010 BUTT WELDED TLS 017 THREAD RESTRING FILES 019 SHEET & TUBE DRILLS 020 CUNTERSINKS Page...........................20 Page...........................21 Page...........................21 Pages.................2223 021 CUNTERBRES 025 DRILLS 030 ENGINEERS FILES PRECISIN FILES 031 Page...........................24 Pages.................2547 Pages.................4849 Pages.................5051 032 MILLED FILES 033 DIAMND FILES 040 HACKSAW PWERSAW & BLADES 050 HLESAWS ARBRS & Page...........................52 Page...........................53 Pages.................5455 Pages.................5657 055 MASNRY DRILLS 057 SDS HAMMER DRILLS 061 SHANK MILLING CUTTERS 062 THRWAWAY KC3 MILLING CUTTERS Page...........................58 Page...........................59 Pages.................6085 Page...........................86 065 REAMERS 075 SCREW EXTRACTRS 085 TAPS 086 DIES & DIENUTS Pages.................8687 Page...........................87 Pages.................8899 Pages..........100104 090 PARTINGFF TLBITS & BLADES 100 BRAZED TLS 106 IS TLHLDERS 107 TLHLDER SPARES Page.......................107 Pages..........108109 Pages..........110123 Pages..........124127 109 DEBURRING TLS 120 IS INSERTS TURNING & MILLING 121 INSERTS IS THREADING 139 INDEXABLE MILLING CUTTERS Pages..........128129 Pages..........130138 Page.......................139 Pages..........140151 140 PULL STUDS 144 SPINDLE NSE TLING 154 SCREW DRILLS 177 MDULAR BRING SYSTEM Page.......................152 Pages..........153157 Page.......................158 Pages..........159161
Section 1 Contents 1Description Group Page Boring Bar Sleeves 148 180 Brazed Tools 100 108109 Butt Welded Tools 010 20 Counterbores 021 24 Countersinks Multi 020 2122 Countersinks Hole Type 020 22 Deburring Tools Hand 109 128129 Diamond Needle Files 033 53 Drills Blacksmiths 025 26 Drills Blanks 025 26 Drills Centre 025 25 Drills Extra 025 48 Drills Long Series 025 4548 Drills PCB 025 29 Drills Spotting 025 24 Drills Standard (Jobber) 025 30/3235/3844 Drills Standard (Jobber) Sets 025 31/3637 Drills Stub 025 2729 Drills Taper 025 4647 Engineer's Files 030 4849 Hacksaw & Powersaw Blades 040 5455 Holesaws & Arbors 050 5657 Dies & Die Nuts 086 100104 Cutting Tools Indexable Milling Cutters 139 140151 Inserts IS Milling 120 160 Inserts IS Turning 120 150159 Inserts IS Threading 121 161 Masonry Drills 055 58 Milled Tooth Files & Rasps 032 52 Modular Boring System 177 159161 Needle Files 030 52 Precision Files 031 5051 Reamers 065 8687 Riffler Files 031 53 Saw Blades 072 91 Screw & Tap Extractors 075 87 Screw Drills 154 158 SDS Hammer Drills 057 59 Milling Cutters 2 061 6266 Milling Cutters 3 061 6770 Milling Cutters Aluminium Geometry 061 84 Milling Cutters Ball Nosed 061 7578 Milling Cutters Die & Mould 061 8587 Milling Cutters Form Type 061 83 Milling Cutters High Helix 061 82 Milling Cutters Multi 061 7174 Milling Cutters Ripper 061 7982 Sheet & Tube Drills 019 21 Spindle Nose Tooling 144 153157 Spot Drills & Chamfer Mills 139 173 Tapping Chucks 144 180 Taps Ground Thread 085 9298 Taps Production 085 99105 Threading Insert Anvils 107 141 Throwaway KC3 Milling Cutters 062 86 Toolbits, Partingoff Blades 090 107 Toolholders IS Boring 106 131135 Toolholders IS Cartridge Type 106 136139 Toolholders IS Designation 106 118119 Toolholders IS External 106 120130 Toolholders IS Threading 106 140 Toolholder Spares 107 124127 Section 1 Product Groups 010 177 Page19
????????????????? Butt Welded Tools 010 KEN010 12 x 12 100 2120K 16 x 16 110 2160K 20 x 20 125 2200K Page20 BUTT WELDED TLS ButtWelded Tools Manufactured from top quality sintered steels. For use on a wide range of applications from roughing to finishing. Manufactured to BS 1296 : Part 3 : 1978. Light Turning & Facing Rake & Shape No. Clearance Angles 1 RH & 2 LH Top Rake 14 Front Clearance 6 Approach Angle 2 Trail Angle 15 Side Clearance 6 Corner Radius KEN010 No.1 RH No.2 LH 12 x 12 100 0120K 0620K 16 x 16 110 0160K 0660K 20 x 20 125 0200K 0700K Round Nose Planer Rake & Clearance Angles Shape No. 17 Top Rake 14 Front Clearance 6 Approach Angle Trail Angle Side Clearance 2 Corner Radius 3 6 KEN010 12 x 12 100 4120K 16 x 16 110 4160K 20 x 20 125 4200K External Screw Cutting Rake & Shape No. Clearance Angles 13 RH Top Rake 0 Front Clearance 12 Approach Angle 30 Trail Angle 60 Side Clearance 60 Corner Radius Parting ff Rake & Shape No. Clearance Angles 16 RH & LH Top Rake 5 Front Clearance 6 Approach Angle 90 Trail Angle 0 Side Clearance 1 2 Corner Radius KEN010 No.16 RH No.16 LH 12 x 12 100 3120K 3620K 16 x 16 110 3160K 3660K 20 x 20 125 3200K 3700K 25 x 16 200 3280K 25 x 20 200 3300K Boring Boring Through Boring Rake & Shape No. Clearance Angles 50 50B Top Rake 5 5 Front Clearance 6 6 Approach Angle 1 45 Trail Angle 4 30 Side Clearance 6 6 Corner Radius 3 6 Cutting Angle 30 90 50 50B KEN010 No.50 No.50B 12 x 12 160 8120K 9010K 16 x 16 200 8160K 9020K 20 x 20 205 8200K 9030K 50B 1 2 Right Hand 16 RH Right Hand Left Hand 17 Cuts In Either Direction 13 No Rake 16 LH Left Hand Boring Tools Zero Rake Right Hand C Rake & Clearance Angles Shape No. 57C Top Rake 0 Front Clearance 6 Approach Angle 0 Trail Angle 2 50 Side Clearance Corner Radius 1 L C D L Dim No. 57C KEN010 4 8 160 9500K 5 10 200 9520K 6 12 220 9540K Knife or Side Cutting Rake & Shape No. Clearance Angles 7 RH & 8LH Top Rake 14 Front Clearance 6 Approach Angle 2 Trail Angle 4 10 Side Clearance 6 Corner Radius KEN010 No.7 RH No.8 LH 12 x 12 100 1120K 1620K 16 x 16 110 1160K 1660K 20 x 20 125 1200K 1700K Facing Rake & Shape No. Clearance Angles 19 RH Top Rake 14 Front Clearance 6 Approach Angle 30 Trail Angle 15 Side Clearance 6 Corner Radius 3 8 KEN010 12 x 12 100 5120K 16 x 16 110 5160K 20 x 20 125 5200K Right Angle Recessing Rake & Shape No. Clearance Angles 25 RH Top Rake 5 Front Clearance 6 Approach Angle 0 Trail Angle 2 Side Clearance 3 Corner Radius KEN010 12 x 12 100 6120K 16 x 16 110 6160K 20 x 20 125 6200K Right Angle Parting ff Rake & Shape No. Clearance Angles 27 RH Top Rake 5 Front Clearance 6 Approach Angle 0 Trail Angle 1 Side Clearance 1 Corner Radius KEN010 12 x 12 100 7000K 16 x 16 110 7010K 20 x 20 125 7020K D 57C Rake & Clearance Angles Shape No. 50A Top Rake 5 Front Clearance 6 Approach Angle 0 Trail Angle 1 Side Clearance 1 Corner Radius 50A 7 8 Right Hand Left Hand Internal Screw Cutting Tools Right Hand KEN010 12 x 12 160 8620K 16 x 16 200 8660K 20 x 20 200 8700K 50A 19 Right Hand 25 Right Hand 27 Right Hand
THREAD RESTRING FILES/SHEET & TUBE DRILLS Thread Restoring Files For restoring threads where taps and dies are impractical. Restore right and left hand, internal and external threads. FR THREAD REPAIR KITS 017/019 See 620 Thread Type Range SHR017 IS.80 to 3mm 9020C Whit/BSF 10 tpi to 24 tpi 9001A UNF/UNC 11 tpi to 24 tpi 9010B BSP 1 1/ 8 to 1 9030D Sheet Metal Step Drill Set Three piece stepped cone drill set manufactured from high speed steel, resulting in long tool life and extra durability. Each step produces specific sized, parallel holes, with the maximum material thickness being determined by the length of step. The drills are capable of producing or enlarging holes in sheet metals without the need for centre punch or pilot holes, and are designed for use with power tools or pedestal drilling machines for an extensive range of industrial applications. Split point to: DIN1412C Multi Step Drills Produce good quality holes in a wide variety of materials, using either a bench drill or light pedestal drilling machine. Each tool cuts parallel holes in range of specific sizes. For sheet metal up to 1/ 8 (3mm) thick. Split point to: DIN1412C Sizes: 4 12mm (8 step 6mm shank), 4 20mm (8 step 8mm shank) and 4 30mm (13 step 10mm shank). 3 PIECES Number of Pieces SHR019 3 0260K Multi Step Drills Produce good quality holes in a wide variety of materials, using either a bench drill or light pedestal drilling machine. Each tool cuts parallel holes in a range of specific sizes. For material up to 1/ 8 (3mm) thick. Split point to: DIN1412C Size Range No. of Steps SHR019 0/5 4 12mm 5 0500K 0/9 4 12mm 9 0509K 1 4 20mm 9 0510K 2 4 30mm 11 0520K 3 6 38mm 13 0530K 5 4 39mm 14 0560K 9 6 37mm 11 0600K Taper Sheet & Tube Drills For producing clean holes in sheet metal and other thin walled materials. Efficient cutting geometry, no predrilled pilot hole and the diameter of the finished hole is infinitely variable within the range of each drill, according to depth of feed. Range SHR019 314 6 57 1100K 820 8 66 1110K 1630 9 74 1120K 2640 9 85 1130K Size Range No. of Steps KEN019 0/9 4 12mm 9 0509K 1 4 20mm 9 0510K 2 4 30mm 11 0520K 3 6 38mm 13 0530K 5 4 39mm 14 0560K 9 6 37mm 11 0600K Taper Sheet & Tube Drills Suitable for producing clean holes in sheet metal and other thin materials. The efficient cutting geometry requires no predrilled pilot hole and the diameter of the finished hole is infinitely variable according to depth of feed. Range KEN019 3 14 6 57 1100K 8 20 8 66 1110K 16 30 9 74 1120K 26 40 9 85 1130K Page21 Thread Restoring Files/Sheet & Tube Drills
????????????????? Countersinks Multi 020 CUNTERSINKS MULTI FLUTE Co 5% High Performance Countersinks A chatterfree cutter giving an excellent burrfree finish. Capable of deburring and countersinking in one stroke with no backoff of tool. Also free countersinking of aluminium with no secondary bulge. For special applications and exotic materials, a choice of hard coatings is available. Manufactured to BS328 : Part 5 : 1983. Cutting SHR020 60 Countersink 8.3mm 6 46 6000K 10.4mm 6 47 6050K 12.4mm 8 58 6100K 16.5mm 8 60 6150K 20.5mm 10 65 6200K 25.0mm 10 69 6300K 90 Countersink 8.3mm 6 46 5000K 10.4mm 6 47 5050K 12.4mm 8 58 5100K 16.5mm 8 60 5150K 20.5mm 10 65 5200K 25.0mm 10 69 5250K 100 Countersink 8.3mm 6 46 5500K 10.4mm 6 47 5550K 12.4mm 8 58 5600K 16.5mm 8 60 5650K 20.5mm 10 65 5700K 25.0mm 10 69 5750K Co. 5% 60 90 100 90 Angle Set For deburring and chamfering. Straight shank, ground flute 90 angle. Supplied in wooden box. Manufactured to BS328 : Part 5 : 1983. Inclusive Angle 90. Sizes: 8, 10, 12.5, 16, 20 and 25mm. 6 PIECES Number of Pieces Style SHR020 6 Straight 9010A Co. 5% Inclined Angles for Countersunk Socket Head Screws Thread Series Standard Thread Size Countersink Angle Metric BS EN IS up to M20 90 10642 over M20 60 UNC/UNF ANSI B 18.3 No.0 to 1 82 BSW/BSF BS 2470 1/8 T 1 90 BA BS 2470 8BA T 0BA 90 Co 5% Countersinks Used for the deburring and chamfering of most metals and plastics. Manufactured to BS 328 : Part 5 : 1983. 3 Straight 60 90 Straight Set Contents: 8, 10, 12.5, 16, 20 & 25mm. 3 Morse Taper Co. 5% 60 82 90 6 PIECES 82 Cutting KEN020 60 Countersink 8.0mm 8 44 0160K 10.0mm 8 46 0260K 12.5mm 8 48 0360K 16.0mm 10 56 0460K 20.0mm 10 60 0560K 25.0mm 10 65 0660K 82 Countersink 8.0mm 8 44 0680K 10.0mm 8 46 0700K 12.5mm 8 48 0710K 16.0mm 10 56 0730K 20.0mm 10 60 0750K 25.0mm 10 65 0770K 90 Countersink 8.0mm 8 44 0790K 10.0mm 8 46 0890K 12.5mm 8 48 0990K 16.0mm 10 56 1090K 20.0mm 10 60 1110K 25.0mm 10 65 1130K Number of Pieces KEN020 6 1160K Cutting Morse Taper KEN020 60 Countersink 40.0mm 3MT 150 1260K 82 Countersink 25.0mm 2MT 121 1400K 90 Countersink 16.0mm 1MT 93 1550K 20.0mm 2MT 116 1570K 25.0mm 2MT 121 1590K 31.5mm 2MT 124 1690K 40.0mm 3MT 150 1790K 50.0mm 3MT 153 1890K 90 Page22
Co. 5% Countersinks 90 Straight Co. 5% A chatterfree cutter giving an excellent burrfree finish. Capable of deburring and countersinking in one stroke with no backoff of tool. Also free countersinking of aluminium with no secondary bulge. For special applications and exotic materials. Manufactured from E cobalt steel for deburring and chamfering of most metals and plastics. Manufactured to BS328 : Part 5 : 1983. CUNTERSINKS MULTI FLUTE/HLE TYPE Co. 5% Countersinks Used for the deburring and chamfering of most metals and plastics. Manufactured to BS 328 : Part 5 : 1983. 90 Straight, Heavy Duty Co. 5% 020 Solid Carbide High Performance Premium Countersinks For the general purpose countersinking of tool steel, cast irons, high silicon aluminium, bronze and nonmetallic materials such as resin fibreglass and laminates. Available in three flute with eccentric relief and six flute with conventional relief. Manufactured to USCTI Standards. KEN020 12.7 6.30mm 40mm 2000K 90 Straight, Rose Pattern Cutting SHR020 8.0mm 8mm 0790K 10.0mm 8mm 0890K 12.5mm 8mm 0990K 16.0mm 10mm 1090K 20.0mm 10mm 1110K 25.0mm 10mm 1130K Single Hole Straight For deburring and chamfering. Straight shank. Manufactured to BS328 : Part 5 : 1983. Inclusive angle 90. Cutting Range KEN020 9.5mm 4.8mm 52mm 2040K 12.7mm 4.8mm 52mm 2060K 15.8mm 6.3mm 52mm 2080K Single Hole Straight For deburring and chamfering. Straight shank. Manufactured to BS328 : Part 5 : 1983. Inclusive angle 90. Cutting Range SHR020 2 5mm 6 32.0 2090K 5 10mm 8 30.5 2100K 10 15mm 10 37.5 2150K 15 20mm 12 48.0 2200K 20 25mm 15 56.5 2250K 25 30mm 15 55.0 2300K Single Hole Countersink Set Straight shank, ground flute 90 angle. Manufactured to BS328 : Part 5 : 1983. Sizes: 2 5mm, 5 10mm, 10 15mm, 15 20mm, 20 25mm and 25 30mm. Supplied in wooden box. 6 PIECES Number Style of Pieces SHR020 6 Straight 9020B Cutting Range KEN020 2 5mm 6 32.0 2090K 5 10mm 8 30.5 2100K 10 15mm 10 37.5 2150K 15 20mm 12 48.0 2200K 20 25mm 15 56.5 2250K 25 30mm 15 55.0 2300K 30 35mm 15 60.5 2350K Inclined Angles for Countersunk Socket Head Screws Thread Series Standard Thread Size Countersink Angle Metric BS EN IS up to M20 90 10642 over M20 60 UNC/UNF ANSI B 18.3 No.0 to 1 82 BSW/BSF BS 2470 1/8 T 1 90 BA BS 2470 8BA T 0BA 90 3 90 *Brazed Steel Cutting KEN120 6.3mm 6.3 51 0790K 9.5mm 6.3* 67 0890K 12.7mm 6.3* 70 0990K 15.9mm 9.5* 73 1090K 19.1mm 12.7* 74 1110K 6 90 CARBIDE *Brazed Steel Cutting KEN120 6.3mm 6.3 51 1790K 9.5mm 6.3* 67 1890K 12.7mm 6.3* 70 1990K 15.9mm 9.5* 73 2090K 19.1mm 12.7* 74 2110K Page23 Countersinks Multi /Hole Type
????????????????? Counterbores 021 CUNTERBRES Counterbores Used for the production milling of predrilled holes to allow bolt or cap screw heads to lie flush with the component surface. To suit bolts manufactured to BS 328 : Part 5 : 1983 & BS 122 : Part 2. Plain Metric Bolt Size Pilot Cutter KEN021 M3.0 3.4mm 6.0 71 3520K M4.0 4.5mm 8.0 71 3560K M5.0 5.5mm 10.0 80 3580K M6.0 6.4mm 11.0 80 3600K M8.0 9.0mm 15.0 100 3620K M10.0 11.0mm 18.0 100 3640K M12.0 14.0mm 20.0 100 3660K Set Set includes sizes: M3, M4, M5, M6, M8 and M10. Supplied in indexed metal case. Number of Pieces KEN021 6 3260K Co. 5% Counterbores Spiral flute, three flute. Medium duty. Used for milling of predrilled holes to allow bolt or cap head screws to lie flush with the component surface. Manufactured to BS328: 5:1983. 6 PIECES Co. 5% Plain SCREWED SHANK & INCH SIZES ARE AVAILABLE FRM UK STCK Metric Bolt Size Pilot Cutter SHR021 3mm 3.4 6.0 65.0 3520K 4mm 4.3 8.0 65.0 3560K 5mm 5.3 10.0 70.0 3580K 6mm 6.4 11.0 76.0 3600K 8mm 8.4 15.0 87.3 3620K 10mm 10.5 18.0 89.0 3640K 12mm 13.0 20.0 108.0 3660K Set Sizes: M3, M4, M5, M6, M8, M10, M12. Manufactured to BS328 : 5 : 1983. Supplied in fitted wooden case. Number of Pieces SHR021 7 9010A 7 PIECES Page24
Centre Drills Designed with spiral flutes and various lengths and forms to give high quality centre holes that suit most applications. Manufactured to BS 328 : Part 2 : 1986, DIN 333A, IS 866, IS 2540, IS 2541. 60 inclusive angle. DRILLS CENTRE/SPTTING Carbide Centre Drills Used to produce 60 centres in components for subsequent manufacturing operations to be carried out. Tool life is extended and difficult materials may be drilled. Manufactured to BS 328. Tolerances Cutting +0.0005 +0.0010 60 Included Angle 118 Drill Point 025 CARBIDE Metric Pilot Body Pilot Min Max SHR025 3.15 0.80 1.1 1.5 31.5 1843X 3.15 1.00 1.3 1.9 31.5 1844A 3.15 1.25 1.6 2.2 31.5 1845B 4.00 1.60 2.0 2.8 35.5 1846C 5.00 2.00 2.5 3.3 40.0 1847D 6.30 2.50 3.1 4.1 45.0 1848E 8.00 3.15 3.9 4.9 50.0 1849F 10.00 4.00 5.0 6.2 56.0 1850G 12.50 5.00 6.3 7.5 63.0 1851H 16.00 6.30 8.0 9.2 71.0 1852J 20.00 8.00 10.0 11.5 83.0 1852M 25.00 10.00 12.8 14.2 103.0 1852N Series C100 Size Pilot Body Pilot Min Max SHR025 BS1 1/ 8 3/ 64 1/ 16 5/ 64 1 1/ 2 1829A BS2 3/ 16 1/ 16 5/ 64 3/ 32 1 3/ 4 1830B BS3 1/ 4 3/ 32 1/ 8 5/ 32 2 1831C BS4 5/ 16 1/ 8 5/ 32 3/ 16 2 1/ 4 1832D BS5 7/ 16 3/ 16 1/ 4 9/ 32 2 1/ 2 1833E BS6 5/ 8 1/ 4 5/ 16 3/ 8 3 1835G BS7 3/ 4 5/ 16 13/ 32 15/ 32 3 1/ 2 1836H Bell Type Centre Drills Manufactured to BS 328 : Part 2 : 1986, DIN 333, IS 2540. Size Body Drill KEN158 No.1 1/ 8 3/ 64 1 1/ 2 9010K No.2 3/ 16 5/ 64 1 7/ 8 9020K No.3 1/ 4 7/ 64 2 9030K No.4 5/ 16 1/ 8 2 1/ 8 9040K No.5 7/ 16 3/ 16 2 3/ 4 9050K No.6 1/ 2 7/ 32 3 9060K Size Body Pilot SHR024 BS1B 1/ 8 3/ 64 1 1/ 2 1853A BS2B 3/ 16 1/ 16 1 3/ 4 1854B BS3B 1/ 4 3/ 32 2 1855C BS4B 1/ 8 5/ 16 2 1/ 4 1856D BS5B 7/ 16 5/ 32 2 1/ 2 1858F Extra Centre Drills Ground flute, for drilling centre holes on components prior to machining. Extra length drills particularly useful for drilling centre holes in recesses. Manufactured to BS 328 : Part 1 : 1986, DIN333A : IS 86, IS2540, IS2541. Metric Body Point SHR024 4.00 1.00 120 1866H 5.00 1.60 120 1866K 6.00 2.00 120 1866N Spotting Drills Special drill for accurate and fast spotting on NC machines, jig drills and other capitalintensive boring machines. For countersinking and chamfering of tapping holes in one operation. Please note: only suitable for shallow depth drilling. 90 Point 120 Point Series C520 SHR025 4.00 12 46 2528Z 6.00 16 66 2529A 8.00 21 79 2530B 10.00 24 89 2531C 12.00 30 102 2532D 16.00 35 115 2533E 20.00 40 131 2534F Metric Body Point SHR024 8.00 2.50 120 1866R 10.00 3.15 120 1866W Series C530 SHR025 6.00 20 66 2535G 8.00 16 79 2536H 10.00 21 89 2537J 12.00 30 102 2538K 16.00 35 115 2539L 20.00 40 131 2540M Page25 Drills Centre/Spotting
????????????????? Drills Blacksmiths/Blanks 025 DRILLS BLACKSMITHS/BLANKS Blacksmiths Drills 1/ 2 Parallel General purpose drills for light duty work, for drilling steels, cast iron, nickel brass, and graphite. Reduced parallel shank 1/ 2. Point angle: 118, helix angle: normal, web thickness: standard, tolerance of diameter: h8, tolerance of shank: 0.01/0.08. Manufactured to BS328. Inch (Inch) SHR025 9/ 16 3 9/ 32 6 5/ 32 1764E 5/ 8 3 9/ 32 6 5/ 32 1768J 11/ 16 3 5/ 16 6 3/ 16 1772N 3/ 4 3 11/ 32 6 7/ 32 1776S 7/ 8 3 1/ 4 6 1/ 4 1784B 1 3 9/ 32 6 9/ 32 1792K 1 1/ 16 3 9/ 32 6 9/ 32 1794M Drill Blanks Jobber length blank hardened and ground all over. Accurately ground without back taper. tolerance: h8. Manufactured to DIN 338. Metric Weight each SHR025 13.00 76 149 129g 1805A 13.50 76 149 133g 1805B 14.00 76 149 133g 1806C 14.50 76 149 141g 1806D 15.00 76 149 148g 1807E 15.50 76 149 145g 1807F 16.00 76 149 158g 1808G 16.50 76 149 165g 1808H 17.00 76 149 178g 1809J 17.50 76 149 185g 1809K 18.00 76 149 191g 1810L 18.50 76 149 191g 1810M 19.00 76 149 191g 1811N 19.50 76 149 191g 1811P 20.00 76 149 201g 1812Q 21.00 76 149 224g 1813R 22.00 76 149 222g 1814S 23.00 76 149 278g 1815T 24.00 76 149 286g 1816V 25.00 76 149 298g 1817W INCH SIZE DRILL BLANKS ARE AVAILABLE FRM UK STCK Series J400 Metric SHR024 1.00 34 2398F 1.10 36 2400H 1.20 38 2402K 1.30 38 2404M 1.40 40 2406P 1.50 40 2408R 1.60 43 2410T 1.70 43 2412W 1.80 46 2414Y 1.90 46 2416A 2.00 49 2418C 2.10 49 2420E 2.20 53 2422G 2.30 53 2424J 2.40 57 2426L 2.50 57 2428N 2.60 57 2430Q 2.70 61 2432S 2.80 61 2434V 2.90 61 2436X 3.00 61 2438N 3.10 65 2439A 3.20 65 2440B 3.30 65 2442D 3.40 70 2443E 3.50 70 2444F 3.60 70 2445G 3.70 70 2446H 3.80 75 2448K 3.90 75 2449L 4.00 75 2450M 4.10 75 2451N 4.20 75 2452P 4.30 80 2454R 4.40 80 2455S 4.50 80 2456T 4.60 80 2457V 4.70 80 2458W 4.80 86 2460Y 4.90 86 2461N 5.00 86 2462A 5.10 86 2463B 5.20 86 2464C 5.30 86 2466E 5.40 93 2467F 5.50 93 2468G 5.60 93 2469H 5.70 93 2470J Series J400 Metric SHR024 5.80 93 2472L 5.90 93 2473M 6.00 93 2474N 6.10 101 2475P 6.20 101 2476Q 6.30 101 2478S 6.40 101 2479T 6.50 101 2480V 6.60 101 2481W 6.70 101 2482X 6.80 109 2484N 6.90 109 2485A 7.00 109 2486B 7.10 109 2487C 7.20 109 2488D 7.30 109 2490F 7.40 109 2491G 7.50 109 2492H 7.60 117 2493J 7.70 117 2494K 7.80 117 2496M 7.90 117 2497N 8.00 117 2498P 8.10 117 2499Q 8.20 117 2500R 8.30 117 2502T 8.40 117 2503V 8.50 117 2504W 8.60 125 2505X 8.70 125 2506Y 8.80 125 2508A 8.90 125 2509B 9.00 125 2510C 9.10 125 2511D 9.20 125 2512E 9.30 125 2514G 9.40 125 2515H 9.50 125 2516J 9.60 133 2517K 9.80 133 2520N 9.90 133 2521P 10.00 133 2522Q 10.50 133 2523R 11.00 142 2524S 11.50 142 2525T 12.00 151 2526V 12.50 151 2527W 13.00 151 2528X Page26
Stub Drills General purpose drills for use on automatics and turret lathes. Suitable for drilling steels, cast iron, alloy steel and malleable cast iron. Point angle: 118, helix angle: normal, web thickness: standard, relief angle: 10 20, tolerance of diameter: h8, tolerance of shank: f11. Manufactured to BS 328: Part 1: 1986/DIN 338. DRILLS STUB LENGTH 025 FR INCH SIZES SEE NEXT PAGE FR CLANT LINES See 447 Series S100 Metric SHR025 1.00 6 26 1227H 1.50 9 32 1233P 1.80 11 36 1236S 2.00 12 38 1240X 2.10 12 38 1242N 2.20 13 40 1243A 2.25 13 40 1244B 2.30 13 40 1245C 2.40 14 43 1246D 2.50 14 43 1248F 2.60 14 43 1250H 2.65 14 43 1251J 2.70 16 46 1252K 2.80 16 46 1253L 2.90 16 46 1255N 3.00 16 46 1257Q 3.10 18 49 1258R 3.20 18 49 1259S 3.30 18 49 1260T 3.40 20 52 1261V 3.50 20 52 1262W 3.60 20 52 1263X 3.70 20 52 1264Y 3.80 22 55 1265N 3.90 22 55 1266A 4.00 22 55 1267B 4.10 22 55 1268C 4.20 22 55 1269D 4.30 24 58 1270E 4.40 24 58 1271F 4.50 24 58 1272G 4.60 24 58 1273H 4.70 24 58 1274J 4.80 26 62 1275K 4.90 26 62 1276L 5.00 26 62 1277M 5.10 26 62 1278N 5.20 26 62 1279P 5.30 26 62 1280Q 5.40 26 62 1281R 5.50 26 62 1282S 5.60 28 66 1283T 5.70 28 66 1284V 5.80 28 66 1285W 5.90 28 66 1286X 6.00 28 66 1287Y 6.10 31 70 1288N 6.20 31 70 1289A 6.30 31 70 1290B 6.40 31 70 1291C 6.50 31 70 1292D 6.60 31 70 1293E 6.70 31 70 1294F 6.80 34 74 1295G 6.90 34 74 1296H 7.00 34 74 1297J 7.10 34 74 1298K 7.20 34 74 1299L 7.30 34 74 1300M 7.40 34 74 1301N 7.50 34 74 1302P Series S100 Metric SHR025 7.60 37 79 1303Q 7.70 37 79 1304R 7.80 37 79 1305S 7.90 37 79 1306T 8.00 37 79 1307V 8.10 37 79 1308W 8.20 37 79 1309X 8.30 37 79 1310Y 8.40 37 79 1311N 8.50 37 79 1312A 8.60 40 84 1313B 8.70 40 84 1314C 8.80 40 84 1315D 8.90 40 84 1316E 9.00 40 84 1317F 9.10 40 84 1318G 9.20 40 84 1319H 9.30 40 84 1320J 9.40 40 84 1321K 9.50 40 84 1322L 9.60 43 89 1323M 9.70 43 89 1324N 9.80 43 89 1325P 10.00 43 89 1327R 10.10 43 89 1328S 10.20 43 89 1329T 10.30 43 89 1330V 10.40 43 89 1331W 10.50 43 89 1332X 10.80 47 95 1335A 11.00 47 95 1337C 11.10 47 95 1338D 11.50 47 95 1342H 11.90 51 102 1346M 12.00 51 102 1347N 12.20 51 102 1349Q 12.50 51 102 1352T 12.60 51 102 1353V 12.70 51 102 1354W 13.00 51 102 1357N 13.50 54 107 1359B 14.00 54 107 1361D 14.10 54 107 1361G 14.20 56 111 1361K 14.50 56 111 1362E 15.00 56 111 1363F 15.50 58 115 1364G 16.00 58 115 1365H 16.50 60 119 1366J 17.00 60 119 1367K 17.50 62 123 1368L 18.00 62 123 1369M 18.50 64 127 1370N 19.00 64 127 1371P 19.50 66 131 1372Q 20.00 66 131 1373R 21.00 68 136 1374S 22.00 70 141 1375T 23.00 72 146 1376V 24.00 75 151 1377W 25.00 75 151 1378X Page27 Drills Stub
????????????????? Drills Stub 025 DRILLS STUB LENGTH Stub Drills Ideally suited for portable drill applications where the shorter flute and stub length offer the extra rigidity normally associated with fixed drilling. Manufactured to BS 328: Part 1: 1986/DIN 1897. Series S100 Inch Sizes SHR025 1/ 16 13/ 32 1 11/ 32 1194C 5/ 64 15/ 32 1 1/ 2 1194D 3/ 32 9/ 16 1 11/ 16 1194E 7/ 64 5/ 8 1 13/ 16 1194F 1/ 8 11/ 16 1 15/ 16 1194G 9/ 64 25/ 32 2 1/ 16 1194H 5/ 32 7/ 8 2 5/ 32 1194J 11/ 64 15/ 16 2 9/ 32 1194K 3/ 16 1 1/ 32 2 7/ 16 1194L 13/ 64 1 1/ 32 2 7/ 16 1194M SHR025 7/ 32 1 1/ 8 2 19/ 32 1194N 15/ 64 1 1/ 8 2 19/ 32 1194P 1/ 4 1 7/ 32 2 3/ 4 1194Q 17/ 64 1 5/ 16 2 29/ 32 1194R 9/ 32 1 5/ 16 2 29/ 32 1194S 5/ 16 1 7/ 16 3 1/ 8 1194V 21/ 64 1 7/ 16 3 1/ 8 1194W 11/ 32 1 9/ 16 3 5/ 16 1194X 3/ 8 1 11/ 16 3 1/ 2 1194Z 13/ 32 1 11/ 16 3 1/ 2 1195B TiN Coated Stub Drills General purpose drill for use on automatics and turret lathes. Suitable for drilling steels, cast iron, alloy steel and malleable cast iron. TiN coating provides longer tool life or increased cutting speeds. Point angle: 118, helix angle: normal, web thickness: normal, tolerance of diameter: h8, tolerance of shank: f11. Manufactured to DIN 1897 RN. FR METRIC SIZES SEE PREVIUS PAGE SHR025 7/ 16 1 27/ 32 3 3/ 4 1195D 15/ 32 2 4 1195F 1/ 2 2 4 1195H 9/ 16 2 7/ 32 4 3/ 8 1195M 5/ 8 2 9/ 32 4 17/ 32 1195R 21/ 32 2 3/ 8 4 11/ 16 1195T 3/ 4 2 19/ 32 5 3/ 32 1196A 7/ 8 2 3/ 4 5 9/ 16 1196J 1 3 1/ 16 6 1/ 8 1196S TiN Series 2001 Metric SWT125 1.00 6 26 2010A 1.10 7 28 2011A 1.20 8 30 2012A 1.40 9 32 2014A 1.50 9 32 2015A 1.60 10 34 2016A 1.70 10 34 2017A 2.00 12 38 2020A 2.10 12 38 2021A 2.40 14 43 2024A 2.50 14 43 2025A 2.60 14 43 2026A 3.00 16 46 2030A 3.30 18 49 2033A 3.40 20 52 2034A 3.50 20 52 2035A 3.80 22 55 2038A SWT125 4.00 22 55 2040A 4.10 22 55 2041A 4.20 22 55 2042A 4.50 24 58 2045A 4.60 24 58 2046A 4.70 24 58 2047A 4.80 26 62 2048A 5.00 26 62 2050A 5.10 26 62 2051A 5.20 26 62 2052A 5.50 26 62 2055A 6.00 28 66 2060A 6.10 31 70 2061A 6.20 31 70 2062A 6.50 31 70 2065A 6.60 31 70 2066A 6.80 34 74 2068A SWT125 7.00 34 74 2070A 7.20 34 74 2072A 7.50 34 74 2075A 8.00 37 79 2080A 8.20 37 79 2082A 8.50 37 79 2085A 8.70 40 84 2087A 9.00 40 84 2090A 9.50 40 84 2095A 10.00 43 89 2100A 10.20 43 89 2102A 10.50 43 89 2105A 11.00 47 95 2110A 11.10 47 95 2111A 11.50 47 95 2115A 12.00 51 102 2120A 13.00 51 102 2130A Co. 8% Heavy Duty Cobalt Stub Drills Heavy duty drill made of 8% cobalt material with excellent heat resistance. For drilling steels up to 1,400N/mm 2, stainless steel, heat resistant steels and bronze. Ideally suited for volume production on automatics. Point angle: 135, helix angle: normal, web thickness: strengthened, tolerance of diameter: h8, tolerance of shank: f11. Manufactured to DIN 1897RN. Co. 8% Series 2010 Metric SWT125 1.00 6 26 2210A 1.10 7 28 2211A 1.30 8 30 2213A 1.50 9 32 2215A 1.60 10 34 2216A 1.70 10 34 2217A 1.80 11 36 2218A 2.00 12 38 2220A 2.10 12 38 2221A 2.20 13 40 2222A 2.30 13 40 2223A 2.40 14 43 2224A 2.50 14 43 2225A 2.60 14 43 2226A 2.70 16 46 2227A 2.80 16 46 2228A 2.90 16 46 2229A 3.00 16 46 2230A 3.10 18 49 2231A 3.20 18 49 2232A 3.30 18 49 2233A 3.40 20 52 2234A 3.50 20 52 2235A 3.60 20 52 2236A 3.70 20 52 2237A 3.80 22 55 2238A Page28 SWT125 3.90 22 55 2239A 4.00 22 55 2240A 4.10 22 55 2241A 4.20 22 55 2242A 4.30 24 58 2243A 4.50 24 58 2245A 4.60 24 58 2246A 4.80 26 62 2248A 4.90 26 62 2249A 5.00 26 62 2250A 5.10 26 62 2251A 5.20 26 62 2252A 5.50 28 66 2255A 5.60 28 66 2256A 5.70 28 66 2257A 5.80 28 66 2258A 6.00 28 66 2260A 6.10 31 70 2261A 6.20 31 70 2262A 6.30 31 70 2263A 6.40 31 70 2264A 6.50 31 70 2265A 6.60 31 70 2266A 6.70 31 70 2267A 6.80 34 74 2268A 7.00 34 74 2270A SWT125 7.10 34 74 2271A 7.20 34 74 2272A 7.50 34 74 2275A 7.80 37 79 2278A 7.90 37 79 2279A 8.00 37 79 2280A 8.10 37 79 2281A 8.20 37 79 2282A 8.40 37 79 2284A 8.50 37 79 2285A 8.80 40 84 2288A 8.90 40 84 2289A 9.00 40 84 2290A 9.20 40 84 2292A 9.30 40 84 2293A 9.50 40 84 2295A 9.90 43 89 2299A 10.00 43 89 2300A 10.20 43 89 2302A 11.00 47 95 2310A 11.50 47 95 2315A 12.00 51 102 2320A 12.50 51 102 2325A 13.00 51 102 2330A
Co 8% TiN Coated Heavy Duty Stub Drills Heavy duty drill made of 8% cobalt material with excellent heat resistance. For drilling steels up to 1,400N/mm 2, stainless steel, heat resistant steels and bronze. Ideally suited for volume production on automatics. TiN coating provides longer tool life or increased cutting speeds. Point angle: 135, helix angle: normal, web thickness: strengthened, tolerance of diameter: h8, tolerance of shank: f11. Manufactured to DIN 1897RN. Point to DIN 1412C. DRILLS STUB LENGTH/PCB Co. 8% 025 TiN Series 2020 Metric SWT125 1.00 6 26 2410A 1.20 8 30 2412A 1.40 9 32 2414A 1.50 9 32 2415A 1.60 10 34 2416A 1.70 10 34 2417A 1.80 11 36 2418A 1.90 11 36 2419A 2.00 12 38 2420A 2.20 13 40 2422A 2.30 13 40 2423A 2.40 14 43 2424A 2.50 14 43 2425A 2.60 14 43 2426A 2.70 16 46 2427A 2.80 16 46 2428A 3.00 16 46 2430A 3.10 18 49 2431A 3.20 18 49 2432A 3.30 18 49 2433A 3.40 20 52 2434A 3.50 20 52 2435A 3.70 20 52 2437A 3.80 22 55 2438A 3.90 22 55 2439A 4.00 22 55 2440A 4.10 22 55 2441A SWT125 4.20 22 55 2442A 4.30 24 58 2443A 4.40 24 58 2444A 4.50 24 58 2445A 4.70 24 58 2447A 4.80 26 62 2448A 4.90 26 62 2449A 5.00 26 62 2450A 5.10 26 62 2451A 5.20 26 62 2452A 5.30 26 62 2453A 5.50 28 66 2455A 5.60 28 66 2456A 5.80 28 66 2458A 5.90 28 66 2459A 6.00 28 66 2460A 6.10 31 70 2461A 6.20 31 70 2462A 6.30 31 70 2463A 6.40 31 70 2464A 6.50 31 70 2465A 6.60 31 70 2466A `6.70 31 70 2467A 6.80 34 74 2468A 7.00 34 74 2470A 7.20 34 74 2472A 7.40 34 74 2474A SWT125 7.50 34 74 2475A 7.80 37 79 2478A 8.00 37 79 2480A 8.10 37 79 2481A 8.20 37 79 2482A 8.50 37 79 2485A 8.60 40 84 2486A 8.80 40 84 2488A 9.00 40 84 2490A 9.50 40 84 2495A 9.70 43 89 2497A 9.80 43 89 2498A 10.00 43 89 2500A 10.20 43 89 2502A 10.60 43 89 2506A 11.00 47 95 2510A 11.20 47 95 2512A 11.50 47 95 2515A 11.70 47 95 2517A 11.80 47 95 2518A 12.00 51 102 2520A 12.10 51 102 2521A 12.30 51 102 2523A 12.50 51 102 2525A 13.00 51 102 2530A Carbide Stub Drills For drilling into steel, cast steel, cast iron, chilled cast iron, malleable cast iron, nonferrous materials and abrasive plastic. Point angle: 118, helix angle: 30, tolerance of diameter: h7, tolerance of shank: h6. Manufactured to DIN 6539. Metric KEN158 1.0 6.0 26 3100K 1.1 6.0 26 3110K 1.2 8.0 30 3120K 1.3 8.0 30 3130K 1.4 9.0 32 3140K 1.5 9.0 32 3150K 1.6 10.0 34 3160K 1.7 10.0 34 3170K 1.8 11.0 36 3180K 1.9 11.0 36 3190K 2.0 12.0 38 3200K 2.1 12.0 38 3210K 2.2 13.0 40 3220K 2.3 13.0 40 3230K 2.4 14.0 43 3240K 2.5 14.0 43 3250K 2.6 14.0 43 3260K 2.7 16.0 46 3270K 2.8 16.0 46 3280K 2.9 16.0 46 3290K 3.0 16.0 46 3300K Carbide Printed Circuit Board Drills Solid carbide printed circuit board drills. Suitable for KEN158 3.1 18.0 49 3310K 3.2 18.0 49 3320K 3.3 18.0 49 3330K 3.4 20.0 52 3340K 3.5 20.0 52 3350K 3.6 20.0 52 3360K 3.7 20.0 52 3370K 3.8 22.0 55 3380K 3.9 22.0 55 3390K 4.0 22.0 55 3400K 4.1 22.0 55 3410K 4.2 22.0 55 3420K 4.3 24.0 58 3430K 4.4 24.0 58 3440K 4.5 24.0 58 3450K 4.6 24.0 58 3460K 4.7 24.0 58 3470K 4.8 26.0 62 3480K 4.9 26.0 62 3490K 5.0 26.0 62 3500K 5.1 26.0 62 3510K Tolerances Cutting +0.000mm 0.015mm. +0.000mm 0.030mm. KEN158 5.2 26.0 62 3520K 5.4 28.0 66 3540K 5.5 28.0 66 3550K 5.6 28.0 66 3560K 5.8 28.0 66 3580K 6.0 28.0 66 3600K 6.1 31.0 70 3610K 6.2 31.0 70 3620K 6.3 31.0 70 3630K 6.5 31.0 70 3650K 6.8 31.0 70 3680K 7.0 34.0 74 3700K 7.5 34.0 74 3750K 8.0 37.0 79 3800K 8.5 37.0 79 3850K 9.0 40.0 84 3900K 9.5 40.0 84 3950K 10.0 43.0 89 4100K 11.0 47.0 95 4110K 12.0 57.0 102 4120K drilling through printed circuit boards. diameter 3.175mm, 38mm overall length. Manufactured to DIN 1899. Metric Actual size SHR158 KEN158 0.40 5.5mm 3004D 0.95 9.5mm 3015Q 0.45 5.5mm 3005E 1.00 10.5mm 3016R 0.50 5.5mm 3006F 1.05 10.5mm 3017S 0.55 7.0mm 3007G 1.10 10.5mm 3018T 0.60 7.0mm 3008H 1.15 10.5mm 3019V 0.65 7.0mm 3009J 1.20 10.5mm 3020W 0.70 9.5mm 3010K 1.30 10.5mm 3022Y 0.75 9.5mm 3011L 1.40 10.5mm 3025A 0.80 9.5mm 3012M 1.45 10.5mm 3026B 0.85 9.5mm 3013N 1.50 10.0mm 3027C 0.90 9.5mm 3014P CARBIDE CARBIDE Drills Stub /PCB Page29
