = 1660W, Narrow = 880W Drive system DC gear motor with closed loop motor controller; 3-digit thumbwheel Air flow (cooling) CFM fans in the upper heater housing Operating temperature Set Point (Heater Surface) - Ambient to 700 C, Through-put = 50 to 200 C Mechanical Conveyor belt system Double sided timing belts; two on each side of the processor pitch 9.5 mm [0.375 in] Belt Speed Up to 152 cm / min [5.0 ft / min] Dimensions cm [in] Processor dimensions Shipping dimensions Processor weight Shipping weight 53 cm [21 in] W x 135 cm [53 in] L x 45 cm [18 in] H 66 cm [26 in] W x 147 cm [58 in] L x 58 cm [23 in] H 56 Kg [120 lbs] 86 Kg [190 lbs] Tubing sizes Tubing diameter (max.) Tubing length (max.) Up to 25 mm [1.0 in] Up to 104 mm [4.0 in] stand Version Description Part No. Model 20 - Standard (3.75 in. Elements) MODEL20CE-BELT-HEATER CB Optional Attachments Floor Stand with wheels IR-1900-FLOOR-STAND

189 VBH-1 Versatile Bed Heater for Large Assemblies and Substrates Product Facts The Versatile Bed Heater (VBH- 1) is the latest generation of reliable and versatile process heaters. n Closed-loop speed and temperature control n Controlled process n Adaptable for a large variety long length and heat sensitive applications n Heater operation and overtemperature alarm lights n Heater and track are sold seperately. See available track lengths on page Application Equipment Applications The VBH-1 is an integrated modular unit consisting of an upper and lower heater chamber with a transporter base and motorized wheels that are directed through an aluminum track. The heater transporter automatically stops when it reaches the parking station at either end of the process area. It has been designed to accommodate a large variety of difficult to process applications. With an adjustable upper heating chamber the heater separation can be adjusted from 37 mm [1.5 in] to a 150 mm [6 in] gap enabling the unit to process heat-shrinkable tubing products up to 127 mm [5 in} in diameter. The upper and lower chambers are provided with adjustable heat shields to maximize the oven heating efficiency. Speed Control The belt speed is selected using a 3-digit thumbwheel (on the front panel) via a closed-loop motor controller and DC gear motor. Controlled Heating Zone The VBH-1 processor has two stamped foil heating elements that are manufactured to a strict size and wattage specification. Consistent temperatures (ambient to 650ºC) are controlled by a thermocouple embedded into the upper heating element connected to a closed loop temperature controller. An alarm light illuminates whenever the actual heating element temperature varies from the set point temperature. Minimal Skill Requirements The open loading area of the holding fixtures on the VBH-1 requires that the operator simply place the assembly on the holding fixtures within the effective width of the heat zone. The assemblies can be removed once the heater transporter has passed over the assemblies and has come to a complete stop in either the right or left parking stations. Versatility The traveling heater is designed to process a broad range of heat-shrinkable products up to 127 mm [5 in] in diameter and infinite length. The infrared energy source is well-suited for efficient processing of either single-wall or adhesive-lined tubing. Heat output and drive speed can be controlled to accommodate a wide variety of products and substrates. Emergency Stop Automatic cool-down circuit to extend the life of the components Over-temperature switch that shuts off all power in the event of an overheat condition Lockout on temperature and speed controllers to prevent unauthorized changes Safety guards to protect operator from moving parts and hot surfaces Safety Features Available in: Americas Europe Asia Pacific n n 2-23