????????????????? Drills Standard (Jobber) 025 DRILLS STANDARD LENGTH (JBBER) Roll Forged Jobber Drills Senator jobber drills are roll forged from, ensuring uninterrupted grain structure. This provides exceptional strength and durability. Tips are ground for effective cutting. Suitable for drilling wood, plastic, carbon and plain steels where the cutting efficiency of ground flute is not required. Manufactured to BS 328 : Part 1 : 1986 & DIN 338 Type N. INCH SIZES AVAILABLE FRM UK STCK Metric SEN025 1.00 1.10 12 14 34 36 0040N 0042Q 1.20 16 38 0044S 1.30 16 38 0046V 1.40 18 40 0048X 1.50 18 40 0050N 1.60 20 43 0052B 1.70 20 43 0054D 1.80 22 46 0056F 1.90 22 46 0058H 2.00 24 49 0060K 2.10 24 49 0062M 2.20 27 53 0064P 2.30 27 53 0066R 2.40 30 57 0068T 2.50 30 57 0070W 2.60 30 57 0072Y 2.70 33 61 0074A 2.80 33 61 0076C 2.90 33 61 0078E 3.00 33 61 0080G 3.10 36 65 0081H 3.20 36 65 0083K 3.30 36 65 0085M 3.40 39 70 0086N 3.50 39 70 0087P 3.60 39 70 0088Q 3.70 39 70 0089R 3.80 43 75 0091T 3.90 43 75 0092V 4.00 43 75 0093W 4.10 43 75 0094X 4.20 43 75 0095Y 4.30 47 80 0097A 4.40 47 80 0098B 4.50 47 80 0099C 4.60 47 80 0100D 4.70 47 80 0101E 4.80 52 86 0103G 4.90 52 86 0104H 5.00 52 86 0105J 5.10 52 86 0106K 5.20 52 86 0107L 5.30 52 86 0109N 5.40 57 93 0110P Metric Continued SEN025 5.50 57 93 0111Q 5.60 57 93 0112R 5.70 57 93 0113S 5.80 57 93 0115V 5.90 57 93 0116W 6.00 57 93 0117X 6.10 63 101 0118Y 6.20 63 101 0119N 6.30 63 101 0121B 6.40 63 101 0122C 6.50 63 101 0123D 6.60 63 101 0124E 6.70 63 101 0125F 6.80 69 109 0127H 6.90 69 109 0128J 7.00 69 109 0129K 7.10 69 109 0130L 7.20 69 109 0131M 7.30 69 109 0133P 7.40 69 109 0134Q 7.50 69 109 0135R 7.70 75 117 0137T 7.80 75 117 0139W 7.90 75 117 0140X 8.00 75 117 0141Y 8.10 75 117 0142N 8.20 75 117 0143A 8.30 75 117 0145C 8.40 75 117 0146D 8.50 75 117 0147E 8.60 81 125 0148F 8.70 81 125 0149G 8.80 81 125 0151J 8.90 81 125 0152K 9.00 81 125 0153L 9.50 75 123 0159S 10.00 87 133 0165N 10.20 87 133 0167B 10.50 87 133 0171F 11.00 94 142 0177M 11.50 94 142 0183T 12.00 101 151 0189A 12.50 101 151 0195G 13.00 101 151 0201N 14.00 108 160 0213B Page30
DRILLS MAINTENANCE DRILL SETS Roll Forged Jobber Drill Sets Roll forged from, ensuring uninterrupted grain structure. This provides exceptional strength and durability. For Ground Jobber Drills for industrial applications, please see pages 32 to 41 Tips are ground for effective cutting. Suitable for drilling wood, plastic, carbon and plain steels where the cutting efficiency of ground flute is not required. Manufactured to BS 328 : Part 1 : 1986 & DIN 338 Type N. 025 METRIC 0.5 increments 1.0 to 10.0 METRIC 0.5 increments 1.0 to 13.0 19 PIECES 25 PIECES 29 PIECES INCH 1/ 64 increments 19 Piece Set Contents : 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.0 8.5 9.0 9.5 10.0 25 Piece Set Contents : 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.0 8.5 9.0 9.5 10.0 10.5 11.0 11.5 12.0 12.5 13.0 29 Piece Set Contents: 1/ 16 5/ 64 3/ 32 7/ 64 1/ 8 9/ 64 5/ 32 11/ 64 3/ 16 13/ 64 7/ 32 15/ 64 1/ 4 17/ 64 9/ 32 19/ 64 5/ 16 21/ 64 11/ 32 23/ 64 3/ 8 25/ 64 13/ 32 27/ 64 1/ 16 to 1/ 2 7/ 16 29/ 64 15/ 32 31/ 64 1/ 2 SEN025 SEN025 SEN025 9250K 9150K 9000K METRIC 0.1 increments 6.0 to 10.0 METRIC 0.1 increments 1.0 to 6.0 51 PIECES 41 PIECES 18 Piece Drill Set Sizes 3, 4, 5, 6, 8 and 10mm. Supplied in dial a drill case for easy selection. 6 x each drills Wood, Masonry and 41 Piece Set Contents : 6.0 6.1 6.2 6.3 6.4 6.5 6.6 6.7 6.8 6.9 7.0 7.1 7.2 7.3 7.4 7.5 7.6 7.7 SEN025 9110K 7.8 7.9 8.0 8.1 8.2 8.3 8.4 8.5 8.6 8.7 8.8 8.9 9.0 9.1 9.2 9.3 9.4 9.5 9.6 9.7 9.8 9.9 10.0 51 Piece Set Contents : 1.0 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2.0 2.1 2.2 2.3 2.4 2.5 2.6 2.7 SEN025 9060K 2.8 2.9 3.0 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 4.0 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 5.0 5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 5.9 6.0 SEN025 9500K Drills Maintenance Drill Sets Page31
????????????????? Drills Standard (Jobber) 025 DRILLS STANDARD LENGTH (JBBER) Jobber Drills General purpose drills for steels, cast steel, grey cast iron, malleable cast iron, nickel brass, aluminium alloy and graphite. Point angle: 118, helix angle: normal, web thickness: standard, relief angle: 10 20, tolerance of diameter: h8, tolerance of shank: f11. Manufactured to BS 328/DIN338RN. Black finish (Wfinish) This is the most common surface finish and is the result of a steam tempering operation in which steam is passed over the product during a controlled tempering cycle, producing a black oxide layer. Black tools are generally recommended for ferrous applications where the oxide layer aids chip flow, helps to dissipate heat by retaining some coolant on the tool surface and also helps to prevent the tool from staining. Series J100 Metric SHR025 0.80 10 30 0032E 1.00 12 34 0040N 1.05 12 34 0041P 1.10 14 36 0042Q 1.15 14 36 0043R 1.20 16 38 0044S 1.25 16 38 0045T 1.30 16 38 0046V 1.35 18 40 0047W 1.40 18 40 0048X 1.45 18 40 0049Y 1.50 18 40 0050N 1.55 20 43 0051A 1.60 20 43 0052B 1.65 20 43 0053C 1.70 20 43 0054D 1.75 22 46 0055E 1.80 22 46 0056F 1.85 22 46 0057G 1.90 22 46 0058H 1.95 24 49 0059J 2.00 24 49 0060K 2.05 24 49 0061L 2.10 24 49 0062M 2.15 27 53 0063N 2.20 27 53 0064P 2.25 27 53 0065Q 2.30 27 53 0066R 2.35 27 53 0067S 2.40 30 57 0068T 2.45 30 57 0069V 2.50 30 57 0070W 2.55 30 57 0071X 2.60 30 57 0072Y 2.65 30 57 0073N 2.70 33 61 0074A 2.75 33 61 0075B 2.80 33 61 0076C 2.85 33 61 0077D 2.90 33 61 0078E 2.95 33 61 0079F 3.00 33 61 0080G 3.10 36 65 0081H 3.15 36 65 0082J 3.20 36 65 0083K 3.25 36 65 0084L 3.30 36 65 0085M 3.40 39 70 0086N 3.45 39 70 0087D 3.50 39 70 0087P 3.60 39 70 0088Q 3.65 39 70 0089D 3.70 39 70 0089R 3.75 39 70 0090S 3.80 43 75 0091T 3.90 43 75 0092V 4.00 43 75 0093W 4.05 43 75 0094L 4.10 43 75 0094X 4.20 43 75 0095Y 4.25 43 75 0096N Series J100 Metric Continued EXTENDED RANGE SHR025 4.30 47 80 0097A 4.40 47 80 0098B 4.50 47 80 0099C 4.60 47 80 0100D 4.70 47 80 0101E 4.75 47 80 0102F 4.80 52 86 0103G 4.85 52 86 0103X 4.90 52 86 0104H 5.00 52 86 0105J 5.10 52 86 0106K 5.20 52 86 0107L 5.25 52 86 0108M 5.30 52 86 0109N 5.40 57 93 0110P 5.50 57 93 0111Q 5.60 57 93 0112R 5.70 57 93 0113S 5.75 57 93 0114T 5.80 57 93 0115V 5.90 57 93 0116W 6.00 57 93 0117X 6.10 63 101 0118Y 6.20 63 101 0119N 6.25 63 101 0120A 6.30 63 101 0121B 6.40 63 101 0122C 6.50 63 101 0123D 6.60 63 101 0124E 6.70 63 101 0125F 6.75 69 109 0126G 6.80 69 109 0127H 6.90 69 109 0128J 7.00 69 109 0129K 7.10 69 109 0130L 7.20 69 109 0131M 7.30 69 109 0133P 7.40 69 109 0134Q 7.50 69 109 0135R 7.60 75 117 0136S 7.70 75 117 0137T 7.80 75 117 0139W 7.90 75 117 0140X 8.00 75 117 0141Y 8.10 75 117 0142N 8.20 75 117 0143A 8.25 75 117 0144B 8.30 75 117 0145C 8.40 75 117 0146D 8.50 75 117 0147E 8.60 81 125 0148F 8.70 81 125 0149G 8.75 81 125 0150H 8.80 81 125 0151J 8.90 81 125 0152K 9.00 81 125 0153L 9.10 81 125 0154M 9.20 81 125 0155N 9.30 81 125 0157Q 9.40 81 125 0158R 9.50 81 125 0159S BLACK FINISH Page32
Jobber Drills DRILLS STANDARD LENGTH (JBBER) Continued Black finish (Wfinish) This is the most common surface finish and is the result of a steam tempering operation in which steam is passed over the product during a controlled tempering cycle, producing a black oxide layer. Black tools are generally recommended for ferrous applications where the oxide layer aids chip flow, helps to dissipate heat by retaining some coolant on the tool surface and also helps to prevent the tool from staining. 025 NUMBER & LETTER SIZES ARE AVAILABLE FRM UK STCK Series J100 Metric Continued SHR025 9.60 87 133 0160T 9.70 87 133 0161V 9.80 87 133 0163X 9.90 87 133 0164Y 10.00 87 133 0165N 10.10 87 133 0166A 10.20 87 133 0167B 10.25 87 133 0168C 10.30 87 133 0169D 10.40 87 133 0170E 10.50 87 133 0171F 10.60 87 133 0172G 10.70 94 142 0173H 10.80 94 142 0175K 10.90 94 142 0176L 11.00 94 142 0177M 11.10 94 142 0178N 11.20 94 142 0179P 11.30 94 142 0181R 11.40 94 142 0182S 11.50 94 142 0183T 11.60 94 142 0184V 11.70 94 142 0185W 11.80 94 142 0187Y 11.90 101 151 0188N 12.00 101 151 0189A 12.10 101 151 0190B 12.20 101 151 0191C 12.25 101 151 0192D 12.30 101 151 0193E 12.40 101 151 0194F 12.50 101 151 0195G 12.60 101 151 0196H 12.70 101 151 0197J 12.80 101 151 0199L 12.90 101 151 0200M 13.00 101 151 0201N 13.10 101 151 0202P 13.20 101 151 0203Q 13.30 108 160 0205S 13.50 108 160 0207V 13.60 108 160 0208W 13.70 108 160 0209X 13.75 108 160 0210Y 13.80 108 160 0211N 13.90 108 160 0212A 14.00 108 160 0213B 14.25 114 169 0214C 14.50 114 169 0215D 14.75 114 169 0216E 15.00 114 169 0217F 15.25 120 178 0218G 15.50 120 178 0219H 15.75 120 178 0220J 16.00 120 178 0221K 16.50 125 184 0222L 17.00 125 184 0223M 17.50 130 191 0224N 18.00 130 191 0225P 18.50 135 198 0226Q 19.00 135 198 0227R 19.50 140 205 0228S 20.00 140 205 0229T Series J100 Inch SHR025 1/ 64 3/ 16 13/ 16 0001A 1/ 32 13/ 32 1 3/ 16 0001B 3/ 64 5/ 8 1 1/ 2 0001C 1/ 16 25/ 32 1 11/ 16 0001D 5/ 64 15/ 16 1 15/ 16 0001E 3/ 32 1 3/ 16 2 1/ 4 0001F 7/ 64 1 5/ 16 2 13/ 32 0001G 1/ 8 1 7/ 32 2 9/ 16 0001H 9/ 64 1 17/ 32 2 3/ 4 0001J 5/ 32 1 11/ 16 2 15/ 16 0001K 11/ 64 1 27/ 32 3 5/ 32 0001L 3/ 16 2 1/ 16 3 3/ 8 0001M 13/ 64 2 1/ 16 3 3/ 8 0001N 7/ 32 2 1/ 4 3 21/ 32 0001P 15/ 64 2 1/ 4 3 21/ 32 0001Q 1/ 4 2 1/ 2 3 21/ 32 0001R 17/ 64 2 23/ 32 4 9/ 32 0001S 9/ 32 2 23/ 32 4 9/ 32 0001T 19/ 64 2 15/ 16 4 19/ 32 0001V 5/ 16 2 15/ 16 4 19/ 32 0001W 21/ 64 2 15/ 16 4 19/ 32 0001X 11/ 32 3 3/ 16 4 29/ 32 0001Y 23/ 64 3 3/ 16 4 29/ 32 0001Z 3/ 8 3 7/ 16 5 1/ 4 0002A 25/ 64 3 7/ 16 5 1/ 4 0002B 13/ 32 3 7/ 16 5 1/ 4 0002C 27/ 64 3 11/ 16 5 19/ 32 0002D 7/ 16 3 11/ 16 5 19/ 32 0002E 29/ 64 3 11/ 16 5 19/ 32 0002F 15/ 32 3 31/ 32 5 15/ 16 0002G 31/ 64 3 31/ 32 5 15/ 16 0002H 1/ 2 3 31/ 32 5 15/ 16 0002J 33/ 64 3 31/ 32 5 15/ 16 0002K 17/ 32 4 1/ 4 6 5/ 16 0002L 35/ 64 4 1/ 4 6 5/ 16 0002M 9/ 16 4 1/ 2 6 5/ 8 0002N 37/ 64 4 1/ 2 6 5/ 8 0002P 19/ 32 4 3/ 4 7 0002Q 39/ 64 4 3/ 4 7 0002R 5/ 8 4 3/ 4 7 0002S 41/ 64 4 7/ 8 7 1/ 4 0002T 21/ 32 4 7/ 8 7 1/ 4 0002V 43/ 64 4 1/ 8 7 1/ 2 0002W 11/ 16 4 1/ 8 7 1/ 2 0002X 3/ 4 5 1/ 2 8 0003B Drills Standard (Jobber) Page33
????????????????? Drills Standard (Jobber) 025 DRILLS STANDARD LENGTH (JBBER) Jobber Drills Ground flute drills for drilling steel, cast steel, alloyed and unalloyed, grey cast iron, spheroidal iron, sintered powder metal, German silver and graphite. Point angle: 118, helix angle: normal, web thickness: standard, relief angle: 10 20, tolerance of diameter: h8, tolerance of shank: f11. Manufactured to BS 328/DIN338RN. Bright finish Drills with a bright finish are supplied in the asground condition and such tools are used generally in the machining of nonferrous materials. FR JBBER DRILL SETS PAGES See 3637 Series J100 Bright finish SHR025 1.00 12 34 0231B 1.10 14 36 0231D 1.20 16 38 0231F 1.30 16 38 0231H 1.40 18 40 0231K 1.50 18 40 0231M 1.60 20 43 0231P 1.70 20 43 0231R 1.80 22 46 0231T 1.90 22 46 0231W 1.95 24 49 0231Y 2.00 24 49 0232A 2.10 24 49 0232C 2.20 27 53 0232E 2.30 27 53 0232G 2.40 30 57 0232J 2.50 30 57 0232L 2.60 30 57 0232N 2.70 33 61 0232Q 2.80 33 61 0232S 2.90 33 61 0232V 3.00 33 61 0232X 3.10 36 65 0232Z 3.20 36 65 0233B 3.30 36 65 0233D 3.40 39 70 0233F 3.50 39 70 0233H 3.60 39 70 0233K 3.70 39 70 0233M 3.80 43 75 0233P 3.90 43 75 0233R 4.00 43 75 0233T 4.10 43 75 0233W 4.20 43 75 0233Y 4.30 47 80 0234A 4.40 47 80 0234C 4.50 47 80 0234E 4.60 47 80 0234G 4.70 47 80 0234J 4.80 52 86 0234L 4.90 52 86 0234N 5.00 52 86 0234Q 5.10 52 86 0234S 5.20 52 86 0234V 5.30 52 86 0234X 5.40 57 93 0234Z 5.50 57 93 0235B 5.60 57 93 0235D 5.70 57 93 0235F 5.80 57 93 0235H 5.90 57 93 0235K 6.00 57 93 0235M 6.10 63 101 0235P 6.20 63 101 0235R 6.30 63 101 0235T 6.40 63 101 0235W 6.50 63 101 0235Y 6.60 63 101 0236A 6.70 63 101 0236C 6.80 69 109 0236E 6.90 69 109 0236G Page34 Series J100 Bright finish SHR025 7.00 69 109 0236J 7.10 69 109 0236L 7.20 69 109 0236N 7.30 69 109 0236Q 7.40 69 109 0236S 7.50 69 109 0236V 7.60 75 117 0236X 7.70 75 117 0236Z 7.80 75 117 0237B 7.90 75 117 0237D 8.00 75 117 0237F 8.10 75 117 0237H 8.20 75 117 0237K 8.30 75 117 0237M 8.40 75 117 0237P 8.50 75 117 0237R 8.60 81 125 0237T 8.70 81 125 0237W 8.80 81 125 0237Y 9.00 81 125 0238A 9.30 81 125 0238G 9.50 81 125 0238L 9.60 87 133 0238N 10.00 87 133 0238X 10.20 87 133 0239B 10.50 87 133 0239H 11.00 94 142 0239T 11.50 94 142 0239Z 12.00 101 151 0240E 12.50 101 151 0240K 13.00 101 151 0240R 14.00 108 160 0241C 15.00 114 169 0241G 16.00 120 178 0241L BRIGHT FINISH
DRILLS STANDARD LENGTH (JBBER) TiN Tipped Jobber Drills Bright body with TiN coating on working part. For drilling in steel, cast steel alloyed and non alloyed, grey cast iron, graphite and malleable cast iron. Point angle: 118, helix angle: normal, web thickness: standard, relief angle: normal, tolerance of diameter: h8, tolerance of shank: f11. Manufactured to DIN 338. 025 TiN Metric (l2) (l1) SWT125 1.00 12 34 5010A 1.50 18 40 5015A 1.60 20 43 5016A 1.70 20 43 5017A 1.80 22 46 5018A 2.00 24 49 5020A 2.10 24 49 5021A 2.20 27 53 5022A 2.30 27 53 5023A 2.40 30 57 5024A 2.50 30 57 5025A 2.60 30 57 5026A 2.70 33 61 5027A 2.80 33 61 5028A 2.90 33 61 5029A 3.00 33 61 5030A 3.10 36 65 5031A 3.20 36 65 5032A 3.30 36 65 5033A 3.40 39 70 5034A 3.50 39 70 5035A 3.60 39 70 5036A 3.70 39 70 5037A 3.80 43 75 5038A 3.90 43 75 5039A 4.00 43 75 5040A 4.10 43 75 5041A 4.20 43 75 5042A 4.30 47 80 5043A 4.40 47 80 5044A 4.50 47 80 5045A 4.60 47 80 5046A 4.70 47 80 5047A 4.80 52 86 5048A 4.90 52 86 5049A 5.00 52 86 5050A 5.10 52 86 5051A 5.20 52 86 5052A 5.30 52 86 5053A 5.40 57 93 5054A 5.50 57 93 5055A 5.60 57 93 5056A 5.70 57 93 5057A 5.80 57 93 5058A 5.90 57 93 5059A 6.00 57 93 5060A 6.10 63 101 5061A 6.20 63 101 5062A 6.30 63 101 5063A 6.40 63 101 5064A 6.50 63 101 5065A 6.60 63 101 5066A 6.70 63 101 5067A 6.80 69 109 5068A 6.90 69 109 5069A 7.00 69 109 5070A 7.20 69 109 5072A 7.50 69 109 5075A 8.00 75 117 5080A 8.50 75 117 5085A 9.00 81 125 5090A 9.50 81 125 5095A 10.00 87 133 5100A 10.20 87 133 5102A 10.50 87 133 5105A 11.00 94 142 5110A 12.00 101 151 5120A 12.50 101 151 5125A 13.00 101 151 5130A Inch Sizes (Inch) (l2) (l1) SWT125 1/ 16 20 43 5002A 3/ 32 30 57 5002L 1/ 8 36 65 5003A 9/ 64 39 70 5003L 5/ 32 43 75 5004A 3/ 16 52 86 5004L 7/ 32 57 93 5005A 1/ 4 63 101 5005L 9/ 32 75 117 5006A 5/ 16 75 117 5006L 3/ 8 87 133 5007A 7/ 16 75 117 5007L 1/ 2 87 133 5008A Drills Standard (Jobber) Page35
????????????????? Drills Standard (Jobber) Sets 025 DRILLS STANDARD LENGTH (JBBER) SETS Ground Jobber Drill Sets, Tap & Drill Set Industrial quality. Ground flute, black finish. Supplied in indexing metal cases. Manufactured to BS328 : Part 1 : 1986, DIN 338N & ANSI B94 11M. METRIC 19 Piece Set Contents : 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 SHR025 8460K 5.5 6.0 6.5 7.0 7.5 8.0 0.5 increments 1.0 to 10.0 8.5 9.0 9.5 10.0 METRIC 0.5 increments 1.0 to 10.5 Tapping sizes 1.9 to 10.2 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.0 8.5 Finish SHR025 Blue 8500K Bright 8520K 9.0 9.5 10.0 10.5 METRIC 0.5 increments 1.0 to 13.0 11.0 11.5 12.0 12.5 13.0 METRIC 0.1 increments 6.0 to 10.0 METRIC 19 25 28 PIECES PIECES 28 Piece Tap & Drill Set PIECES Taps (taper, second and bottom) Contents : 25 Piece Set M3 M5 M8 M12. Contents : M4 M6 M10 EXTENDED RANGE Tapping Drills Contents : 2.5 4.2 6.8 3.3 5.0 8.5 SHR025 9960K 10.2 METRIC 0.1 increments 1.0 to 6.0 32 PIECES 41 PIECES 51 PIECES 32 Piece Set Contents : 1.0 1.5 1.9 2.0 2.1 2.5 2.6 2.9 3.0 3.2 3.3 3.5 3.8 4.0 4.2 4.5 5.0 5.1 5.5 6.0 6.5 6.8 7.0 7.5 7.9 8.0 8.5 9.0 9.5 10.0 10.2 10.5 41 Piece Set Contents : 6.0 6.1 6.2 6.3 6.4 6.5 6.6 6.7 6.8 6.9 7.0 7.1 7.2 7.3 7.4 7.5 7.6 7.7 7.8 7.9 8.0 8.1 8.2 8.3 8.4 8.5 8.6 8.7 8.8 8.9 9.0 9.1 9.2 9.3 9.4 9.5 9.6 9.7 9.8 9.9 10.0 51 Piece Set Contents : 1.0 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2.0 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 3.0 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 4.0 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 5.0 5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 5.9 6.0 SHR025 SHR025 SHR025 8470K 8420K 8380K INCH 1/ 64 increments 1/ 16 to 1/ 4 INCH 1/ 32 increments 1/ 16 to 1/ 2 INCH 1/ 64 increments 1/ 16 to 3/ 8 13 PIECES 15 PIECES 21 PIECES 13 Piece Set Contents (inch): 1/ 16 5/ 64 3/ 32 7/ 64 1/ 8 9/ 64 5/ 32 11/ 64 3/ 16 13/ 64 7/ 32 15/ 64 1/ 4 15 Piece Set Contents (inch): 1/ 16 3/ 32 1/ 8 5/ 32 3/ 16 7/ 32 1/ 4 9/ 32 5/ 16 11/ 32 3/ 8 13/ 32 7/ 16 15/ 32 1/ 2 21 Piece Set Contents (inch): 1/ 16 5/ 64 3/ 32 7/ 64 1/ 8 9/ 64 5/ 32 11/ 64 3/ 16 13/ 64 7/ 32 15/ 64 1/ 4 17/ 64 9/ 32 19/ 64 5/ 16 21/ 64 11/ 32 23/ 64 3/ 8 SHR025 8680K SHR025 8840K SHR025 8720K Page36
DRILLS STANDARD LENGTH (JBBER) SETS LNG SERIES/EXTRA LENGTH Ground Jobber Drill Sets Industrial quality. Ground flute, black finish. Supplied in indexing metal cases. Manufactured to BS328 : Part 1, DIN 338N & ANSI B94 11M. INCH GAUGE 1/ 64 increments No.1 to 60 1/ 16 to 1/ 2 Inclusive 60 Piece Set Contents: No.1 to 60 gauge inc. SHR025 8880K 60 PIECES 025 114 Piece Set Contents: Metric, Imperial and Gauge. No.1 to 60 inc. 29 Piece Set Contents (inch): 1/ 16 5/ 64 3/ 32 7/ 64 1/ 8 9/ 64 5/ 32 11/ 64 3/ 16 13/ 64 7/ 32 15/ 64 SHR025 8800K INCH 1/ 32 increments 1/ 16 to 1/ 4 7 Piece Set Contents: 1/ 16 3/ 32 1/ 8 5/ 32 Weight each SHR025 0.12kg 8890K 1/ 4 17/ 64 9/ 32 19/ 64 5/ 16 21/ 64 3/ 16 7/ 32 11/ 32 23/ 64 3/ 8 25/ 64 13/ 32 27/ 64 29 PIECES 7/ 16 29/ 64 15/ 32 31/ 64 1/ 2 SHR025 8920K SelectADrill Set 19 Piece Set Set of 19 drills in a dialadrill style case. With a clear top to view drills. Contents: 1.0, 1.5, 2.0, 2.5, 3.0, 3.5, 4.0, 4.5, 5.0, 5.5, 6.0, 6.5, 7.0, 7.5, 8.0, 8.5, 9.0, 9.5 and 10.0mm. 7 19 PIECES PIECES 1/ 4 Number Pieces SHR025 19 9000K METRIC 0.5 increments 1.0 to 10.0mm 114 PIECES Contents : 1/ 16 5/ 64 3/ 32 7/ 64 1.0 1.5 2.0 1/ 8 9/ 64 5/ 32 11/ 64 2.5 3.0 3.5 3/ 16 13/ 64 7/ 32 15/ 64 4.0 4.5 5.0 1/ 4 17/ 64 9/ 32 19/ 64 5.5 6.0 6.5 7.0 7.5 8.0 5/ 16 21/ 64 11/ 32 23/ 64 8.5 9.0 9.5 6 Piece Extra Series Set Contents: 3.0 x 160mm 4.0 x 160mm 5.0 x 200mm 2.0 x 85mm 2.5 x 95mm 3.0 x 100mm 3.5 x 112mm 4.0 x 119mm 4.5 x 126mm 5.0 x 132mm 6.0 x 139mm Drill Type SHR025 Long 8540K Extra 8600K 3/ 8 25/ 64 13/ 32 27/ 64 10.0 10.5 11.0 7/ 16 29/ 64 15/ 32 31/ 64 11.5 12.0 12.5 6.0 x 200mm 8.0 x 250mm 10.0 x 250mm 1/ 2 13.0 Long Series/ Extra Drill Sets Used for deep hole drilling applications in most types of materials. These drills are not recommended for the drilling of holes in crankshafts. Manufactured to BS 328 : Part 1 : 1986. 10 Piece Long Series Set Contents: 8.0 x 165mm 10.0 x 184mm Page37 Drills Standard (Jobber) Sets Long Series/Extra
????????????????? Drills Standard (Jobber) 025 DRILLS STANDARD LENGTH (JBBER) TiN Coated Jobber Drills A general purpose drill for use where higher production rates are required. TiN coating further extends tool life by conducting heat away from the cutting edge. The coating also forms a low friction surface that reduces wear and hardens the cutting edges. Point angle 118. Helix angle 28. Manufactured to DIN 338 RN, Point to DIN 1412A. Series 1001 SWT125 1.00 12 34 0010A 1.10 14 36 0011A 1.20 16 38 0012A 1.30 16 38 0013A 1.40 18 40 0014A 1.50 18 40 0015A 1.60 20 43 0016A 1.70 20 43 0017A 1.80 22 46 0018A 1.90 22 46 0019A 2.00 24 49 0020A 2.10 24 49 0021A 2.20 27 53 0022A 2.30 27 53 0023A 2.40 30 57 0024A 2.50 30 57 0025A 2.60 30 57 0026A 2.70 33 61 0027A 2.80 33 61 0028A 2.90 33 61 0029A 3.00 33 61 0030A 3.10 36 65 0031A 3.20 36 65 0032A 3.30 36 65 0033A 3.40 39 70 0034A 3.50 39 70 0035A 3.60 39 70 0036A 3.70 39 70 0037A 3.80 43 75 0038A 3.90 43 75 0039A 4.00 43 75 0040A 4.20 43 75 0042A 4.30 47 80 0043A 4.40 47 80 0044A 4.50 47 80 0045A 4.60 47 80 0046A 4.70 47 80 0047A 4.80 52 86 0048A 4.90 52 86 0049A 5.00 52 86 0050A 5.10 52 86 0051A 5.20 52 86 0052A 5.30 52 86 0053A 5.40 57 93 0054A 5.50 57 93 0055A 5.60 57 93 0056A 5.70 57 93 0057A 5.80 57 93 0058A 5.90 57 93 0059A 6.00 57 93 0060A 6.10 63 101 0061A Series 1001 SWT125 6.20 63 101 0062A 6.30 63 101 0063A 6.40 63 101 0064A 6.50 63 101 0065A 6.60 63 101 0066A 6.70 63 101 0067A 6.80 69 109 0068A 6.90 69 109 0069A 7.00 69 109 0070A 7.10 69 109 0071A 7.20 69 109 0072A 7.30 69 109 0073A 7.40 69 109 0074A 7.50 69 109 0075A 7.70 75 117 0077A 7.80 75 117 0078A 7.90 75 117 0079A 8.00 75 117 0080A 8.10 75 117 0081A 8.20 75 117 0082A 8.30 75 117 0083A 8.40 75 117 0084A 8.50 75 117 0085A 8.60 81 125 0086A 8.70 81 125 0087A 8.80 81 125 0088A 8.90 81 125 0089A 9.00 81 125 0090A 9.10 81 125 0091A 9.20 81 125 0092A 9.30 81 125 0093A 9.40 81 125 0094A 9.50 81 125 0095A 9.60 87 133 0096A 9.70 87 133 0097A 9.80 87 133 0098A 9.90 87 133 0099A 10.00 87 133 0100A 10.10 87 133 0101A 10.20 87 133 0102A 10.50 87 133 0105A 11.00 94 142 0110A 11.50 94 142 0115A 11.60 94 142 0116A 11.80 94 142 0118A 12.00 101 151 0120A 12.10 101 151 0121A 12.50 101 151 0125A 12.60 101 151 0126A 13.00 101 151 0130A TiN Page38
DRILLS STANDARD LENGTH (JBBER) Co 8% Heavy Duty Jobber Drills The addition of up to 8% Cobalt allows higher speeds to be used without reducing the life of the tool, increasing productivity. 28 Helix and 135 point. Manufactured to DIN 338 RN. Point to DIN 1412C. 025 Co. 8% Series 1020 SWT125 1.00 12 34 0410A 1.05 12 34 0410L 1.10 14 36 0411A 1.20 16 38 0412A 1.30 16 38 0413A 1.40 18 40 0414A 1.50 18 40 0415A 1.60 20 43 0416A 1.70 20 43 0417A 1.80 22 46 0418A 1.85 22 46 0418L 1.90 22 46 0419A 2.00 24 49 0420A 2.10 24 49 0421A 2.20 27 53 0422A 2.40 30 57 0424A 2.50 30 57 0425A 2.60 30 57 0426A 2.70 33 61 0427A 2.80 33 61 0428A 2.90 33 61 0429A 3.00 33 61 0430A 3.10 36 65 0431A 3.20 36 65 0432A 3.30 36 65 0433A 3.40 39 70 0434A 3.50 39 70 0435A 3.60 39 70 0436A 3.70 39 70 0437A 3.80 43 75 0438A SWT125 3.90 43 75 0439A 4.00 43 75 0440A 4.10 43 75 0441A 4.20 43 75 0442A 4.30 47 80 0443A 4.40 47 80 0444A 4.50 47 80 0445A 4.60 47 80 0446A 4.70 47 80 0447A 4.80 52 86 0448A 4.90 52 86 0449A 5.00 52 86 0450A 5.10 52 86 0451A 5.20 52 86 0452A 5.30 52 86 0453A 5.40 57 93 0454A 5.50 57 93 0455A 5.60 57 93 0456A 5.70 57 93 0457A 5.80 57 93 0458A 5.90 57 93 0459A 6.00 57 93 0460A 6.10 63 101 0461A 6.30 63 101 0463A 6.40 63 101 0464A 6.50 63 101 0465A 6.60 63 101 0466A 6.70 63 101 0467A 6.80 69 109 0468A 6.90 69 109 0469A SWT125 7.00 69 109 0470A 7.10 69 109 0471A 7.20 69 109 0472A 7.30 69 109 0473A 7.50 69 109 0475A 7.70 75 117 0477A 7.80 75 117 0478A 8.00 75 117 0480A 8.20 75 117 0482A 8.30 75 117 0483A 8.50 75 117 0485A 8.70 81 125 0487A 9.00 81 125 0490A 9.50 81 125 0495A 10.00 87 133 0500A 10.20 87 133 0502A 10.30 87 133 0503A 10.40 87 133 0504A 10.50 87 133 0505A 10.70 94 142 0507A 10.80 94 142 0508A 11.00 94 142 0510A 11.20 94 142 0512A 11.50 94 142 0515A 11.80 94 142 0518A 12.00 101 151 0520A 12.50 101 151 0525A 12.90 101 151 0529A 13.00 101 151 0530A Co 8% TiN Coated Heavy Duty Jobber Drills The addition of up to 8% Cobalt allows higher speeds to be used without reducing the life of the tool, increasing productivity. TiN coating further extends tool life by conducting heat away from the cutting edge. Point angle 135. Helix angle 28. Manufactured to DIN 338 RN. Co. 8% TiN Series 1033 SWT125 1.00 12 34 0610A 1.10 14 36 0611A 1.20 16 38 0612A 1.30 16 38 0613A 1.40 18 40 0614A 1.50 18 40 0615A 1.60 20 43 0616A 1.70 20 43 0617A 1.90 22 46 0619A 2.00 24 49 0620A 2.10 24 49 0621A 2.20 27 53 0622A 2.30 27 53 0623A 2.40 30 57 0624A 2.50 30 57 0625A 2.60 30 57 0626A 2.70 33 61 0627A 2.80 33 61 0628A 2.90 33 61 0629A 3.00 33 61 0630A 3.10 36 65 0631A 3.20 36 65 0632A 3.30 36 65 0633A 3.40 39 70 0634A 3.50 39 70 0635A 3.60 39 70 0636A 3.70 39 70 0637A 3.80 43 75 0638A 3.90 43 75 0639A SWT125 4.00 43 75 0640A 4.10 43 75 0641A 4.20 43 75 0642A 4.30 47 80 0643A 4.40 47 80 0644A 4.50 47 80 0645A 4.60 47 80 0646A 4.75 47 80 0647A 4.80 52 86 0648A 4.90 52 86 0649A 5.00 52 86 0650A 5.10 52 86 0651A 5.20 52 86 0652A 5.30 52 86 0653A 5.40 57 93 0654A 5.50 57 93 0655A 5.60 57 93 0656A 5.70 57 93 0657A 5.80 57 93 0658A 5.90 57 93 0659A 6.00 57 93 0660A 6.10 63 101 0661A 6.20 63 101 0662A 6.30 63 101 0663A 6.40 63 101 0664A 6.50 63 101 0665A 6.60 63 101 0666A 6.70 63 101 0667A 6.80 69 109 0668A SWT125 6.90 69 109 0669A 7.00 69 109 0670A 7.50 69 109 0675A 8.00 75 117 0680A 8.10 75 117 0681A 8.20 75 117 0682A 8.30 75 117 0683A 8.40 75 117 0684A 8.50 75 117 0685A 8.60 81 125 0686A 8.70 81 125 0687A 9.00 81 125 0690A 9.40 81 125 0694A 9.50 81 125 0695A 9.70 87 133 0697A 9.90 87 133 0699A 10.00 87 133 0700A 10.10 87 133 0701A 10.20 87 133 0702A 10.50 87 133 0705A 10.90 94 142 0709A 11.00 94 142 0710A 11.20 94 142 0712A 11.50 94 142 0715A 11.80 94 142 0718A 12.00 101 151 0720A 13.00 101 151 0730A Drills Standard (Jobber) Page39
????????????????? Drills Standard (Jobber) 025 DRILLS STANDARD LENGTH (JBBER) Co 8% Parabolic Jobber Drills Bright finish Jobber length drills. Parabolic flute design allows faster swarf removal for effective drilling in softer materials. 135 point angle. 37 helix angle. Manufactured to DIN 338 RN. Point geometry to DIN 1412 C. Series 1040 SWT125 1.00 12 34 0810A 2.00 24 49 0820A 2.50 30 57 0825A 3.00 33 61 0830A 3.20 36 65 0832A 3.30 36 65 0833A 3.50 39 70 0835A 3.90 43 75 0839A 4.00 43 75 0840A 4.20 43 75 0842A 4.50 47 80 0845A SWT125 4.80 52 86 0848A 4.90 52 86 0849A 5.00 52 86 0850A 5.10 52 86 0851A 5.50 57 93 0855A 6.00 57 93 0860A 6.50 63 101 0865A 6.80 69 109 0868A 7.00 69 109 0870A 7.50 69 109 0875A 8.00 75 117 0880A SWT125 8.50 75 117 0885A 9.00 81 125 0890A 9.50 81 125 0895A 10.00 87 133 0900A 10.20 87 133 0902A 10.50 87 133 0905A 11.00 94 142 0910A 11.50 94 142 0915A 13.00 101 151 0930A Co. 8% Co 8% Parabolic Jobber Drills TiN Coated Parabolic flute design allows faster swarf removal for effective drilling in softer materials. TiN coating further extends tool life by conducting heat generated away from the cutting edge and also forms a low friction surface that reduces wear and hardens the cutting edges. Point angle 135. Helix angle 37. Manufactured to DIN 338 RN. Point to DIN 1412C. Series 1050 SWT125 1.00 12 34 1010A 1.50 18 40 1015A 1.60 20 43 1016A 1.80 22 46 1018A 2.00 24 49 1020A 2.40 30 57 1024A 2.50 30 57 1025A 2.70 33 61 1027A 3.00 33 61 1030A 3.30 36 65 1033A 3.50 39 70 1035A SWT125 4.00 43 75 1040A 4.20 43 75 1042A 4.50 47 80 1045A 4.90 52 86 1049A 5.00 52 86 1050A 5.50 57 93 1055A 6.00 57 93 1060A 6.50 63 101 1065A 6.70 63 101 1067A 6.80 69 109 1068A 7.00 69 109 1070A SWT125 7.50 69 109 1075A 8.00 75 117 1080A 8.50 75 117 1085A 9.00 81 125 1090A 9.50 81 125 1095A 10.00 87 133 1100A 10.20 87 133 1102A 10.50 87 133 1105A 11.00 94 142 1110A 13.00 101 151 1130A Co. 8% TiN Co 8% High Helix Jobber Drills for Aluminium 37 High helix angle for drilling aluminium. The high helix angle helps to move chips up the flute of the drill to keep the cutting area clear of debris. Manufactured to DIN338 RN. Series 1012 SWT125 1.00 12 34 0210A 1.10 14 36 0211A 1.20 16 38 0212A 1.25 16 38 0212L 1.30 16 38 0213A 1.40 18 40 0214A 1.50 18 40 0215A 1.60 20 43 0216A 1.70 20 43 0217A 1.80 22 46 0218A 1.90 22 46 0219A 2.00 24 49 0220A 2.10 24 49 0221A 2.20 27 53 0222A 2.30 27 53 0223A 2.40 30 57 0224A 2.50 30 57 0225A 2.60 30 57 0226A 2.70 33 61 0227A 2.80 33 61 0228A 2.90 33 61 0229A 3.00 33 61 0230A 3.10 36 65 0231A 3.20 36 65 0232A 3.30 36 65 0233A 3.40 39 70 0234A 3.50 39 70 0235A 3.60 39 70 0236A 3.70 39 70 0237A Page40 SWT125 3.80 43 75 0238A 3.90 43 75 0239A 4.00 43 75 0240A 4.10 43 75 0241A 4.20 43 75 0242A 4.30 47 80 0243A 4.40 47 80 0244A 4.50 47 80 0245A 4.60 47 80 0246A 4.70 47 80 0247A 4.80 52 86 0248A 4.90 52 86 0249A 5.00 52 86 0250A 5.10 52 86 0251A 5.20 52 86 0252A 5.30 52 86 0253A 5.40 57 93 0254A 5.50 57 93 0255A 5.60 57 93 0256A 5.70 57 93 0257A 5.80 57 93 0258A 6.00 57 93 0260A 6.10 63 101 0261A 6.30 63 101 0263A 6.40 63 101 0264A 6.50 63 101 0265A 6.60 63 101 0266A 6.80 69 109 0268A 7.00 69 109 0270A SWT125 7.10 69 109 0271A 7.20 69 109 0272A 7.40 69 109 0274A 7.50 69 109 0275A 7.80 75 117 0278A 8.00 75 117 0280A 8.10 75 117 0281A 8.20 75 117 0282A 8.50 75 117 0285A 8.80 81 125 0288A 9.00 81 125 0290A 9.30 81 125 0293A 9.50 81 125 0295A 9.60 87 133 0296A 9.90 87 133 0299A 10.00 87 133 0300A 10.20 87 133 0302A 10.50 87 133 0305A 10.80 94 142 0308A 11.00 94 142 0310A 11.20 94 142 0312A 11.40 94 142 0314A 11.50 94 142 0315A 11.80 94 142 0318A 12.00 101 151 0320A 12.50 101 151 0325A 12.90 101 151 0329A 13.00 101 151 0330A Co. 8%
DRILLS STANDARD LENGTH (JBBER) Co 8% High Helix Drills for Stainless Steel TiN Coated The high helix angle helps to move chips up the flute of the drill to keep the cutting area clear of debris. TiN coating further extends tool life by conducting heat away from the cutting edge. The coating also forms a low friction surface that reduces wear and hardens the cutting edges. 135 point. Manufactured to DIN 338RN. Point to DIN 1412C. Series 1060 SWT125 1.00 12 34 1210A 1.20 16 38 1212A 1.30 16 38 1213A 1.40 18 40 1214A 1.50 18 40 1215A 1.60 20 43 1216A 1.70 20 43 1217A 1.80 22 46 1218A 1.90 22 46 1219A 2.00 24 49 1220A 2.10 24 49 1221A 2.25 27 53 1222L 2.30 27 53 1223A 2.40 30 57 1224A 2.50 30 57 1225A 2.60 30 57 1226A 2.75 33 61 1227L 2.80 33 61 1228A 2.90 33 61 1229A 3.00 33 61 1230A 3.10 36 65 1231A 3.20 36 65 1232A 3.25 36 65 1232L 3.30 36 65 1233A 3.40 39 70 1234A 3.50 39 70 1235A 3.60 39 70 1236A 3.70 39 70 1237A 3.80 43 75 1238A 3.90 43 75 1239A 4.00 43 75 1240A SWT125 4.10 43 75 1241A 4.20 43 75 1242A 4.30 47 80 1243A 4.40 47 80 1244A 4.50 47 80 1245A 4.60 47 80 1246A 4.70 47 80 1247A 4.80 52 86 1248A 4.90 52 86 1249A 5.00 52 86 1250A 5.10 52 86 1251A 5.20 52 86 1252A 5.30 52 86 1253A 5.40 28 66 1254A 5.50 28 66 1255A 5.60 57 93 1256A 5.80 57 93 1258A 5.90 57 93 1259A 6.00 57 93 1260A 6.10 63 101 1261A 6.20 63 101 1262A 6.30 63 101 1263A 6.40 63 101 1264A 6.50 63 101 1265A 6.60 63 101 1266A 6.70 63 101 1267A 6.80 69 109 1268A 6.90 69 109 1269A 7.00 69 109 1270A 7.20 69 109 1272A 7.40 69 109 1274A SWT125 7.50 69 109 1275A 7.60 75 117 1276A 7.70 75 117 1277A 8.00 75 117 1280A 8.20 75 117 1282A 8.30 75 117 1283A 8.40 75 117 1284A 8.50 75 117 1285A 8.60 81 125 1286A 8.70 81 125 1287A 8.80 81 125 1288A 8.90 81 125 1289A 9.00 81 125 1290A 9.10 81 125 1291A 9.30 81 125 1293A 9.40 81 125 1294A 9.50 81 125 1295A 9.90 87 133 1299A 10.00 87 133 1300A 10.20 87 133 1302A 10.30 87 133 1303A 10.50 87 133 1305A 10.60 87 133 1306A 10.70 94 142 1307A 10.80 94 142 1308A 10.90 94 142 1309A 11.00 94 142 1310A 11.20 94 142 1312A 11.40 94 142 1314A 11.50 94 142 1315A 12.00 101 151 1320A 12.50 101 151 1325A 025 Co. 8% TiN Solid Carbide Jobber Drills For general purpose and production drilling in a wide variety of metallic and nonmetallic materials including cast and drawn steels, stainless steels, bronzes, high silicon aluminiums and glass filled resin bonded materials. 118 Point angle. Helix angle 20. Manufactured to DIN 338 Standards. Tolerances (Cutting ) Metric Imperial +0.000mm +0.0000 0.015mm 0.0005 ( ) Metric Imperial +0.000mm +0.0000 0.030mm 0.0001 CARBIDE Metric KEN158 1.0 12 34 0100K 1.5 18 40 0150K 1.6 20 43 0160K 2.0 24 49 0200K 2.5 30 57 0250K 3.0 33 61 0300K 3.3 36 65 0330K 3.5 39 70 0350K 4.0 43 75 0400K 4.2 43 75 0420K 4.5 47 80 0450K 5.0 52 86 0500K 5.5 57 93 0550K 6.0 57 93 0600K Solid Carbide Jobber Drills 118 split point angle. For general purpose and production drilling in a wide variety of metallic and non metallic materials. utperforms standard solid carbide drills due to improved point geometry. Manufactured to DIN 338. Series J102 Metric SHR158 1.0 12 34 5100K 1.5 18 40 5150K 2.0 24 49 5200K 2.5 30 57 5250K 3.0 33 61 5300K 3.5 39 70 5350K 4.0 43 75 5400K 4.5 47 80 5450K KEN158 6.5 63 101 0650K 6.8 69 109 0680K 7.0 69 109 0700K 7.5 69 109 0750K 8.0 75 117 0800K 8.5 75 117 0850K 9.0 81 125 0900K 9.5 81 125 0950K 10.0 87 133 1000K 10.2 87 133 1020K 10.5 87 133 1050K 11.0 94 142 1100K 11.5 94 142 1150K 12.0 101 151 1200K SHR158 5.0 52 86 5500K 5.5 57 93 5550K 6.0 57 93 5600K 6.5 63 101 5650K 7.0 69 109 5700K 7.5 69 109 5750K 8.0 75 117 5800K 8.5 75 117 5850K Inch Sizes Inch KEN158 1/ 16 3/ 4 1 1/ 2 2040K 3/ 32 1 2 2060K 1/ 8 1 1/ 4 2 1/ 4 2080K 5/ 32 1 3/ 8 2 1/ 2 2100K 11/ 64 1 5/ 8 2 3/ 4 2110K 3/ 16 1 5/ 8 2 3/ 4 2120K 7/ 32 1 3/ 4 3 2140K 1/ 4 2 3 1/ 4 2160K 5/ 16 2 3/ 8 3 3/ 4 2200K 3/ 8 2 3/ 4 4 1/ 4 2240K 1/ 2 3 4 3/ 4 2320K SHR158 9.0 81 125 5900K 9.5 81 125 5950K 10.0 87 133 6000K 10.5 87 133 6050K 11.0 94 142 6100K 11.5 94 142 6150K 12.0 101 151 6200K CARBIDE Drills Standard (Jobber) Page41
????????????????? Drills Standard (Jobber) 025 DRILLS STANDARD LENGTH (JBBER) Solid Carbide QCoat Drill 3 & 5 xd For drilling into general steel, cast steel, cast iron, chilled cast iron, malleable cast iron, nonferrous heavy and light metal, and abrasive plastic, selfcentering. Point angle: 140, Tolerance of diameter: m7, tolerance of shank: h6. Manufactured to DIN 6537. d1 3 X D l2 (d1) Dia(d2) (l2) (l1) SWT158 3.00 6.0 20 62 3530S 3.30 6.0 20 62 3533S 3.50 6.0 20 62 3535S 4.00 6.0 24 66 3540S 4.20 6.0 24 66 3542S 5.00 6.0 28 66 3550S 6.00 6.0 28 66 3560S 6.50 8.0 34 79 3565S 6.80 8.0 34 79 3568S 7.00 8.0 34 79 3570S 7.50 8.0 41 79 3575S 8.00 8.0 41 79 3580S 8.50 10.0 47 89 3585S 9.00 10.0 47 89 3590S 10.00 10.0 47 89 3600S 10.20 12.0 55 102 3602S 10.50 12.0 55 102 3605S 11.00 12.0 55 102 3610S 12.00 12.0 55 102 3620S 12.50 14.0 60 107 3625S 13.00 14.0 60 107 3630S 13.50 14.0 60 107 3635S 14.00 14.0 60 107 3640S 14.50 16.0 65 115 3645S 15.00 16.0 65 115 3650S 16.00 16.0 65 115 3660S l1 CARBIDE QCoat d2 5 X D Dia (d2) (l2) (l1) SWT158 3.00 6.0 28 66 5530S 3.30 6.0 28 66 5533S 3.50 6.0 28 66 5535S 4.00 6.0 36 74 5540S 4.20 6.0 36 74 5542S 5.00 6.0 44 82 5550S 6.00 6.0 44 82 5560S 6.50 8.0 53 91 5565S 6.80 8.0 53 91 5568S 7.00 8.0 53 91 5570S 7.50 8.0 53 91 5575S 8.00 8.0 53 91 5580S 8.50 10.0 61 103 5585S 9.00 10.0 61 103 5590S 10.00 10.0 61 103 5600S 10.20 12.0 71 118 5602S 10.50 12.0 71 118 5605S 11.00 12.0 71 118 5610S 12.00 12.0 71 118 5620S 12.50 14.0 77 124 5625S 13.00 14.0 77 124 5630S 13.50 14.0 77 124 5635S 14.00 14.0 77 124 5640S 15.00 16.0 83 133 5650S CARBIDE QCoat Through Coolant Carbide QCoat Drills 3 & 5 xd 3 X D Through Through CARBIDE Coolant 5 X D Coolant CARBIDE QCoat QCoat d1 l2 Productivity A Step Beyond Carbide... Uncoated Carbide Drills For Extreme Conditions High Cutting Speeds TiCN coated Carbide Drills Wear Resistance & Drills Life Q Coated Carbide Drills l1 d2 d1 l2 (d1) Dia (d2) (l2) (l1) SWT158 4.00 6.0 24 66 3040C 4.20 6.0 24 66 3042C 5.00 6.0 28 66 3050C 6.00 6.0 28 66 3060C 6.50 8.0 34 79 3065C 6.80 8.0 34 79 3068C 7.00 8.0 34 79 3070C 7.50 8.0 41 79 3075C 8.00 8.0 41 79 3080C 8.50 10.0 47 89 3085C 9.00 10.0 47 89 3090C 10.00 12.0 55 102 3100C 10.20 12.0 55 102 3102C 10.50 12.0 55 102 3105C 11.00 12.0 55 102 3110C 12.00 12.0 55 102 3120C Page42 l1 d2 d1 l2 Dia (d2) (L2) (L1) SWT158 4.00 6.0 36 74 5040C 4.20 6.0 36 74 5042C 5.00 6.0 44 82 5050C 6.00 6.0 44 82 5060C 6.50 8.0 53 91 5065C 6.80 8.0 53 91 5068C 7.00 8.0 53 91 5070C 7.50 8.0 53 91 5075C 8.00 8.0 53 91 5080C 8.50 10.0 61 103 5085C 9.00 10.0 61 103 5090C 10.00 10.0 61 103 5100C 10.20 12.0 71 118 5102C 10.50 12.0 71 118 5105C 11.00 12.0 71 118 5110C 12.00 12.0 71 118 5120C 12.50 14.0 77 124 5125C 13.00 14.0 77 124 5130C 14.00 14.0 77 124 5140C l1 d2
Long Series Straight Drills General purpose high speed steel long series drills are designed for deep hole drilling of most materials. The drill has the same diameter on both the fluted section and the shank. DRILLS LNG SERIES EXTENDED RANGE 025 Manufactured to BS 328; Part 1: 1986, DIN 340 RN, IS 494. Black finish (Wfinish) This is the most common surface finish and is the result of a steam tempering operation in which steam is passed over the product during a controlled tempering cycle, producing a black oxide layer. Black tools are generally recommended for ferrous applications where the oxide layer aids chip flow, helps to dissipate heat by retaining some coolant on the tool surface and also helps to prevent the tool from staining. Series L100 Black Finish SHR025 1.00 33 56 1420A 1.10 37 60 1421B 1.20 41 65 1422C 1.30 41 65 1423D 1.40 45 70 1424E 1.50 45 70 1425F 1.60 50 76 1426G 1.70 50 76 1427H 1.80 53 80 1429K 1.85 53 80 1430L 1.90 53 80 1431M 2.00 56 85 1433P 2.10 56 85 1435R 2.20 59 90 1437T 2.30 59 90 1439W 2.40 62 95 1441Y 2.50 62 95 1443A 2.60 62 95 1445C 2.70 66 100 1447E 2.80 66 100 1449G 2.85 66 100 1450H 2.90 66 100 1451J 2.95 66 100 1452K 3.00 66 100 1453L 3.10 69 106 1454M 3.20 69 106 1455N 3.25 69 106 1456P 3.30 69 106 1457Q 3.40 73 112 1458R 3.50 73 112 1459S 3.60 73 112 1460T 3.70 73 112 1461V 3.80 78 119 1463X 3.90 78 119 1464Y 4.00 78 119 1465N 4.10 78 119 1466A 4.20 78 119 1467B 4.30 82 126 1469D 4.40 82 126 1470E 4.50 82 126 1471F 4.60 82 126 1472G 4.70 82 126 1473H 4.80 87 132 1475K 4.90 87 132 1476L 5.00 87 132 1477M 5.10 87 132 1478N 5.20 87 132 1479P 5.30 87 132 1481R 5.40 91 139 1482S 5.50 91 139 1483T 5.60 91 139 1484V 5.70 91 139 1485W 5.80 91 139 1487Y 5.90 91 139 1488N 6.00 91 139 1489A 6.10 97 148 1490B 6.20 97 148 1491C 6.30 97 148 1493E 6.40 97 148 1494F 6.50 97 148 1495G 6.60 97 148 1496H 6.70 97 148 1497J SHR025 6.80 120 156 1499L 6.90 120 156 1500M 7.00 120 156 1501N 7.10 120 156 1502P 7.20 120 156 1503Q 7.30 120 156 1505S 7.40 120 156 1506T 7.50 120 156 1507V 7.60 109 165 1508W 7.70 109 165 1509X 7.80 109 165 1511N 7.90 109 165 1512A 8.00 109 165 1513B 8.10 109 165 1514C 8.20 109 165 1515D 8.30 109 165 1517F 8.40 109 165 1518G 8.50 109 165 1519H 8.60 115 175 1520J 8.70 115 175 1521K 8.80 115 175 1523M 8.90 115 175 1524N 9.00 115 175 1525P 9.10 115 175 1526Q 9.20 115 175 1527R 9.30 115 175 1529T 9.40 115 175 1530V 9.50 115 175 1531W 9.60 121 184 1532X 9.70 121 184 1533Y 9.80 121 184 1535A 9.90 121 184 1536B 10.00 121 184 1537C 10.10 121 184 1538D 10.20 121 184 1539E 10.40 121 184 1542H 10.50 121 184 1543J 10.80 128 195 1547N 11.00 128 195 1549Q 11.20 128 195 1551S 11.50 128 195 1555X 11.70 128 195 1557N 11.80 128 195 1559B 12.00 134 205 1561D 12.20 134 205 1563F 12.50 134 205 1567K 12.70 134 205 1569M 12.80 134 205 1571P 13.00 134 205 1573R 13.50 140 214 1578X 14.00 140 214 1583C 14.50 144 220 1585E 15.00 144 220 1587G 15.50 149 227 1589J 16.00 149 227 1591L 16.50 154 235 1593N 17.00 154 235 1595Q 17.50 158 241 1597S 18.00 158 241 1599V 18.50 162 247 1601X 20.00 166 254 1607D Series L100 Bright Finish Drills with a bright finish are supplied in the asground condition and such tools are used generally in the machining of nonferrous materials. SHR025 1.00 33 56 1630A 1.20 41 65 1630E 1.50 45 70 1630J 2.00 56 85 1630Q 2.40 62 95 1630W 2.50 62 95 1630Y 3.00 66 100 1631H 3.20 69 106 1631N 3.30 69 106 1631Q 3.50 73 112 1631V 4.00 78 119 1632C 4.20 78 119 1632F 4.50 82 126 1632L SHR025 4.80 87 132 1632R 5.00 87 132 1632W 5.50 91 139 1633F 6.00 91 139 1633P 6.50 97 148 1633X 6.80 120 156 1634D 7.00 120 156 1634H 8.00 109 165 1635A 8.50 109 165 1635L 9.00 115 175 1635Z 10.00 121 184 1636N 12.00 134 205 1637P Drills Long Series Page43
????????????????? Drills Long Series 025 DRILLS LNG SERIES Long Series Straight Drills General purpose high speed steel long series drills are designed for deep hole drilling of most materials. The drill has the same diameter on both the fluted section and the shank. Manufactured to BS 328; Part 1: 1986, DIN 340 RN, IS 494. Series L100 Inch Sizes Inch SHR025 1/ 32 1 1/ 16 1 7/ 8 1404Z 3/ 64 1 5/ 8 2 9/ 16 1405A 1/ 16 1 31/ 32 3 1405B 5/ 64 2 7/ 32 3 11/ 32 1405C 3/ 32 2 7/ 16 3 3/ 4 1405D 7/ 64 2 19/ 32 3 15/ 16 1405E 1/ 8 2 23/ 32 4 3/ 16 1405F 9/ 64 2 7/ 8 4 13/ 32 1405G 5/ 32 3 1/ 16 4 11/ 16 1405H 11/ 64 3 7/ 32 4 31/ 32 1405J 3/ 16 3 7/ 16 5 3/ 16 1405K 13/ 64 3 7/ 16 5 3/ 16 1405L 7/ 32 3 19/ 32 5 15/ 32 1405M Series L100 Inch Sizes Continued. Inch SHR025 15/ 64 3 19/ 32 5 15/ 32 1405N 1/ 4 3 13/ 16 5 13/ 16 1405P 17/ 64 4 6 1/ 8 1405Q 9/ 32 4 6 1/ 8 1405R 19/ 64 4 9/ 32 6 1/ 2 1405S 5/ 16 4 9/ 32 6 1/ 2 1405T 11/ 32 4 17/ 32 6 7/ 8 1405W 3/ 8 4 3/ 4 7 1/ 4 1405Y 13/ 32 4 3/ 4 7 1/ 4 1406A 7/ 16 5 1/ 32 7 11/ 16 1406C 15/ 32 5 9/ 32 8 1/ 16 1406E 31/ 64 5 9/ 32 8 1/ 16 1406F 1/ 2 5 9/ 32 8 1/ 16 1406G Co 8% Heavy Duty Co. 8% Long Series Drills Suitable for alloy steels including manganese and spring steels that are tough to machine, titaniums (4.2 to 4.3), high temperature alloys (5.1 to 5.3). 135 point angle and 37 helix. Manufactured to DIN 340 RN. Point to DIN 1412C. Series 4000 Metric SWT125 3.00 66 100 4030A 3.20 69 106 4032A 3.30 69 106 4033A 3.40 73 112 4034A 3.50 73 112 4035A 3.60 73 112 4036A 4.00 78 119 4040A 4.10 78 119 4041A 4.20 78 119 4042A 4.30 82 126 4043A 4.50 82 126 4045A 4.70 82 126 4047A 4.80 87 132 4048A 4.90 87 132 4049A 5.00 87 132 4050A Co 8% Parabolic Long Series Drills SWT125 5.20 87 132 4052A 5.50 91 139 4055A 5.80 91 139 4058A 6.00 91 139 4060A 6.50 97 148 4065A 6.80 102 156 4068A 7.00 102 156 4070A 7.50 102 156 4075A 8.00 109 165 4080A 8.50 109 165 4085A 9.00 115 175 4090A 10.00 121 184 4100A 10.50 121 184 4105A 11.50 128 195 4115A 12.00 134 205 4120A BLACK FINISH BRIGHT FINISH Co. 8% Parabolic flute design allows faster swarf removal for effective drilling in softer materials. Manufactured to DIN 1432C 340 RN. Point to DIN 1412C. BRIGHT FINISH Series 4010 Metric SWT125 3.00 66 100 4230A 3.20 69 106 4232A 3.50 73 112 4235A 4.00 78 119 4240A 4.20 78 119 4242A 4.50 82 126 4245A 5.00 87 132 4250A 5.10 87 132 4251A 5.50 91 139 4255A 5.60 91 139 4256A 6.00 91 139 4260A SWT125 6.10 97 148 4261A 6.50 97 148 4265A 6.80 102 156 4268A 7.00 102 156 4270A 8.00 109 165 4280A 8.50 109 165 4285A 9.00 115 175 4290A 10.50 121 184 4305A 11.00 128 195 4310A 13.00 134 205 4330A Co 8% TiNCoated Parabolic Long Series Drills Parabolic flute design allows faster swarf removal for effective drilling in softer materials. Manufactured to DIN 1432C 340 RN. Point to DIN 1412C. Co. 8% TiN Series 4020 Metric SWT125 3.00 66 100 4430A 3.30 69 106 4433A 3.50 73 112 4435A 4.00 78 119 4440A 4.20 78 119 4442A 4.50 82 126 4445A 4.80 87 132 4448A 5.00 87 132 4450A 5.50 91 139 4455A 6.00 91 139 4460A 6.50 97 148 4465A Page44 SWT125 6.80 102 156 4468A 7.00 102 156 4470A 7.50 102 156 4475A 8.00 109 165 4480A 8.50 109 165 4485A 9.00 115 175 4490A 10.00 121 184 4500A 10.50 121 184 4505A 11.00 128 195 4510A 12.00 134 205 4520A
General Purpose Extra Drills General purpose drills for steels, cast steel, grey cast iron, malleable cast iron, nickel brass,aluminium alloy and graphite. Point angle: 118, helix angle: normal, web thickness: standard, relief angle: 10 20, tolerance of diameter: h8, tolerance of shank: f11. Manufactured to BS 328 : Part 1 : 1986. DRILLS EXTRA LENGTH FR INDUSTRIAL PWER TLS 025 See 279 Series E100 Metric SHR024 1.50 80 125 2091B 1.50 100 160 2092C 2.00 80 125 2094E 2.00 100 160 2095F 2.20 100 160 2096G 2.50 80 125 2097H 2.50 100 160 2098J 3.00 100 160 2099K 3.00 150 200 2100L 3.00 200 250 2101M 3.30 100 160 2102N 3.50 100 160 2103P 3.50 150 200 2104Q 3.50 200 250 2105R 3.70 100 160 2106S 4.00 100 160 2107T 4.00 150 200 2108V 4.00 200 250 2109W 4.00 250 315 2110X 4.50 100 160 2111Y 4.50 150 200 2112N 4.50 200 250 2113A 4.50 250 315 2114B 5.00 100 160 2115C 5.00 150 200 2116D 5.00 200 250 2117E 5.00 250 315 2118F 5.00 300 400 2119G 5.50 150 200 2120H 5.50 200 250 2121J 6.00 150 200 2123L 6.00 200 250 2124M 6.00 250 315 2125N 6.00 300 400 2126P 6.50 150 200 2127Q 6.50 200 250 2128R 6.50 250 315 2129S 7.00 150 200 2130T 7.00 200 250 2131V 7.00 250 315 2132W 7.50 150 200 2133X 7.50 200 250 2134Y 7.50 250 315 2135N 8.00 200 250 2136A 8.00 250 315 2137B 8.00 300 400 2138C 8.50 200 250 2139D 8.50 250 315 2140E 9.00 200 250 2141F 9.00 250 315 2142G 9.00 300 400 2143H 9.50 200 250 2144J 9.50 250 315 2145K 10.00 200 250 2146L 10.00 250 315 2147M 10.00 300 400 2148N 10.50 200 250 2149P 10.50 250 315 2150Q 10.50 300 400 2151R 11.00 200 250 2152S 11.00 250 315 2153T 12.00 200 250 2155W 12.00 250 315 2156X 12.00 300 400 2157Y 13.00 250 315 2158N 14.00 250 315 2160B 14.00 300 400 2161C Series E100 Inch Sizes Imperial SHR024 1/ 16 80 125 1990A 1/ 16 100 160 1991B 5/ 64 80 125 1992C 5/ 64 100 160 1993D 3/ 32 80 125 1994E 3/ 32 100 160 1995F 7/ 64 80 125 1996G 7/ 64 100 160 1997H 1/ 8 100 160 1998J 1/ 8 150 200 1999K 1/ 8 200 250 2000L 1/ 8 250 315 2001M 9/ 64 100 160 2002N 9/ 64 150 200 2003P 5/ 32 100 160 2004Q 5/ 32 150 200 2005R 5/ 32 200 250 2006S 5/ 32 250 315 2007T 11/ 64 100 160 2008V 11/ 64 150 200 2009W 11/ 64 200 250 2010X 3/ 16 100 160 2011Y 3/ 16 150 200 2012N 3/ 16 200 250 2013A 3/ 16 250 315 2014B 3/ 16 300 400 2015C 13/ 64 150 200 2016D 13/ 64 200 250 2017E 13/ 64 250 315 2018F 7/ 32 150 200 2019G 7/ 32 200 250 2020H 7/ 32 250 315 2021J 15/ 64 150 200 2022K 15/ 64 200 250 2023L 1/ 4 150 200 2024M 1/ 4 200 250 2025N 1/ 4 250 315 2026P 1/ 4 300 400 2027Q 17/ 64 200 250 2030T 17/ 64 250 315 2031V 9/ 32 150 200 2032W 9/ 32 200 250 2033X 9/ 32 250 315 2034Y 5/ 16 150 200 2035N 5/ 16 200 250 2036A 5/ 16 250 315 2037B 5/ 16 300 400 2038C 21/ 64 200 250 2040E 21/ 64 250 315 2041F 11/ 32 200 250 2042G 11/ 32 250 315 2043H 11/ 32 300 400 2044J 23/ 64 200 250 2045K 23/ 64 250 315 2046L 3/ 8 150 200 2046Y 3/ 8 200 250 2047M 3/ 8 250 315 2048N 3/ 8 300 400 2049P 13/ 32 200 250 2051R 13/ 32 250 315 2052S 7/ 16 200 250 2054V 7/ 16 250 315 2055W 7/ 16 300 400 2056X 1/ 2 200 250 2059A 1/ 2 250 315 2060B 1/ 2 300 400 2061C Drills Extra Page45
????????????????? Drills Taper 025 DRILLS TAPER SHANK General Purpose Taper Drills Suitable for single and multi spindle drilling machines, the taper shank being the engineering industries recognised standard and most widely used method for holding and driving cutting tools. Manufactured to BS 328 : Part 1 : 1986, DIN 345RN, DIN 343RN. Morse Taper SHR025 3.00 33 114 1 2634E 3.30 36 117 1 2638J 3.50 39 120 1 2640L 4.00 43 123 1 2646S 4.20 43 123 1 2648V 4.50 47 128 1 2652N 5.00 52 133 1 2658F 5.10 52 133 1 2659G 5.20 52 133 1 2660H 5.30 52 133 1 2662K 5.50 57 138 1 2664M 6.00 57 138 1 2670T 6.20 63 144 1 2672W 6.50 63 144 1 2676A 6.60 63 144 1 2677B 6.80 69 150 1 2680E 7.00 69 150 1 2682G 7.50 69 150 1 2688N 8.00 75 156 1 2694W 8.20 75 156 1 2696Y 8.50 75 156 1 2700C 8.60 81 162 1 2701D 8.70 81 162 1 2702E 8.75 81 162 1 2703F 8.80 81 162 1 2704G 9.00 81 162 1 2706J 9.40 81 162 1 2711P 9.50 81 162 1 2712Q 9.60 87 168 1 2713R 9.70 87 168 1 2714S 9.80 87 168 1 2716V 9.90 87 168 1 2717W 10.00 87 168 1 2718X 10.20 87 168 1 2720N 10.25 87 168 1 2721A 10.30 87 168 1 2722B 10.40 87 168 1 2723C 10.50 87 168 1 2724D 10.60 87 168 1 2725E 10.70 94 175 1 2726F 10.75 94 175 1 2727G 10.80 94 175 1 2728H 11.00 94 175 1 2730K 11.20 94 175 1 2732M 11.40 94 175 1 2735Q 11.50 94 175 1 2736R 11.70 94 175 1 2738T 11.80 94 175 1 2740W 12.00 101 182 1 2742Y 12.20 101 182 1 2744A 12.30 101 182 1 2746C 12.40 101 182 1 2747D 12.50 101 182 1 2748E 12.70 101 182 1 2750G 12.80 101 182 1 2752J 12.90 101 182 1 2753K 13.00 101 182 1 2754L 13.20 101 182 1 2756N 13.30 108 189 1 2758Q 13.50 108 189 1 2760S 14.00 108 189 1 2766N 14.10 114 212 2 2766P 14.20 114 212 2 2766S 14.25 114 212 2 2767A 14.30 114 212 2 2767D 14.50 114 212 2 2768B 14.75 114 212 2 2769C 15.00 114 212 2 2770D 15.10 120 218 2 2770G 15.20 120 218 2 2770L 15.25 120 218 2 2771E 15.50 120 218 2 2772F 15.75 120 218 2 2773G 16.00 120 218 2 2774H Morse Taper SHR025 16.10 125 223 2 2774N 16.20 125 223 2 2774T 16.25 125 223 2 2775J 16.30 125 223 2 2775P 16.50 125 223 2 2776K 17.00 125 223 2 2778M 17.25 130 228 2 2779N 17.50 130 228 2 2780P 17.75 130 228 2 2781Q 18.00 130 228 2 2782R 18.25 135 233 2 2783S 18.50 135 233 2 2784T 19.00 135 233 2 2786W 19.25 140 238 2 2787X 19.50 140 238 2 2788Y 20.00 140 238 2 2790A 20.25 145 243 2 2791B 20.50 145 243 2 2793D 20.75 145 243 2 2794E 21.00 145 243 2 2795F 21.25 150 248 2 2796G 21.50 150 248 2 2797H 21.75 150 248 2 2798J 22.00 150 248 2 2799K 22.25 150 248 2 2800L 22.50 150 248 2 2801M 23.00 150 248 2 2803P 23.25 150 248 3 2804Q 23.50 150 248 3 2805R 24.00 160 281 3 2807T 24.50 160 281 3 2809W 25.00 160 281 3 2811Y 25.50 165 286 3 2813A 26.00 165 286 3 2815C 26.50 165 286 3 2817E 27.00 170 291 3 2819G 27.50 170 291 3 2821J 28.00 170 291 3 2823L 28.50 175 296 3 2825N 29.00 175 296 3 2827Q 29.50 175 296 3 2829S 30.00 175 296 3 2831V 30.50 180 301 3 2833X 31.00 180 301 3 2835N 31.50 180 301 3 2837B 32.00 185 334 4 2839D 32.50 185 334 4 2840E 33.00 185 334 4 2842G 33.50 185 334 4 2843H 34.00 190 339 4 2844J 34.50 190 339 4 2845K 35.00 190 339 4 2846L 35.50 190 339 4 2847M 36.00 195 344 4 2848N 37.00 195 344 4 2850Q 37.50 195 344 4 2851R 38.00 200 349 4 2852S 38.50 200 349 4 2853T 39.00 200 349 4 2854V 39.50 200 349 4 2855W 40.00 200 349 4 2856X 41.00 205 354 4 2858N 42.00 205 354 4 2860B 43.00 210 359 4 2862D 44.00 210 359 4 2864F 45.00 210 359 4 2866H 46.00 215 364 4 2868K 47.00 215 364 4 2870M 48.00 220 369 4 2872P 49.00 220 369 4 2874R 50.00 220 369 4 2876T 55.00 230 417 5 2882A 60.00 235 422 5 2887F Series T100 Inch Sizes Imperial Morse Taper SHR025 1/ 2 3 31/ 32 7 5/ 32 1 2551F 17/ 32 4 1/ 4 7 7/ 16 1 2551H 9/ 16 4 1/ 2 8 3/ 8 2 2551K 19/ 32 4 3/ 4 8 5/ 8 2 2551M 5/ 8 4 3/ 4 8 5/ 8 2 2551P 11/ 16 5 1/ 8 9 2 2551T 3/ 4 5 1/ 2 9 3/ 8 2 2551Y Imperial Morse Taper SHR025 13/ 16 5 3/ 4 9 5/ 8 2 2552C 7/ 8 5 7/ 8 9 3/ 4 2 2552G 1 6 1/ 2 11 1/ 4 3 2552Q 1 1/ 8 6 7/ 8 11 5/ 8 3 2552Z 1 1/ 4 7 1/ 4 12 3 2553H 1 1/ 2 7 7/ 8 13 3/ 4 4 2554A Page46
DRILLS LNG SERIES Extra Taper Drills Right hand cutting extra length twist drills are suitable for steel and cast iron, alloyed and unalloyed 1000N/mm2, also suitable for soft and medium hard grey malleable cast iron, Nisilver and graphite. Point angle to BS328 PTI 1986. FR SAFETY GGGLES 025 Metric Morse Taper SHR024 6.0 110 200 1 3950A 6.0 160 250 1 3951B 6.5 160 250 1 3954E 7.0 110 200 1 3956G 7.0 160 250 1 3957H 7.5 160 250 1 3960L 8.0 110 200 1 3961M 8.0 160 250 1 3962N 8.0 225 315 1 3963P 8.0 310 400 1 3964Q 8.5 110 200 1 3966S 8.5 160 250 1 3967T 8.5 225 315 1 3968V 8.5 310 400 1 3969W 9.0 110 200 1 3970X 9.0 160 250 1 3971Y 9.0 225 315 1 3972N 9.5 160 250 1 3975C 9.5 225 315 1 3976D 10.0 160 250 1 3978F 10.0 225 315 1 3979G 10.0 310 400 1 3980H 10.0 410 500 1 3981J 11.0 160 250 1 3982K 11.0 225 315 1 3983L 11.0 310 400 1 3984M 12.0 160 250 1 3986P 12.0 225 315 1 3987Q 12.0 310 400 1 3988R 12.0 410 500 1 3989S 13.0 160 250 1 3990T 13.0 225 315 1 3991V 13.0 310 400 1 3992W 14.0 160 250 1 3994Y 14.0 225 315 1 3995N Morse Taper SHR024 14.0 310 400 1 3996A 15.0 225 315 2 3998C 15.0 310 400 2 3999D 15.0 410 500 2 4000E 16.0 215 315 2 4001F 16.0 300 400 2 4002G 16.0 400 500 2 4003H 17.0 215 315 2 4004J 17.0 300 400 2 4005K 18.0 215 315 2 4007M 18.0 300 400 2 4008N 18.0 400 500 2 4009P 18.0 530 630 2 4010Q 19.0 215 315 2 4011R 19.0 300 400 2 4012S 20.0 215 315 2 4015W 20.0 300 400 2 4016X 20.0 400 500 2 4017Y 21.0 215 315 2 4019A 21.0 300 400 2 4020B 21.0 400 500 2 4021C 22.0 215 315 2 4022D 22.0 300 400 2 4023E 22.0 400 500 2 4024F 24.0 275 400 3 4029L 24.0 375 500 3 4030M 24.0 505 630 3 4031N 25.0 275 400 3 4032P 25.0 375 500 3 4033Q 26.0 275 400 3 4035S 26.0 375 500 3 4036T 28.0 375 500 3 4041N 28.0 505 630 3 4042A 30.0 275 400 3 4043B 30.0 375 500 3 4044C See 960 FR FLD APPLIED LUBRICANTS Inch Inch Morse Taper SHR024 1/ 4 110 200 1 3730A 1/ 4 160 250 1 3731B 17/ 64 110 200 1 3734E 9/ 32 110 200 1 3737H 21/ 64 110 200 1 3749W 11/ 32 110 200 1 3753A 11/ 32 160 250 1 3754B 3/ 8 160 250 1 3762K 3/ 8 225 315 1 3763L 13/ 32 160 250 1 3769S 27/ 64 160 250 1 3773X 29/ 64 160 250 1 3781F 1/ 2 160 250 1 3791R 1/ 2 310 400 1 3793T 33/ 64 160 250 1 3796X 17/ 32 160 250 1 3800B 17/ 32 225 315 1 3801C Inch Morse Taper SHR024 9/ 16 215 315 2 3808K 9/ 16 400 500 2 3810M 39/ 64 215 315 2 3817V 5/ 8 215 315 2 3820Y 5/ 8 300 400 2 3821N 11/ 16 215 315 2 3833M 11/ 16 300 400 2 3834N 11/ 16 400 500 2 3835P 47/ 64 215 315 2 3842X 47/ 64 300 400 2 3843Y 3/ 4 215 315 2 3845A 3/ 4 300 400 2 3846B 7/ 8 300 400 2 3866Y 7/ 8 400 500 2 3867N 1 375 500 3 3879M 1 1/ 8 275 400 3 3885T See 740 Drills Long Series Page47
????????????????? Engineer s Files 030 ENGINEER S FILES Industrial Quality Engineer s Hand Files Available in a comprehensive range of shapes and sizes. Manufactured to BS 498 : 1990 and American Federal Standard GGGf325b. Double Cut Two sets of diagonal rows of teeth, with the second set of teeth cut in opposite direction and on top of the first. The first set of teeth is known as overcut and the second as upcut, upcut being the finer. Double cut files are used with heavier pressure than single cut and remove material faster from the workpiece keyways, slots etc. Warding Files are used by locksmiths in repairing or filing ward notches in keys. Also suited for use in narrow spaces. All sides double cut. Single Cut Single set of parallel diagonal rows of teeth, ften used with light pressure to produce a smooth surface finish or put a keen edge on knives, shears and saws. Hand (Double Cut) Parallel edges, one edge uncut. For flat filing, corner filing and deburring. Multipurpose and for other work where a safe or uncut edge is needed. For general filing on steel/iron etc. Flat (Double Cut) Edges taper towards front. Applications as for hand files. Preferred where taper allows access into tight corners and angles. For general work on iron, steel, etc. Smooth Cut Second Cut Bastard Cut Round (Double Cut) tapers towards point. Suitable for internal and external concave surfaces. HalfRound (Double Cut) Edges and surfaces taper towards point. Dual application; suitable for concave surfaces and flat filing. For rapid removal of metal. Square (Double Cut) Parallel edges, surfaces taper towards point. For groove, rectangular hole and internal corner filing. Preferable to a flat file because of its heavier section. Three Square (Double Cut) Equilateral section (60 angles). Tapered towards point. For filing acute angles, internal corners and flat filing, clearing out square corners and for filing tools after machining. Warding (Double Cut) Parallel surfaces, edges tapered to a point. For narrow grooves, keyways, slots etc. Warding Files are used by locksmiths in repairing or filing ward notches in keys. Also suited for use in narrow spaces. Knife Two equal surfaces, tapered to knife point. For filing and deburring narrow grooves, slits and gearteeth. Used principally by tool and die makers on work having acute angles. Pillar Parallel edges, surfaces tapered towards end. Narrow version of hand file. For use where access is restricted. These files are designed for millwrights and mechanics for use in enlarging keyways, slots, etc., close to the shoulder. Double Ended Saw (Single Cut) Edges taper towards point. For filing and sharpening saws. Points are left uncut. Instead of having a tang, both ends are tapered. They are used for sharpening saws having a 60 angle. The teeth are cut from each end towards the centre. Taper Saw Edges taper towards point. For filing and sharpening hand saws. Points are left uncut. Taper Saw Files are used for filing every type of handsaw which have 60 angle teeth. These files are single cut with edges that are set and cut for filing the gullet between the saw teeth. Mill Saw Available with one or two round edges. Parallel edges, both edges cut for filing and sharpening saws. Smooth Cut Second Cut Bastard Cut Type KEN030 KEN030 KEN030 Hand 0010K 0020K 0030K Flat 0110K 0120K 0130K Round 0210K 0220K 0230K 100mm Half Round 0310K 0320K 0330K (4 ) Square 0410K 0420K 0430K 3 Square 0510K 0520K 0530K Warding 0710K 0720K 0730K Hand 2010K 2020K 2030K Flat 2110K 2120K 2130K Round 2210K 2220K 2230K Half Round 2310K 2320K 2330K 150mm Square 2410K 2420K 2430K (6 ) 3 Square 2510K 2520K 2530K Knife 2620K Warding 2710K 2720K 2730K Pillar 2810K 2820K 2830K Double Ended 2930K Taper Saw 2940K 177mm (7 ) Double Ended 3930K Hand 4010K 4020K 4030K Flat 4110K 4120K 4130K Round 4210K 4220K 4230K Half Round 4310K 4320K 4330K Square 4410K 4420K 4430K 203mm 3 Square 4510K 4520K 4530K (8 ) Knife 4610K 4620K 4630K Warding 4710K 4720K 4730K Pillar 4810K 4820K 4830K Millsaw 4920K Double Ended 4930K Taper Saw 4940K 228mm (9 ) Double Ended 5930K Hand 6010K 6020K 6030K Flat 6110K 6120K 6130K Round 6210K 6220K 6230K Half Round 6310K 6320K 6330K 255mm Square 6410K 6420K 6430K (10 ) 3 Square 6510K 6520K 6530K Warding 6720K 6730K Pillar 6820K Millsaw 6910K Double Ended 6930K Hand 7010K 7020K 7030K Flat 7110K 7120K 7130K Round 7210K 7220K 7230K 304mm Half Round 7310K 7320K 7330K (12 ) Square 7410K 7420K 7430K 3 Square 7510K 7520K 7530K 2 Round Edge 7910K Hand 8010K 8020K 8030K Flat 8110K 8120K 8130K 355mm Round 8210K 8220K 8230K (14 ) Half Round 8310K 8320K 8330K Square 8420K 8430K 3 Square 8520K 8530K Hand 9020K 9030K 406mm Flat 9120K 9130K (16 ) Round 9220K 9230K Half Round 9320K 9330K Square 9420K 9430K Page48
Engineer s Second Cut File Sets Each set contains: (1 of each) flat, hand, round, halfround threesquare and square. Plus two file handles, supplied in PVC wallet. Manufactured to BS498:1990 and American Federal Standard GGGF3256. Second Cut ENGINEER S FILES 18 Piece Second Cut File Set Manufactured from hardened steel to BS498:1990 and American Federal Standard GGGF3256. Contents: Flat 3 off, 150mm (6 ), 3 off, 250mm (10 ) Half Round 2 off, 150mm (6 ), 2 off, 250mm (10 ) Round 1 off, 150mm (6 ), 1 off 250mm (10 ) Assorted Needle File set 1 off, 6 piece 16cm cut 2, file set contents: flat, half round, round, square, three square. 030 8 PIECES Number of Pieces Set Size Handle Size KEN030 8 150mm (6 ) 3 9860K 8 203mm (8 ) 4 9880K 8 255mm (10 ) 5 9900K Engineer s Double Cut 200mm (8 ) File Set Bastard cut one side and 2nd cut on other. Contents: (1 of each) three square, half round and round bastard cut files. (1 of each) flat, hand and square double cut. Supplied with two file handles in plastic wallet. 8 PIECE Bastard Cut ne Side Second Cut ther Side Number Contents of Pieces KEN030 8 A selection of Engineer s Files 9930K Engineer s 2nd Cut File Sets A selection of popular engineer s files suitable for filing and deburring on a wide variety of materials. Ideal for workshop or garage. Double cut teeth for rapid metal removal. Manufactured to BS498:1990 and American Federal Standard GGGF3256. 14 Piece Set Contents: (1 of each) Hand 5, 8, 10, 12 ; Flat 5, 8, 10, 12 ; Round 8, 10, 12 ; Half Round 8, 10, 12. Second Cut Number Description of Pieces KEN030 18 Second Cut File Set 9990K 20 Piece Set Contents: (1 of each) Hand 6 smooth, second & bastard cut, 8 second cut, 10 second & bastard cut; Flat 8 second cut, 10 smooth, second & bastard cut, 12 second & bastard cut; Round 6 smooth cut, 8 second cut 10 second cut; Half Round 6 second cut, 8 second cut & 10 second cut. 18 PIECES Second Cut Number of Pieces Description SEN030 14 Second Cut File Set 9800K 14 PIECES Smooth Cut Second Cut Bastard Cut Number of Pieces Description SEN030 20 Assorted Cut File Set 9840K 20 PIECES Engineer s Files Page49
Needle Files 031 NEEDLE FILES Precision Hand Files Needle Pattern (Round Handle) Available in 14cm and 16cm lengths and a complete range of shapes. Manufactured to BS 498:1990. Hand Round Taper Flat Slitting Half Round Knife Round Edge Joint Square Pippin Crossing Three Square Warding Barrette Needle File Sets Available in 14cm and 16cm lengths. Supplied in PVC Wallet. Manufactured to BS 498:1990. Cut 2. 6 Piece Set (1 off each): Flat, Hand, Half Round, Round, Square, Three Square 12 Piece Set (1 off each): Hand, Flat, Knife, Round, Half Round, Square, Three Square, Crossing, RoundEdge Joint, Slitting, Warding, Barrette. Cut 0 Cut 2 Cut 4 KEN031 KEN031 KEN031 Hand 5000K 5020K 5040K Round 5200K 5220K 5240K 140mm Half Round 5300K 5320K 5340K (5 1/ 2 ) Square 5400K 5420K 5440K 3 Square 5500K 5520K 5540K Taper Flat 5560K 5570K Knife 5600K 5620K Hand 6000K 6020K 6040K Round 6200K 6220K 6240K Half Round 6300K 6320K 6340K Square 6400K 6420K 3 Square 6500K 6520K 6540K Taper Flat 6560K 160mm Knife 6600K 6620K (6 1/ 2 ) Warding 6700K 6720K Slitting 6820K Crossing 6920K Barrette 6960K 6 PIECES Supplied in PVC Wallet. Manufactured to BS 498:1990. Cut 2. 6 Piece Set (1 off each): Warding, Hand, Half Round, Round, Square, Three Square 12 Piece Set (1 off each): Hand, Flat, Knife, Round, Half Round, Square, Three Square, Crossing, R/Edge Joint, Slitting, Warding, Barrette. Needle File Sets 6 PIECES 12 PIECES File Number of Pieces KEN031 14cm 6 12 5980K 5990K 16cm 6 12 6980K 6990K Page50 File Number of Pieces SEN031 16cm 6 12 6980K 6990K 12 PIECES
Available in a complete range of shapes and in two lengths: 15cm are used by jewellers, silversmiths, engravers etc. 18cm have a heavier section and are used by diemakers, diesinkers etc. All are double ended with the same cut both ends. Swiss Pattern Riffler Files 15cm Jewellers/Silversmiths Set Cut 2 RIFFLER FILES 031 Number of Pieces Contents Style Number RIF031 955, 956, 957, 12 963, 964, 965, 972, 974, 975, 9130K 981, 982 & 985. 15cm Jewellers/Silversmiths Cut 2 Illustration Style Number RIF031 900 7020K 905 7100K 911 7180K 913 7260K 914 7300K 915 7340K 916 7380K 917 7420K 918 7460K 919 7500K 931 7620K 940 7660K 942 7740K 943 7780K 952 7900K 954 7940K 955 7980K 957 8060K 961 8140K 962 8180K 963 8220K 964 8260K 972 8420K 973 8460K 974 8500K 975 8540K 980 8580K 981 8620K 982 8660K 983 8700K 984 8740K 985 8780K 986 8820K 987 8860K 988 8900K 995 9020K 996 9060K 997 9100K 18cm Diemakers/Diesinkers Cut 2 Illustration Style Number 18cm Diemakers/Diesinkers Set Cut 2 RIF031 713 9350K 732 9430K 741 9470K 761 9550K 763 9630K 781 9750K 782 9790K 783 9830K 795 9950K Number of Pieces Contents Style Number RIF031 711, 712, 713, 12 732, 741, 750, 761, 762, 764, 9980K 771, 781 & 783. Page51 Riffler Files
????????????????? Milled Tooth Files & Rasps 032 MILLED TTH FILES & RASPS Milled Tooth Hand Files Manufactured from alloy steel and feature undercut teeth that produce a more aggressive cut than conventional files and requires less operator effort. Suitable for use on a wide variety of materials including aluminium, steels, alloys, brass, copper, wood, plastics etc. Available as standard cut in four blade lengths and two tooth forms. ther styles are available on request. Please note: Handles are not supplied as standard and should be ordered separately as required. Straight Tooth KEN032 200mm (8 ) 2080K 255mm (10 ) 2100K 305mm (12 ) 2120K 355mm (14 ) 2140K Curved Tooth Curved Cut Teeth are arranged in curved contours across the file face. Normally used in automotive body shops for smoothing body panels. KEN032 200mm (8 ) 1080K 255mm (10 ) 1100K 305mm (12 ) 1120K 355mm (14 ) 1140K Curved Tooth File Set Number Contents of Pieces KEN032 1 off each: Flat, 3 200 (8 ), 255 (10 ) & 305mm (12 ) 1830K Standard Cut Rasp Cut Series of individual teeth which are formed by a single pointed tool. Produces a rough cut that is used primarily on wood, hooves, aluminium and lead. Rasps Designed for general use and best suited to softer materials such as wood, plastics, fillers, leather and lead. Hand FR FILE HANDLES Half Round Round Cabinet See 531 Smooth Second Bastard Type KEN032 KEN032 KEN032 150mm (6 ) Hand 3020K 3030K Hand 3610K 3620K 3630K 200mm Half Round 3710K 3720K 3730K (8 ) Round 3830K Cabinet 3920K 3930K Hand 4210K 4220K 4230K 255mm Half Round 4310K 4320K 4330K (10 ) Round 4410K 4420K 4430K Cabinet 4520K 4530K Hand 4820K 4830K 305mm Half Round 4920K 4930K (12 ) Round 5020K 5030K Cabinet 5130K Page52
Industrial DiamondCoated Needle Files DIAMND NEEDLE FILES 16cm Available in seven shapes and two grain sizes offering the solution to finishing problems where material hardness makes conventional files ineffective. Plated with finely selected diamond powder, 120 150 mesh. Can be used on tungsten carbide, ceramics, carbon, glass, fibreglass and hardened steels such as stainless steel, nimonics, titanium etc. 033 Hand Half Round Three Square Round Square Knife Flat Type 120/140 Grain 325/400 Grain KEN033 KEN033 Hand 0020K 0220K H/Round 0040K 0240K 3 Square 0060K 0260K Round 0080K 0280K Square 0100K 0300K Knife 0120K 0320K Flat 0140K 0340K Hardness Testing File Set Set of six precision testing files with specially curved tips which are designed to reach into bores, slots and grooves, which cannot be tested with conventional types of hardness testers. Each file has a nonslip grip colour coded handle for hardness assessment, with the Rockwell value printed on each. Files range from HRC 40 through HRC 65. Set comes complete with instructions and conversion chart Rockwell C to Vickers. Provides a quick and inexpensive way of testing work piece hardness. Diamond Needle File Set 16cm 120/140 grain. Contents: Hand, half round, three square, round, square and knife. DIAMND DIAMND Diamond Needle File Set 16cm 150 grain (medium grade). With tapered handles. Supplied in PVC wallet. DIAMND Contents: Hand, half round, three square, round, square and knife. Number of Pieces KEN033 6 9000K 6 PIECES Number of Pieces KEN033 6 0500K 6 PIECES Number of Pieces SEN033 6 0600K 6 PIECES Diamond Needle Files Page53
Hacksaw????????????????? & Powersaw Blades 040 HACKSAW & PWERSAW BLADES Flexible Back Bimetal BiMetal Hacksaw Blades Shatter resistant for safe use under stress and twisting. Hard teeth for long life. Manufactured to BS 1919 : Part 1: 1993. Width Thickness TPI KEN040 255mm (10 ) 12mm ( 1/ 2 ) 0.64mm (.025) 18T 2130K 255mm (10 ) 12mm ( 1/ 2 ) 0.64mm (.025) 24T 2250K 255mm (10 ) 12mm ( 1/ 2 ) 0.64mm (.025) 32T 2320K 305mm (12 ) 12mm ( 1/ 2 ) 0.64mm (.025) 14T 2510K 305mm (12 ) 12mm ( 1/ 2 ) 0.64mm (.025) 18T 2630K 305mm (12 ) 12mm ( 1/ 2 ) 0.64mm (.025) 24T 2750K 305mm (12 ) 12mm ( 1/ 2 ) 0.64mm (.025) 32T 2870K All Hard Hacksaw Blades Fully hardened for extra long tooth life and maximum straightness of cut. For use where workpiece is held securely in place. Manufactured to BS 1919 : Part 1: 1993. Width Thickness TPI KEN040 255mm (10 ) 12mm ( 1/ 2 ) 0.64mm (.025) 18T 3130K 255mm (10 ) 12mm ( 1/ 2 ) 0.64mm (.025) 24T 3250K 305mm (12 ) 12mm ( 1/ 2 ) 0.64mm (.025) 14T 3510K 305mm (12 ) 12mm ( 1/ 2 ) 0.64mm (.025) 18T 3630K 305mm (12 ) 12mm ( 1/ 2 ) 0.64mm (.025) 24T 3750K 305mm (12 ) 12mm ( 1/ 2 ) 0.64mm (.025) 32T 3870K Junior Hand Saw Blades Suitable for mini hand saws and junior hacksaws (Saw frames supplied separately). Designed for use across a wide range of ferrous and nonferrous materials. Manufactured to BS 6271 : 1990. TPI Selection Guide Section Thickness or Group Materials Brinell Rockwell Tensile Below 2 5 Above Hardness Hardness Strength 2mm mm 5mm HB HRC N/mm2 Recommended TPI (teeth per inch) 1.1 Mild steel <200 <700 32 24 18 1.4 Alloy steel & to tool steel 1.5 low to medium <260 <26 <850 32 24 18 24 1.6 High alloy steel >340 >36 >1200 32 24 24 2.1 Stainless steels <290 <30 <1000 32 24 28 3.1 Grey cast iron <300 24 32 18 24 18 6.1 Asbestos and copper <500 24 32 18 24 18 6.3 Brass and bronze <500 24 32 18 24 18 7.1 Aluminium <500 24 32 18 24 18 8.1 Hard plastic 24 32 18 24 18 FR SAW FRAMES SUITABLE FR ALL TYPES F INDUSTRIAL APPLICATINS NEW IMPRVED STRAGE BXES FR JIGSAW BLADES See 240 Fret Saw Blades For fine cutting work in thin materials such as wood, metal and plastics. Saw frame supplied separately. See 538 TPI KEN040 22 0960K 130mm (5 1/ 8 ) 18 0970K 16 0980K Coping Saw Blades For cutting and shaping in wood. Saw frame supplied separately. To Cut TPI Pack Contents KEN040 Metal 32 150mm (6 ) 10 Blades 0620K Wood 14 150mm (6 ) 1 Blade 0640K Page54 TPI KEN040 150mm (6 ) 14 1000K Spare Blade to Suit Tile Saw Abrasive coated blade suitable for cutting intricate shapes, to allow flush fitting of tiles. KEN040 150mm (6 ) 1400K
All Hard Power/Machine Saw Blades Designed for use across a wide range of ferrous and nonferrous materials. 18 Teeth Per Inch Recommended for cutting thin crosssections such as tubing, small bars and light angle iron, up to 13mm (up to 1/ 2 ). Because blades are relatively thin they should be used only on light machines. 14 Teeth Per Inch Recommended for cutting small cross sections and hard stock, 6 to 19mm ( 1/ 4 to 3/ 4 ). This is the most popular choice for machine shops that are cutting a wide variety of materials. 10 Teeth Per Inch Recommended for cutting small cross sections and hard stock, 8 to 25mm ( 5/ 16 to 1 ). This is the most popular choice for machine shops that are cutting a wide variety of materials. 6 Teeth Per Inch Recommended for cutting large sections of softer ferrous metals, most alloy steels and all nonferrous metals, 13 to 38mm ( 1/ 2 to 1 1/ 2 ). The increased gullet clearance is able to handle heavy chips without clogging. 4 Teeth Per Inch Recommended for cutting large sections of softer ferrous metals, most alloy steels and all nonferrous metals, 19mm and above ( 3/ 4 and above). The increased gullet clearance is able to handle heavy chips without clogging. HACKSAW & PWERSAW BLADES 040 Width Thickness TPI KEN040 305mm (12 ) 15mm ( 5/ 8 ) 0.81mm (.032 ) 18T 4630K 305mm (12 ) 25mm (1 ) 1.30mm (.050 ) 10T 5030K 305mm (12 ) 25mm (1 ) 1.30mm (.050 ) 14T 5040K 355mm (14 ) 25mm (1 ) 1.30mm (.050 ) 10T 5130K 355mm (14 ) 25mm (1 ) 1.30mm (.050 ) 14T 5140K 355mm (14 ) 31mm (1 1/ 4 ) 1.59mm (.062 ) 6T 5200K 355mm (14 ) 31mm (1 1/ 4 ) 1.59mm (.062 ) 10T 5220K 355mm (14 ) 31mm (1 1/ 4 ) 1.59mm (.062 ) 14T 5230K 405mm (16 ) 31mm (1 1/ 4 ) 1.59mm (.062 ) 6T 5390K 405mm (16 ) 31mm (1 1/ 4 ) 1.59mm (.062 ) 10T 5410K 405mm (16 ) 31mm (1 1/ 4 ) 1.59mm (.062 ) 14T 5420K 405mm (16 ) 38mm (1 1/ 2 ) 1.59mm (.062 ) 4T 5490K 405mm (16 ) 38mm (1 1/ 2 ) 1.90mm (.075 ) 6T 5500K 430mm (17 ) 31mm (1 1/ 4 ) 1.59mm (.062 ) 10T 5530K 460mm (18 ) 31mm (1 1/ 4 ) 1.59mm (.062 ) 6T 5550K 460mm (18 ) 31mm (1 1/ 4 ) 1.59mm (.062 ) 10T 5570K 460mm (18 ) 38mm (1 1/ 2 ) 1.90mm (.075 ) 6T 5650K 480mm (19 ) 43mm (1 3/ 4 ) 2.26mm (.088 ) 6T 5720K 510mm (20 ) 38mm (1 1/ 2 ) 1.90mm (.075 ) 6T 5750K 535mm (21 ) 38mm (1 1/ 2 ) 1.90mm (.075 ) 6T 5770K 535mm (21 ) 38mm (1 1/ 2 ) 1.90mm (.075 ) 10T 5790K 535mm (21 ) 43mm (1 3/ 4 ) 2.26mm (.088 ) 6T 5820K 610mm (24 ) 52mm (2 ) 2.57mm (.100 ) 6T 5960K perating Recommendations Lower speeds and higher feed give best results. Ensure that the machine lifts the blade slightly on the return stroke. Exact speed and feed for each job can be established only from tests. The table below is to be used for guidance only. When matching a section thickness against a suitable Blade TPI there are usually a number of blade options Use coarse pitches (less TPI) for faster cutting and finer pitches (more TPI) for better surface finishes. Type of Coolant Unannealed Annealed Machinery Machine Required Tool Steel & Tool Steel Steel & Hard Metals Soft Metal Light No 40spm 50 60spm 5060spm Medium No 40spm 50 60spm 5060spm Medium Yes 60spm 60 90spm 100110spm Heavy Yes 60spm 90spm 110120spm Ex. Heavy Yes 60spm 90spm 110120spm Speeds & Feeds Recommended speeds, strokes per minute and TPI. Brinell Rockwell Tensile Cutting Strokes Section Thickness or diameterrecommended TPI Group Materials Hardness HB Hardness HRC Strength N/mm2 Speed m/min Per Min Below 10mm 1040 mm 4080 mm Above 80mm 1.1 General purpose to steels mild <200 <700 25 35 70 90 14 10 6 6 4 4 1.2 and structural Nonalloy, plain 1.3 and medium carbon <260 <26 <850 20 30 50 70 14 10 6 6 4 4 3 steels and castings Alloy steels generally 1.4 low to medium <260 <26 <850 20 30 50 70 14 10 6 6 4 4 3 steels and castings Medium to high 1.5 alloy steels tool steels >260 >26 >850 18 28 40 60 14 10 6 6 4 4 3 and steel castings <340 <36 <1200 Heat treated 1.6 high alloy >340 >36 >1200 15 25 30 45 14 10 6 6 4 4 3 steels and castings <450 <48 <1500 2.1 Stainless steels to free machine <290 <30 <1000 10 25 40 60 14 10 6 6 4 4 3 2.3 and austentic 3.1 to Grey cast iron <300 30 40 70 90 14 10 6 6 4 4 3 3.2 3.3 S.G. iron to nodular and <300 30 40 70 90 14 10 6 6 4 4 3 3.4 malleable 6.1 Non ferrous metals to brass, copper <800 40 60 80 115 14 10 6 6 4 4 3 6.3 and bronze 7.1 Aluminium to alloys to zinc <50 40 60 80 115 14 10 10 6 6 4 4 3 7.4 and magnesium Hacksaw & Powersaw Blades Page55
050 HLESAWS & ARBRS????????????????? Holesaws & Arbors Tool Control Holesaw Kits TL CNTRL Tool Accountability Contrasting colours of foam offers an instant visual indication of missing tools. Cost Effective Reduces the need for replacing tools that have been misplaced on the last job. Increased Productivity Tools are stored in the same position to reduce the time spent looking for the required tool. F..D. (Foreign bject Damage) Prevents potentially costly and dangerous damage by misplaced tools on hydroelectric turbines, engines, hydraulic machinery, airport ramps, moving machinery and industrial processes. Holesaw Kits High quality variable pitch holesaw kits: plumber, electrician, service engineer and two tradesmans. Each kit contains a range of sizes specially selected to suit each application. Constant Pitch Holesaws Kit High Qulaity Constant Pitch Nosesaw Kit Comprises of six constant pitch bimetal high speed steel holesaws with hardened cutting edges. Complete with two arbors. Supplied in a robust plastic carry case. TL CNTRL Variable Pitch Holesaw Kits High quality variable pitch holesaw kits: electrician and service. Each kit contains a range of sizes specially selected to suit each application. Supplied in robust plastic cases. TL CNTRL Type No. of Pieces Contents KEN050 22, 29, 35, 44, Service 9 51 & 64mm. Spring K7. 2000K Arbors K4 & K10. Variable Pitch Holesaw Kits Two high quality variable pitch holesaw kits supplied in storage tubes, preferred for storing in tool boxes and tote trays Type No. of Pieces Contents KEN050 16, 20, 25, 32, Electrician s 9 40 & 51mm, Spring K7, 2300K Arbors K1 & K10 22, 29, 35, 44, 51 & Service 9 64mm, Spring K7, 2400K Arbors K4 & K10 5 Piece Page56 11 Piece Type No. of Pieces Contents KEN050 Tradesman s 5 16, 20,25, & 30mm. Arbor K1 2100K 16, 19, 20, 22, 25, Tradesman s 11 30, 32, 38 & 51mm 2500K Arbors K1 & K10
Variable Pitch BiMetal High Speed Steel Holesaws Feature a very aggressive cutting action, which gives a very smooth finish and substantial reductions in noise levels by disrupting the harmonics produced when sawing certain materials and structures such as tubing, angle etc. An improvement in swarf clearance is also achieved. 28.5mm (1 1/ 8 ) cutting depth. HLESAWS & ARBRS Holesaw Arbors Precision machined and threaded, guaranteeing a smooth secure fit to Kennedy variable or constant pitch holesaws. Made from alloy steel and designed to ensure a quick change of holesaw or pilot drill. Available with hexagon, round and SDSplus shanks suitable for use with all power tools. Also compatible with all other popular threaded bore holesaws. K4 14 30mm saws. 050 6.5 K1 14 30mm saws. 8.75mm K1SDS 14 30mm saws. Pilot supplied separately. K2 32 152mm saws. 12.7mm Cutting For use with Arbors KEN050 14mm ( 9/ 16 ) 5140K 16mm ( 5/ 8 ) K1, K4 5160K 17mm ( 11/ 16 ) 5170K 19mm ( 3/ 4 ) 5190K 20mm ( 25/ 32 ) K1, K4 5200K 21mm ( 13/ 16 ) 5210K 22mm ( 7/ 8 ) 5220K 24mm ( 15/ 16 ) K1, K4 5240K 25mm (1 ) 5250K 27mm (1 1/ 16 ) 5270K 29mm (1 1/ 8 ) K1, K4 5290K 30mm (1 3/ 16 ) 5300K 32mm (1 1/ 4 ) 5320K 33mm (1 5/ 16 ) K2, K10 5330K 35mm (1 3/ 8 ) 5350K 37mm (1 7/ 16 ) 5370K 38mm (1 1/ 2 ) K2, K10 5380K 40mm (1 9/ 16 ) 5400K 41mm (1 5/ 8 ) K2, K10 5410K 43mm (1 11/ 16 ) 5430K 44mm (1 3/ 4 ) 5440K 46mm (1 13/ 16 ) K2, K10 5460K 48mm (1 7/ 8 ) 5480K 51mm (2 ) 5510K 52mm (2 1/ 16 ) K2, K10 5520K 54mm (2 1/ 8 ) 5540K 57mm (2 1/ 4 ) 5570K 59mm (2 5/ 16 ) K2, K10 5590K 60mm (2 3/ 8 ) 5600K 64mm (2 1/ 2 ) 5640K 65mm (2 9/ 16 ) K2, K10 5650K 67mm (2 5/ 8 ) 5670K 70mm (2 3/ 4 ) 5700K 73mm (2 7/ 8 ) K2, K10 5730K 76mm (3 ) 5760K 79mm (3 1/ 8 ) 5790K 83mm (3 1/ 4 ) K2, K10 5830K 86mm (3 3/ 8 ) 5860K 89mm (3 1/ 2 ) 5890K 92mm (3 5/ 8 ) K2, K10 5920K 95mm (3 3/ 4 ) 5950K 102mm (4 ) 6020K 105mm (4 1/ 8 ) K2, K10 6050K 108mm (4 1/ 4 ) 6080K 111mm (4 3/ 8 ) 6110K 114mm (4 1/ 2 ) K2, K10 6140K 121mm (4 3/ 4 ) 6210K 127mm (5 ) 6270K 133mm (5 1/ 4 ) 6330K 140mm (5 1/ 2 ) K2, K10 6400K 152mm (6 ) 6520K K10 32 152mm saws. K10SDS 32 152mm saws. Pilot supplied separately. Product Saw Range Number Size KEN050 K4 14 30 6.50mm 1750K K1 14 30 8.75mm Hex 1600K K1SDS 14 32 SDSPlus 1550K K10 32 152 8.75mm Hex 1850K K2 32 152 12.7mm Hex 1650K K10SDS 33 152 SDSPlus 1560K Pilot Drills High speed steel, ground flutes. K14D K14C Product Number To Suit Arbors KEN050 K14C All except K4 1930K K14D K4 only 1960K Ejector Spring Manufactured from hardened spring steel. Presses over pilot to give quick release of core piece after cut. K7 Product Number To Suit Saw KEN050 K7 14 to 152mm 1970K 8.75mm EXTENDED RANGE Holesaws & Arbors Page57
????????????????? Masonry Drills 055 MASNRY DRILLS Rotary Masonry Drill Bits Tungsten carbide tipped with roll forged flutes. A general purpose mortar and masonry drill bit suitable for workshop and maintenance. Standard KEN055 No.6 (4mm) 85 3.0 0060K No.8 (5mm) 85 4.0 0080K No.10 (5.5mm) 85 4.0 0100K No.10A (6mm) 100 4.0 0110K No.12 (6.5mm) 100 5.0 0120K Medium KEN055 No.14 ( 7mm) 100 5.0 0140K No.16 ( 8mm) 120 6.0 0160K No.18 ( 9mm) 120 6.3 0180K No.20 (10mm) 120 7.5 0200K KEN055 No. 8 ( 5mm) 150 4.5 1080K No.10 ( 5.5mm) 150 4.5 1100K No.10A ( 6mm) 150 5.0 1110K No.12 ( 6.5mm) 150 5.2 1120K No.14 ( 7mm) 150 6.0 1140K No.16 ( 8mm) 150 6.3 1160K No.18 ( 9mm) 150 6.3 1180K No.20 (10mm) 150 7.5 1200K KEN055 No.22 (11mm) 150 9.5 1220K No.24 (13mm) 150 10.0 1240K No.25 (14mm) 150 10.0 1250K No.26 (16mm) 150 10.0 1260K No.27 (18mm) 160 10.0 1270K No.28 (20mm) 160 12.5 1280K No.29 (22mm) 160 12.7 1290K No.30 (25mm) 160 13.0 1300K Extra KEN055 No.12 (6.5mm) 300 6.0 3120K No.14 (7mm) 300 6.0 3140K No.16 (8mm) 300 6.3 3160K No.16 (8mm) 400 6.3 4160K No.18 (9mm) 400 7.6 4180K KEN055 No.20 (10mm) 300 7.5 3200K No.20 (10mm) 400 7.5 4200K No.22 (11mm) 400 8.7 4220K No.24 (13mm) 300 10.0 3240K No.24 (13mm) 400 10.0 4240K Rotary Masonry Drill Bit Sets No. of Pieces Contents KEN055 Standard : No.6 x 85, No.8 x 85 7 No.10 x 85, No.10A x 100 5070K No.12 x 100, No.16 x 120 No.20 x 120mm Medium : No.10 x 85, No.12 x 100 7 No.14 x 100, No.16 x 120 5170K No.20 x 120, No.24 x 150 No.26 x 150mm Medium : No.6 x 85, No.8 x 85 No.8 x 150, No.10 x 85 No.10 x 150, No.10A x 100 16 No.10A x 150, No.14 x 100 5320K No.14 x 150, No.16 x 120 No.16 x 150, No.18 x 120 No.18 x 150, No.20 x 120 No.20 x 150, No.24 x 150mm Page58 7 PIECES 16 PIECES
SDS HAMMER DRILLS SDSPlus Hammer Drill Bits Tungsten carbide tipped and suitable for all SDS direct fitting hammer drills. High performance drill bits that withstand extreme heat generation ensuring maximum performance coupled with wear resistance. Manufactured to DIN 8035. 057 KEN057 5.0mm 110 1000K 5.0mm 160 1020K 5.5mm 110 1200K 5.5mm 160 1220K 6.0mm 110 1400K 6.0mm 160 1420K 6.5mm 110 1600K 6.5mm 160 1620K 7.0mm 110 1800K 7.0mm 160 1820K 8.0mm 110 2000K 8.0mm 160 2020K 8.0mm 210 2040K 8.0mm 260 2080K 9.0mm 210 2240K 10.0mm 110 2400K 10.0mm 160 2420K 10.0mm 210 2440K 10.0mm 260 2480K 10.0mm 360 2520K 10.0mm 460 2540K 11.0mm 160 2620K 11.0mm 300 2680K 12.0mm 166 2820K 12.0mm 216 2840K 12.0mm 316 2900K 12.0mm 466 2940K 12.0mm 600 2980K 13.0mm 166 3020K KEN057 13.0mm 210 3040K 13.0mm 466 3140K 14.0mm 166 3220K 14.0mm 216 3240K 14.0mm 266 3280K 14.0mm 316 3300K 14.0mm 466 3340K 14.0mm 600 3380K 15.0mm 166 3420K 15.0mm 266 3480K 15.0mm 450 3540K 16.0mm 250 3640K 16.0mm 300 3700K 16.0mm 450 3740K 16.0mm 600 3760K 17.0mm 200 3840K 18.0mm 250 4040K 18.0mm 450 4140K 20.0mm 200 4440K 20.0mm 300 4500K 20.0mm 450 4540K 22.0mm 250 4680K 22.0mm 450 4740K 24.0mm 250 4880K 24.0mm 450 4940K 25.0mm 250 5080K 25.0mm 450 5140K 26.0mm 250 5280K 26.0mm 450 5340K SDS Plus Drill Bit Sets Supplied in hardwearing PVC rollup wattets No. of Pieces 7 Contents 5, 6 & 8mm x 110mm 6, 8, 10 & 12mm x 160mm KEN057 7000K 7 PIECES No. of Pieces Contents KEN057 5, 5.5, 6, & 7mm x 160mm 9 8 x 210mm, 8 x 260mm 7020K 12 x 216, 12 x 316mm, 16 x 250mm 9 PIECES SDS Hammer Drills Page59
Milling????????????????? Cutters 2 061 SHANK MILLING CUTTERS 2 FLUTE The shank milling cutter range covers 3 brands: The shank milling cutter range covers 3 brands: The shank milling cutter range covers 3 brands: SHERWD, KENNEDY and Swiss+Tech. SHERWD, KENNEDY and SHERWD, KENNEDY Swiss+Tech. and Swiss+Tech. The majority of workpiece materials can be machined The majority of workpiece materials can be machined The majority of workpiece materials can be machined with these three brands. Cutters are available in the following with these three brands. Cutters are available in the following with these three brands. Cutters are available in the following materials: materials: materials:, Co 5%, Co 8%, EV, EPM and Carbide., Co 5%, Co 8%, EV, EPM and Carbide., Co 5%, Co 8%, EV, EPM and Carbide. cutters are for general purpose use on most materials. Co cutters are, by the addition of cobalt, much Co. harder than. The benefits obtained with Co cutters are higher speeds which in turn gives greater productivity. These cutters are more suited to CNC applications and harder materials. EV & EPM are both manufactured using the powder PM metallurgy method but the EV has extra vanadium in the properties for increased strength. Tools manufactured using these materials tend to give better performance in the nickel alloy and titanium alloy material ranges. Carbide cutters again are specifically used in CNC CARBIDE machine applications. The rigidity and integrity of the machine tool is paramount to the performance of this type of cutter. Carbide cutters are used mainly at high speed and feed. The increased temperatures associated with cutting at such high rates are absorbed by the carbide which still retains its strength and hardness. Carbide cutters can be used across the range of materials Cutters are also available with the following coatings. These coatings help to dissipate the surface temperature and also increase the surface hardness in the coated area. The coatings are as follows : Titanium Nitride gives a surface hardness in the region of TiN 2000 2400 HV, good wear and heat resistance. This coating is used mainly for carbon steels and aluminium forgings. Titanium Carbonitride gives a surface hardness in the TiCN region of 30003500 HV, excellent wear resistance and good heat resistance. This coating is used for the same as TiN but also for hard steels, stainless, cast iron, brass and bronze. Titanium Aluminium Nitride gives a surface hardness in the TiALN region of 23002700 HV, excellent wear and heat resistance. This coating is used, in the main, for stainless steels and cast iron. FULL RANGE F METRIC & INCH SIZE SCREWED SHANK CUTTERS STANDARD, LNG SERIES & BALL NSE ARE AVAILABLE FRM UK STCK Co 8% Plain Milling Cutters 2 Centre cutting, used for profile milling, milling keyways and producing open slots. Surface treatment: bright finish. type: 30 Helix. dimensions to DIN 844. Plain shank to DIN 1835A. Co. 8% Co.5% Threaded Slot Drills 2 Centre cutting, used for profile milling, milling keyways and producing open slots. Surface treatment: bright finish. type: 30 Helix. Manufactured to BS 122: Part 4: 1980. Metric Tolerances Limits of Tolerance ver Up to and including Low High 3 0.013 0.033 3 6 0.020 0.038 6 10 0.025 0.046 10 18 0.033 0.058 18 30 0.041 0.071 30 0.051 0.089 Co. 5% Regular SHR061 3.00 8 6 52.0 3803A 4.00 11 6 55.0 3804B 5.00 13 6 57.0 3805C 6.00 13 6 57.0 3806D 7.00 16 10 66.0 3807E 8.00 19 10 69.0 3808F 9.00 19 10 69.0 3809G 10.00 22 10 72.0 3810H 12.00 26 12 83.0 3812K 14.00 26 16 83.0 3814M 16.00 32 16 92.0 3816P 18.00 32 16 92.0 3818R 20.00 38 20 104.0 3820S 22.00 38 20 104.0 3822T 25.00 121.0 3825V Page60 Short Series SHR061 1.50 2.5 48.5 6 5664A 2.00 3.0 49.0 6 5665B 2.50 4.5 51.0 6 5666C 3.00 7.0 51.0 6 5667D 3.50 7.5 52.5 6 5668E 4.00 9.5 52.5 6 5669F 4.50 9.5 52.5 6 5670G 5.00 9.5 52.5 6 5671H 5.50 11.0 55.5 6 5672J 6.00 11.0 56.5 6 5673K 7.00 11.0 58.5 10 5674L 8.00 12.5 59.5 10 5675M 9.00 14.5 60.5 10 5676N 10.00 14.5 60.5 10 5677P 11.00 17.5 65.0 12 5678Q 12.00 19.0 66.5 12 5679R 13.00 19.0 66.5 12 5680G 14.00 22.0 68.5 12 5680S 15.00 22.0 72.0 16 5681H 16.00 22.0 72.0 16 5681T 17.00 24.0 72.0 16 5682J 18.00 24.0 72.0 16 5682V 19.00 25.5 77.0 16 5683K 20.00 25.5 77.0 16 5683W 22.00 25.5 100.0 25 5684X 25.00 27.0 95.0 25 5686A 30.00 30.0 93.5 25 5688C
Centre cutting. Threaded shank to DIN 1835D. Cutting diameter to e8. diameter to h6. Co 8% Threaded Slot Drills 2 Series 28 Short Series Dimensions to DIN 327 SDH2TS Co 8% SWT163 2.00 4 6 48 2802A 2.50 5 6 49 2802L 3.00 5 6 49 2803A 3.50 6 6 50 2803L 4.00 7 6 51 2804A 4.50 7 6 51 2804L 5.00 8 6 52 2805A 5.50 8 6 52 2805L 6.00 8 6 52 2806A 7.00 10 10 60 2807A 8.00 11 10 61 2808A 9.00 11 10 61 2809A SHANK MILLING CUTTERS 2 FLUTE Co 8% Uncoated For general production machining. Co. 8% 061 TiCN & TiALN AVAILABLE N REQUEST Series 28 Short Series Continued SDH2TS Co 8% SWT163 10.00 13 10 63 2810A 11.00 13 12 70 2811A 12.00 16 12 73 2812A 13.00 16 12 73 2813A 14.00 16 12 73 2814A 15.00 16 16 73 2815A 16.00 19 16 79 2816A 18.00 19 16 79 2818A 20.00 22 20 88 2820A 22.00 22 20 88 2822A 25.00 26 25 102 2825A Centre cutting. Weldon shank to DIN 1835B. Cutting diameter to e8. diameter to h6. Co 8% Weldon Slot Drills 2 Co 8% Uncoated Co 8% TiCN Coated For general production machining. Extends cutter tool life and improves work material surface finish. Co 8% TiALN Coated Dissipates and resists heat, reduces surface friction coupled with high surface hardness. Co. 8% TiCN TiALN Series 01 Short Series Dimensions to DIN 327 SDH2WS Co 8% SDN2WS TiCN Coated SDL2WS TiALN Coated SWT163 SWT163 SWT163 2.00 4 6 48 0102A 0132A 0162A 2.50 5 6 49 0102L 0132L 0162L 3.00 5 6 49 0103A 0133A 0163A 3.50 6 6 50 0103L 0133L 0163L 4.00 7 6 51 0104A 0134A 0164A 4.50 7 6 51 0104L 0134L 0164L 5.00 8 6 52 0105A 0135A 0165A 5.50 8 6 52 0105L 0135L 0165L 6.00 8 6 52 0106A 0136A 0166A 7.00 10 10 60 0107A 0137A 0167A 8.00 11 10 61 0108A 0138A 0168A 9.00 11 10 61 0109A 0139A 0169A 10.00 13 13 63 0110A 0140A 0170A 11.00 13 12 70 0111A 0141A 0171A 12.00 16 12 73 0112A 0142A 0172A 13.00 16 12 73 0113A 0143A 0173A 14.00 16 12 73 0114A 0144A 0174A 15.00 16 12 73 0115A 0145A 0175A 16.00 19 16 79 0116A 0146A 0176A 18.00 19 16 79 0118A 0148A 0178A 20.00 22 20 88 0120A 0150A 0180A 22.00 22 20 88 0122A 0152A 0182A 25.00 26 25 102 0125A 0155A 0185A Co 8% Cobalt Long Series Milling Cutters 2 Centre cutting, used for profile milling, milling keyways and producing open slots. Surface treatment: bright finish. type: 30 Helix. dimensions to DIN 844. Plain shank to DIN 1835A. Long Series SHR061 3.00 12 6 56 3955C 4.00 19 6 63 3957E 5.00 24 6 68 3959G 6.00 24 6 68 3961J 8.00 38 10 88 3962K Long Series Continued SHR061 10.00 45 10 95 3963L 12.00 53 12 110 3964M 14.00 53 12 110 3965N 16.00 63 16 123 3966P 20.00 75 20 141 3968R For general production machining. Co. 8% Page61 Milling Cutters 2
????????????????? Milling Cutters 2 061 SHANK MILLING CUTTERS 2 FLUTE Centre cutting. Weldon shank to DIN 1835B. Cutting diameter to e8. diameter to h6. Co 8% Weldon Slot Drills 2 FR CLAMPING FIXTURES See 425 Co 8% Uncoated For general production machining. Co 8% TiCN Coated Extends cutter tool life and improves work material surface finish. Co 8% TiALN Coated Dissipates and resists heat, reduces surface friction coupled with high surface hardness. Co. 8% TiCN TiALN Series 02 Regular Series Dimensions to DIN 844 SDH2WR Co 8% SDN2WR TiCN Coated SDL2WR TiALN Coated SWT163 SWT163 SWT163 2.00 7 6 51 0202A 0232A 0262A 3.00 8 6 52 0203A 0233A 0263A 4.00 11 6 55 0204A 0234A 0264A 5.00 13 6 57 0205A 0235A 0265A 6.00 13 6 57 0206A 0236A 0266A 8.00 19 10 69 0208A 0238A 0268A 10.00 22 10 72 0210A 0240A 0270A 12.00 26 12 83 0212A 0242A 0272A 14.00 26 12 83 0214A 0244A 0274A 16.00 32 16 92 0216A 0246A 0276A 20.00 38 20 104 0220A 0250A 0280A 25.00 45 25 121 0225A 0255A 0285A Co 8% Weldon Slot Drills 2 Centre cutting. Weldon shank to DIN 1835B. Cutting diameter to e8. diameter to h6. Co. 8% TiCN Co 8% Uncoated For general production machining. Co 8% TiCN Coated Extends cutter tool life and improves work material surface finish. Co 8% TiALN Coated Dissipates and resists heat, reduces surface friction coupled with high surface hardness. TiALN Series 03 Long Series Dimensions to DIN 844 SDH2WL Co 8% SDN2WL TiCN Coated SDL2WL TiALN Coated SWT163 SWT163 SWT163 2.00 7 6 54 0302A 0332A 0362A 3.00 8 6 56 0303A 0333A 0363A 4.00 11 6 63 0304A 0334A 0364A 5.00 13 6 68 0305A 0335A 0365A 6.00 13 6 68 0306A 0336A 0366A 8.00 19 10 88 0308A 0338A 0368A 10.00 22 10 95 0310A 0340A 0370A 12.00 26 12 110 0312A 0342A 0372A 14.00 26 12 110 0314A 0344A 0374A 16.00 32 16 123 0316A 0346A 0376A 20.00 38 20 141 0320A 0350A 0380A 25.00 45 25 166 0325A 0355A 0385A Carbide Micrograin Plain Slot Drills 2 For optimum performance and maximum swarf removal when plunging, slotting and routing in most materials including brass, aluminium, nonferrous and other soft materials. Manufactured to USCTi Standards. CARBIDE Long Series KEN161 3.00 20 60 3 1003K 4.00 20 60 4 1004K 5.00 25 75 5 1005K 6.00 30 75 6 1006K 8.00 30 75 8 1008K Page62 Long Series Continued KEN161 10.00 40 100 10 1010K 12.00 45 100 12 1012K 16.00 65 150 16 1016K 20.00 65 150 16 1020K
Carbide Plain Slot Drills 2 Centre cutting. Dimensions to DIN 6535 HA SHANK MILLING CUTTERS 2 FLUTE Carbide Uncoated Carbide TiCN Coated CARBIDE TiCN For general production machining. Extends cutter tool life and improves work material surface finish. 061 Series 45 Short Series SDC2PS Carbide. SDT2PS TiCN Coated SWT161 SWT161 2.00 8 2 32 4502A 4532A 2.50 8 2.5 32 4502L 4532L 3.00 12 3 32 4503A 4533A 4.00 12 4 40 4504A 4534A 5.00 14 5 50 4505A 4535A 6.00 16 6 50 4506A 4536A 7.00 20 7 60 4507A 4537A 8.00 20 8 60 4508A 4538A 9.00 20 9 50 4509A 4539A 10.00 22 10 70 4510A 4540A 12.00 22 12 70 4512A 4542A 14.00 25 14 75 4514A 4544A 16.00 25 16 75 4516A 4546A 20.00 32 20 100 4520A 4550A Carbide Micrograin Plain Slot Drills 2 For optimum performance and maximum swarf removal when plunging, slotting and routing in light alloys, brass, aluminium, non ferrous and other soft materials. Manufactured to USCTi Standards. Metric Tolerances Nominal Limits f Tolerance High Low 1 6 +0.000 0.050 7 25 +0.000 0.080 Regular Series SHR161 2.00 6.3 38 3 0040K 3.00 12.0 38 3 0060K 4.00 14.0 50 4 0080K 5.00 16.0 50 6 0100K 6.00 19.0 50 6 0120K 7.00 19.0 63 8 0140K 8.00 20.0 63 8 0160K 9.00 22.0 75 10 0180K 10.00 22.0 75 10 0200K 12.00 25.0 75 12 0240K 14.00 32.0 89 14 0280K 16.00 32.0 89 16 0320K 20.00 38.0 100 20 0400K Solid Carbide Micrograin Plain End Mills Double Ended 2 For maximum strength when milling harder materials where rapid swarf removal is not needed. Manufactured to ANSI Standards. Metric Tolerances Nominal Limits f Tolerance High Low 1 6 +0.000 0.050 7 25 +0.000 0.080 2 Regular Series KEN161 2.00 4 38 3 2040K 3.00 6 38 3 2060K 4.00 8 50 4 2080K 5.00 10 63 5 2100K 6.00 12 63 6 2120K 7.00 12 63 8 2140K 8.00 12 63 8 2160K CARBIDE CARBIDE Carbide Micrograin Plain Slot Drills 2 For optimum performance and maximum swarf removal when plunging, slotting and routing in light alloys, brass, aluminium, nonferrous and other soft materials. Manufactured to USCTi Standards. Metric Tolerances Nominal Limits f Tolerance High Low 1 6 +0.000 0.050 7 25 +0.000 0.080 Regular Series Imperial Tolerances Nominal Limits f Tolerance High Low 1/ 16 1/ 4 +0.000 0.002 17/ 64 1 +0.000 0.003 CARBIDE KEN161 1.00 3.0 40 4 0020K 1.50 4.5 40 4 0030K 2.00 8.0 32 2 0040K 2.50 8.0 32 2.5 0050K 3.00 12.0 32 3 0060K 3.50 12.0 32 3.5 0070K 4.00 12.0 40 4 0080K 4.50 14.0 50 4.5 0090K 5.00 14.0 50 5 0100K 6.00 16.0 50 6 0120K 7.00 20.0 60 7 0140K 8.00 20.0 60 8 0160K 9.00 20.0 60 9 0180K 10.00 22.0 70 10 0200K 11.00 22.0 70 11 0220K 12.00 22.0 70 12 0240K 14.00 25.0 75 14 0280K 16.00 25.0 75 16 0320K 18.00 25.0 75 18 0360K 20.00 32.0 100 20 0400K 1/ 16 3/ 16 1 1/ 2 1/ 8 0540K 3/ 32 3/ 8 1 1/ 2 1/ 8 0560K 1/ 8 1/ 2 1 1/ 2 1/ 8 0580K 11/ 64 5/ 8 2 3/ 16 0610K 3/ 16 5/ 8 2 3/ 16 0620K 7/ 32 5/ 8 2 1/ 2 1/ 4 0640K 1/ 4 3/ 4 2 1/ 2 1/ 4 0660K 5/ 16 13/ 16 2 1/ 2 5/ 16 0700K 3/ 8 1 2 1/ 2 3/ 8 0740K 1/ 2 1 3 1/ 2 0820K 5/ 8 1 1/ 4 3 1/ 2 5/ 8 0900K 3/ 4 1 1/ 2 4 1 0980K Milling Cutters 2 Page63
????????????????? Milling Cutters 3 061 SHANK MILLING CUTTERS 3 FLUTE Co. 5% Threaded Slot Drills 3 Bright finish. type: 30 helix. Manufactured to BS 122: Part 4: 1980. Metric Tolerance Nominal Limits of Tolerance Up to and inc. 38mm +0.0630mm 0.0130mm Above 38 +0.1250mm 0 Regular Series Type 5321T SHR061 3.00 9.5 54.0 6 6021A 3.50 12.5 57.0 6 6021C 4.00 12.5 57.0 6 6021E 4.50 12.5 57.0 6 6021G 5.00 16.0 60.5 6 6021J 5.50 16.0 60.5 6 6021L 6.00 16.0 60.5 6 6021N 8.00 19.0 63.5 10 6021Q Centre cutting. Weldon shank to DIN 1835B. Cutting diameter to e8. diameter to h6. Co. 8% Weldon Slot Drills 3 Regular Series Type 5321T Continued SHR061 10.00 22.0 66.5 10 6021S 12.00 25.5 71.5 12 6021V 14.00 28.5 74.5 12 6021X 16.00 32.0 80.0 16 6021Z 18.00 35.0 83.5 16 6022B 20.00 38.0 90.0 16 6022D 25.00 43.0 108.0 25 6022K Co 8% Uncoated For general production machining. Co 8% TiCN Coated Extends cutter tool life and improves work material surface finish. Co 8% TiALN Coated Dissipates and resists heat, reduces surface friction coupled with high surface hardness. Co. 8% Co. 5% TiCN TiALN Series 05 Short Series Dimensions to DIN 327 SDH3WS Co 8% SDN3WS TiCN Coated SDL3WS TiALN Coated SWT163 SWT163 SWT163 2.00 4 6 48 0502A 0532A 0562A 3.00 5 6 49 0503A 0533A 0563A 4.00 7 6 51 0504A 0534A 0564A 5.00 8 6 52 0505A 0535A 0565A 6.00 8 6 52 0506A 0536A 0566A 7.00 10 10 60 0507A 0537A 0567A 8.00 11 10 61 0508A 0538A 0568A 10.00 13 10 63 0510A 0540A 0570A 12.00 16 12 73 0512A 0542A 0572A 14.00 16 12 73 0514A 0544A 0574A 16.00 19 16 79 0516A 0546A 0576A 20.00 22 20 88 0520A 0550A 0580A 25.00 26 25 102 0525A 0555A 0585A Co. 8% Weldon Slot Drills 3 Centre cutting. Weldon shank to DIN 1835B. Cutting diameter to e8. diameter to h6. Series 06 Regular Series Dimensions to DIN 844 Co. 8% TiCN TiALN SDH3WR Co 8% SDN3WR TiCN Coated SDL3WR TiALN Coated SWT163 SWT163 SWT163 3.00 8 6 52 0603A 0633A 0663A 4.00 11 6 55 0604A 0634A 0664A 5.00 13 6 57 0605A 0635A 0665A 6.00 13 6 57 0606A 0636A 0666A 8.00 19 10 69 0608A 0638A 0668A 10.00 22 10 72 0610A 0640A 0670A 12.00 26 12 83 0612A 0642A 0672A 14.00 26 12 83 0614A 0644A 0674A 16.00 32 16 92 0616A 0646A 0676A 20.00 38 20 104 0620A 0650A 0680A 25.00 45 25 121 0625A 0655A 0685A Co 8% Weldon Slot Drills 3 Centre cutting. Weldon shank to DIN 1835B. Cutting diameter to e8. diameter to h6. Co. 8% TiCN Series 07 Long Series Dimensions to DIN 844 SDH3WL Co 8% SDN3WL TiCN Coated SDL3WL TiALN Coated SWT163 SWT163 SWT163 3.00 12 6 56 0703A 0733A 0763A 4.00 19 6 63 0704A 0734A 0764A 5.00 24 6 68 0705A 0735A 0765A 6.00 24 6 68 0706A 0736A 0766A 8.00 38 10 88 0708A 0738A 0768A 10.00 45 10 95 0710A 0740A 0770A 12.00 53 12 110 0712A 0742A 0772A 14.00 53 12 110 0714A 0744A 0774A 16.00 63 16 123 0716A 0746A 0776A 20.00 75 20 141 0720A 0750A 0780A 25.00 90 25 166 0725A 0755A 0785A Page64 TiALN
Carbide Plain Slot Drills 3 Centre cutting. To Manufacturers Standards. SHANK MILLING CUTTERS 3 FLUTE CARBIDE TiCN 061 TiALN Series 48 Short Series SDC3PS Carbide SDN3PS TiCN Coated SDL3PS TiALN Coated SWT161 SWT161 SWT161 1.00 6 6.0 40.5 4801A 4831A 1.50 10 6.0 32.0 4801L 4831L 2.00 10 2.0 32.0 4802A 4832A 4862A 2.50 10 2.5 32.0 4802L 4832L 3.00 12 3.0 32.0 4803A 4833A 4863A 3.50 12 3.5 32.0 4803L 4833L 4.00 12 4.0 40.0 4804A 4834A 4864A 4.50 12 4.5 50.0 4804L 4834L 5.00 14 6.0 50.0 4805A 4835A 4865A 6.00 16 6.0 50.0 4806A 4836A 4866A 7.00 20 8.0 50.0 4807A 4837A 8.00 20 8.0 60.0 4808A 4838A 4868A 9.00 20 9.0 60.0 4809A 4839A 10.00 22 10.0 60.0 4810A 4840A 4870A 12.00 22 12.0 60.0 4812A 4842A 4872A 14.00 25 14.0 70.0 4814A 4844A 4874A 16.00 25 16.0 75.0 4816A 4846A 4876A 20.00 32 20.0 100.0 4820A 4850A 4880A Carbide Micrograin Plain Slot Drills 3 For optimum performance and maximum swarf removal when plunging, slotting and routing in light alloys, brass, aluminium, Micrograin Plain Slot Drills 3 Centre cutting as standard. ffer a combination of advantages achieved with two and four flutes giving profile and peripheral non ferrous and other soft materials. Manufactured to USCTi Standards. CARBIDE CARBIDE Metric Tolerances Nominal Limits f Tolerance High Low 1 6 +0.000 0.050 7 25 +0.000 0.080 milling capability in addition to slotting and plunging. Manufactured to ANSI Standards. Metric Tolerances Nominal Limits f Tolerance High Low 1 6 +0.000 0.050 7 25 +0.000 0.080 Regular Series SHR161 2.00 6.3 38 3.0 3040K 3.00 12.0 38 3.0 3060K 4.00 14.0 50 4.0 3080K 5.00 16.0 50 6.0 3100K 6.00 19.0 50 6.0 3120K 7.00 19.0 63 8.0 3140K 8.00 20.0 63 8.0 3160K 9.00 22.0 75 10.0 3180K 10.00 22.0 75 10.0 3200K 12.00 25.0 75 12.0 3240K 14.00 32.0 89 14.0 3280K 16.00 32.0 89 16.0 3320K 20.00 38.0 100 20.0 3400K Long Series KEN161 3.00 25 75 3.0 4003K 4.00 25 75 4.0 4004K 5.00 25 75 6.0 4005K 6.00 25 75 6.0 4006K 8.00 25 75 8.0 4008K Regular Series KEN161 1.00 3.0 40 4.0 3020K 1.50 4.5 40 4.0 3030K 2.00 8.0 32 2.0 3040K 2.50 8.0 32 2.0 3050K 3.00 12.0 32 3.0 3060K 3.50 12.0 32 3.5 3070K 4.00 14.0 40 4.0 3080K 4.50 14.0 50 4.5 3090K 5.00 14.0 50 5.0 3100K 6.00 16.0 50 6.0 3120K 7.00 20.0 60 7.0 3140K 8.00 20.0 60 8.0 3160K 9.00 20.0 60 9.0 3180K 10.00 22.0 70 10.0 3200K 11.00 22.0 70 11.0 3220K 12.00 22.0 70 12.0 3240K 14.00 25.0 75 14.0 3280K 16.00 25.0 75 16.0 3320K 18.00 25.0 75 18.0 3360K 20.00 32.0 100 20.0 3400K 25.00 38.0 100 25.0 3500K Carbide Micrograin Plain CARBIDE End Mills 3 Centre cutting as standard. ffer a combination of advantages achieved with two and four flutes giving profile and peripheral milling capability in addition to slotting and plunging. Manufactured to ANSI Standards. Long Series Continued KEN161 10.00 38 100 10.0 4010K 12.00 50 100 12.0 4012K 16.00 75 150 16.0 4016K 20.00 75 150 20.0 4020K Page65 Milling Cutters 3
????????????????? Milling Cutters Multi 061 SHANK MILLING CUTTERS MULTI FLUTE Co 5% Threaded End Mills Multi Used for profile milling and producing open slots. Bright finish. type: 30 helix. Manufactured to BS 122 : Part 4 : 1980. Regular Series Type E411T No of s SHR061 1.50 2.5 51.0 6 2 5184Y 2.00 4.0 51.0 6 4 5185A 2.50 6.5 51.0 6 4 5186B 3.00 9.5 54.0 6 4 5187C 4.00 12.5 57.0 6 4 5189E 4.50 12.5 57.0 6 4 5190F 5.00 16.0 60.5 6 4 5191G 6.00 16.0 60.5 6 4 5193J 6.50 16.0 60.5 10 4 5193R 7.00 15.0 60.5 10 4 5193X 7.50 18.0 63.5 10 4 5194C 8.00 18.0 63.5 10 4 5194K 8.50 21.0 66.5 10 4 5194S 9.00 21.0 66.5 10 4 5194Y 10.00 21.0 66.5 10 4 5195L FR SET DETAILS See 061 Co. 8% Plain Milling Cutter 4 Centre cutting, used for profile milling, milling keyways and producing open slots. Bright finish. type: 30 Helix. dimensions to DIN 844. Plain shank to DIN 1835A. Metric Tolerances Nominal Limits of Tolerance Up to 38mm +0.0630 0.0130 Above 38mm +0.1250 0.0000 Regular Series Type E411T Continued No of s SHR061 11.00 19.0 66.5 12 4 5195Z 12.00 24.0 70.0 12 4 5196M 13.00 24.5 70.0 12 4 5197F 14.00 28.5 73.5 12 4 5197N 15.00 26.5 77.0 16 4 5198G 16.00 26.5 80.0 16 4 5198P 17.00 32.0 80.0 16 4 5199H 18.00 35.0 88.0 16 4 5199Q 19.00 38.0 83.5 16 4 5200J 20.00 38.0 84.5 16 4 5200R 22.00 41.5 98.5 25 6 5201S 25.00 41.5 101.5 25 6 5202T 30.00 46.0 104.5 25 6 5204W 32.00 46.0 108.0 25 6 5205X Metric Tolerances Nominal Limits of Tolerance Up to 38mm +0.0630 0.0130 Above 38mm +0.1250 0.0000 Co. 5% Co. 8% Regular SHR061 10.00 22 10 72 3710G 12.00 26 12 83 3712H 14.00 26 16 83 3714J 16.00 32 16 92 3716L 18.00 32 16 92 3718M 20.00 38 20 104 3720N 22.00 38 20 104 3722P 25.00 45 25 121 3725R Co. 8% Plain Milling Cutter 4 Centre cutting, used for profile milling, milling keyways and producing open slots. Bright finish. type: 30 Helix. dimensions to DIN 844. Plain shank to DIN 1835A. Regular Continued SHR061 3.00 8 6 52 3703A 4.00 11 6 55 3704B 5.00 13 6 57 3705C 6.00 13 6 57 3706D 7.00 16 10 66 3707E 8.00 19 10 69 3708F 9.00 19 10 69 3709Q Metric Tolerances Nominal Limits of Tolerance Up to 38mm +0.0630 0.0130 Above 38mm +0.1250 0.0000 Co. 8% Long Series SHR061 3.00 12 6 56 3873A 4.00 19 6 63 3875C 5.00 24 6 68 3877E 6.00 24 6 68 3879G 8.00 38 10 88 3880H Page66 Long Series Continued SHR061 10.00 45 10 95 3881J 12.00 53 12 110 3882K 14.00 53 16 110 3883K 16.00 63 16 123 3884M 20.00 75 20 141 3886P
Co 8% Weldon End Mills 4 & 6 Centre cutting. Weldon shank to DIN 1835B. cutting diameter 3 6mm to +0.04 0.0. 8 20mm to +0.05 0.0. SHANK MILLING CUTTERS MULTI FLUTE Co 8% Uncoated Co 8% TiCN Coated For general production machining. Extends cutter tool life and improves work material surface finish. Co 8% TiALN Coated Dissipates and resists heat, reduces surface friction coupled with high surface hardness. Co. 8% TiCN 061 TiALN Series 09 Regular Series Dimensions to DIN 844 No. of s EMH4WR Co 8% EMN4WR TiCN Coated EML4WR TiALN Coated SWT163 SWT163 SWT163 2.00 7 6 51 4 0902A 0932A 0962A 3.00 8 6 52 4 0903A 0933A 0963A 4.00 11 6 55 4 0904A 0934A 0964A 5.00 13 6 57 4 0905A 0935A 0965A 6.00 13 6 57 4 0906A 0936A 0966A 7.00 16 10 66 4 0907A 0937A 0967A 8.00 19 10 69 4 0908A 0938A 0968A 10.00 22 10 72 4 0910A 0940A 0970A 12.00 26 12 83 4 0912A 0942A 0972A 14.00 26 12 83 4 0914A 0944A 0974A 16.00 32 16 92 4 0916A 0946A 0976A 18.00 32 16 92 4 0918A 0948A 0978A 20.00 38 20 104 4 0920A 0950A 0980A 25.00 45 25 121 6 0925A (1) 0955A (2) 0985A (3) (1) EMH6WR Co 8% (2) EMN6WR TiCN Coated (3) EML6WR TiAlN Coated Co 8% Threaded End Mills 4 & 6 Centre cutting. Threaded shank to DIN 1835D. cutting diameter to +0.04 0.0 Co 8% Uncoated For general production machining. TiCN & TiALN CATED AVAILABLE N REQUEST Co. 8% Series 36 Regular Series Dimensions to DIN 844 No. of s EMH4TR Co 8% SWT163 2.00 7 6 51 4 3602A 3.00 8 6 52 4 3603A 4.00 11 6 55 4 3604A 5.00 13 6 57 4 3605A 6.00 13 6 57 4 3606A 7.00 25 10 66 4 3607A 8.00 19 10 69 4 3608A 10.00 22 10 72 4 3610A 12.00 26 12 83 4 3612A 14.00 26 12 83 4 3614A 16.00 32 16 92 4 3616A 18.00 32 16 92 4 3618A 20.00 38 20 104 4 3620A 25.00 45 25 121 6 3625A (1) Carbide Plain End Mills 4 Centre cutting. To manufacturers standard. (1) EMH6TR Co 8% Carbide Uncoated Carbide TiCN Coated For general production machining. Extends cutter tool life and improves work material surface finish. CARBIDE TiCN Series 50 Short Series EMC4PS Carbide EMT4PS TiCN Coated SWT161 SWT161 2.00 8 2 32 5002A 5032A 2.50 8 2.5 32 5002L 5032L 3.00 12 3 32 5003A 5033A 4.00 12 4 40 5004A 5034A 5.00 14 5 50 5005A 5035A 6.00 16 6 50 5006A 5036A 7.00 20 7 60 5007A 5037A 8.00 20 8 60 5008A 5038A 10.00 20 10 70 5010A 5040A 12.00 22 12 70 5012A 5042A 14.00 25 14 75 5014A 5044A 16.00 25 16 75 5016A 5046A 20.00 32 20 100 5020A 5050A 25.00 46 25 150 5025A 5055A Milling Cutters Multi Page67
????????????????? Milling Cutters Multi 061 SHANK MILLING CUTTERS MULTI FLUTE Carbide Micrograin Plain End Mills 4 Centre cutting as standard. ffer a combination of advantages achieved with two and four flutes giving profile and peripheral milling capability in addition to slotting and plunging. Manufactured to ANSI Standards. Regular Series Type E422P SHR161 2.00 6.3 38 3 6040K 3.00 12.0 38 3 6060K 4.00 14.0 50 4 6080K 5.00 16.0 50 6 6100K 6.00 19.0 50 6 6120K 7.00 19.0 63 8 6140K 8.00 20.0 63 8 6160K Carbide Micrograin Plain End Mills 4 Centre cutting as standard. ffer a combination of advantages achieved with two and four flutes giving profile and peripheral milling capability in addition to slotting and plunging. Manufactured to ANSI Standards. SHR161 9.00 22.0 75 10 6180K 10.00 22.0 75 10 6200K 12.00 25.0 75 12 6240K 14.00 32.0 89 14 6280K 16.00 32.0 89 16 6320K 20.00 38.0 100 20 6400K CARBIDE CARBIDE Metric Tolerances Nominal Limits f Tolerance High Low 1 6 +0.000 0.050 7 25 +0.000 0.080 Imperial Tolerances Nominal Limits f Tolerance High Low 1/ 16 1/ 4 +0.000 0.002 17/ 64 1 +0.000 0.003 Regular Series KEN161 1.00 3.0 40 4.5 6020K 1.50 4.5 40 4.5 6030K 2.00 8.0 32 2.5 6040K 2.50 8.0 32 2.5 6050K 3.00 12.0 32 3.5 6060K 3.50 12.0 32 3.5 6070K 4.00 14.0 40 4.5 6080K 4.50 14.0 50 4.5 6090K 5.00 14.0 50 5.5 6100K 6.00 16.0 50 6.5 6120K 7.00 20.0 60 8.5 6140K 8.00 20.0 60 8.5 6160K 9.00 20.0 60 9.5 6180K 10.00 22.0 70 10.5 6200K 11.00 22.0 70 11.5 6220K 12.00 22.0 70 12.5 6240K 14.00 25.0 75 14.5 6280K 16.00 25.0 75 16.5 6320K 18.00 25.0 75 18.5 6360K 20.00 32.0 100 20.5 6400K 25.00 38.0 100 25.5 6500K Regular Series Inch KEN161 1/ 16 3/ 16 1 1/ 2 1/ 8 6540K 3/ 32 3/ 8 1 1/ 2 1/ 8 6560K 1/ 8 1/ 2 1 1/ 2 1/ 8 6580K 3/ 16 5/ 8 2 3/ 16 6620K 7/ 32 5/ 8 2 1/ 2 1/ 4 6640K 1/ 4 3/ 4 2 1/ 2 1/ 4 6660K 5/ 16 13/ 16 2 1/ 2 5/ 16 6700K 3/ 8 1 2 1/ 2 3/ 8 6740K 7/ 16 1 2 3/ 4 7/ 16 6780K 1/ 2 1 3 1/ 2 6820K Solid Carbide Micrograin Plain End Mills Double Ended 4 For maximum strength when milling harder materials where rapid swarf removal is not needed. Four flute milling cutters have one of the strongest tooth structures available in solid cutters. Centre cutting. Manufactured to ANSI Standards. CARBIDE Metric Tolerances Nominal Limits f Tolerance High Low 1 6 +0.000 0.050 7 25 +0.000 0.080 4 Regular Series KEN161 2.00 4 38 3 8040K 3.00 6 38 3 8060K 4.00 8 50 4 8080K 5.00 10 63 5 8100K 6.00 12 63 6 8120K Page68 KEN161 7.00 12 63 8 8140K 8.00 12 63 8 8160K 10.00 14 75 10 8200K 12.00 16 75 12 8240K
Centre cutting. cutting diameter to +0.04 0.0 Co 8% Weldon End Mills 4 SHANK MILLING CUTTERS MULTI FLUTE Co 8% Uncoated Co 8% TiCN Coated For general production machining. Extends cutter tool life and improves work material surface finish. Co 8% TiALN Coated Dissipates and resists heat, reduces surface friction coupled with high surface hardness. TiCN 061 Co. 8% TiALN Series 10 Long Series Dimensions to DIN 844 EMH4WL Co 8% EMN4WL TiCN Coated EML4WL TiALN Coated No. of s SWT163 SWT163 SWT163 3.00 12 6 56 4 1003A 1033A 1063A 4.00 19 6 63 4 1004A 1034A 1064A 5.00 24 6 68 4 1005A 1035A 1065A 6.00 24 6 68 4 1006A 1036A 1066A 8.00 38 10 88 4 1008A 1038A 1068A 10.00 45 10 95 4 1010A 1040A 1070A 12.00 53 12 110 4 1012A 1042A 1072A 14.00 53 12 110 4 1014A 1044A 1074A 16.00 63 16 123 4 1016A 1046A 1076A 20.00 75 20 141 4 1020A 1050A 1080A Co 8% Threaded End Mills 4 Centre cutting. Threaded shank to DIN 1835D. cutting diameter to +0.04 0.0. Co 8% Uncoated Co 8% TiCN Coated For general production machining. Extends cutter tool life and improves work material surface finish. Co 8% TiALN Coated Dissipates and resists heat, reduces surface friction coupled with high surface hardness. Co. 8% TiCN & TiALN CATED AVAILABLE N REQUEST Series 37 Long Series Dimensions to DIN 844 No of s EMH4TL Co 8% SWT163 3.00 12 6 56 4 3703A 4.00 19 6 63 4 3704A 5.00 24 6 68 4 3705A 6.00 24 6 68 4 3706A 8.00 38 10 88 4 3708A 10.00 45 10 95 4 3710A 12.00 53 12 110 4 3712A 14.00 53 12 110 4 3714A 16.00 63 16 123 4 3716A 20.00 75 20 141 4 3720A Manufactured to ANSI Standards. Metric Tolerances Nominal Limits f Tolerance High Low 1 6 +0.000 0.050 7 25 +0.000 0.080 Long Series KEN161 3.00 20 60 3 9203K 4.00 20 60 4 9204K 5.00 25 75 5 9205K 6.00 30 75 6 9206K 8.00 30 75 8 9208K 10.00 40 100 10 9210K 12.00 45 100 12 9212K 16.00 65 150 16 9216K 20.00 65 150 20 9220K (1) EMH6TR Co 8% Solid Carbide Micrograin Plain End Mills 4 Centre cutting as standard. For maximum strength when milling harder materials where rapid swarf removal is not needed. Four flute milling cutters have one of the strongest tooth structures available in solid cutters. CARBIDE Page69 Milling Cutters Multi
????????????????? Milling Cutters Ball Nosed 061 SHANK MILLING CUTTERS BALL NSED Threaded Ball Nose Slot Drills 2 Used for diesinking, slot milling and profile milling. Bright finish. type: 30 helix. Manufactured to BS 122 : Part 4 : 1980. Metric Tolerances Limits of Tolerance ver Up to & incl. Low High 3 0.013 0.033 3 6 0.020 0.038 6 10 0.025 0.046 10 18 0.033 0.058 18 30 0.041 0.071 30 0.051 0.089 Short Series Type B210T SHR061 3.00 7.0 51.0 6 5952C 4.00 9.5 52.5 6 5953D 5.00 9.5 52.5 6 5954E 6.00 11.0 56.5 6 5955F 7.00 11.0 58.5 10 5956G 8.00 12.5 59.5 10 5957H 9.00 14.5 58.5 10 5958J 10.00 14.5 60.5 10 5959K 11.00 17.5 65.0 12 5960L 12.00 19.0 66.5 12 5961M Co. 8% Weldon Ball Nose Slot Drills 2 Centre cutting. Weldon shank to DIN 1835B. Cutting diameter to e8. diameter to h6. SHR061 13.00 19.0 66.5 12 5962N 14.00 22.0 68.5 12 5963P 15.00 22.0 72.0 16 5964Q 16.00 22.0 72.0 16 5965R 18.00 24.0 74.0 16 5967T 20.00 25.5 77.0 16 5969W 22.00 25.5 100.0 25 5970X 25.00 28.5 97.0 25 5972Z 30.00 30.0 93.5 25 5976C Co 8% Uncoated Co 8% TiCN Coated For general production machining. Extends cutter tool life and improves work material surface finish. Co 8% TiALN Coated Dissipates and resists heat, reduces surface friction coupled with high surface hardness. Co. 8% TiCN TiALN Series 11 Short Series Dimensions to DIN 327 SBH2WS Co 8% SBN2WS TiCN Coated SBL2WS TiALN Coated SWT163 SWT163 SWT163 2.00 6 6 49 1102A 1132A 1162A 3.00 6 6 49 1103A 1133A 1163A 4.00 6 6 51 1104A 1134A 1164A 5.00 6 6 52 1105A 1135A 1165A 6.00 6 6 52 1106A 1136A 1166A 8.00 10 10 61 1108A 1138A 1168A 10.00 10 10 63 1110A 1140A 1170A 12.00 12 12 73 1112A 1142A 1172A 16.00 16 16 79 1116A 1146A 1176A 20.00 20 20 88 1120A 1150A 1180A Carbide Micrograin Plain Slot Drills 2 Ball Nosed For optimum performance and maximum swarf removal when plunging, slotting and routing in most materials including brass, aluminium, nonferrous and other soft materials. Manufactured to USCTi Standards. CARBIDE Metric Tolerances Nominal Limits f Tolerance High Low 1 6 +0.000 0.050 7 25 +0.000 0.080 Regular Series 2 KEN161 2.00 6 38 3 1040K 3.00 7 57 6 1060K 4.00 8 57 6 1080K 5.00 10 57 6 1100K 6.00 10 57 6 1120K 7.00 19 63 8 1140K 8.00 16 63 8 1160K 10.00 19 72 10 1200K 12.00 22 83 12 1240K 16.00 26 92 16 1320K 20.00 32 104 20 1400K Page70 Long series shown Long Series KEN161 3.00 30 3 75 1930K 4.00 30 4 75 1940K 5.00 40 5 100 1950K 6.00 50 6 150 1960K 8.00 50 8 150 1980K 10.00 60 10 150 1990K 12.00 50 75 150 2000K 16.00 75 16 150 2010K
Carbide Micrograin Plain Slot Drills 2 Ball Nosed For optimum performance and maximum swarf removal when plunging, slotting and routing in most materials including brass, aluminium, non ferrous and other soft materials. Manufactured to USCTi Standards. SHANK MILLING CUTTERS BALL NSED Metric Tolerances Nominal Limits f Tolerance High Low 1 6 +0.000 0.050 7 25 +0.000 0.080 061 CARBIDE Regular Series SHR161 2.00 4 38 3 1040K 3.00 6 38 3 1060K 4.00 8 50 4 1080K 5.00 10 50 6 1100K 6.00 12 50 6 1120K 7.00 19 63 8 1140K Solid Carbide Micrograin Plain End Mills 4 Ball Nosed For maximum strength when milling harder materials where rapid swarf removal is not needed. Four flute milling cutters have one of the strongest tooth structures available in solid cutters. Centre cutting as standard. Manufactured to ANSI Standards. SHR161 8.00 20 63 8 1160K 10.00 22 75 10 1200K 12.00 25 75 12 1240K 16.00 32 89 16 1320K 20.00 38 100 20 1400K Metric Tolerances Nominal Limits f Tolerance High Low 1 6 +0.000 0.050 7 25 +0.000 0.080 CARBIDE Regular Series SHR161 2.00 6.3 38 3 7040K 3.00 12 38 3 7060K 4.00 14 50 4 7080K 5.00 16 50 6 7100K 6.00 19 50 6 7120K SHR161 8.00 20 63 8 7160K 10.00 22 75 10 7200K 12.00 25 75 12 7240K 16.00 32 89 16 7320K 20.00 38 100 20 7400K Carbide Plain Slot Drills 2 Ball Nosed Centre cutting. To manufacturers standards. SBC2PS Carbide Uncoated SBT2PS TiCN Coated For general production machining. Extends cutter tool life and improves work material surface finish. CARBIDE TiCN Series 53 Short Series SBC2PS Carbide SWT161 2.00 4 6 48 5302A 5332A 3.00 4 6 48 5303A 5333A 4.00 6 6 50 5304A 5334A 5.00 7 6 51 5305A 5335A 6.00 7 6 51 5306A 5336A 8.00 9 8 59 5308A 5338A 10.00 10 10 60 5310A 5340A 12.00 14 12 71 5312A 5342A 16.00 16 16 76 5316A 5346A Carbide Plain End Mills 4 Ball Nosed Centre cutting. To Manufacturers Standards Cutting diameter to h10. diameter to h6. Series 56 Short Series SBT2PS TiCN Coated SWT161 CARBIDE TiCN EBC4PS Carbide EBT4PS TiCN Coated SWT161 SWT161 2.00 4 3 48 5602A 5632A 3.00 4 3 48 5603A 5633A 4.00 6 4 50 5604A 5634A 5.00 7 6 51 5605A 5635A 6.00 7 6 51 5606A 5636A 8.00 9 8 59 5608A 5638A 10.00 10 10 60 5610A 5640A 12.00 14 12 71 5612A 5642A Milling Cutters Ball Nosed Page71
????????????????? Milling Cutters Ball Nosed 061 SHANK MILLING CUTTERS BALL NSED Carbide Micrograin Plain End Mills 3 Ball Nosed ffer a combination of advantages achieved with two and four flutes giving profile and peripheral milling capability in addition to slotting and plunging. Chatter is also significantly reduced. Centre cutting as standard. Manufactured to ANSI Standards. Regular Series 3 KEN161 2.00 6 38 3.0 4040K 3.00 10 38 3.0 4060K 4.00 14 50 4.0 4080K 5.00 16 50 6.0 4100K 6.00 19 50 6.0 4120K 7.00 19 63 8.0 4140K 8.00 20 63 8.0 4160K 10.00 22 75 10.0 4200K 12.00 25 75 12.0 4240K Carbide Micrograin Plain Slot Drills 3/4 Ball Nosed For optimum performance and maximum swarf removal when plunging, slotting and routing in most materials including brass, aluminium, nonferrous and other soft materials. Manufactured to ANSI Standards. Solid Carbide Micrograin Plain End Mills 4 Ball Nosed For maximum strength when milling harder materials where rapid swarf removal is not needed. Four flute milling cutters have one of the strongest tooth structures available in solid cutters. Centre cutting as standard. Manufactured to ANSI Standards. Regular Series 4 KEN161 2.00 6.3 38 3 7040K 3.00 12 38 3 7060K 4.00 14 50 4 7080K 5.00 16 50 6 7100K 6.00 19 50 6 7120K 7.00 19 63 8 7140K 8.00 20 63 8 7160K 10.00 22 75 10 7200K 12.00 25 75 12 7240K 16.00 32 89 16 7320K 20.00 38 100 20 7400K Metric Tolerances Nominal Limits f Tolerance High Low 1 6 +0.000 0.050 7 25 +0.000 0.080 CARBIDE Long Series 3 KEN161 3.00 25 3.0 75 4930K 4.00 25 4.0 75 4940K 5.00 25 5.0 75 4950K 6.00 25 6.0 75 4960K 8.00 25 8.0 75 4980K 10.00 38 10.0 100 4990K 12.00 50 12.0 100 4992K 16.00 75 16.0 150 4996K Co 8% Weldon Ball Nose Slot Drills 2 Centre cutting. Weldon shank to DIN 1835B. Cutting diameter to e8. diameter to h6. Long Series 4 KEN161 3.00 25 3 75 7930K 4.00 25 4 75 7940K 5.00 25 5 75 7950K 6.00 25 6 75 7960K 10.00 38 10 100 7990K 12.00 50 12 100 7992K 16.00 75 16 150 7996K Co 8% Uncoated Co 8% TiCN Coated For general production machining. Extends cutter tool life and improves work material surface finish. Co 8% TiALN Coated Dissipates and resists heat, reduces surface friction coupled with high surface hardness. Co. 8% TiCN TiALN Series 12 Long Series Dimensions to DIN 844 SBH2WL Co 8% SBN2WL TiCN Coated SBL2WL TiAIN Coated SWT163 SWT163 SWT163 3.00 8 6 56 1203A 1233A 1263A 4.00 11 6 63 1204A 1234A 1264A 5.00 13 6 68 1205A 1235A 1265A 6.00 13 6 68 1206A 1236A 1266A 8.00 19 10 88 1208A 1238A 1268A 10.00 22 10 95 1210A 1240A 1270A 12.00 26 12 110 1212A 1242A 1272A Page72
Co 8% Weldon Fine Pitch Ripper Cutters Centre cutting. Weldon shank to DIN 1835B. Cutting diameter to js12. diameter to h6. SHANK MILLING CUTTERS RIPPER FINE PITCH Co. 8% TiCN 061 TiALN Series 25 Regular Series Dimensions to DIN 844 No of s RFH4WR Co 8% RFN4WR TiCN Coated RFL4WR TiALN Coated SWT163 SWT163 SWT163 6.00 13 6 57 3 2506A (1) 2536A (2) 2566A (3) 8.00 19 10 69 3 2508A (1) 2538A (2) 2568A (3) 10.00 22 10 72 4 2510A 2540A 2570A 12.00 26 12 83 4 2512A 2542A 2572A 16.00 32 16 92 4 2516A 2546A 2576A 20.00 38 20 104 4 2520A 2550A 2580A 25.00 45 25 121 5 2525A (4) 2555A (5) 2585A (6) (1) RFH3TL Co 8% (4) RFH5TL Co 8% (2) RFN3TL TiCN Coated (5) RFN5TL TiCN Coated (3) RFL3TL TiALN Coated (6) RFL5TL TiALN Coated Co 8% Weldon Coarse Pitch Ripper Cutters Centre cutting. Weldon shank to DIN 1835B. Cutting diameter to js12. diameter to h6. CARSE PITCH Co. 8% TiCN TiALN Series 17 Regular Series Dimensions to DIN 844 RCH4WR Co 8% RCN4WR TiCN Coated RCL4WR TiALN Coated No of s SWT163 SWT163 SWT163 6.00 13 6 57 3 1706A (1) 1736A (2) 1766A (3) 8.00 19 10 69 3 1708A (1) 1738A (2) 1768A (3) 10.00 22 10 72 4 1710A 1740A 1770A 12.00 26 12 83 4 1712A 1742A 1772A 16.00 32 16 92 4 1716A 1746A 1776A 20.00 38 20 104 4 1720A 1750A 1780A 25.00 45 25 121 5 1725A (4) 1755A (5) 1785A (6) (1) RCH3WL Co 8% (4) RCH5WL Co 8% (2) RCN3WL TiCN Coated (5) RCN5WL TiCN Coated (3) RCL3WL TiALN Coated (6) RCL5WL TiALN Coated EV Threaded Fine Pitch Ripper Cutters Multi flute ripper cutters. Manufactured from sintered EV extra vanadium steel. Knuckle form, h8 tolerance, standard length. Dimensions to DIN 1835D. FINE PITCH EV Regular Series No of s SHR061 6.00 15 6 58 3 2600A 8.00 20 10 70 3 2601B 10.00 28 10 75 4 2602C 12.00 33 12 85 4 2603D 16.00 38 16 90 4 2604E 20.00 47 20 110 4 2605F 25.00 52 25 125 5 2606G EV Weldon Fine Pitch Ripper Cutters Multi flute ripper cutters. Manufactured from sintered EV extra vanadium steel. Knuckle form. h8 tolerance. Standard length. Dimensions to DIN 844. Regular Series No of s SHR061 6.00 15 6 58 3 2620A 8.00 20 10 70 3 2621B 10.00 28 10 75 4 2622C 12.00 33 12 85 4 2623D 16.00 38 16 90 4 2624E 20.00 47 20 110 4 2625F 25.00 52 25 125 5 2625G FINE PITCH EV Page73 Milling Cutters Ripper
Milling Cutters Ripper 061 SHANK MILLING CUTTERS RIPPER Co 8% Weldon Diesinking Ball Nosed Medium Pitch Ripper Cutters Centre cutting. Weldon shank to DIN 1835B. Cutting diameter to js12. diameter to h6. Co 8% Weldon Fine Pitch Ripper Cutters Centre cutting. Weldon shank to DIN 1835B. Cutting diameter to js12. diameter to h6. (1) RFH3WL Co 8% (4) RFH5WL Co 8% Co 8% Uncoated Co 8% TiCN Coated For general production machining. Extends cutter tool life and improves work material surface finish. Co 8% TiALN Coated Dissipates and resists heat, reduces surface friction coupled with high surface hardness. Series 23 Regular Dimensions to DIN 844 No. of s DSH4WR Co 8% DSN4WR TiCN Coated DSL4WR TiALN Coated SWT163 SWT163 SWT163 8.00 19 10 69 3 2308A (1) 2338A (2) 2368A (3) 10.00 22 10 72 3 2310A (1) 2340A (2) 2370A (3) 12.00 26 12 83 4 2312A 2342A 2372A 16.00 32 16 92 4 2316A 2346A 2376A 20.00 38 20 104 4 2320A 2350A 2380A (1) DSH3TL Co 8% Series 26 Long Series Dimensions to DIN 844 No of s RFH4WL Co 8% RFN4WL TiCN Coated RFL4WL TiALN Coated SWT163 SWT163 SWT163 6.00 24 6 68 3 2606A (1) 2636A (2) 2666A (3) 8.00 38 10 88 3 2608A (1) 2638A (2) 2668A (3) 10.00 45 10 95 4 2610A 2640A 2670A 12.00 53 12 110 4 2612A 2642A 2672A 16.00 63 16 123 4 2616A 2646A 2676A 20.00 75 20 141 4 2620A 2650A 2680A 25.00 90 25 166 5 2625A (4) 2655A (5) 2685A (6) (2) RFN3WL TiCN Coated (5) RFN5WL TiCN Coated Co. 8% (2) DSN3TL TiCN Coated Co. 8% TiCN TiCN TiALN (3) DSL3TL TiALN Coated TiALN (3) RFL3WL TiALN Coated (6) RFL5WL TiALN Coated Co 8% Weldon Coarse Pitch Roughing End Mills Centre cutting. Cutting diameter to js12. diameter to h6. Co. 8% TiCN TiALN Series 18 Long Series Dimensions to DIN 844 No. of s RCH4WL Co 8% RCN4WL TiCN Coated RCL4WL TiALN Coated SWT163 SWT163 SWT163 6.00 24 6 68 3 1806A (1) 1836A (2) 1866A (3) 8.00 38 10 88 3 1808A (1) 1838A (2) 1868A (3) 10.00 45 10 95 4 1810A 1840A 1870A 12.00 53 12 110 4 1812A 1842A 1872A 16.00 63 16 123 4 1816A 1846A 1876A 20.00 75 20 141 4 1820A 1850A 1880A 25.00 90 25 166 5 1825A (4) 1855A (5) 1885A (6) (1) RCH3WL Co 8% (4) RCH5WL Co 8% (2) RCN3WL TiCN Coated (5) RCN5WL TiCN Coated (3) RCL3WL TiALN Coated (6) RCL5WL TiALN Coated E Weldon Coarse Pitch Ripper Cutters Industrial quality for shaping and forming metal components. Multi flute ripper cutters. Manufactured from sintered E extra vanadium steel. Knuckle form, h8 tolerance, standard length. Dimensions to DIN 1835D. CARSE PITCH EV Regular Series No. of s SHR061 6.00 13 6 57 3 2560A 8.00 19 10 69 3 2561B 10.00 22 10 72 4 2562C 12.00 26 12 83 4 2563D 16.00 32 16 92 4 2564E 20.00 38 20 104 4 2565F 25.00 45 25 121 5 2566G Page74
Carbide Plain Slot Drill 3 High Helix Centre cutting. To Manufacturers Standards. SHANK MILLING CUTTERS HIGH HELIX Carbide Uncoated Carbide TiCN Coated For general production machining. Extends cutter tool life and improves work material surface finish. 061 CARBIDE TiCN Series 58 Regular SHC3PR Carbide SHT3PR TiCN Coated SWT161 SWT161 6.00 16 6 50 5806A 5836A 8.00 19 6 60 5808A 5838A 10.00 22 10 60 5810A 5840A 12.00 26 10 60 5812A 5842A 16.00 25 16 75 5816A 5846A Co 8% Weldon 50 High Helix End Mills 3 Centre cutting. Weldon shank to DIN 1835B. Cutting diameter to e8. diameter to h6. Co 8% Uncoated Co 8% TiCN Coated For general production machining. Extends cutter tool life and improves work material surface finish. Co 8% TiALN Coated Dissipates and resists heat, reduces surface friction coupled with high surface hardness. Co. 8% TiCN TiALN Series 13 Regular Dimensions to DIN 844 No. of s EHH3WR Co 8% EHN3WR TiCN Coated EHL3WR TiALN Coated SWT163 SWT163 SWT163 6.00 13 6 57 3 1306A 1336A 1366A 8.00 19 10 69 3 1308A 1338A 1368A 10.00 22 10 72 3 1310A 1340A 1370A 12.00 26 12 83 3 1312A 1342A 1372A 16.00 32 16 92 3 1316A 1346A 1376A 20.00 38 20 104 3 1320A 1350A 1380A Carbide Weldon 60 High Helix End Mills 3 Suitable for the high speed machining of titanium inconel, stainless steel and steel alloys. Cutting diameter to h10. diameter to h6. Dimensions to DIN. Short Series KEN161 6.00 13 57 6.0 5060K 8.00 19 69 8.0 5080K 10.00 22 72 10.0 5100K 12.00 26 83 12.0 5120K CARBIDE Page75 Milling Cutters High Helix
Milling Cutters Aluminium Geometry 061 SHANK MILLING CUTTERS ALUMINIUM GEMETRY Co 8% Weldon 42 High Helix Slot Drills 2 For Aluminium Centre cutting. Dimensions to DIN 844 Weldon shank to DIN 1835B. cutting diameter to +0.04 0.0 Series 15 Regular SHH2WR Co 8% SHN2WR TiCN Coated SHL2WR TiALN Coated SWT163 SWT163 SWT163 3.00 8 6 52 1503A 1533A 1563A 4.00 11 6 55 1504A 1534A 1564A 5.00 13 6 57 1505A 1535A 1565A 6.00 13 6 57 1506A 1536A 1566A 8.00 19 10 69 1508A 1538A 1568A 9.00 28 10 70 1509A 10.00 22 10 72 1510A 1540A 1570A 12.00 26 12 83 1512A 1542A 1572A 16.00 32 16 92 1516A 1546A 1576A 18.00 32 16 92 1518A 1548A 1578A 20.00 38 20 104 1520A 1550A 1580A Co 8% Weldon Coarse Pitch 37 High Helix for Aluminium Roughing End Mills 3 Centre cutting. Dimensions to DIN 844 Weldon shank to DIN 1835B. diameter to h6. Co 8% Uncoated Co 8% TiCN Coated For general production machining. Extends cutter tool life and improves work material surface finish. Co 8% TiALN Coated Dissipates and resists heat, reduces surface friction coupled with high surface hardness. Co. 8% TiCN TiALN Co. 8% TiN Series 20 Regular RHH3WR Co 8% SWT163 6.00 13 6 57 2006A 2026A 8.00 19 10 69 2008A 2028A 10.00 22 10 72 2010A 2030A 12.00 26 12 83 2012A 2032A 14.00 26 12 83 2014A 2034A 16.00 32 16 93 2016A 2036A 20.00 38 20 104 2020A 2040A RHN3WR TiN SWT163 Co 8% Weldon Coarse Pitch 37 High Helix for Aluminium Roughing End Mills 3 Centre cutting. Dimensions to DIN 844 Weldon shank to DIN 1835B. diameter to h6. Co. 8% TiN Series 21 Long Series RHH3WL Co 8% SWT163 10.00 45 10 95 2110A 2130A 12.00 53 12 110 2112A 2132A 14.00 53 12 110 2114A 2134A 16.00 63 16 123 2116A 2136A 20.00 75 20 141 2120A 2140A Page76 RHN3WR TiN SWT163
The combination of E PM and SHANK MILLING CUTTERS DIE & MULD TiALN produces a cutter that is ideally suited to dry and semi dry machining of: Materials up to 60 HRC. Stainless steels Aerospace alloys. E PM Cutters TiALN Coated Toughness & Hardness, the Best of Both... High Wear Resistance Fast Cutting Sharper Edges Improved Finish 061 E PM E PM is a sintered powder metallurgy that combines the toughness associated with Co and the hardness benefits of carbide. Up to 25% higher cutting speed than /Co. cutters. Up to 125% higher feed rates. Up to 100% longer cutter life. Reduced manufacturing costs. Improved productivity. Lower coolant usage and disposal costs. TiALN A multi layer coating capable of operating at higher speed and feed. Hardness Carbide Cutters E PM TiALN Cutters Protects cutting edge under extreme conditions. Surface hardness 3000HV. Surface coefficient against steel 0.4. Thickness of coating 3 4µm. Maximum working temperature 800 C. Recoating service also available. Toughness Co Cutters High Fracture Resistance Weldon E PM TiALN Coated 45 High Helix Milling Cutters Centre cutting. Weldon shank to DIN 1835B. Dimensions to DIN 844 Cutting diameter to k10. diameter to h6. TiALN E PM Weldon E PM TiALN Coated High Helix Cutters Centre cutting. Weldon shank to DIN 1835B. Dimensions to DIN 844 Cutting diameter to k10. diameter to h6. TiALN E PM Series 90 Regular No. of s SWT165 6.00 13 6 57 4 9006A 8.00 19 10 69 4 9008A 10.00 22 10 72 4 9010A 12.00 26 12 83 4 9012A 16.00 32 16 93 6 9016A 20.00 38 20 104 6 9020A 25.00 45 25 121 6 9025A (1) Weldon E PM TiALN Coated Fine Pitch Ripper Cutters Centre cutting. to DIN 1835B. Dimensions to DIN 844 Cutting diameter to js12. diameter to h6. Series 94 Regular No. of s SWT165 6.00 13 6 57 4 9406A 8.00 19 10 69 4 9408A 10.00 22 10 72 5 9410A 12.00 26 12 83 5 9412A 16.00 32 16 94 5 9416A 20.00 38 20 104 5 9420A 25.00 45 25 121 6 9425A (1) EHP4WR PM Coated (1) RFP6WR PM Coated TiALN E PM RFP4WR PM Coated (1) RFP6WR PM Coated Series 92 Long Series No. of s SWT165 6.00 24 6 68 4 9206A 8.00 38 10 88 4 9208A 10.00 45 10 95 4 9210A 12.00 53 12 110 4 9212A 16.00 63 16 123 6 9216A 20.00 58 20 122 6 9220A 25.00 90 25 166 6 9225A (1) Weldon E PM TiALN Coated Fine Pitch Ripper Cutters Centre cutting. to DIN 1835B. Dimensions to DIN 844 Cutting diameter to js12. diameter to h6. Series 96 Long Series No. of s SWT165 6.00 24 6 68 4 9606A 8.00 38 10 88 4 9608A 10.00 45 10 95 5 9610A 12.00 53 12 110 5 9612A 14.00 53 12 110 5 9614A 16.00 63 16 123 5 9616A 20.00 75 20 141 5 9620A 25.00 90 25 166 6 9625A (1) EHP4WL PM Coated (1) EHP6WL PM Coated TiALN E PM RFP4WL PM Coated (1) RFP6WL PM Coated Milling Cutters Die & Mould Page77
????????????????? Milling Cutters Die & Mould 061 SHANK MILLING CUTTERS DIE & MULD Carbide Cutters QCoat Coated QCoat has been specifically developed to give carbide cutters the edge when faced with severe machining conditions. Materials up to 66HRC. Dry Cutting. Die and Mould Machining Improved Productivity. Reduced coolant usage and disposal. Up to 100% longer cutter life. Reduced manufacturing costs. Improved productivity. Lower coolant usage and disposal costs. A multilayer coating capable of operating at higher speed and feed. Excellent oxidisation resistance. High speed machining. Surface hardness 3300HV. Surface coefficient against steel 0.25. Thickness of coating 3 5µm. Maximum working temperature 850 C. Recoating service also available. Carbide Plain Slot Drills 2 Centre cutting. To Manufacturers Standards. Cutting diameter to h10. diameter to h6. SDQ2PS Carbide QCoat. Series 60 Short Series Dimensions to DIN 844 SDQ2PS Carbide QCoat SWT165 3.00 8 6 45 6003A 4.00 11 6 45 6004A 5.00 13 6 50 6005A 6.00 13 6 50 6006A 8.00 19 8 60 6008A 10.00 22 10 70 6010A 12.00 26 12 75 6012A 16.00 32 16 100 6016A 20.00 38 20 104 6020A Carbide Plain End Mills 4 Centre cutting. To Manufacturers Standards. Cutting diameter to h10. diameter to h6. EMQ4PS/L Carbide QCoat. Series 66 Short Series Dimensions to DIN 844 EMQ4PS Carbide QCoat SWT165 2.00 6 4 40 6602A 3.00 8 6 45 6603A 4.00 11 6 45 6604A 5.00 13 6 50 6605A 6.00 13 6 50 6606A 8.00 19 8 60 6608A 10.00 22 10 70 6610A 12.00 26 12 75 6612A 16.00 32 16 100 6616A 20.00 38 20 105 6620A Carbide Plain End Mills 4 Centre cutting. To Manufacturers Standards. Cutting diameter to h10. diameter to h6. EMQ4PS/L Carbide QCoat. Series 68 Long Series Dimensions to DIN 844 EMQ4PL Carbide Q Coat SWT165 3.00 12 6 50 6803A 4.00 15 6 50 6804A 5.00 20 6 60 6805A 6.00 20 6 60 6806A 8.00 25 8 70 6808A 10.00 30 10 90 6810A 12.00 30 12 90 6812A 16.00 50 16 110 6816A 20.00 55 20 110 6820A Page78 Productivity A Step Beyond Carbide... Uncoated Carbide Cutters For Extreme Conditions High Cutting Speeds TiCN coated Carbide Cutters Wear Resistance & Cutter Life Q Coated Carbide Cutters CARBIDE QCoat CARBIDE QCoat CARBIDE QCoat
Carbide Plain End Mills 4 Centre cutting. To Manufacturers Standards. Cutting diameter to h10. diameter to h6. Series 69 Tapered Deep Carbide Q Coat SWT165 16.00 40 16 110 6916A SHANK MILLING CUTTERS DIE & MULD 061 CARBIDE QCoat Carbide Plain Slot Drills 2 Ball Nose Centre cutting. To Manufacturers Standards. Cutting diameter to e8. diameter to h6. Carbide QCoat. Series 73 Long Reach Carbide QCoat of Below Neck Dia Cut SWT165 0.60 4 0.9 6 35 0.55 7302A 0.80 4 1.2 8 45 0.75 7304A 1.00 4 1.5 8 45 0.95 7306A 1.00 4 1.5 12 45 0.93 7308A 1.50 4 2.3 20 55 1.39 7310A 1.60 4 2.4 16 50 1.51 7312A 1.80 4 2.7 16 50 1.71 7314A 2.00 4 3.0 12 50 1.93 7316A 2.00 4 3.0 16 50 1.91 7318A 2.00 4 3.0 20 55 1.89 7320A Carbide Plain Slot Drills 2 Centre cutting. To Manufacturers Standards. Cutting diameter to h10. diameter to h6. Carbide QCoat. Series 74 Long Reach Neck Carbide QCoat of Below (d1) (d2) Cut (l1) Shk(l2) (l3) (d3) SWT165 0.50 4 0.7 6 45 0.45 7402A 0.60 4 0.9 4 45 0.55 7404A 0.70 4 1.0 8 45 0.65 7406A 0.80 4 1.2 4 45 0.75 7408A 0.80 4 1.2 8 45 0.75 7410A 1.00 4 1.5 8 45 0.95 7412A 1.00 4 1.5 10 45 0.95 7414A 1.20 4 1.8 12 45 1.13 7416A 1.50 4 2.3 16 50 1.41 7418A 2.00 4 3.0 14 50 1.93 7420A 2.00 4 3.0 20 55 1.89 7422A 2.50 4 3.7 20 60 2.40 7424A 3.00 6 4.5 14 50 2.85 7426A 3.00 6 4.5 25 65 2.85 7428A Carbide Plain Slot Drills 2 Ball Nose Centre cutting. To Manufacturers Standards. Cutting diameter to h10. diameter to h6. Carbide QCoat. Series 75 Regular Neck Carbide QCoat of Below Neck Cut Dia SWT165 0.40 4 0.61 1 45 0.36 7502A 0.50 4 0.7 2 45 0.45 7504A 0.60 4 0.9 2 45 0.55 7506A 0.80 4 1.2 2 45 0.75 7508A 1.00 4 1.5 3 45 0.97 7510A 1.20 4 1.8 8 45 1.17 7512A 1.50 4 2.3 6 45 1.47 7514A 2.00 4 3.0 4 45 1.97 7516A 3.00 6 4.5 8 50 2.85 7518A 3.50 6 4.5 8 50 2.85 7520A 4.00 6 6.0 10 60 3.85 7522A Carbide Plain Slot Drills 2 Ball Nose Centre cutting. To Manufacturers Standards. Cutting diameter to h10. diameter to h6. Carbide QCoat. Series 77 Long Neck Carbide QCoat of Below Neck Cut Dia SWT165 0.60 4 0.9 4 45 0.55 7706A 0.80 4 1.2 4 45 0.75 7708A 1.00 4 1.5 5 45 0.97 7710A 2.00 4 3.0 10 45 1.93 7714A 3.00 6 4.5 16 55 2.85 7718A 4.00 6 6.0 20 65 3.85 7722A 6.00 6 9.0 30 90 5.80 7726A CARBIDE QCoat CARBIDE QCoat CARBIDE QCoat CARBIDE QCoat Page79 Milling Cutters Die & Mould
????????????????? Milling Cutters Die & Mould 061 SHANK MILLING CUTTERS DIE & MULD Carbide Plain End Mills High Helix Centre cutting. To Manufacturers Standards. QCoat Cutting diameter to e8. diameter to h6. EHQ6 * PR Carbide QCoat. *Number varies according to the number of flutes. CARBIDE Series 72 Regular No. of s EHQ6PR Carbide QCoat SWT165 3.00 8 6 57 4 7203A 4.00 11 6 57 4 7204A 5.00 13 6 57 4 7205A 6.00 13 6 57 6 7206A 8.00 19 8 63 6 7208A 10.00 22 10 72 6 7210A 12.00 26 12 83 6 7212A 16.00 32 16 92 6 7216A 20.00 38 20 104 8 7220A Carbide Plain Slot Drills Ball Nosed 2 Centre cutting. To Manufacturers Standards. Cutting diameter to e8. diameter to h6. SBQ2PR Carbide QCoat. QCoat CARBIDE Carbide Plain Ripper, Fine Pitch Centre cutting. To Manufacturers Standards. Cutting diameter to e8. diameter to h6. RFQ3 * PR Carbide QCoat. *Number varies according to the number of flutes. Series 82 Regular Dimensions to DIN 844 No. of s RFQ3PR QCoat SWT165 6.00 16 6 57 3 8206A 8.00 16 8 63 3 8208A 10.00 22 10 72 4 8210A 12.00 26 12 83 4 8212A 16.00 32 16 92 4 8216A 20.00 38 20 104 4 8220A 25.00 54 25 122 5 8225A Carbide Plain Corner Radius Slot Drills 2 Centre cutting. To Manufacturers Standards. Cutting diameter to e8. diameter to h6. SCQ2PR Carbide QCoat. QCoat CARBIDE QCoat CARBIDE Series 78 Regular SWT165 2.00 5 6 50 7802A 2.50 6 6 60 7802L 3.00 4.00 8 8 6 6 60 70 7803A 7804A 5.00 10 6 80 7805A 6.00 8.00 12 14 6 8 90 100 7806A 7808A 10.00 18 10 100 7810A 12.00 22 12 110 7812A 16.00 30 16 140 7816A Carbide Plain End Mills Ball Nosed 4 Centre cutting. To Manufacturers Standards. Cutting diameter to e8. diameter to h6. EBQ4PR Carbide QCoat SBQ2PR Carbide QCoat QCoat CARBIDE Series 85 Regular Series Dimensions to DIN 844 x SCQ2PR Carbide QCoat Corner Radius SWT165 6.00 x 0.5 20 6 60 8504K 6.00 x 1.0 20 6 60 8505K 8.00 x 0.5 25 8 70 8506K 8.00 x 1.0 25 8 70 8507K 8.00 x 1.5 25 8 70 8508K 8.00 x 2.0 25 8 70 8509K 10.00 x 0.5 30 10 90 8510K 10.00 x 1.0 30 10 90 8511K 10.00 x 1.5 30 10 90 8512K 10.00 x 2.0 30 10 90 8513K 12.00 x 0.5 30 12 90 8514K 12.00 x 1.0 30 12 90 8515K 12.00 x 1.5 30 12 90 8516K 12.00 x 2.0 30 12 90 8517K Carbide Plain Corner Radius End Mills 4 Centre cutting. To Manufacturers Standards. Cutting diameter to e8. diameter to h6. ECQ4PR Carbide QCoat. QCoat CARBIDE Series 80 Regular Series Dimensions to DIN 844 EBQ4PR QCoat SWT165 2.00 5 6 50 8002A 3.00 8 6 60 8003A 4.00 8 6 70 8004A 5.00 10 6 80 8005A 6.00 12 6 90 8006A 8.00 14 8 100 8008A 10.00 18 10 100 8010A 12.00 22 12 110 8012A 16.00 30 16 140 8016A Page80 Series 86 Regular x ECQ4PR QCoat Corner Radius SWT165 6.00 x 0.5 20 6 60 8604K 6.00 x 1.0 20 6 60 8605K 8.00 x 0.5 25 8 70 8606K 8.00 x 1.0 25 8 70 8607K 8.00 x 1.5 25 8 70 8608K 8.00 x 2.0 25 8 70 8609K 10.00 x 0.5 30 10 90 8610K 10.00 x 1.0 30 10 90 8611K 10.00 x 1.5 30 10 90 8612K 10.00 x 2.0 30 10 90 8613K 12.00 x 0.5 30 12 90 8614K 12.00 x 1.0 30 12 90 8615K 12.00 x 1.5 30 12 90 8616K 12.00 x 2.0 30 12 90 8617K
Peak Power Coated Cutters PEAK PWER The latest addition to the Swiss+Tech range. Manufactured from premium High Speed Steel using the latest in Powdered Metallurgy, these cutters will produce a Powerful Milling performance when cutting difficult materials even at high speeds. Designed to provide strength and rigidity. Minimises vibration in high speed cutting. Excellent geometry gives optimised cutting. The range is further enhanced by the Peak Power coating. Reduced manufacturing costs. Greater wear resistance and hothardness than conventional TiALN or TiCN coatings Suited to dry cutting applications. Higher oxidisation resistance. High speed machining. This coating results in the tools withstanding the high thermal loads associated with high speed cutting applications. SHANK MILLING CUTTERS DIE & MULD E PM Cutters TiALN Coated Peak Power = Peak Productivity For Unsurpassed Performance... Performance & Cutter Life Uncoated Cutters TiALN & TiCN Coated Cutters Peak Power Coated Cutters 061 E PM Coated 2 Slot Drills E PM PEAK PWER Centre cutting. Weldon shank to DIN 1835B. diameter to h6. Dimensions to DIN 844. E PM Coated 4 End Mills E PM PEAK PWER Centre cutting. Weldon shank to DIN 1835B. diameter to h6. Dimensions to DIN 844. Cutter Load & Speed E PM Coated Fine Pitch Ripper Cutters Centre cutting. Weldon shank to DIN 1835B. diameter to h6. Dimensions to DIN 844. E PM PEAK PWER Series 91 Regular Peak Power Coated SWT165 2.00 4 6 47 9102A 3.00 5 6 49 9103A 4.00 7 6 51 9104A 5.00 8 6 52 9105A 6.00 8 6 52 9106A 8.00 11 10 61 9108A 10.00 13 10 63 9110A 12.00 16 12 73 9112A 14.00 16 12 73 9114A 16.00 19 16 79 9116A 20.00 22 20 88 9120A E PM Coated 3 End Mills E PM PEAK PWER Centre cutting. Weldon shank to DIN 1835B. diameter to h6. Dimensions to DIN 844. Series 93 Regular Peak Power Coated SWT165 2.00 4 6 48 9302A 3.00 5 6 49 9303A 4.00 7 6 51 9304A 5.00 8 6 52 9305A 6.00 8 6 52 9306A 8.00 11 10 61 9308A 10.00 13 10 63 9310A 12.00 16 12 73 9312A 16.00 19 16 79 9316A 20.00 22 20 88 9320A Series 95 Regular Peak Power Coated SWT165 3.00 8 6 52 9503A 4.00 11 6 55 9504A 5.00 13 6 57 9505A 6.00 13 6 57 9506A 8.00 19 6 69 9508A 10.00 22 10 72 9510A 12.00 26 12 83 9512A 14.00 26 12 83 9514A 16.00 32 16 92 9516A 20.00 38 20 104 9520A 25.00 45 25 121 9525A E PM Coated 2 Ball Nosed Slot Drills E PM Centre cutting. Weldon shank to DIN 1835B. diameter to h6. Dimensions to DIN 844. PEAK PWER Series 97 Regular Peak Power Coated SWT165 3.00 5 6 49 9703A 4.00 7 6 51 9704A 5.00 8 6 52 9705A 6.00 8 6 52 9706A 8.00 11 10 61 9708A 10.00 13 10 63 9710A 12.00 16 12 73 9712A 16.00 19 16 79 9716A Series 98 Regular Peak Power Coated SWT165 5.00 13 6 57 9805A 6.00 13 6 57 9806A 8.00 19 10 69 9808A 10.00 22 10 72 9810A 12.00 26 12 83 9812A 16.00 32 16 92 9816A E PM Coated Coarse Pitch Ripper Cutters Weldon shank to DIN 1835B. E PM diameter to h6. Dimensions to DIN 844. PEAK PWER Series 99 Regular Dia No.of Peak Power Coated s SWT165 6.00 13 6 57 3 9906A 8.00 19 10 69 3 9908A 10.00 22 10 72 4 9910A 12.00 26 12 83 4 9912A 16.00 32 16 92 4 9916A 20.00 38 20 104 4 9920A 25.00 45 25 121 5 9925A Page81 Milling Cutters Die & Mould
????????????????? Milling Cutter Sets 061 SHANK MILLING CUTTER SETS Co 8% Weldon 4 End Mill Set Uncoated Co. 8% 7 Piece Set For general production machining. Centre cutting. Dimensions to DIN 844. Weldon shank to DIN 1835B. Cutting diameter to e8. cutting diameter: 3 6mm to +0.04 0.0, 8 20mm to +0.05 0.0. Contents: 4, 5, 6, 8, 10, 12 and 16mm. Series 09 Standard. Dimensions to DIN 844 No. of Pieces Contents 7 4, 5, 6, 8, 10, 12 and 16mm Carbide Plain Slot Drill Set 6 Piece Set Uncoated 3 flute slot drill set. Contents: 3, 4, 5, 6, 8, 10mm. Series 48 CARBIDE Type SDC3PS SWT163 9850K Co 8% Weldon 2 Slot Drill Set TiALN Coated 7 Piece Set Tialn coated to dissipate and resist heat. Reduces surface friction coupled with high surface hardness. Centre cutting. Dimensions to DIN 844. Weldon shank to DIN 1835B. Cutting diameter to e8. diameter to h6. Contents: 3, 4, 5, 6, 8, 10 and 12mm. Co. 8% TiALN Series 02 Standard. Dimensions to DIN 844 No. of Pieces Contents SWT163 7 3, 4, 5, 6, 8, 10 and 12mm 9820K Co 8% Weldon Fine Pitch Ripper Set TiCN Coated 6 Piece Set Centre cutting. Has extended cutter tool life and improved work material surface finish. Dimensions to DIN 844. Weldon shank to DIN 1835B. Cutting diameter to js12. diameter to h6. Contents: 6, 8, 10, 12, 16 and 20mm. Co. 8% TiCN E PM Weldon Fine Pitch Ripper Set TiALN Coated 6 Piece Set Centre cutting. to DIN 1835B. Dimensions to DIN 844. Cutting diameter to js12. diameter to h6. RFP4WR E PM TiALN Coat. Contents: 6, 8, 10, 12, 16 and 20mm. E PM TiALN Ø6 & Ø8 4 Ø10 Ø20 5 Series 94 Standard. Dimensions to DIN 844 No. of Pieces Contents 6 6, 8, 10, 12 16 and 20mm Co 8% Weldon 4 End Mill Set TiALN Coated 7 Piece Set Tialn coated to dissipate and resist heat. Reduces surface friction coupled with high surface hardness. Centre cutting. Dimensions to DIN 844. Weldon shank to DIN 1835B. cutting diameter 3 6mm to +0.04 0.0, 8 20mm to +0.05 0.0 Contents: 4, 5, 6, 8, 10, 12 and 16mm. Co. 8% TiALN SWT165 9900K No. of Pieces 6 Contents 3, 4, 5, 6, 8 and 10mm SWT161 4890A Co 8% Weldon 3 Slot Drill Set TiALN Coated 7 Piece Set Tialn coated to dissipate and resist heat. Reduces surface friction coupled with high surface hardness. Centre cutting. Dimensions to DIN 844. Weldon shank to DIN 1835B. Cutting diameter to e8. diameter to h6. Contents: 3, 4, 5, 6, 8, 10 and 12mm. Ø6 & Ø8 3 Ø10 Ø20 4 Series 25 Standard Dimensions to DIN 844 No. of Pieces 6 Contents 6, 8, 10, 12, 16 and 20mm Co. 8% TiALN SWT163 9870K Series 09 Standard. Dimensions to DIN 844 Carbide Plain Slot Drill Set TiALN Coated 6 Piece Set TiALN coated 3 flute slot drill set. Contents: 3, 4, 5, 6, 8, 10mm. Series 48 No. of Pieces 7 Contents 4, 5, 6, 8, 10, 12 and 16mm SWT163 9860K CARBIDE TiALN Series 06 Standard. Dimensions to DIN 844 No. of Pieces Contents SWT163 7 3, 4, 5, 6, 8, 10 & 12mm 9840K Page82 Type SDT3PS No. of Pieces 6 Contents 3, 4, 5 6, 8, & 10mm SWT161 4891A
PEAK PWER Peak Power Coated Cutters The latest addition to the Swiss+Tech range. Manufactured from premium High Speed Steel using the latest in Powdered Metallurgy, these cutters will produce a Powerful Milling performance when cutting difficult materials even at high speeds. Designed to provide strength and rigidity. Minimises vibration in high speed cutting. Excellent geometry gives optimised cutting. The range is further enhanced by the Peak Power coating. Reduced manufacturing costs. Greater wear resistance and hothardness than conventional TiALN or TiCN coatings Suited to dry cutting applications. Higher oxidisation resistance. High speed machining. This coating results in the tools withstanding the high thermal loads associated with high speed cutting applications. E PM Weldon High Helix Fine Pitch Ripper Peak Power Set E PM 6 Piece Set Centre cutting. To Manufacturers Standards. Weldon shank to DIN 1835B. diameter to h6. Dimensions to DIN 844. Contents: 5, 6, 8, 10, 12 and 16mm. Series 98 PEAK PWER E PM 2 Weldon Slot Drill Peak Power Set E PM 7 Piece Set Centre cutting. To Manufacturers Standards. Weldon shank to DIN 1835B. diameter to h6. Dimensions to DIN 844. Contents: 3, 4, 5, 6, 8, 10 and 12mm. Series 91 2 No. of Pieces Contents SWT165 7 3, 4, 5, 6, 8, 10 & 12mm 9150A E PM Weldon Fine Pitch Ripper Peak Power Set E PM 5 Piece Set Centre cutting. To Manufacturers Standards. Weldon shank to DIN 1835B. diameter to h6. Dimensions to DIN 844. Contents: 6, 8, 10, 12 and 16mm. Series 94 SHANK MILLING CUTTER SETS PEAK PWER PEAK PWER E PM 4 Weldon End Mill Peak Power Set 6 Piece Set Centre cutting. To Manufacturers Standards. Weldon shank to DIN 1835B. diameter to h6. Dimensions to DIN 844. Contents: 4, 6, 8, 10, 12 and 16mm. Series 95 4 No. of Pieces Contents SWT165 6 4, 6, 8, 10, 12 & 16mm 9550A 061 E PM Weldon Coarse Pitch End Mill Peak Power Set E PM 5 Piece Set Centre cutting. To Manufacturers Standards. Weldon shank to DIN 1835B. diameter to h6. Dimensions to DIN 844. Contents: 8, 10, 12, 16 and 20mm. Series 99 E PM PEAK PWER PEAK PWER Ø10 Ø20 4 No. of Pieces Contents SWT165 6 5, 6, 8, 10, 12 & 16mm 9850A Series 66 Standard Dimensions to Manufacturers Standards No. of Pieces Contents SWT165 5 6, 8, 10 12 & 16mm 9450A E PM 3 Weldon End Mill Peak Power Set 7 Piece Set Centre cutting. E PM To Manufacturers Standards. Weldon shank to DIN 1835B. PEAK PWER diameter to h6. Dimensions to DIN 844. Contents: 3, 4, 5, 6, 8, 10 and 12mm. Series 93 3 No. of Pieces Contents SWT165 7 3, 4, 5, 6, 8, 10 & 12mm 9350A Ø6 & Ø8 3 No. of Pieces Contents 5 8, 10, 12 16 & 20mm SWT165 9950A E PM 2 Ball Nose Weldon Slot Drill Peak Power Set E PM 7 Piece Set Centre cutting. To Manufacturers Standards. PEAK PWER Weldon shank to DIN 1835B. diameter to h6. Dimensions to DIN 844. Contents: 3, 4, 5, 6, 8, 10 and 12mm. Series 97 2 No. of Pieces Contents SWT165 7 3, 4, 5, 6, 8 10 & 12mm 9750A Page83 Milling Cutter Sets
????????????????? Milling Cutter Sets 061 SHANK MILLING CUTTER SETS Carbide Straight 2 Slot Drills 6 Piece Set. For general production machining. Centre cutting. To Manufacturers Standards. Contents: 3, 4, 5, 6, 8 and 10mm. CARBIDE Carbide Straight 4 End Mills 6 Piece set. Carbide plain shank end mills. 4 flute. Uncoated. For general production machining. Contents: 3, 4, 5, 6, 8, & 10mm. CARBIDE No. of Pieces Contents SWT161 No. of Pieces Contents SWT161 6 3, 4, 5, 6, 8 & 10mm 4526A 6 3, 4, 5, 6, 8 & 10mm 5028A Carbide Weldon 2 Ball Nose Slot Drills QCoated 7 Piece Set Centre cutting. To Manufacturers Standards. Cutting diameter to e8. diameter to h6. SBQ2PR Carbide QCoat. Contents: 2, 3, 4, 5, 6, 8 and 10mm. CARBIDE QCoat Carbide Straight 4 End Mill Set QCoated 6 Piece Set Centre cutting. To Manufacturers Standards. Dimensions to DIN 844. Cutting diameter to h10. diameter to h6. EMQ4PS Carbide QCoat. Contents: 4, 5, 6, 8, 10 and 12mm. CARBIDE QCoat Series 78 Standard Dimensions to Manufacturers Standards No. of Pieces Contents SWT165 Series 66 Standard Dimensions to Manufacturers Standards No. of Pieces Contents SWT165 7 2, 3, 4, 5, 6, 8 & 10mm 9890K 6 4, 5, 6, 8, 10 & 12mm 9880K Co 8% Weldon 3 Slot Drill Set Uncoated 7 Piece Set For general production machining. Centre cutting. Dimensions to DIN 844. Weldon shank to DIN 1835B. Cutting diameter to e8. diameter to h6. Contents: 3, 4, 5, 6, 8, 10 and 12mm. Co. 8% Co 8% Weldon 2 Slot Drill Set Uncoated 7 Piece Set For general production machining. Centre cutting. Dimensions to DIN 844. Weldon shank to DIN 1835B. Cutting diameter to e8. diameter to h6. Contents: 3, 4, 5, 6, 8, 10 and 12mm. Co. 8% Series 06 Standard Dimensions to DIN 844 No. of Pieces Contents SWT163 7 3, 4, 5, 6, 8, 10 & 12mm 9830K Series 02 Standard Dimensions to DIN 844 No. of Pieces Contents SWT163 7 3, 4, 5, 6, 8, 10 & 12mm 9810K Page84
Threaded TSlot Cutters Used for machining Tslots on slide tables, fixtures etc. Sizes up to 16mm and 1/ 2 have 6 flutes and 18mm and 5/ 8 upwards have 8 flutes. SHANK MILLING CUTTERS FRM TYPE Threaded Dovetail Cutters Designed to produce dovetail slideways in machine tool tables, jigs and fixtures. Bright finish, straight helix. Manufactured to works standards. Metric Ø Tolerance +0.25 0.00 061 Metric Limits of Tolerance +0.13 0.13 +0.13 0.13 45 Corner Angle Bolt Size Head Depth Cutter Neck SHR061 M6.0 6 12.5 10 5.0 57 6550A M8.0 8 16.0 10 6.5 62 6551B M10.0 9 19.0 12 8.0 70 6552C M12.0 10 22.0 12 10.0 74 6553D M14.0 11 25.0 16 12.0 82 6554E M16.0 12 28.0 16 13.0 85 6555F M18.0 14 32.0 25 15.0 90 6556G M20.0 16 36.0 25 17.0 103 6557H M24.0 19 45.0 25 17.0 112 6559K M28.0 22 50.0 32 22.0 125 6560L Cut No. of Teeth SHR061 13.00 3.0 12 63.5 6 6200A 16.00 4.0 12 66.5 6 6201B 19.00 5.5 12 66.5 6 6202C 25.00 7.5 12 70.0 8 6204E 32.00 8.5 16 74.5 8 6206G 60 Corner Angle Threaded Woodruff Cutters 12mm/ 1/ 2 Ø Produces closed slots for woodruff keys. Manufactured to BS 122 : Part 4 : 1980. Metric Limits of Tolerances + 0.000 0.127 Width 2 up to 4 0.014 0.028 4 up to 7 0.020 0.038 7mm up 0.025 0.047 FULL RANGE F INCH SIZES F DVETAIL, CRNER RUNDING & WDRUFF CUTTERS ARE AVAILABLE FRM UK Cut No. of Teeth SHR061 13.00 4.0 12 63.5 6 6150A 16.00 5.5 12 66.5 6 6151B 19.00 7.0 12 66.5 6 6152C 25.00 12.0 12 70.0 8 6154E 32.00 13.5 16 74.5 8 6156G Width SHR061 10.50 2.0 57.0 6500A 10.50 3.0 57.0 6502C 13.50 2.5 57.0 6504E 13.50 3.0 57.0 6505F 13.50 4.0 57.0 6506G 16.50 2.5 57.0 6507H 16.50 3.0 57.0 6508J 16.50 4.0 57.0 6509K 16.50 5.0 57.0 6510L 19.50 3.0 57.0 6511M 19.50 4.0 57.0 6512N 19.50 5.0 57.0 6513P 19.50 6.0 57.0 6514C 22.50 4.0 63.5 6514Q 22.50 5.0 63.5 6515R 22.50 6.0 63.5 6516S 25.50 6.0 70.0 6518V 25.50 8.0 70.0 6520X 28.50 7.0 70.0 6524A 28.50 8.0 70.0 6525B 32.50 6.0 70.0 6527D 35.50 8.0 76.0 6532J 38.50 9.0 76.0 6536N Threaded Corner Rounding Cutters Designed to produce convex corner radii. Manufactured to works standards. Bright finish, straight helix. Radii tolerance: ± 0.005. Radius Head No. of Teeth SHR061 2.00 12 12 60.5 4 6408Z 3.00 12 12 60.5 4 6410A 4.00 14 12 60.5 4 6411B 5.00 16 16 60.5 4 6412C 6.00 22 16 63.5 4 6413D 8.00 25 25 73.0 4 6414E 10.00 28 25 79.5 4 6415F 12.00 35 25 82.5 4 6416G Milling Cutters Form Type Page85
Throwaway Milling????????????????? Cutters/Reamers S 062/065 THRWAWAY MILLING CUTTERS/REAMERS KC3 3 * Throwaway Milling Cutters Suitable for slot drilling and end milling. Cutters are held in adaptors/ chucks by the action of a set screw which locates on the shank flat giving quick and easy cutter change. Short Series *Cutters have two flutes. Chuck Clearance KEN062 1.00* 2.0 24.5 8.5 0010K 1.50* 2.5 24.5 8.5 0020K 2.00* 3.0 25.5 9.5 0040K 2.50 4.0 26.0 10.5 0060K 3.00 4.5 28.0 11.0 0080K 3.50 5.5 30.0 12.0 0100K 4.00 6.5 32.5 12.5 0120K 5.00 7.5 36.0 13.5 0160K 6.00 9.5 36.0 15.0 0200K 8.00 11.0 47.5 19.7 0240K 10.00 13.0 51.5 20.5 0280K Straight Parallel Hand Reamer Used to produce a close tolerance surface finish by hand in almost any environment i.e. on site or in a workshop. Manufactured to BS 328 : Part 4 : 1990 and DIN 206B. Metric Tolerances Nominal Limits f Tolerance High Low 1 3 0.013 0.033 3.5 6 0.020 0.020 : 1 6 = 6mm 8 10 = 10mm Metric Limits of Tolerance (to H7) ver Up to and including High + Low + 3 0.008 0.004 3 6 0.010 0.005 6 10 0.012 0.006 10 18 0.015 0.008 18 30 0.017 0.009 30 50 0.021 0.012 Co. 5% A FULL RANGE F INCH SIZES ARE ALS AVAILABLE FRM THE UK STANDARD TiCN & LNG SERIES TiN BALLNSE CATED AVAILABLE N REQUEST A FULL RANGE F INCH SIZES F SPIRAL FLUTE HAND REAMERS & TAPER SHANK MACHINE REAMERS ARE AVAILABLE FRM UK SHR065 1.50 20 41 2100A 2.00 25 50 2103D 2.50 29 58 2105F 3.00 31 62 2107H 3.50 35 71 2109K 4.00 38 76 2110L 4.50 41 81 2111M 5.00 44 87 2112N 5.50 47 93 2113P 6.00 47 93 2114Q 6.50 50 100 2115R 7.00 54 107 2116S 7.50 54 107 2117T 8.00 58 115 2118V 8.50 58 115 2119W 9.00 62 124 2120X 9.50 62 124 2121Y SHR065 10.00 66 133 2122Z 10.50 66 133 2124A 11.00 71 142 2125B 12.00 76 152 2127D 13.00 76 152 2129F 14.00 81 163 2131H 15.00 81 163 2133K 16.00 87 175 2134L 17.00 87 175 2135M 18.00 93 188 2136N 19.00 93 188 2137P 20.00 100 201 2138Q 22.00 107 215 2140S 24.00 115 231 2142V 25.00 115 231 2143W 30.00 124 247 2148B Taper Machine Reamers Used to produce a close tolerance surface finish by enlarging predrilled holes to a finished size. 45 bevelled lead. Manufactured to BS 122 : Part 2 and BS 328 Part 4. Morse Taper SHR065 3.00 33 112 1 2350A 4.00 38 117 1 2352C 4.50 41 120 1 2353D 5.00 44 124 1 2354E 5.50 47 127 1 2355F 6.00 47 127 1 2356G 6.50 50 130 1 2357H 7.00 54 134 1 2358J 7.50 54 134 1 2359K 8.00 58 138 1 2360L 8.50 58 138 1 2361M 9.00 62 142 1 2362N 9.50 62 142 1 2363P 10.00 66 144 1 2364Q 10.50 66 144 1 2365R 11.00 71 151 1 2366S 11.50 71 151 1 2367T 12.00 76 156 1 2368V 12.50 76 156 1 2369W 13.00 76 156 1 2370X 13.50 81 161 1 2371Y 14.00 81 161 1 2372Z 14.50 81 181 2 2374A Page86 Morse Taper SHR065 15.00 81 181 2 2375B 16.00 87 187 2 2377D 16.50 87 187 2 2378E 17.00 87 187 2 2379F 17.50 93 193 2 2379R 18.00 93 193 2 2380G 18.50 93 193 2 2380S 19.00 93 193 2 2381H 19.50 100 200 2 2381T 20.00 100 200 2 2382J 21.00 100 200 2 2383K 22.00 107 207 2 2384L 23.00 107 207 2 2385M 24.00 115 242 3 2386N 25.00 115 242 3 2387P 26.00 115 242 3 2388Q 28.00 124 251 3 2390S 30.00 124 251 3 2392V 32.00 133 293 4 2394X 34.00 142 302 4 2396Z 35.00 142 302 4 2398A 40.00 152 312 4 2403F
Taper Extra Machine Reamers Used to produce a close tolerance surface finish in drilled holes to allow the fitting of hardened and ground taper pins in the building of jigs, fixtures and dies. Manufactured to BS 328 : Part 4 : 1990 and DIN 9A. REAMERS/SCREW EXTRACTRS Metric Limits of Tolerance (to H7) ver Up to and Including High + Low + 3 0.008 0.004 3 6 0.010 0.005 6 10 0.012 0.006 10 18 0.015 0.008 18 30 0.017 0.009 S 065/075 Morse Taper SHR065 6.00 124 203 1 2500A 8.00 124 203 1 2502C 10.00 124 203 1 2504E 10.00 175 254 1 2505F 12.00 124 203 1 2507H Morse Taper SHR065 12.00 175 254 1 2508J 12.00 225 305 1 2509K 16.00 154 254 2 2510L 16.00 205 305 2 2511M Straight Machine Reamers Left hand spiral flute, right hand cutting. Manufactured to BS 122. SHR065 2.00 25 50 2220A 2.50 29 58 2221B 3.00 31 62 2222C 3.50 33 66 2223D 4.00 38 76 2224E 4.50 41 81 2225F 5.00 44 87 2226G 5.50 47 93 2227H 6.00 47 93 2228J Cobalt Straight Chucking Reamers Manufactured to DIN 212B. SHR065 7.00 54 107 2229K 8.00 58 115 2230L 9.00 62 124 2231M 10.00 66 133 2232N 11.00 71 142 2232R 12.00 76 152 2233P 13.00 78 152 2234Q 14.00 81 163 2235R 16.00 87 175 2236S E SHR065 2.00 11 49 2655K 3.00 15 61 2659P 4.00 19 75 2662S 5.00 23 86 2664V 6.00 26 93 2665W 7.00 31 109 2666X 8.00 33 117 2667Y 9.00 36 125 2668Z 10.00 38 133 2669A Straight Hand Taper Pin Reamers Used to produce a close tolerance surface finish in taper holes to allow the fitting of hardened and ground taper pins in the building of jigs, fixtures and dies. Manufactured to BS 328 : Part 4 : 1990 and DIN 9A. SHR065 11.00 41 142 2670B 12.00 44 151 2671C 13.00 44 151 2672D 14.00 47 160 2673E 15.00 50 162 2674F 16.00 52 170 2675G 18.00 20.00 56 60 182 195 2677J 2679L Metric Limits of Tolerance High Low 1.5 5 0.075 0 6 20 0.125 0 Dia Range min max SHR065 2.00 1.9 2.86 48 68 2801B 3.00 2.9 4.06 58 80 2803D 4.00 3.9 5.26 38 93 2804E 5.00 4.9 6.36 73 100 2805F Industrial Quality Screw Extractors Recommended for simple, low cost removal of broken screws, bolts etc, without damaging the threads of the component. Extractor Number Imperial diameter for removing screws sized KEN075 1 2.4 to 4.0mm ( 3/ 32 to 5/ 32) 1010K 2 4.0 to 5.6mm ( 5/ 32 to 7/ 32) 1020K 3 5.6 to 7.1mm ( 7/ 32 to 9/ 32) 1030K 4 7.1 to 9.5mm ( 9/ 32 to 3/ 8) 1040K 5 9.5 to 15.9mm ( 3/ 8 to 5/ 8) 1050K 6 15.9 to 22.2mm ( 5/ 8 to 7/ 8) 1060K 7 22.2 to 28.6mm ( 7/ 8 to 1 1/ 8) 1070K 8 28.6 to 34.0mm (1 1/ 8 to 1 3/ 8) 1080K 9 34.0mm (1 3/ 8) & above 1090K Dia Range min max SHR065 6.00 5.9 8.00 105 135 2806G 8.00 7.9 10.80 145 180 2807H 10.00 9.9 13.40 175 215 2808J 12.00 11.8 16.00 210 255 2809K Sets No. of Range Pieces KEN075 4 Size: No.2, 3, 4 & 5 1140K 6 Size: No.1, 2, 3, 4, 5 & 6 1160K Page87 Reamers/Screw Extractors
Taps????????????????? Ground Thread 085 TAPS GRUND THREAD IS0 529 Selection Guide Straight For general application. For hand or machine use. Metric Coarse Ground Thread Taps Straight Individual Sizes Size Thread Taper Second Plug Pitch SHR085 SHR085 SHR085 1.00 0.25 5.5 38.5 2.50 0100A 0100B 0100C 1.40 0.30 7.0 40.0 2.50 0120B 1.60 0.35 8.0 41.0 2.50 0130A 0130B 0130C 2.00 0.40 8.0 41.0 2.50 0160A 0160B 0160C 2.50 0.45 9.5 44.5 2.80 0200A 0200B 0200C 3.00 0.50 11.0 48.0 3.15 0230A 0230B 0230C 4.00 0.70 13.0 53.0 4.00 0280A 0280B 0280C 5.00 0.80 12.0 58.0 5.00 0330A 0330B 0330C 6.00 1.00 19.0 66.0 6.30 0370A 0370B 0370C 8.00 1.25 22.0 72.0 8.00 0410A 0410B 0410C 10.00 1.50 24.0 80.0 10.00 0450A 0450B 0450C 12.00 1.75 23.0 89.0 9.00 0480A 0480B 0480C 14.00 2.00 25.0 95.0 11.20 0510A 0510B 0510C 16.00 2.00 25.0 102.0 12.50 0530A 0530B 0530C 18.00 2.50 30.0 112.0 14.00 0550A 0550B 0550C 20.00 2.50 30.0 112.0 14.00 0570A 0570B 0570C 22.00 2.50 30.0 118.0 16.00 0590A 0590B 0590C 24.00 3.00 36.0 130.0 18.00 0610A 0610B 0610C 27.00 3.00 36.0 135.0 20.00 0640B 0640C 30.00 3.50 42.0 138.0 20.00 0660A 0660B 0660C 33.00 3.50 42.0 151.0 22.40 0680B 36.00 4.00 48.0 162.0 25.00 0690A 0690B 0690C 42.00 4.50 54.0 170.0 28.00 0710B 0710C Sets of Three 1 each, taper, second and plug lead (details as above). Taper Second METRIC CARSE Plug Spiral Point (Gun Nose) For machine use. Suitable for through holes swarf is evacuated in front of the tap. Spiral For machine use suitable for blind holes, for through holes swarf is evacuated behind the tap. Size Pitch SHR085 1.00 0.25 0100D 1.60 0.35 0130D 2.00 0.40 0160D 2.20 0.45 0180D 2.50 0.45 0200D 3.00 0.50 0230D 3.00 0.60 0240D 3.50 0.60 0260D 4.00 0.70 0280D 4.00 0.75 0290D 4.50 0.75 0310D 5.00 0.80 0330D 5.00 0.90 0340D 6.00 1.00 0370D 7.00 1.00 0390D 8.00 1.25 0410D 9.00 1.25 0420D 10.00 1.50 0450D 11.00 1.50 0460D 12.00 1.75 0480D 14.00 2.00 0510D 16.00 2.00 0530D 18.00 2.50 0550D 20.00 2.50 0570D 22.00 2.50 0590D 24.00 3.00 0610D 27.00 3.00 0640D 30.00 3.50 0660D 36.00 4.00 0690D 42.00 4.50 0710D Page88
Continued Spiral Point Metric Coarse Ground Thread Taps Size Pitch A/F Square SHR085 1.60 0.35 2.50 2.00 0130E 2.00 0.40 2.50 2.00 0160E 2.50 0.45 2.80 2.24 0200E 3.00 0.50 3.15 2.50 0230E 3.50 0.60 3.55 2.80 0260E 4.00 0.70 4.00 3.15 0280E 4.50 0.75 4.50 3.55 0310E 5.00 0.80 5.00 4.00 0330E 6.00 1.00 6.30 5.00 0370E 7.00 1.00 7.10 5.60 0390E 8.00 1.25 8.00 6.30 0410E 10.00 1.50 10.00 8.00 0450E 12.00 1.75 9.00 7.10 0480E 14.00 2.00 11.20 9.00 0510E 16.00 2.00 12.50 10.00 0530E 18.00 2.50 14.00 11.20 0550E 20.00 2.50 14.00 11.20 0570E 24.00 3.00 18.00 14.00 0610E METRIC CARSE Spiral less TAPS GRUND THREAD METRIC CARSE Size Pitch A/F Square SHR085 2.00 0.40 2.50 2.00 0160F 2.50 0.45 2.80 2.24 0200F 3.00 0.50 3.15 2.50 0230F 3.50 0.60 3.55 2.80 0260F 4.00 0.70 4.00 3.15 0280F 5.00 0.80 5.00 4.00 0330F 6.00 1.00 6.30 5.00 0370F 8.00 1.25 8.00 6.30 0410F 10.00 1.50 10.00 8.00 0450F 12.00 1.75 9.00 7.10 0480F 14.00 2.00 11.20 9.00 0510F 16.00 2.00 12.50 10.00 0530F 18.00 2.50 14.00 11.20 0550F 20.00 2.50 14.00 11.20 0570F 22.00 2.50 16.00 12.50 0590F 24.00 3.00 30.00 3.50 18.00 20.00 14.00 16.00 0610F 0660F Size Pitch SHR085 3.00 0.50 3.15 0230K 4.00 0.70 4.00 0280K 5.00 0.80 5.00 0330K 6.00 1.00 6.30 0370K 8.00 1.25 8.00 0410K 10.00 1.50 10.00 0450K 12.00 1.75 9.00 0480K METRIC CARSE 085 Straight Long Series METRIC CARSE Size Thread Taper Second Plug Pitch SHR085 SHR085 SHR085 3.00 0.50 11 66 2.24 0230G 0230H 0230J 4.00 0.70 13 73 3.15 0280G 0280H 0280J 5.00 0.80 16 79 4.00 0330G 0330H 0330J 6.00 1.00 19 89 4.50 0370G 0370H 0370J 8.00 1.25 22 97 6.30 0410G 0410H 0410J 10.00 1.50 24 108 8.00 0450G 0450H 0450J 12.00 1.75 29 119 9.00 0480G 0480H 0480J 16.00 2.00 32 137 12.50 0530G 0530H 0530J 20.00 2.50 37 149 14.00 0570G 0570H 0570J Machine Tapping Speeds Group Materials Hardness Tensile Cutting Colour defines similar Brinell Rockwell Strength Speed machineability HB HRC N/mm 2 M/min Hole Type Tap Type 1.1 Mild Steel <130 <400 15 20 1.2 Case Hardening & Structural Steel <200 <700 15 20 Various Straight Through Hole Spiral Point Blind Hole Spiral 1.3 Medium Carbon Steel <260 <26 <850 15 20 Carbon Alloy Stainless Steels Cast Iron Aluminium 1.4 Low Alloy Steel <260 <26 <850 10 15 1.5 Medium to High Alloy Steel 260 340 26 36 850 1200 6 10 Through Hole Blind Hole Spiral Point Spiral 1.6 Heat Treated Steel 340 450 36 48 1200 1500 4 6 2.1 Free Machining Stainless <230 <20 <800 8 10 2.2 Medium Strength Austenitic Stainless <290 <30 <1000 6 8 Through Hole Blind Hole Spiral Point Spiral 2.3 Difficult to Machine, Duplex Stainless <340 <36 <1200 4 6 3.1 3.2 Grey Cast Iron Soft Grey Cast Iron Hard <180 180 300 18 25 15 18 Blind & Through Hole Straight 3.3 Malleable & Nodular Iron <220 8 12 3.4 Malleable & Nodular Iron Hard 200 300 4 6 Through Hole Spiral Point 7.1 Unalloyed Aluminium Zinc Magnesium <150 20 25 7.2 Aluminium Alloy less than 5% Si 150 300 17 22 Blind & Through Hole less 7.3 Aluminium Alloy 5% to 10% Si 200 500 15 20 7.4 Aluminium Alloy above 10% Si 200 500 12 15 Blind & Through Hole Straight (for Cast Irons) Power Requirements For Taps Many factors are involved when considering power requirements for a particular application. Factors such as the choice of tap design, tapping drill size, depth of threaded hole, lubricant and tapping speed all play a part in determining these requirements. To estimate the power requirements for varying percentage thread depths, the following general formula and constants may be used: Tapping Power (KW) = C x D x p2 x N x K 10000 HP = KW x 1.341 Where D = Thread p = Pitch N = Spindle speed RPM K = Material Factor Constant C = A constant based on % thread depth, as follows: C % Thread Depth 0.231 60 0.326 75 0.433 80 Page89 Taps Ground Thread
Taps????????????????? Ground Thread 085 TAPS GRUND THREAD IS0 529 Straight Individual Sizes Metric Fine Ground Thread Taps METRIC FINE Size Thread Taper Second Plug Pitch SHR085 SHR085 SHR085 2.000.45 8 41 2.50 0170A 0170B 0170C 3.000.35 11 48 3.15 0220A 0220B 0220C 6.000.50 15 55 6.00 0355A 0355B 0355C 7.000.75 19 66 7.10 0380A 0380B 0380C 10.001.00 (1) 24 80 10.00 0430A 0430B 0430C 10.001.25 (1) 20 80 10.00 0440A 0440B 0440C 12.001.25 29 89 9.00 0470A 0470B 0470C 12.001.50 29 89 9.00 0475A 0475B 0475C 14.001.50 30 95 11.20 0500A 0500B 0500C 16.001.00 32 102 12.50 0515A 0515B 0515C 16.001.50 32 102 12.50 0520A 0520B 0520C 20.001.00 37 112 14.00 0555B 0555C 20.001.50 37 112 14.00 0560A 0560B 0560C 20.002.00 37 112 14.00 0565B 22.001.50 38 118 16.00 0580A 0580B 0580C 24.001.50 45 130 18.00 0595A 0595B 0595C 24.002.00 45 130 18.00 0600A 0600B 0600C 25.001.50 45 130 18.00 0620A 0620B 0620C 27.002.00 37 127 20.00 0630B 0630C 30.001.50 37 127 20.00 0645B 0645C 30.002.00 37 127 20.00 0650B 0650C (1) not mentioned in IS. Sets of three 1 each, taper, second and plug lead (details as above). Size Pitch SHR085 3.00 0.35 0220D 3.50 0.35 0250D 4.00 0.50 0270D 5.00 0.50 0320D 6.00 0.50 0355D 6.00 0.75 0360D 7.00 0.75 0380D 8.00 0.75 0395D 8.00 1.00 0400D 10.00 0.75 0425D 10.00 1.00 0430D 10.00 1.25 0440D 12.00 1.00 0465D Taper Second Plug Size Pitch SHR085 12.00 1.25 0470D 12.00 1.50 0475D 14.00 1.00 0485D 14.00 1.25 0490D 14.00 1.50 0500D 16.00 1.00 0515D 16.00 1.50 0520D 18.00 1.00 0535D 18.00 1.50 0540D 18.00 2.00 0545D 20.00 1.50 0560D 22.00 1.50 0580D 24.00 1.50 0595D Spiral Point METRIC FINE Spiral METRIC FINE Size Pitch Dia A/F Square SHR085 4.00 0.50 4.00 3.15 0270E 5.00 0.50 5.00 4.00 0320E 6.00 0.75 6.30 5.00 0360E 8.00 1.00 8.00 6.30 0400E 10.00 1.00 10.00 8.00 0430E 10.00 1.25 10.00 8.00 0440E 12.00 1.25 9.00 7.10 0470E 12.00 1.50 9.00 7.10 0475E 14.00 1.50 11.20 9.00 0500E 16.00 1.50 12.50 10.00 0520E 18.00 1.50 14.00 11.20 0540E 22.00 1.50 16.00 12.50 0580E Page90 Size Pitch Dia A/F Square SHR085 4.00 0.50 4.00 3.15 0270F 5.00 0.50 5.00 4.00 0320F 6.00 0.75 6.30 5.00 0360F 8.00 1.00 8.00 6.30 0400F 10.00 1.00 10.00 8.00 0430F 10.00 1.25 10.00 8.00 0440F 12.00 1.25 9.00 7.10 0470F 12.00 1.50 9.00 7.10 0475F 14.00 1.50 11.20 9.00 0500F 16.00 1.50 12.50 10.00 0520F 18.00 1.50 14.00 11.00 0540F 20.00 1.50 14.00 11.20 0560F 22.00 1.50 16.00 12.50 0580F
UNC (Unified Coarse) Ground Thread Taps IS0 529 IS 529 1975 (E) Nominal of Tap Maximum Deviation ver Including on Thread 5.5mm + 0.0 2.5 5.5mm 12.0mm + 0.0 3.2 12.0mm 39.0mm + 0.0 5.0 39.0mm + 0.0 6.5 EXTENDED RANGE TAPS GRUND THREAD 085 UNC Straight Individual Sizes Sets of Three 1 each, taper, second and plug lead. Taper Second Plug Size TPI Square AF Tap.Drill Size Thread SHR085 No.4 40 2.50 2.35 11.0 48.0 3.15 0790D No.6 32 2.80 2.85 13.0 50.0 3.55 0810D No.8 32 3.55 3.50 13.0 53.0 4.50 0820D No.10 24 4.00 3.90 16.0 58.0 5.00 0830D No.12 24 4.50 4.50 17.0 62.0 5.60 0840D 1/ 4 20 5.00 5.10 19.0 66.0 6.30 0850D 5/ 16 18 6.30 6.60 22.0 72.0 8.00 0860D 3/ 8 16 8.00 8.00 24.0 80.0 10.00 0870D 7/ 16 14 6.30 9.40 25.0 85.0 8.00 0880D 1/ 2 13 7.10 10.80 29.0 89.0 9.00 0890D 9/ 16 12 9.00 12.20 30.0 95.0 11.20 0900D 5/ 8 11 10.00 13.50 32.0 102.0 12.50 0910D 3/ 4 10 11.20 16.50 37.0 112.0 14.00 0920D 7/ 8 9 12.50 19.50 38.0 118.0 16.00 0930D 1 8 14.00 22.25 45.0 130.0 18.00 0940D UNF (Unified Fine) Ground Thread Taps IS0 529 Thread Form To IS 529 r = Basic Radius =.1443 p hs = Basic Height of External Thread =.61344 p hn = Basic Height of Internal Thread & Depth of Thread Engagement =.54127 p p = Pitch EXTENDED RANGE UNF Sets of Three 1 each, taper, second and plug lead (details as above). Size/ Pitch Square AF Tap.Drill Size Thread SHR085 No.10 32 4.00 4.10 16.0 58.0 5.00 1090D 1/ 4 28 5.00 5.50 19.0 66.0 6.30 1110D 5/ 16 24 6.30 6.90 19.0 72.0 8.00 1120D 3/ 8 24 8.00 8.50 20.0 80.0 10.00 1130D 7/ 16 20 6.30 9.90 25.0 85.0 8.00 1140D 1/ 2 20 7.10 11.50 29.0 89.0 9.00 1150D 9/ 16 18 9.00 12.90 30.0 95.0 11.20 1160D 5/ 8 18 10.00 14.50 32.0 102.0 12.50 1170D 3/ 4 16 11.20 17.50 37.0 112.0 14.00 1180D 7/ 8 14 12.50 20.40 38.0 118.0 16.00 1190D 1 12 14.00 23.25 45.0 130.0 18.00 1200D BSW (British Standard Whitworth) Ground Thread Taps IS0 529 EXTENDED RANGE BSW Thread Form to BS 21 r = Basic Radius =.137329 p h = Basic Depth of Thread =.640327 p p = Pitch = 1 t.p.i. h r p Size/ Pitch Square AF Tap.Drill Size Thread SHR085 1/ 8 40 2.50 2.55 16.0 48.0 3.15 1320D 3/ 16 24 4.00 3.70 16.0 58.0 5.00 1340D 1/ 4 20 5.00 5.10 19.0 66.0 6.30 1360D 5/ 16 18 6.30 6.50 22.0 72.0 8.00 1370D 3/ 8 16 8.00 7.90 24.0 80.0 10.00 1380D 7/ 16 14 6.30 9.30 25.0 85.0 8.00 1390D 1/ 2 12 7.10 10.50 29.0 89.0 9.00 1400D 5/ 8 11 10.00 13.50 32.0 102.0 12.50 1420D 3/ 4 10 11.20 16.25 37.0 112.0 14.00 1430D 7/ 8 9 12.50 19.25 38.0 118.0 16.00 1440D 1 8 14.00 22.00 45.0 130.0 18.00 1450D 27 1/ 2 r Taps Ground Thread Page91
Taps????????????????? Ground Thread 085 TAPS GRUND THREAD IS0 529 h BSPF (British Standard Pipe Fine) Ground Thread Taps r p 27 1/ 2 r Thread Form to BS 21 r = Basic Radius =.137329 p h = Basic Depth of Thread =.640327 p p = Pitch = 1 t.p.i. Straight Individual Sizes Size Thread Taper Second Plug Pitch SHR085 SHR085 SHR085 1/ 8 28 15 59 8.0 2010A 2010B 2010C 1/ 4 19 19 67 10.0 2020A 2020B 2020C 3/ 8 19 21 75 12.5 2030A 2030B 2030C 1/ 2 14 26 87 16.0 2040A 2040B 2040C 3/ 4 14 28 96 20.0 2060A 2060B 2060C 1 11 33 109 25.0 2080A 2080B 2080C 1 1/ 2 11 37 125 35.5 2100A 2100B 2100C BSPF Sets of Three 1 each, taper, second and plug lead (details as above). Size / Pitch A/F Square SHR085 1/ 8 28 8.0 6.3 2010D 1/ 4 19 10.0 8.0 2020D 3/ 8 19 12.5 10.0 2030D 1/ 2 14 16.0 12.5 2040D 5/ 8 14 18.0 14.0 2050D 3/ 4 14 20.0 16.0 2060D 1 11 25.0 20.0 2080D 1 1/ 4 11 31.5 25.0 2090D 1 1/ 2 11 35.5 28.0 2100D Spiral Point BSPF Spiral BSPF Size Pitch A/F Square SHR085 1/ 8 28 8.0 6.3 2010E 1/ 4 19 10.0 8.0 2020E 3/ 8 19 12.5 10.0 2030E 1/ 2 14 16.0 12.5 2040E 3/ 4 14 20.0 16.0 2060E Size Pitch A/F Square SHR085 1/ 8 28 8.0 6.3 2010F 1/ 4 19 10.0 8.0 2020F 3/ 8 19 12.5 10.0 2030F 1/ 2 14 16.0 12.5 2040F 3/ 4 14 20.0 16.0 2060F BSPT (British Standard Pipe Taper) Ground Thread Taps IS0 529 BSPT Thread Form to IS 2284 r=basic Radius =.137329 p h=basic Depth of Thread =.640327 p p=pitch = 1 t.p.i h r r 27 1/ 2 Straight Size Pitch Thread SHR085 1/ 8 28 15.0 8.0 59 2200C 1/ 4 19 19.0 10.0 67 2210C 3/ 8 19 21.0 12.5 75 2220C 1/ 2 14 26.0 16.0 87 2230C 3/ 4 14 28.0 20.0 96 2240C 1 11 33.0 25.0 109 2250C Axis 90 p Page92
Straight NPT (National Pipe Taper) Ground Thread Taps ANSI 94.9 TAPS GRUND THREAD BA (British Association) Ground Thread Taps IS0 529 Straight 085 Thread Form h = Basic Depth of Thread =.8 p p = Pitch = 1 t.p.i. h Axis 90 p 30 Thread Form r = Basic Radius =.1808346 p h = Basic Depth of Thread =.6 p p = Pitch h r BA 23 3/ 4 r p Size Pitch Thread SHR085 1/ 16 27 11/ 16 0.312 2 1/ 8 3010C 1/ 8 27 3/ 4 0.437 2 1/ 8 3020C 1/ 4 18 11/ 16 0.562 2 7/ 16 3030C 3/ 8 18 11/ 16 0.700 2 9/ 16 3040C 1/ 2 14 13/ 8 0.687 3 1/ 8 3050C 3/ 4 14 13/ 8 0.906 3 1/ 4 3060C 1 11.5 13/ 4 1.125 3 3/ 4 3070C Straight Interrupted Thread For reduced tapping friction. Size Pitch Thread SHR085 1/ 8 27 3/ 4 0.437 2 1/ 8 3210C 1/ 4 18 1 1/ 16 0.562 2 7/ 16 3220C 3/ 8 18 1 1/ 16 0.700 2 9/ 16 3230C 1/ 2 14 1 3/ 8 0.687 3 1/ 8 3240C 3/ 4 14 1 3/ 8 0.906 3 1/ 4 3250C BSF (British Standard Fine) Ground Thread Taps IS0 529 Thread Form To IS 529 r = Basic Radius =.1443 p hs = Basic Height of External Thread =.61344 p hn = Basic Height of Internal Thread & Depth of Thread Engagement =.54127 p p = Pitch h r NPT NPT BSF Sets of Three 1 each, taper, second and plug lead. Size Pitch SHR085 No.0 0.0394 6.30 1800D No.2 0.0319 5.00 1820D No.4 0.0260 3.55 1840D No.6 0.0209 2.80 1860D No.8 0.0169 2.80 1880D No.10 0.0138 2.50 1900D Selection Guide Straight For General application. For hand or machine use. Sets of Three 1 each, taper, second and plug lead (details as above). p r Spiral Point (Gun Nose) For machine use. Suitable for through holes swarf is evacuated in front of the tap. Size/Pitch A/F Square Weight per set SHR085 3/ 16 32 5.0 4.0 26g 1600D 1/ 4 26 6.3 5.0 48g 1610D 5/ 16 22 8.0 6.3 79g 1630D 3/ 8 20 10.0 8.0 122g 1640D 7/ 16 18 8.0 6.3 126g 1650D 1/ 2 16 9.0 7.1 182g 1660D 5/ 8 14 12.5 10.0 294g 1680D 3/ 4 12 14.0 11.2 427g 1690D Spiral For machine use suitable for blind holes, for through holes swarf is evacuated behind the tap. Taps Ground Thread Page93
????????????????? Taps Ground Thread 085 TAPS GRUND THREAD Left Hand Straight Ground Thread Second Taps IS 529 1975 (E) Nominal of Tap Maximum Deviation ver Including on Thread 5.5mm + 0.0 2.5 5.5mm 12.0mm + 0.0 3.2 12.0mm 39.0mm + 0.0 5.0 39.0mm + 0.0 6.5 Thread Form To IS 529 r = Basic Radius =.1443 p hs = Basic Height of External Thread =.61344 p hn = Basic Height of Internal Thread & Depth of Thread Engagement =.54127 p p = Pitch Individual Taps Second Taper Lead LEFT HAND Size x Pitch Thread SHR087 3.00 x 0.50 11.0 48.0 3.15 0230M 4.00 x 0.70 13.0 53.0 4.00 0280M 5.00 x 0.80 16.0 58.0 5.00 0330M 6.00 x 1.00 19.0 66.0 6.30 0370M 8.00 x 1.25 22.0 72.0 8.00 0410M 10.00 x 1.50 24.0 80.0 10.00 0450M 12.00 x 1.75 23.0 89.0 9.00 0480M 14.00 x 2.00 25.0 95.0 11.20 0510M 16.00 x 2.00 25.0 102.0 12.50 0530M METRIC CARSE LEFT HAND FULL RANGE F TAPS, DIES, DIENUTS FR METRIC, UNC, UNF, BSF, BSW, BSP & BA ARE AVAILABLE FRM UK Left Hand Straight Ground Thread Tap Sets 1 each, taper, second and plug lead. Thread Form To IS 529 r = Basic Radius =.1443 p hs = Basic Height of External Thread =.61344 p hn = Basic Height of Internal Thread & Depth of Thread Engagement =.54127 p p = Pitch Sets of Three Size x Pitch Thread SHR087 1/ 4 x 20 19.0 66.0 6.30 0850P 5/ 16 x 18 22.0 72.0 8.00 0860P 3/ 8 x 16 24.0 80.0 10.00 0870P 1/ 2 x 13 29.0 89.0 9.00 0890P 5/ 8 x 11 32.0 102.0 12.50 0910P 3/ 4 x 10 37.0 112.0 14.00 0920P Sets of Three LEFT HAND LEFT HAND Size x Pitch Thread SHR087 1/ 4 x 28 19.0 66.0 6.30 1110P 5/ 16 x 24 19.0 69.0 8.00 1120P 3/ 8 x 24 20.0 76.0 10.00 1130P 1/ 2 x 20 29.0 89.0 9.00 1150P UNC UNF Thread Form to BS 21 r = Basic Radius =.137329 p h = Basic Depth of Thread =.640327 p p = Pitch = 1 t.p.i. h r 27 1/ 2 METRIC LEFT HAND CARSE Sets of Three Size x Pitch Thread SHR087 3.00 x 0.50 11.0 48.0 3.15 0230P 4.00 x 0.70 13.0 53.0 4.00 0280P 5.00 x 0.80 16.0 58.0 5.00 0330P 6.00 x 1.00 19.0 66.0 6.30 0370P 8.00 x 1.25 22.0 72.0 8.00 0410P 10.00 x 1.50 24.0 80.0 10.00 0450P 12.00 x 1.75 23.0 89.0 9.00 0480P 14.00 x 2.00 25.0 95.0 11.20 0510P 16.00 x 2.00 25.0 102.0 12.50 0530P 20.00 x 2.50 30.0 112.0 14.00 0570P Page94 Sets of Three Size x Pitch Thread SHR087 1/ 4 x 20 19.0 66.0 6.30 1360P 3/ 8 x 16 24.0 80.0 10.00 1380P 1/ 2 x 12 29.0 89.0 9.00 1400P 5/ 8 x 11 32.0 102.0 12.50 1420P p LEFT HAND r BSW
Manufactured to DIN 371/376 Suitable for the following Material Groups Red Ring Taps Group Materials Brinell Tensile Strength Tapping Speed Hardness HB N/mm2 M/min 1.4 Generally low to medium alloy up to 260 up to 850 5 10 steel and castings 1.5 Medium to high alloy steel tool steel and steel castings up to 340 up to 1200 4 8 TAPS PRDUCTIN CHSING THE CRRECT TAP 1. Determine Exact Material 2. Check the Hardness 3. Select Type of Hole 4. Refer to the Ring Type 1.1 Mild steel up to 130 up to 400 1.2 Case Hardening & Structural Steel up to 200 up to 700 1.3 Medium Carbon Steel up to 260 up to 26 up to 850 1.4 Low Alloy Steel up to 260 up to 26 up to 850 1.5 Medium to High Alloy Steel 260 to 340 26 up to 36 850 to 1200 1.6 Heat Treated Steel 340 to 450 36 up to 48 1200 to 1200 2.1 Free Machining Stainless up to 230 up to 20 up to 800 2.2 Medium Strength Austenitic Stainless up to 290 up to 30 up to 1000 2.3 Difficult to Machine Duplex Stainless up to 340 up to 36 up to 1200 3.1 Grey Cast Iron Soft up to 180 For Blind Hole use Spiral For Through Hole Use Spiral Point For Blind Hole use Spiral For Through Hole Use Spiral Point For Blind Hole use Spiral 3.2 Grey Cast Iron Hard 180 to 300 For Through Hole and 3.3 Malleable & Nodular Iron up to 220 Blind Hole use Straight 3.4 Malleable & Nodular Iron Hard 200 to 300 up to 300 4.1 Pure Titanium (also pure nickel) For Through Hole use 4.2 Titanium Alloy Medium to Hard up to 900 Left Hand Spiral Point 4.3 Titanium Alloy Hard to Very Hard 900 to 1250 For Blind Hole use Spiral 5.1 High Temperature Alloy up to 500 5.2 High Temp Alloy Medium to Hard up to 900 5.3 High Temp Alloy Hard to Very Hard 900 to 1200 6.1 Copper up to 500 6.2 Brass (alpha long chip) up to 800 6.3 Brass (beta short chip) & Soft Bronze up to 150 7.1 Unalloyed Aluminium Zinc Magnesium up to 150 For Through Hole Use Spiral Point For Blind Hole use Spiral For Through Hole and Blind Hole use less 7.2 Aluminium Alloy less than 5% Si 150 to 300 For Through Hole Use Spiral Point 7.3 Aluminium Alloy 5% to 10% Si 200 to 500 For Blind Hole use less 7.4 Aluminium Alloy above 10% Si 200 to 500 085 Brinell Rockwell Tensile Ring Type Group Materials Hardness Hardness Strength Recommended Tap Style Recommendations HB HRC N/mm 2 1st 2nd 3rd Spiral EV xidised Finish For blind holes. Taper lead to DIN form C (3 x P. Tapping tolerance: spiral flute to 6H. EV METRIC CARSE Spiral Point Co Bright Finish For through holes. Taper lead to DIN form B (3.5 x P to 5.5 x P). Tapping tolerance to 6HX. Co. METRIC CARSE IS Metric Coarse Helix angle 40. Tapping depth 2.5 x D. Size Pitch A/F Square Thread SWT185 2.00 0.40 2.8 2.1 45 4 1503R 3.00 0.50 3.5 2.7 56 5 1509R 4.00 0.70 4.5 3.4 63 7 1515R 5.00 0.80 6.0 4.9 70 9 1518R 6.00 1.00 6.0 4.9 80 11 1521R 8.00 1.25 8.0 6.2 90 12 1527R 10.00 1.50 10.0 8.0 100 13 1530R 12.00 1.75 9.0 7.0 110 15 1533R 16.00 2.00 12.0 9.0 110 18 1539R IS Metric Coarse Size Pitch A/F Square Thread SWT185 2.00 0.40 2.8 2.1 45 8 1003R 3.00 0.50 3.5 2.7 56 11 1009R 4.00 0.70 4.5 3.4 63 13 1015R 5.00 0.80 6.0 4.9 70 16 1018R 6.00 1.00 6.0 4.9 80 19 1021R 8.00 1.25 8.0 6.2 90 22 1027R 10.00 1.50 10.0 8.0 100 24 1030R 12.00 1.75 9.0 7.0 110 29 1033R 16.00 2.00 12.0 9.0 110 32 1039R Page95 Taps Production
????????????????? Taps Production 085 TAPS PRDUCTIN Yellow Ring Taps Manufactured to DIN 371/376 Suitable for the following Material Groups Group Materials Brinell Tensile Strength Tapping Speed Hardness HB N/mm2 M/min 1.1 Mild soft steel & free machining nonalloy low carbon steel up to 130 up to 400 10 20 1.2 Nonalloy case hardening, structural & low to medium carbon steel up to 200 up to 700 10 15 1.3 Nonalloy, plain and medium carbon steel and castings up to 260 up to 850 5 10 1.4 Generally low to medium alloy steel and castings up to 260 up to 850 4 9 2.1 Soft martensitic & generally stainless easy steel to machine & castings ferritic, up to 230 up to 880 4 6 6.3 Brass (beta short chip) & soft bronze up to 500 15 20 Spiral Point EV xidised Finish For through holes. Taper lead to DIN form B. (3.5 x P to 5.5 x P). Tapping tolerance to 6H. IS Metric Coarse Size Pitch A/F Square Thread SWT185 2.00 0.40 2.8 2.1 45 8 0003Y 3.00 0.50 3.5 2.7 56 11 0009Y 3.50 0.60 4.0 3.0 56 13 0012Y 4.00 0.70 4.5 3.4 63 13 0015Y 5.00 0.80 6.0 4.9 70 16 0018Y 6.00 1.00 6.0 4.9 80 19 0021Y 8.00 1.25 8.0 6.2 90 22 0027Y 10.00 1.50 10.0 8.0 100 24 0030Y 12.00 1.75 9.0 7.0 110 29 0033Y 16.00 2.00 12.0 9.0 110 32 0039Y UNC Unified National Coarse & Pitch Dia Square Size Tap Size Drill SWT185 9/ 16 x 12 11.0 9.0 110 12.25 0615Y 7/ 8 x 9 18.0 14.5 140 19.50 0618Y UNF Unified National Fine & Pitch Dia Square Size Tap Size Drill SWT185 No.12 x 28 4.0 3.0 80 4.70 0709Y 1 x 12 18.0 14.5 140 23.25 0720Y BSP British Standard Pipe & Pitch Dia Square Size Tap Size Drill SWT185 5/ 8 x 14 18.0 14.5 125 21.00 0910Y 7/ 8 x 14 22.0 18.0 150 28.25 0914Y EV Blue Ring Taps Manufactured to DIN 371/376 Suitable for the following Material Groups Group Materials Brinell Tensile Strength Tapping Speed Hardness HB N/mm2 M/min 2.1 Soft and generally easy to machine ferritic & martensitic stainless steel and castings up to 130 up to 400 4 6 Medium strength & reasonable to machine 2.2 austenitic stainless steel and castings up to 200 up to 700 4 6 2.3 Hard & austenitic & generally stainless difficult steel to machine & castings ferritic up to 260 up to 850 3 6 Note: less taps may also be used on stainless steel. See Green Ring FLUTELESS on page *****. Spiral Point EV xidised Finish For through holes. Taper lead to DIN form B (3.5 x P to 5.5 x P). Tapping tolerance to 6HX. IS Metric Coarse Size Pitch A/F Square Thread SWT185 2.00 0.40 2.8 2.1 45 8 2003B 3.00 0.50 3.5 2.7 56 11 2009B 4.00 0.70 4.5 3.4 63 13 2015B 5.00 0.80 6.0 4.9 70 16 2018B 6.00 1.00 6.0 4.9 80 19 2021B 8.00 1.25 8.0 6.2 90 22 2027B 10.00 1.50 10.0 8.0 100 24 2030B 12.00 1.75 9.0 7.0 110 29 2033B 16.00 2.00 12.0 9.0 110 32 2039B UNC Unified National Coarse Bright Finish & Pitch Dia Square Size Tap Size Drill SWT185 No.3 x 48 2.8 2.1 50 2.10 3103B 7/ 8 x 9 18.0 14.5 140 19.50 3118B 1 x 8 18.0 14.5 160 22.25 3120B UNF Unified National Fine Bright Finish EV & Pitch Dia Square Size Tap Size Drill SWT185 No.4 x 48 2.2 56 2.40 3204B No.5 x 44 2.5 2.1 56 2.70 3205B 1 x 12 18.0 14.5 140 23.25 3220B Spiral (BLT) EV xidised Finish For deep blind holes. Taper lead to DIN form C (2 x P to 3 x P). Tapping tolerance to 6H. Spiral EV xidised Finish For blind holes. Taper lead to DIN form C (3 x P). Tapping tolerance: Spiral flute to 6H. IS Metric Coarse Helix angle 40. Tapping depth 2.5 x D. Size Pitch A/F Square Thread SWT185 2.00 0.40 2.8 2.1 45 4 0503Y 3.00 0.50 3.5 2.7 56 5 0509Y 3.50 0.60 4.0 3.0 56 7 0512Y 4.00 0.70 4.5 3.4 63 7 0515Y 5.00 0.80 6.0 4.9 70 9 0518Y 6.00 1.00 6.0 4.9 80 11 0521Y 8.00 1.25 8.0 6.2 90 12 0527Y 10.00 1.50 10.0 8.0 100 13 0530Y 12.00 1.75 9.0 7.0 110 15 0533Y 16.00 2.00 12.0 9.0 110 18 0539Y UNC Unified National Coarse Bright Finish Square Tap Size & Pitch Dia Size Drill SWT185 7/ 8 x 9 18.0 14.5 140 19.50 0648Y UNF Unified National Fine Bright Finish & Pitch Dia Square Size Tap Size Drill SWT185 7/ 8 x 14 18.0 14.5 125 20.40 0748Y 1 x 12 18.0 14.5 140 23.25 0750Y BSP British Standard Pipe Bright Finish Square Tap Size & Pitch Dia Size Drill SWT185 7/ 8 x 14 22.0 18.0 150 28.25 0944Y Page96 Biteless Taper IS Metric Coarse Helix angle 45 Size Pitch A/F Square Thread SWT185 2.00 0.40 2.8 2.1 45 4 2503B 3.00 0.50 3.5 2.7 56 5 2509B 4.00 0.70 4.5 3.4 63 7 2515B 5.00 0.80 6.0 4.9 70 9 2518B 6.00 1.00 6.0 4.9 80 11 2521B 8.00 1.25 8.0 6.2 90 12 2527B 10.00 1.50 10.0 8.0 100 13 2530B 12.00 1.75 9.0 7.0 110 15 2533B 16.00 2.00 12.0 9.0 110 18 2539B Spiral (BLF) EV xidised Finish For shorter blind holes. Taper lead to DIN form C (3 x P). Tapping tolerance to 6H. Biteless Flat IS Metric Coarse Helix angle 45. Size Pitch A/F Square Thread SWT185 3.00 0.50 3.5 2.7 56 5 3009B 4.00 0.70 4.5 3.4 63 7 3015B 5.00 0.80 6.0 4.9 70 9 3018B 6.00 1.00 6.0 4.9 80 11 3021B 8.00 1.25 8.0 6.2 90 12 3027B 10.00 1.50 10.0 8.0 100 13 3030B 12.00 1.75 9.0 7.0 110 15 3033B 16.00 2.00 12.0 9.0 110 18 3039B
White Ring Taps Manufactured to DIN 371/376 Suitable for the following Material Groups Group Materials Brinell Tensile Strength Tapping Speed Hardness HB N/mm2 M/min 3.1 Grey cast iron Hardness soft to medium up to 130 up to 400 8 12 3.2 Grey cast iron Hardness medium to hard up to 200 up to 700 4 6 3.3 Malleable and nodular irons up to 260 up to 850 4 6 Hardness soft to medium 3.4 Malleable and nodular irons Hardness medium to hard up to 200 up to 700 4 6 Straight EV Nitride Finish For through holes. Taper lead to DIN form D (3.5 x P to 5 x P). Tapping tolerance to 6HX. EV TAPS PRDUCTIN range Ring Taps Manufactured to DIN 371/376 Suitable for the following Material Groups 085 Group Materials Brinell Tensile Strength Tapping Speed Hardness HB N/mm2 M/min 4.3 Titanium alloys of a hard and very hard to machine nature up to 1250 3 6 5.1 Heat resistant super alloys including iron based high temperature alloys up to 500 6 6 5.2 Heat resistant super alloys, cobalt or nickel based medium to hard to machine up to 900 3 6 5.3 Heat resistant super alloys, cobalt or nickel based hard to very hard to machine up to 1200 3 6 METRIC IS Metric Coarse CARSE Size Pitch A/F Square Thread SWT185 2.00 0.40 2.8 2.1 45 8 3503W 3.00 0.50 3.5 2.7 56 11 3509W 4.00 0.70 4.5 3.4 63 13 3515W 5.00 0.80 6.0 4.9 70 16 3518W 6.00 1.00 6.0 4.9 80 17 3521W 8.00 1.25 8.0 6.2 90 22 3527W 10.00 1.50 10.0 8.0 100 24 3530W 12.00 1.75 9.0 7.0 110 29 3533W 16.00 2.00 12.0 9.0 110 32 3539W Straight EV Nitride Finish For blind holes. Taper lead to DIN form C (2 x P to 3 x P). Tapping tolerance to 6HX. EV METRIC IS Metric Coarse CARSE Size Pitch A/F Square Thread SWT185 2.00 0.40 2.8 2.1 45 8 4003W 2.50 0.45 2.8 2.1 50 9 4006W 3.00 0.50 3.5 2.7 56 11 4009W 3.50 0.60 4.0 3.0 56 13 4012W 4.00 0.70 4.5 3.4 63 13 4015W 5.00 0.80 6.0 4.9 70 16 4018W 6.00 1.00 6.0 4.9 80 19 4021W 8.00 1.25 8.0 6.2 90 22 4027W 10.00 1.50 10.0 8.0 100 24 4030W 12.00 1.75 9.0 7.0 110 29 4033W 14.00 2.00 11.0 9.0 110 30 4036W 16.00 2.00 12.0 9.0 110 32 4039W UNC Unified National Coarse & Pitch Square Size Tap Drill Size SWT185 No.3 x 48 2.8 2.1 50 2.1 4153W No.5 x 40 3.5 2.7 56 2.6 4155W No.12 x 24 6.0 4.9 80 4.5 4159W 9/ 16 x 12 11.0 9.0 110 12.25 4165W 1 x 8 18.0 14.5 160 22.25 4170W UNC Spiral Point PM Nitride and xide Finish For through holes. Taper lead to DIN form B (3.5 x P to 5.5 x P). Tapping tolerance to 6HX. Spiral PM Nitride and xide Finish For blind holes. Taper lead to DIN form C. This tap has the special chamfer lead of (3 x P). Tapping tolerance: spiral flute to 6H. PM METRIC IS Metric Coarse CARSE Size Pitch A/F Square Thread SWT185 3.00 x 0.50 3.5 2.7 56 11 5509N 3.50 x 0.60 4.0 3.0 56 13 5512N 4.00 x 0.70 4.5 3.4 63 13 5515N 5.00 x 0.80 6.0 4.9 70 16 5518N 6.00 x 1.00 6.0 4.9 80 19 5521N 8.00 x 1.25 8.0 6.2 90 22 5527N 10.00 x 1.50 10.0 8.0 100 24 5530N 12.00 x 1.75 9.0 7.0 110 29 5533N 16.00 x 2.00 12.0 9.0 110 32 5539N PM UNF Unified National Fine & Pitch Square Size Tap Drill Size SWT185 No.4 x 48 2.2 56 2.4 4254W No.5 x 44 2.5 2.1 56 2.7 4255W No.12 x 28 4.0 3.0 80 4.7 4259W 5/ 8 x 18 12.0 9.0 100 14.50 4266W 1 x 12 18.0 14.5 140 23.25 4270W BSP British Standard Pipe & Pitch Square Size Tap Drill Size SWT185 5/ 8 x 14 18.0 14.5 125 21.00 4460W 3/ 4 x 14 20.0 16.0 140 24.50 4462W 7/ 8 x 14 22.0 18.0 150 28.25 4464W UNF BSP IS Metric Coarse METRIC Helix angle 40. Tapping depth 2.5 x D. CARSE Size Pitch A/F Square Thread SWT185 3.00 x 0.50 3.5 2.7 56 5 6009N 3.50 x 0.60 4.0 3.0 56 7 6012N 4.00 x 0.70 4.5 3.4 63 7 6015N 5.00 x 0.80 6.0 4.9 70 9 6018N 6.00 x 1.00 6.0 4.9 80 11 6021N 8.00 x 1.25 8.0 6.2 90 12 6027N 10.00 x 1.50 10.0 8.0 100 13 6030N 12.00 x 1.75 9.0 7.0 110 15 6033N 14.00 x 2.00 11.0 9.0 110 18 6036N 16.00 x 2.00 12.0 9.0 110 18 6039N Taps Production Page97
????????????????? Taps Production 085 TAPS PRDUCTIN Manufactured to DIN 371/376. Suitable for the following Material Groups Green Ring Taps Manufactured to DIN 371/376. Purple Ring Taps Group Materials Brinell Tensile Strength Tapping Speed Hardness HB N/mm2 M/min 4.1 Titanium alloy (also pure nickel) 3 9 4.2 Titanium alloy medium and hard to machine up to 900 6 9 4.3 Titanium alloys of a hard and very hard to machine nature up to 1200 6 9 Left Hand Spiral PM Nitride Finish For through holes. Taper lead to DIN form D (3.5 x P to 5 x P). Tapping tolerance to 6HX. Spiral PM Nitride Finish For blind holes. Taper lead to DIN form B (3 x P). Tapping tolerance to 6HX. Suitable for the following Material Groups Group Materials Brinell Tensile Strength Tapping Speed Hardness HB N/mm 2 M/min 7.1 Unalloyed aluminium, magnesium and zinc up to 150 20 30 7.2 Aluminium alloy less than 5% silicon magnesium & zinc alloys (long chip) up to 1200 20 30 7.3 Aluminium alloy 5% to 10% silicon up to 500 15 20 7.4 Aluminium alloy 5% to 10% silicon up to 500 15 20 Spiral Point EV Nitride Finish For through holes. Taper lead to DIN form B (3.5 x P to 5.5 x P). Tapping tolerance to 6HX. PM IS Metric Coarse METRIC Helix angle 15 CARSE Size Pitch A/F Square Thread SWT185 3.00 0.50 3.5 2.7 56 11 4509P 4.00 0.70 4.5 3.4 63 13 4515P 5.00 0.80 6.0 4.9 70 16 4518P 6.00 1.00 6.0 4.9 80 19 4521P 8.00 1.25 8.0 6.2 90 22 4527P 10.00 1.50 10.0 8.0 100 24 4530P 12.00 1.75 9.0 7.0 110 29 4533P 16.00 2.00 12.0 9.0 110 32 4539P PM IS Metric Coarse METRIC Helix angle 15. Tapping depth 2.5 x D. CARSE Size Pitch A/F Square Thread SWT185 3.00 0.50 3.5 2.7 56 5 5009P 4.00 0.70 4.5 3.4 63 7 5015P 5.00 0.80 6.0 4.9 70 9 5018P 6.00 1.00 6.0 4.9 80 11 5021P 8.00 1.25 8.0 6.2 90 12 5027P 10.00 1.50 10.0 8.0 100 13 5030P 12.00 1.75 9.0 7.0 110 15 5033P 16.00 2.00 12.0 9.0 110 18 5039P EV Green Ring Taps Continued Manufactured to DIN 371/376. Spiral EV Nitride Finish For blind holes. Taper lead to DIN form C (2 x P to 3 x P). Tapping tolerance to 6H. METRIC IS Metric Coarse Helix angle 45. Tapping depth 2.5 x D. CARSE Size Pitch A/F Square Thread SWT185 2.00 0.40 2.8 2.1 45 8 7003G 2.50 0.45 2.8 2.1 50 9 7006G 3.00 0.50 3.5 2.7 56 11 7009G 4.00 0.70 4.5 3.4 63 13 7015G 5.00 0.80 6.0 4.9 70 16 7018G 6.00 1.00 6.0 4.9 80 19 7021G 7.00 1.00 7.0 5.5 80 19 7024G 8.00 1.25 8.0 6.2 90 22 7027G 10.00 1.50 10.0 8.0 100 24 7030G 12.00 1.75 9.0 7.0 110 29 7033G 14.00 2.00 11.0 9.0 110 30 7036G 16.00 2.00 12.0 9.0 110 32 7039G Green Ring less Taps Forms rather than cuts the thread in almost any ductile material including aluminium, brass, copper, carbon steels, zinc, magnesium alloys and even some stainless steels. The material is cold formed into the relevant thread and has the advantage of being a full form thread unlike normal cut tapped holes. This makes the thread stronger. The forming operation does not create chips so swarf contamination and blockage is illuminated and tap breakage reduced. Because there is no consideration for chip evacuation, the taps can be run at higher cutting speeds and reduced cycle times. Lubrication grooves are a feature of all taps of M3.0 and over, allowing lubrication to reach the end of the tap to maintain tool life and to prevent damage from Hydraulic Blow ut. Manufactured to DIN 371/376. Suitable for the following Material Groups Group Materials Brinell Tensile Strength Tapping Speed Hardness HB N/mm2 M/min 6.1 Copper up to 500 8 12 6.2 Brass (alpha long chip) up to 800 15 20 7.1 Unalloyed aluminium, magnesium and zinc 7.2 Aluminium alloy less than 5% silicon magnesium & zinc alloys (long chip) less EV Nitride Finish For through and blind holes. Taper lead to DIN form B (3.5 x P to 5.5 x P). Tapping tolerance to 6H. less EV Nitride Finish (TiN Coated) For through and blind holes. Taper lead to DIN form B (3.5 x P to 5.5 x P). Tapping tolerance to 6H. up to 150 20 30 up to 1200 20 30 METRIC IS Metric Coarse CARSE Size Pitch A/F Square Thread SWT185 2.00 0.40 2.8 2.1 45 8 7503G 3.00 0.50 3.5 2.7 56 11 7509G 4.00 0.70 4.5 3.4 63 13 7515G 5.00 0.80 6.0 4.9 70 15 7518G 6.00 1.00 6.0 4.9 80 17 7521G 8.00 1.25 8.0 6.2 90 20 7527G 10.00 1.50 10.0 8.0 100 22 7530G 12.00 1.75 9.0 7.0 110 24 7533G EV EV FLUTELESS EV METRIC IS Metric Coarse CARSE Size Pitch A/F Square Thread SWT185 2.00 0.40 2.8 2.1 45 8 6503G 3.00 0.50 3.5 2.7 56 11 6509G 4.00 0.70 4.5 3.4 63 13 6515G 5.00 0.80 6.0 4.9 70 16 6518G 6.00 1.00 6.0 4.9 80 19 6521G 8.00 1.25 8.0 6.2 90 22 6527G 10.00 1.50 10.0 8.0 100 24 6530G 12.00 1.75 9.0 7.0 110 29 6533G 16.00 2.00 12.0 9.0 110 32 6539G Page98 METRIC IS Metric Coarse CARSE Size Pitch A/F Square Thread SWT185 2.00 0.40 2.8 2.1 45 8 8003G 3.00 0.50 3.5 2.7 56 11 8009G 4.00 0.70 4.5 3.4 63 13 8015G 5.00 0.80 6.0 4.9 70 15 8018G 6.00 1.00 6.0 4.9 80 17 8021G 8.00 1.25 8.0 6.2 90 20 8027G 10.00 1.50 10.0 8.0 100 22 8030G 12.00 1.75 9.0 7.0 110 24 8033G FLUTELESS
E Black Ring Taps The unique general purpose properties of these taps guarantee high productivity by reducing the amount of time spent changing taps for different materials and at the same time reduces the number of taps required by the machine shop. Swiss+Tech Black Ring machine taps with their wide range of applications are the result of years of experience in metal cutting. Responsible for our developments were the following demands from our main customers: Increase of a tap s versatility. Reducing the confusing type variety. Reducing the storage costs for the tools. Reducing the tool changing times. For general tapping applications. For production tapping of specific materials a specialist tap may be more suitable. Manufactured to DIN 371/376 Suitable for the following Material Groups TAPS PRDUCTIN 085 The tool geometry (with up to 138 parameters) has been developed and optimised during longterm tests in cooperation with users for the different sections of structural steel, aluminum casting, machining steel, VAsteels, heatresistant steels and tool steels. Selected hard coatings increase the range of applications. The objective of developing Swiss+Tech's Black Ring Taps was the realisation of narrower tolerances and more efficient cutting times for the thread production. d2 Group Materials Hardness Colour defines similar Brinell Rockwell Tensile Strength Tapping Speed N/mm machineability HB HRC 2 M/min 1.1 Mild Steel <130 <400 10 15 1.2 Case Hardening & Structural Steel <200 <700 10 15 1.3 Medium Carbon Steel <260 <26 <850 10 15 1.4 Low Alloy Steel <260 <26 <850 2 5 2.1 Free Machining Stainless <230 <20 <800 2 5 2.2 Medium Strength Austenitic Stainless <260 <26 <850 10 15 7.1 Unalloyed Aluminium Zinc Magnesium <150 20 25 7.2 Aluminium Alloy less than 5% Si 150 300 20 25 7.3 Aluminium Alloy 5% to 10% Si <230 <20 <800 2 5 Spiral Point E Bright Finish For through holes. Taper lead to DIN form B. Tapping tolerance to 6H. E l2 l1 Spiral point Eminent chamfer form B through holes all round IS0 2 (6H) Spiral For blind holes. Taper lead to DIN form C. Tapping tolerance to 6H. RH spiral flutes 40 Supra Extra chamfer form C blind holes <1,5 d all round IS0 2 (6H) E IS Metric METRIC (d2) (l1) (l2) Size Pitch A/F Square Thread SWT185 M3 x 0.5 3.5 2.7 56 2.5 8509X M4 x 0.7 4.5 3.4 63 3.3 8515X M5 x 0.8 6.0 4.9 70 4.2 8518X M6 x 1.0 6.0 4.9 80 5.0 8521X M8 x 1.25 8.0 6.2 90 6.8 8527X M10 x 1.5 10.0 8.0 100 8.5 8530X M12 x 1.75 9.0 7.0 110 10.2 8533X M16 x 2.0 12.0 9.0 110 14.0 8539X M20 x 2.5 16.0 12.0 140 17.5 8542X E Black Ring M3 M8 Spiral Point 5 Piece Tap Set Black Ring machine taps for general tapping applications suitable for Steels, Low Alloy Steels, Stainless Steels and Non Ferrous materials. Manufactured to DIN371/376 tolerance 6H. IS Metric METRIC (d2) (l1) (l2) Size Pitch A/F Square Thread SWT185 M3 x 0.5 3.5 2.7 56 2.5 8559X M4 x 0.7 4.5 3.4 63 3.3 8565X M5 x 0.8 6.0 4.9 70 4.2 8568X M6 x 1.0 6.0 4.9 80 5.0 8571X M8 x 1.25 8.0 6.2 90 6.8 8577X M10 x 1.5 10.0 8.0 100 8.5 8580X M12 x 1.75 9.0 7.0 110 10.2 8583X M16 x 2.0 12.0 9.0 110 14.0 8589X M20 x 2.5 16.0 12.0 140 17.5 8592X E Black Ring M3 M8 Spiral 5 Piece Tap Set Black Ring machine taps for general tapping applications suitable for Steels, Low Alloy Steels, Stainless Steels and Non Ferrous materials. Manufactured to DIN371/376 tolerance 6H. Spiral Point E Bright Finish For through holes. Taper lead to DIN form B. Contents: Pitch sizes Thread length M3 x 0.5mm 2.5mm M4 x 0.7mm 3.3mm M5 x 0.8mm 4.2mm M6 x 1.0mm 5.0mm M8 x 1.25mm 6.8mm E METRIC Description SWT185 5 Piece Black Ring Tap Set (M3M8) 9900X Spiral E Bright Finish For blind holes. Taper lead to DIN form C. Contents: Pitch sizes Thread length M3 x 0.5mm 2.5mm M4 x 0.7mm 3.3mm M5 x 0.8mm 4.2mm M6 x 1.0mm 5.0mm M8 x 1.25mm 6.8mm E METRIC Description SWT185 5 Piece Black Ring Tap Set (M3M8) 9910X Taps Production Page99
????????????????? Dies & Die Nuts 086 DIES & DIE NUTS Metric Ground Thread Dies BS 1127 For use in diestocks to produce external screw threads. Thread Form To BS 3643 r = Basic Radius =.1443P hs= Basic Height of External Thread =.61344P hn= Basic Height of Internal Thread & Depth of Thread Engagement =.54127 p P= Pitch METRIC Metric Coarse CARSE Pitch utside Thickness SHR086 1.6 x 0.35 13/ 16 1/ 4 0090K 2.0 x 0.40 13/ 16 1/ 4 0110K 2.5 x 0.45 13/ 16 1/ 4 0130K 3.0 x 0.50 13/ 16 1/ 4 0140K 3.5 x 0.60 13/ 16 1/ 4 0150K 4.0 x 0.70 13/ 16 1/ 4 0160K 4.0 x 0.70 4.5 x 0.75 1 13/ 16 3/ 8 1/ 4 0410K 0170K 5.0 x 0.80 1 3/ 8 0430K 5.0 x 0.80 13/ 16 1/ 4 0180K 6.0 x 1.00 13/ 16 1/ 4 0200K 6.0 x 1.00 1 3/ 8 0440K 6.0 x 1.00 1 5/ 16 7/ 16 0590K 7.0 x 1.00 13/ 16 1/ 4 0210K 8.0 x 1.25 1 3/ 8 0460K 8.0 x 1.25 1 5/ 16 7/ 16 0610K 9.0 x 1.25 1 3/ 8 0470K 10.0 x 1.50 1 3/ 8 0480K 10.0 x 1.50 1 5/ 16 7/ 16 0630K 10.0 x 1.50 1 1/ 2 1/ 2 0810K 11.0 x 1.50 1 5/ 16 7/ 16 0640K 12.0 x 1.75 1 5/ 16 7/ 16 0650K 12.0 x 1.75 1 1/ 2 1/ 2 0830K 12.0 x 1.75 2 5/ 8 1020K 14.0 x 2.00 1 5/ 16 7/ 16 0660K 14.0 x 2.00 1 1/ 2 1/ 2 0840K 14.0 x 2.00 2 5/ 8 1030K 16.0 x 2.00 1 1/ 2 1/ 2 0850K 16.0 x 2.00 2 5/ 8 1040K 18.0 x 2.50 1 1/ 2 1/ 2 0860K 18.0 x 2.50 2 5/ 8 1050K 20.0 x 2.50 1 1/ 2 1/ 2 0870K 20.0 x 2.50 2 5/ 8 1060K 22.0 x 2.50 2 5/ 8 1070K 24.0 x 3.00 2 5/ 8 1080K 30.0 x 3.50 3 7/ 8 1220K Metric Fine Pitch utside Thickness SHR086 4.0 x 0.50 13/ 16 1/ 4 1930K 5.0 x 0.50 13/ 16 1/ 4 1950K 6.0 x 0.75 13/ 16 1/ 4 1980K 8.0 x 0.75 1 3/ 8 2030K 8.0 x 1.00 1 3/ 8 2040K 10.0 x 0.75 1 3/ 8 2060K 10.0 x 1.00 1 3/ 8 2070K 10.0 x 1.25 1 3/ 8 2080K 10.0 x 1.25 1 5/ 16 7/ 16 2130K 12.0 x 1.00 1 5/ 16 7/ 16 2140K 12.0 x 1.25 1 5/ 16 7/ 16 2150K 12.0 x 1.50 1 5/ 16 7/ 16 2160K 14.0 x 1.25 1 5/ 16 7/ 16 2170K 14.0 x 1.50 1 5/ 16 7/ 16 2180K 16.0 x 1.00 1 1/ 2 1/ 2 2210K 16.0 x 1.50 1 1/ 2 1/ 2 2220K 18.0 x 1.50 1 1/ 2 1/ 2 2230K 20.0 x 1.00 1 1/ 2 1/ 2 2240K 20.0 x 1.50 1 1/ 2 1/ 2 2250K 20.0 x 1.50 2 5/ 8 2330K 22.0 x 1.50 2 5/ 8 2350K 24.0 x 1.50 2 5/ 8 2370K 24.0 x 2.00 2 5/ 8 2380K 25.0 x 1.50 2 5/ 8 2390K Left Hand Metric Coarse LEFT HAND Pitch utside Thickness SHR087 4.0 x 0.70 13/ 16 1/ 4 2340K 5.0 x 0.80 13/ 16 1/ 4 2360K 6.0 x 1.00 1 3/ 8 2530K 8.0 x 1.25 1 3/ 8 2550K 10.0 x 1.50 1 3/ 8 2570K 12.0 x 1.75 1 5/ 16 7/ 16 2740K 12.0 x 1.75 1 1/ 2 1/ 2 2950K 16.0 x 2.00 1 1/ 2 1/ 2 2970K METRIC FINE METRIC CARSE UN Ground Thread Dies BS 1127 For use in diestocks to produce external screw threads. Thread Form To BS 1580 r = Basic Radius =.1443 p hs= Basic Height of External Thread =.61344 p hn =Basic Height of Internal Thread and Depth of Thread Engagement =.54127 p p= Pitch UNC (Unified Coarse) Pitch utside Thickness SHR086 No.4 x 40 13/ 16 1/ 4 3000K No.6 x 32 13/ 16 1/ 4 3020K No.8 x 32 13/ 16 1/ 4 3030K No.10 x 24 13/ 16 1/4 3040K 1/ 4 x 20 13/ 16 3/ 8 3060K 1/ 4 x 20 1 3/ 8 3220K 1/ 4 x 20 1 5/ 16 7/ 16 3340K 5/ 16 x 18 1 3/ 8 3230K 5/ 16 x 18 1 5/ 16 7/ 16 3350K 3/ 8 x 16 1 3/ 8 3240K 3/ 8 x 16 1 5/ 16 7/16 3360K 7/ 16 x 14 1 3/ 8 3250K 7/ 16 x 14 1 5/ 16 7/ 16 3370K 1/ 2 x 13 1 5/ 16 7/ 16 3380K 1/ 2 x 13 1 1/ 2 1/ 2 3480K 9/ 16 x 12 1 5/ 16 7/ 16 3390K 5/ 8 x 11 1 1/ 2 1/ 2 3500K 5/ 8 x 11 2 5/ 8 3640K 3/ 4 x 10 1 1/ 2 1/ 2 3510K 1 x 8 2 5/ 8 3670K Page100 UNC UNF (Unified Fine) Pitch utside Thickness SHR086 No.6 x 40 13/ 16 1/ 4 4280K No.8 x 36 13/ 16 1/ 4 4290K No.10 x 32 13/ 16 1/ 4 4300K No.10 x 32 1 3/ 8 4470K 1/ 4 x 28 13/ 16 1/ 4 4320K 1/ 4 x 28 1 3/ 8 4490K 1/ 4 x 28 1 5/ 16 7/ 16 4620K 5/ 16 x 24 1 3/ 8 4500K 5/ 16 x 24 1 5/ 16 7/ 16 4630K 3/ 8 x 24 1 3/ 8 4510K 3/ 8 x 24 1 5/ 16 7/ 16 4640K 7/ 16 x 20 1 3/ 8 4520K 7/ 16 x 20 1 5/ 16 7/ 16 4650K 7/ 16 x 20 1 1/ 2 1/ 2 4770K 1/ 2 x 20 1 5/ 16 7/ 16 4660K 1/ 2 x 20 1 1/ 2 1/ 2 4780K 9/ 16 x 18 1 5/ 16 7/ 16 4670K 5/ 8 x 18 1 1/ 2 1/ 2 4800K 5/ 8 x 18 2 5/ 8 4960K 3/ 4 x 16 1 1/ 2 1/ 2 4810K 3/ 4 x 16 2 5/ 8 4970K 7/ 8 x 14 2 5/ 8 4980K 1 x 12 2 5/ 8 4990K UNF
BSPT (British Standard Pipe Taper) Ground Thread Dies BS 1127 For use in diestocks to produce external screw threads. Thread Form to BS 21 r=basic Radius =.137329 p h=basic Depth of Thread =.640327 p p=pitch = 1 t.p.i. h Axis r r 27 1/ 2 27 1/ 2 NPT (National Pipe Taper) Ground Thread Dies DIES & DIE NUTS For use in diestocks to produce external screw threads. Thread Form to ANSI B2.1 h = Basic Depth of Thread =.8 p p = Pitch = 1 t.p.i. h 30 30 086 90 p Axis 90 p Pitch utside Thickness SHR086 1/ 8 x 28 1 3/ 8 9150K 1/ 4 x 19 1 5/ 16 7/ 16 9170K 1/ 4 x 19 1 1/ 2 1/ 2 9190K 3/ 8 x 19 1 1/ 2 1/ 2 9200K 1/ 2 x 14 2 5/ 8 9230K 3/ 4 x 14 2 5/ 8 9240K BSPT Pitch utside Thickness SHR086 1/ 8 x 27 1 5/ 16 7/ 16 9400K 1/ 8 x 27 1 1/ 2 1/ 2 9420K 1/ 4 x 18 1 5/ 16 1/ 2 9410K 1/ 4 x 18 1 1/ 2 1/ 2 9430K 3/ 8 x 18 1 1/ 2 1/ 2 9440K 1/ 2 x 14 2 5/ 8 9470K 3/ 4 x 14 2 5/ 8 9480K NPT BSPF (British Standard Pipe Fine) Ground Thread Dies BS 1127 For use in diestocks to produce external screw threads. Thread Form to BS 21 r=basic Radius =.137329 p h=basic Depth of Thread =.640327 p p=pitch = 1 t.p.i. 27 1/ 2 27 1/ 2 r h r BA (British Association) Ground Thread Dies BS 1127 For use in diestocks to produce external screw threads. Thread Form to BS 93 r = Basic Radius =.1808346 p h = Basic Depth of Thread =.6 p p = Pitch h 23 3/ 4 23 3/ 4 r Pitch utside Thickness SHR086 1/ 8 x 28 1 3/ 8 8620K 1/ 8 x 28 1 1/ 2 1/ 2 8680K 1/ 4 x 19 1 5/ 16 7/ 16 8650K 1/ 4 x 19 1 1/ 2 1/ 2 8690K 3/ 8 x 19 1 1/ 2 1/ 2 8700K 1/ 2 x 14 2 5/ 8 8760K 5/ 8 x 14 2 5/ 8 8770K 3/ 4 x 14 2 5/ 8 8780K 1 x 11 2 1/ 4 11/ 16 8860K BSW (British Standard Whitworth) Ground Thread Dies BS 1127 For use in diestocks to produce external screw threads. Thread Form To BS 84 r = Basic Radius =.1373P h = Basic Height of Thread =.640327P p = Pitch Pitch utside Thickness SHR086 1/ 16 x 60 13/ 16 1/ 4 5580K 1/ 8 x 40 13/ 16 1/ 4 5600K 5/ 32 x 32 13/ 16 1/ 4 5610K 3/ 16 x 24 13/ 16 1/ 4 5620K 1/ 4 x 20 13/ 16 1/ 4 5640K 1/ 4 x 20 1 3/ 8 5730K 5/ 16 x 18 1 3/ 8 5740K 5/ 16 x 18 1 5/ 16 7/ 16 5800K 3/ 8 x 16 1 3/ 8 5750K 3/ 8 x 16 1 5/ 16 7/ 16 5810K 3/ 8 x 16 1 1/ 2 1/ 2 5920K 7/ 16 x 14 1 5/ 16 7/ 16 5820K 1/ 2 x 12 1 5/ 16 7/ 16 5830K 5/ 8 x 11 1 1/ 2 1/ 2 5960K 5/ 8 x 11 2 5/ 8 6100K 3/ 4 x 10 1 1/ 2 1/ 2 5980K 3/ 4 x 10 2 5/ 8 6120K 7/ 8 x 9 2 5/ 8 6140K 1 x 8 2 5/ 8 6160K 1 1/ 4 x 7 3 7/ 8 6310K p BSPF BSW Pitch utside Thickness SHR086 No.10 13/ 16 1/ 4 8160K No.8 13/ 16 1/ 4 8180K No.6 13/ 16 1/ 4 8200K No.4 13/ 16 1/ 4 8220K No.3 13/ 16 1/ 4 8230K No.2 13/ 16 1/ 4 8240K No.0 13/ 16 1/ 4 8260K BSF (British Standard Fine) Ground Thread Dies BS 1127 For use in diestocks to produce external screw threads. Pitch utside Thickness SHR086 3/ 16 x 32 13/ 16 1/ 4 6950K 1/ 4 x 26 13/ 16 1/ 4 6980K 1/ 4 x 26 1 3/ 8 7020K 5/ 16 x 22 1 3/ 8 7030K 5/ 16 x 22 1 5/ 16 7/ 16 7090K 3/ 8 x 20 1 3/ 8 7040K 3/ 8 x 20 1 5/ 16 7/ 16 7100K 7/ 16 x 18 1 5/ 16 7/ 16 7110K 7/ 16 x 18 1 1/ 2 1/ 2 7220K 1/ 2 x 16 1 5/ 16 7/ 16 7120K 1/ 2 x 16 1 1/ 2 1/ 2 7230K 9/ 16 x 16 1 5/ 16 7/ 16 7130K 5/ 8 x 14 1 1/ 2 1/ 2 7250K 3/ 4 x 12 1 1/ 2 1/ 2 7270K 3/ 4 x 12 2 5/ 8 7400K 1 x 10 2 5/ 8 7420K h p BA r p BSF 27 1/ 2 r Page101 Dies & Die Nuts
????????????????? Dies & Die Nuts 086 DIES & DIE NUTS Metric Ground Thread Die Nuts BS 1127 Die nuts are generally used for repairing damaged or crossed threads and clearing swarf from threads. When using a die nut (on an existing thread) it is not neccessary to apply the same level of precise initial alignment required to form a new thread (i.e. with a die) as the nut will follow the existing threads. They are supplied as hexagon drive allowing them to be turned by a standard spanner or adjustable wrench without the need for a special stock. Manufactured to IS 529 Thread Form To BS 3643 r = Basic Radius =.1443 p hs= Basic Height of External Thread =.61344 p hn = Basic Height of Internal Thread and Depth of Thread Engagement =.54127 p p= Pitch FR SPANNERS See 582 Metric Coarse Pitch Thickness Width SHR086 M3.0 x 0.50 0.71 1/ 4 1310K M4.0 x 0.70 0.71 1/ 4 1330K M5.0 x 0.80 0.71 1/ 4 1350K M6.0 x 1.00 0.71 1/ 4 1360K M8.0 x 1.25 0.82 5/ 16 1450K M10.0 x 1.50 0.92 3/ 8 1500K M12.0 x 1.75 1.10 1/ 2 1570K M14.0 x 2.00 1.30 5/ 8 1600K M16.0 x 2.00 1.30 5/ 8 1610K M18.0 x 2.50 1.48 11/ 16 1640K M20.0 x 2.50 1.48 11/ 16 1650K M24.0 x 3.00 2.05 15/ 16 1720K M30.0 x 3.50 2.22 11/ 16 1760K M36.0 x 4.00 2.76 1 1/ 4 1790K UN (Unified) Ground Thread Die Nuts IS 529 Thread Form To BS 1580 r = Basic Radius =.1443 p hs= Basic Height of External Thread =.61344 p hn = Basic Height of Internal Thread and Depth of Thread Engagement =.54127 p p= Pitch METRIC CARSE METRIC FINE Metric Fine Pitch Width Thickness SHR086 M6.0 x 0.75 0.71 1/ 4 2550K M8.0 x 1.00 0.82 5/ 16 2590K M10.0 x 1.00 0.92 3/ 8 2630K M10.0 x 1.25 0.92 3/ 8 2640K M12.0 x 1.00 1.10 1/ 2 2650K M12.0 x 1.25 1.10 1/ 2 2660K M12.0 x 1.50 1.10 1/ 2 2670K M14.0 x 1.50 1.30 5/ 8 2770K M16.0 x 1.50 1.30 5/ 8 2790K M18.0 x 1.50 1.48 11/ 16 2810K M20.0 x 1.50 1.48 11/ 16 2830K M20.0 x 2.00 1.48 11/ 16 2840K M22.0 x 1.50 1.67 13/ 16 2860K M24.0 x 2.00 2.05 15/ 16 2890K UNC (Coarse) Pitch Width Thickness SHR086 1/ 4 x 20 0.71 1/ 4 3920K 5/ 16 x 18 0.82 5/ 16 3950K 3/ 8 x 16 0.92 3/ 8 3970K 7/ 16 x 14 1.01 7/ 16 3990K 1/ 2 x 13 1.10 1/ 2 4010K 5/ 8 x 11 1.30 5/ 8 4040K 3/ 4 x 10 1.48 11/ 16 4070K Page102 UNC UNF (Fine) Pitch Width Thickness SHR086 1/ 4 x 28 0.71 1/ 4 5280K 5/ 16 x 24 0.82 5/ 16 5310K 3/ 8 x 24 0.92 3/ 8 5330K 7/ 16 x 20 1.10 7/ 16 5350K 1/ 2 x 20 1.10 1/ 2 5370K 9/ 16 x 18 1.30 5/ 8 5390K 5/ 8 x 18 1.30 5/ 8 5400K 3/ 4 x 16 1.48 11/ 16 5430K 7/ 8 x 14 1.67 13/ 16 5450K 1 x 12 2.05 15/ 16 5470K UNF
BS (British Standard) Ground Thread Die Nuts BS 1127 DIES & DIE NUTS 086 Thread Form To IS 529 r = Basic Radius =.1443 p hs= Basic Height of External Thread =.61344 p hn = Basic Height of Internal Thread and Depth of Thread Engagement =.54127 p p= Pitch h r r p BSW (Whitworth) Pitch Width Thickness SHR086 3/ 16 x 24 0.71 1/ 4 6470K 1/ 4 x 20 0.71 1/ 4 6490K 5/ 16 x 18 0.82 5/ 16 6570K 3/ 8 x 16 0.92 3/ 8 6590K 7/ 16 x 14 1.01 7/ 16 6610K 1/ 2 x 12 1.10 1/ 2 6630K 5/ 8 x 11 1.30 5/ 8 6660K 3/ 4 x 10 1.48 11/ 16 6700K 7/ 8 x 9 1.67 13/ 16 6740K 1 x 8 2.05 15/ 16 6780K 1 1/ 4 x 7 2.22 1 1/ 16 6820K BSW BSPT (British Standard Pipe Taper) Ground Thread Die Nuts BS 1127 BSF (Fine) Pitch Width Thickness SHR086 3/ 16 x32 0.71 1/ 4 7700K 1/ 4 x26 0.71 1/ 4 7720K 5/ 16 x22 0.82 5/ 16 7760K 3/ 8 x20 0.92 3/ 8 7780K 7/ 16 x18 1.01 7/ 16 7800K 1/ 2 x16 1.10 1/ 2 7820K 9/ 16 x16 1.30 5/ 8 7840K 5/ 8 x14 1.30 5/ 8 7850K 3/ 4 x12 1.48 11/ 16 7890K 7/ 8 x11 1.67 13/ 16 7920K 1 x10 2.05 15/ 16 7940K 1 1/ 4 x9 2.22 1 1/ 16 7970K 1 1/ 2 x8 2.76 1 1/ 4 7990K BSF BSPF (British Standard Pipe Fine) Ground Thread Die Nuts BS 1127 Thread Form to BS 21 r = Basic Radius =.137329 p h = Basic Depth of Thread =.640327 p p = Pitch = 1 t.p.i. Thread Form to BS 21 r = Basic Radius =.137329 p h = Basic Depth of Thread =.640327p p = Pitch = 1 t.p.i. h r r 27 1/ 2 h r 27 1/ 2 r Axis 90 p p BSPF Pitch Width Thickness SHR086 1/ 8 x 28 0.92 3/ 8 9300K 1/ 4 x 19 1.10 1/ 2 9310K 1/ 2 x 14 1.67 13/ 16 9330K BSPT Pitch Width Thickness SHR086 1/ 8 x 28 0.92 3/ 8 8940K 1/ 4 x 19 1.10 1/ 2 8960K 3/ 8 x 19 1.30 5/ 8 8980K 1/ 2 x 14 1.67 13/ 16 9000K 3/ 4 x 14 2.05 15/ 16 9040K 1 1/ 2 x 11 3.15 1 1/ 2 9110K NPT (National Pipe Taper) Ground Thread Die Nuts Thread Form to ANSI B2.1 h = Basic Depth of Thread =.8 p p = Pitch = 1 t.p.i. Taper 1 in 16 on dia. (shown exaggerated in diagram) Pitch Width Thickness SHR086 1/ 4 x 18 1.10 1/ 2 9580K 3/ 8 x 18 1.50 5/ 8 9590K 1/ 2 x 14 1.67 13/ 16 9600K 3/ 4 x 14 2.05 15/ 16 9610K 1 x 11.5 2.58 1 1/ 8 9620K NPT h Axis 90 p 30 Page103 Dies & Die Nuts
????????????????? Dies & Die Nuts 086 DIES & DIE NUTS Threading Sets M2 M16 Threading Set 37 Piece Contents: Ground Thread Taper & Second Taps: M2 x 0.40, M3 x 0.50, M4 x 0.70, M5 x 0.80, M6 x 1.00, M8 x 1.25, M10 x 1.50 and M12 x 1.75. Manufactured to IS 529. Bar Type Tap Wrenches: 1/ 16 1/ 4 and 3/ 16 1/ 2. Tapping Drills to Suit: 1.6, 2.5, 3.3, 4.2, 5.0, 6.8, 8.5 and 10.2mm. Manufactured to BS 328/DIN 338N. 13/ 16 /D Split Dies: M2 x 0.40, M3 x 0.50, M4 x 0.70, M5 x 0.80 and M6 x 1.00. 1 /D Split Dies: M8 x 1.25 and M10 x 1.50. Manufactured to BS 1127. Diestocks: 13/ 16 /D and 1 /D. Dienuts: M12 x 1.75 and M16 x 2.00. Manufactured to BS 1127. TL CNTRL INSTANT VISUAL INDICATR F MISSING TLS TL CNTRL Supplied in a metal case with two colour dual density and tool control inner. Range Number of Pieces SHR086 M2 M16 37 9990K 3/ 16 3/ 4 BSF Threading Set 28 Piece Contents: Bar Type Tap Wrenches: 1/ 4 3/ 4 and 1/ 16 1/ 4. Diestock: 1 /D. 1 /D Split Dies: 1/ 4 x 26, 5/ 16 x 22, 3/ 8 x 20. Dienuts: 7/ 16 x 18, 1/ 2 x 16, 5/ 8 x 14, 3/ 4 x 12. GT Straight Taps : Taper: 3/ 8 x 20, 5/ 16 x 22, 1/ 4 x 26, 3/ 16 x 32. Second: 3/ 4 x 12, 7/ 16 x 18, 5/ 8 x 14, 1/ 2 x 16. Plug: 3/ 8 x 20, 5/ 16 x 22, 1/ 4 x 26, 3/ 16 x 32. Tapping drills to suit: 8.30, 6.80, 9.70, 5.30, 11.10, 4.00mm S/S. Threaded Form SHR086 BSF 9991K No.10 3/ 4 UNF Threading Set 28 Piece Contents: Bar Type Tap Wrenches: 1/ 4 3/ 4 and 1/ 16 1/ 4. Diestock: 1 /D. 1 /D Dies: 1/ 4 x 28, 5/ 16 x 24, 3/ 8 x 24. Dienuts: 7/ 16 x 20, 1/ 2 x 20, 5/ 8 x 18, 3/ 4 x 16. GT Straight Taps: Taper: 3/ 8 x 24, 5/ 16 x 24, 1/ 4 x 28, No.10 x 32. Second: 3/ 4 x 16, 7/ 16 x 20, 5/ 8 x 18, 1/ 2 x 20. Plug: 3/ 8 x 24, 5/ 16 x 24, 1/ 4 x 28, No.10 x 32. Tapping Drills to Suit: 8.50, 6.90, 9.50, 5.50, 11.50, 4.10mm S/S. Threaded Form SHR086 UNF 9993K 3/ 16 3/ 4 BSW Threading Set 28 Piece Contents: Bar Type Tap Wrenches: 1/ 4 3/ 4 and 1/ 16 1/ 4. Diestock: 1 /D. 1 /D Dies: 1/ 4 x 2, 5/ 16 x 18, 3/ 8 x 16. Dienuts: 7/ 16 x 14, 1/ 2 x 12, 5/ 8 x 11, 3/ 4 x 10. GT Straight Taps: Taper: 3/ 8 x 16, 5/ 16 x 18, 1/ 4 x 20, 3/ 16 x 24 Second: 3/ 4 x 10, 7/ 16 x 14, 5/ 8 x 11, 1/ 2 12. Plug: 3/ 8 x 16, 5/ 16 x 18, 1/ 4 x 20, 3/ 16 x 24. Tapping Drills to Suit: 7.90, 6.50, 9.30, 5.10, 10.50, 3.70mm S/S. Threaded Form SHR086 BSW 9992K No.10 3/ 4 UNC Threading Set 28 Piece Contents: Bar Type Tap Wrenches: 1/ 4 3/ 4 and 1/ 16 1/ 4. Diestock: 1 /D. 1 /D Dies: 1/ 4 x 2, 5/ 16 x 18, 3/ 8 x 16. Dienuts: 7/ 16 x 14, 1/ 2 x 12, 5/ 8 x 11, 3/ 4 x 10. GT Straight Taps: Taper: 3/ 8 x 16, 5/ 16 x 18, 1/ 4 x 20, 3/ 16 x 24. Second: 3/ 4 x 10, 7/ 16 x 14, 5/ 8 x 11, 1/ 2 12. Plug: 3/ 8 x 16, 5/ 16 x 18, 1/ 4 x 20, 3/ 16 x 24 Tapping Drills to suit: 8.00, 6.60, 9.40, 5.10, 10.80, 3.90mm S/S. Threaded Form SHR086 UNC 9994K Page104
TL CNTRL Tool Accountability Contrasting colours of foam offers an instant visual indication of missing tools. Cost Effective Reduces the need for replacing tools that have been misplaced on the last job. Increased Productivity Tools are stored in the same position to reduce the time spent looking for the required tool. F..D. (Foreign bject Damage) Prevents potentially costly and dangerous damage by misplaced tools on hydroelectric turbines, engines, hydraulic machinery, airport ramps, moving machinery and industrial processes. Food Industry ffers an instant visual indication of tools that might be lost within the food processing machinery that could prevent a costly batch recall. Aerospace ffers the assurance that no service engineer s tools have been left on or in the structure that could compromise safety. Example Products with TL CNTRL Feature See 050 See 086 See 144 See 595 Page105
????????????????? Toolbits & Partingoff Blades 090 TLBITS & PARTINGFF BLADES Cobalt Toolbits Cut faster, stand up longer and reduce costs. Square and rectangular toolbits supplied with 15 bevelled ends. Partingoff blades supplied with 2 side taper, 10 bevel (top and bottom). 5% Cobalt Square A L KEN090 1/ 4 3 3060K 5/ 16 2 1/ 2 3100K 5/ 16 4 3130K 3/ 8 4 3180K 3/ 8 6 3190K 1/ 2 4 3270K 1/ 2 6 3280K 5/ 8 6 3330K 5% Cobalt Round A L KEN090 1/ 4 4 4150K 5/ 16 4 4180K 3/ 8 3 4200K 3/ 8 4 4210K 3/ 8 6 4230K 1/ 2 4 4260K 1/ 2 6 4280K 5% Cobalt Square A L KEN090 5.00 80 3500K 6.00 40 3600K 6.00 80 3610K 6.00 100 3620K 6.00 160 3640K 8.00 80 3670K 8.00 100 3680K 8.00 160 3700K 8.00 200 3710K 10.00 80 3730K 10.00 100 3740K 10.00 125 3750K 10.00 160 3760K 12.00 100 3800K 12.00 125 3810K 12.00 160 3820K 14.00 100 3860K 16.00 100 3920K 20.00 160 3930K 20.00 200 3940K 25.00 160 3950K 5% Cobalt Round A L KEN090 4.00 80 4510K 5.00 80 4530K 6.00 80 4550K 6.00 100 4570K 8.00 80 4590K 8.00 100 4630K 8.00 160 4650K 10.00 100 4690K 10.00 125 4710K 12.00 100 4770K 12.00 160 4810K 5% Cobalt Partingoff 5% Cobalt Rectangular FR GRINDING WHEELS B x A L KEN090 3/ 16 1/ 2 6 5100K 1/ 4 3/ 8 4 5110K 1/ 4 1/ 2 4 5120K 5/ 16 1/ 2 6 5130K 3/ 8 1/ 2 4 5140K 3/ 8 1/ 2 6 5150K 3/ 8 5/ 8 4 5160K 3/ 8 5/ 8 6 5170K 3/ 8 3/ 4 4 5180K 3/ 8 3/ 4 6 5190K 3/ 8 1 6 5200K 1/ 2 5/ 8 6 5210K 1/ 2 3/ 4 4 5220K 1/ 2 3/ 4 5 5230K 1/ 2 3/ 4 6 5240K 1/ 2 1 6 5250K 5/ 8 1 6 5290K 3/ 4 1 6 5300K See 235 B x A L KEN090 3/ 32 1/ 2 4 1/ 2 5410K 3/ 32 5/ 8 5 5430K 1/ 8 3/ 4 6 5450K 1/ 8 7/ 8 7 5470K 3/ 16 1 8 5490K 3/ 16 1 1/ 8 9 5510K Page106
The REF Engineer s Reference Data Charts The pages are laminated to protect against dirt and grease encountered in workshop conditions. 32 pages of engineering data: Tangents and cotangents. Standard drill size conversions. Trigonometry formulae, bending Weight and measure systems. allowances for malleable materials. Tensile strength and hardness. Coordinates for equally pitched holes. Basic forms of heat treatment. Morse shanks. Metric screw and hole sizes. Standards for engineering drawings. Standard thread forms. Common CNC codes. Hole and shaft tolerances. Sines and cosines. E N G I N E E R S R E F E R E N C E DATA CHARTS For Designers, Toolmakers & Engineers The Pocket REF Abbreviations and formulaes. Lubricant selection. Material groups. Dimensions: (W x H) 82 x 162mm. Page22 CRDINATES FR EQUALLY PITCHED HLES 8 Hole The values in the table are multiplied by the diameter of the pitch circle to obtain X and Y hole positions. 3 Hole A: 0.25000 B: 0.43301 C: 0.86603 5 Hole A: 0.18164 B: 0.55902 C: 0.40451 D: 0.29389 6 Hole C B A: 0.43301 B: 0.25000 C: 0.50000 7 Hole A D A: 0.27052 B: 0.33922 C: 0.45049 D: 0.21694 E: 0.31175 F: 0.39092 A E 8 Hole C C A: 0.35355 B: 0.14645 A: 0.27059 B: 0.27059 C: 0.46194 D: 0.19134 B A 9 Hole F C B D C A: 0.46985 B: 0.17101 C: 0.26201 D: 0.21985 E: 0.38302 F: 0.32139 G: 0.17101 H: 0.29620 10 Hole A A: 0.29389 B: 0.09549 C: 0.18164 D: 0.25000 E: 0.15451 B 11 Hole A F A G B B A: 0.47975 B: 0.14087 C: 0.23700 D: 0.15231 E: 0.11704 F: 0.25627 G: 0.42063 H: 0.27032 K: 0.18449 L: 0.21291 B D C G C A E A 12 Hole D H A A: 0.22415 B: 0.12941 C: 0.48296 D: 0.12941 E: 0.25882 S T A N D A R D T H R E A D F R M S Thread Form To IS 529 r = Basic radius =.1443 p hn = Basic height of internal thread & depth of thread engagement =.54127 p hs = Basic height of external thread =.61344p p = Pitch C E B D H K B L E C D D F A B B IS Metric Coarse A E SECND EDITIN Page 8 Tapping Clearance Nominal Pitch Major Effective Ø External 0.75 1.05 Basic Internal Basic Basic Minor Drill Size Drill Ø of Threads Size Ø mm mm 1.0 0.838 0.693 0.729 0.85 1.15 Ø 1.0 0.938 0.793 1.25 0.25 0.829 1.2 1.10 1.1 0.25 1.038 0.893 0.929 1.45 1.1 0.95 1.2 0.25 1.205 1.032 1.075 1.65 1.4 1.373 1.85 0.30 1.4 1.170 1.221 1.25 1.6 1.8 1.573 1.370 1.60 2.05 0.35 1.421 1.6 1.45 1.8 2.0 1.740 1.509 1.75 2.25 0.35 1.567 2.2 2.05 2.0 0.40 1.908 1.648 1.713 2.60 2.5 2.50 2.2 0.45 2.208 1.948 2.013 3.10 2.5 3.0 2.675 2.387 2.90 3.60 0.45 2.459 3.0 3.5 3.110 3.30 4.10 0.50 2.764 2.850 3.5 4.0 3.545 3.141 3.70 4.60 0.60 3.242 4.0 4.5 4.013 3.580 4.20 5.10 0.70 3.688 4.5 5.0 4.480 4.019 5.00 6.10 0.75 4.134 5.0 6.0 5.350 4.773 6.00 7.20 0.80 4.917 6.0 7.0 6.350 5.773 6.80 8.20 1.00 5.917 7.0 8.0 7.188 6.466 7.80 9.20 1.00 6.647 8.0 9.0 8.188 7.466 8.50 10.20 1.25 7.647 9.0 10.0 9.026 8.160 9.50 11.20 1.25 8.376 10.0 10.026 9.160 12.20 1.50 9.376 11.0 10.863 14.25 1.50 11.0 9.853 10.106 10.20 12.0 12.701 16.25 1.75 12.0 11.546 11.835 12.00 16.0 2.00 16.0 14.0 2.00 14.701 13.546 13.835 14.0 14.00 15.50 18.25 18.0 20.0 18.376 16.933 19.50 22.25 2.50 18.0 16.376 17.294 17.50 14.933 20.25 15.294 22.0 21.00 20.0 2.50 20.376 18.933 19.294 24.25 24.0 24.00 22.0 2.50 22.051 20.319 20.752 27.25 24.0 27.0 25.051 23.319 26.50 30.50 3.00 23.752 27.0 3.00 27.727 25.706 26.211 33.50 33.0 32.00 30.0 3.50 30.727 28.706 29.211 36.50 30.0 29.50 36.0 35.00 33.0 3.50 33.402 31.093 31.670 39.50 36.0 39.0 36.402 34.093 37.50 42.50 4.00 34.670 39.0 4.00 39.077 36.479 37.129 45.50 42.0 45.0 42.077 39.479 43.00 48.50 4.50 40.129 42.0 40.50 45.0 48.0 44.752 41.866 47.00 53.00 4.50 42.587 48.0 52.0 48.752 45.866 50.50 57.00 5.00 46.587 52.0 5.00 52.428 49.252 50.046 61.00 56.0 5.50 56.428 53.252 54.046 65.00 56.0 54.50 60.0 60.103 69.00 5.50 60.0 56.639 57.505 58.00 68.0 6.00 68.0 64.0 64.103 6.00 64.0 60.639 61.505 62.00 0 + c11 H11 Page 14 H L E & S H A F T T L E R A N C E S d10 Clearance Fits Diagram to scale for 25mm H9 H9 e9 f7 H8 H7 H7 g6 h6 Holes Shafts Nom Sizes Tolerance Tolerance Tolerance Tolerance Tolerance Tolerance Tolerance ver To H11 c11 H9 d10 H9 e9 H8 f7 H7 e8 H7 g6 H7 h6 mm mm 0.001 0.001 0.001 0.001 0.001 0.001 0.001 0.001 0.001 0.001 0.001 0.001 0.001 0.001 3 +60 60 +25 20 +25 14 +14 6 +10 14 +10 2 +10 6 0 120 0 60 0 39 0 16 0 28 0 8 0 0 3 6 +75 70 +30 30 +30 20 +18 10 +12 20 +12 4 +12 8 0 145 0 78 0 50 0 22 0 38 0 12 0 0 6 10 +90 80 +36 40 +36 25 +22 13 +15 25 +15 5 +15 9 0 170 0 98 0 61 0 28 0 47 0 14 0 0 10 18 +110 95 +43 50 +43 32 +27 16 +18 32 +18 6 +18 11 0 205 0 120 0 75 0 34 0 59 0 17 0 0 18 30 +130 110 +52 65 +52 40 +33 20 +21 40 +21 7 +21 13 0 240 0 149 0 92 0 41 0 73 0 20 0 0 30 40 +160 120 0 280 +62 80 +62 50 +39 25 +25 50 +25 9 +25 16 40 50 +160 130 0 180 0 112 0 50 0 89 0 25 0 0 0 290 50 65 +190 140 0 330 +74 100 +74 60 +46 30 +30 60 +30 10 +30 19 65 80 +190 150 0 220 0 134 0 60 0 106 0 29 0 0 0 340 80 100 +220 170 0 390 +87 120 +87 72 +54 36 +35 72 +35 12 +35 22 100 120 +220 180 0 260 0 159 0 71 0 126 0 34 0 0 0 400 120 140 +250 200 0 450 140 160 +250 210 +100 145 +100 84 +63 43 40 85 40 14 +40 25 0 460 0 305 0 185 0 83 0 148 0 39 0 0 160 180 +250 230 0 480 180 200 +290 240 0 530 200 225 +290 260 +115 170 +115 100 +72 50 +46 100 +46 15 +46 29 0 550 0 355 0 215 0 96 0 172 0 44 0 0 225 250 +290 280 0 570 250 280 +320 300 0 620 +130 190 +130 110 +81 56 +52 110 +52 17 +54 32 280 315 +320 330 0 400 0 240 0 108 0 191 0 49 0 0 0 650 315 355 +360 360 0 720 +140 210 +140 125 +89 62 +57 125 +57 18 +57 36 355 400 +360 400 0 440 0 265 0 119 0 214 0 54 0 0 0 760 400 450 +400 440 0 840 +155 230 +155 135 +97 68 63 135 +63 20 +63 40 450 500 +400 480 0 480 0 290 0 131 0 232 0 60 0 0 0 860 Thread Form To IS 529 r = Basic radius =.1443 p hn = Basic height of internal thread & depth of thread engagement =.54127 p hs = Basic height of external thread =.61344p p = Pitch S T A N D A R D T H R E A D F R M S Tapping Clearance Internal Drill Size 0.693 0.729 0.938 0.793 Nominal Pitch Ø mm Basic Major Ø 0.25 1.1 Drill Size 0.75 0.829 mm 1.0 Basic Minor Ø 0.25 1.0 Basic Effective 1.1 Ø of Threads External 0.838 0.85 1.05 1.15 IS Metric Coarse 1.10 1.25 1.4 0.25 0.30 1.2 1.4 1.038 0.893 0.929 1.205 1.032 1.075 0.95 1.45 1.8 0.35 0.35 1.6 1.8 1.373 1.170 1.221 1.573 1.370 1.421 1.25 1.45 1.65 1.85 1.75 2.05 2.2 0.40 0.45 2.0 2.2 1.740 1.509 1.567 1.908 1.648 1.713 1.60 2.25 3.0 0.45 0.50 2.5 3.0 2.208 1.948 2.013 2.675 2.387 2.459 2.05 2.50 2.60 3.10 3.30 3.60 4.0 0.60 0.70 3.5 4.0 3.110 2.764 2.850 3.545 3.141 3.242 2.90 4.10 4.20 4.60 5.0 0.75 0.80 4.5 5.0 4.013 3.580 3.688 4.480 4.019 4.134 3.70 5.10 6.00 6.10 7.0 1.00 1.00 6.0 7.0 5.350 4.773 4.917 6.350 5.773 5.917 5.00 7.20 9.0 1.25 10.0 1.25 8.0 14.0 10.0 6.466 8.188 6.647 7.466 9.026 2.00 7.647 6.80 11.0 1.50 9.0 12.0 1.50 11.0 2.50 8.376 7.80 1.75 18.0 2.00 12.0 8.160 10.026 9.376 7.188 16.0 20.0 9.160 10.863 14.0 2.50 2.50 10.106 11.546 14.701 18.0 9.20 8.50 9.50 3.00 11.835 13.546 16.376 20.0 10.20 11.20 10.20 22.0 8.20 9.853 12.701 16.0 27.0 3.00 30.0 12.00 13.835 14.933 18.376 22.0 3.50 33.0 24.0 12.20 14.00 15.294 16.933 20.376 3.50 27.0 14.25 15.50 17.294 18.933 22.051 4.00 30.0 16.25 17.50 19.294 20.319 25.051 24.0 4.00 33.0 18.25 19.50 20.752 23.319 27.727 42.0 4.50 45.0 20.25 21.00 23.752 25.706 30.727 36.0 4.50 48.0 39.0 22.25 24.00 26.211 28.706 33.402 36.0 5.00 42.0 24.25 26.50 29.211 31.093 36.402 39.0 5.00 45.0 27.25 29.50 31.670 34.093 39.077 5.50 48.0 30.50 32.00 34.670 36.479 42.077 60.0 5.50 64.0 33.50 35.00 37.129 39.479 44.752 52.0 68.0 56.0 36.50 37.50 40.129 41.866 48.752 52.0 56.0 53.00 50.50 54.046 60.639 57.00 54.50 6.00 6.00 39.50 42.50 40.50 45.50 42.587 43.00 48.50 45.866 46.587 47.00 52.428 49.252 50.046 60.0 56.428 53.252 61.00 64.0 60.103 56.639 57.505 58.00 65.00 68.0 64.103 61.505 62.00 69.00 Item CAT849 Pocket Edition Laminated Data Charts 0356C LAMINATED EDITIN Pocket Size 162 x 81mm Page 8 The Engineer s Reference Handbook Reference booklet of data charts and tables. Suitable for the drawing office, toolroom or workshop. 9 sections. 194 pages. Dimensions: (W x H) 100 x 148mm. DESK EDITIN R S R E F E R E N C E H A N D B K E N G I N E E R S R E F E R E N C E H A N D B K The REF ENGINEERS REFERENCE HANDBK This handbook has been designed to assist Engineers, Designers, Tutors and Students in all fields of Engineering. It contains the most diverse collection of reference data available in a pocket handbook and its compact format gives rapid access to commonly used information. The REF Contents ABRASIVES Section1 Belts, Coils & Sheets 2 3 Carbide Burrs 4 6 Diamond Burrs 7 Fibre Discs 8 Flap Discs & Grinding Discs 9 Grinding Wheels 10 18 Hand Pads 19 Mounted Points 20 27 Spindle Mounted 28 30 ASSEMBLY Section 2 Eyebolts 32 36 Geometrical Tolerancing 37 Hole & Shaft Tolerances 38 39 Screw & Hole Sizes 40 Spanner & Key Clearances 41 Tightening Torques 42 CNVERSINS Section 3 FractionMillimetreGauge Inch 44 49 Indexable Inserts: ANSI to IS 50 51 Spanner & Socket Sizes 52 55 Surface Finish 56 57 Tensile Strength & Hardness 58 61 Weights & Measures 62 64 DATA Section 4 Average Adult Dimensions 66 67 Cutting Formulae & Abbreviations 68 Jig Boring Coordinates 69 Sines & Cosines 70 71 Tangents & Cotangents 72 73 Trigonometry Formulae 74 CRMWELL MACHINING Section 5 Drilling 76 77 Milling 78 83 Reaming 84 85 Sawing 86 89 Tapping 90 Thread Milling 91 Turning 92 96 Types of Wear on a Carbide Insert 97 Lubricant Selection 98 MATERIALS Section 6 Machining Groups 100 101 Metal & Alloy Properties 102 107 Periodic Table 108 109 Steel Comparative Specifications 110 116 MEASURING Section 7 Calipers & Dividers 118 Calipers Vernier, Dial & Digital 119 Edge & Centre Finders 120 121 Engineers Squares 122 External Micrometers 123 124 Height & Depth Gauges 125 Protractors & Combination Sets 126 127 Refractometers 128 129 Sine Bars 130 TLING Section 8 Bandsaw Blades 132 133 Brazed Tip Lathe Tools 134 137 ButtWelded Lathe Tools 138 139 Cutting Tools ( Type) 140 143 Files 144 149 Indexable Insert Designation 150 151 Indexable Threading 152 153 Indexable Toolholders 154 161 PMK Carbide Classification 162 163 Dimensions 164 167 Taps 168 174 WELDING Section 9 Drawing Symbols 176 182 Filter Shades 183 Glossary of Terms 184 186 Preparation & Techniques 187 190 Trouble Shooting 191 193 Item CAT849 Desk Edition Handbook 0356A Page107
????????????????? Brazed Tools 100 BRAZED TLS Brazed Tip Turning & Boring Tools Manufactured in three standard grades. (All sizes are nominal.) Manufactured to IS DIN BHMA Standards. P40: Roughing to heavy roughing of steel and steel castings using heavy feeds and low to medium cutting speeds. Also used under unfavourable conditions, particularly where intermittent cutting is involved. This grade is also suitable for planing operations and for machining manganese steel. P30: Carbide tipped tools are suitable for heavy duty turning and boring on all classes of steel. Suitable also for interrupted cutting and machining at low speeds and heavy feeds. K20: General purpose tools for most applications. Ideal for machining cast iron, nonferrous metals, bakelite etc. Combines wear resistance with toughness when rough turning at moderate cutting speeds. Suitable for high feed rates. Straight Round Nosed Turning Tools Bar Turning Tools Left Hand Right Hand Tool Cut KEN100 No. Height x Width P40 P30 K20 100 RH 9.5 x 9.5mm ( 3/ 8 x 3/ 8 ) 2010K 2030K 101 LH 9.5 x 9.5mm ( 3/ 8 x 3/ 8 ) 2040K 102 RH 12.7 x 12.7mm ( 1/ 2 x 1/ 2 ) 2060K 2080K 103 LH 12.7 x 12.7mm ( 1/ 2 x 1/ 2 ) 2100K 2110K 106 RH 15.9 x 15.9mm ( 5/ 8 x 5/ 8 ) 2180K 2190K 107 LH 15.9 x 15.9mm ( 5/ 8 x 5/ 8 ) 2230K 2240K 110 RH 19.0 x 19.0mm ( 3/ 4 x 3/ 4 ) 2280K 2290K 111 LH 19.0 x 19.0mm ( 3/ 4 x 3/ 4 ) 2300K 116 RH 25.4 x 25.4mm (1 x 1 ) 2410K Bar & Knee Turning Tools Tool Cut KEN100 No. Height x Width P40 P30 K20 010 N 9.5 x 9.5mm ( 3/ 8 x 3/ 8 ) 0100K 0110K 012 N 12.7 x 12.7mm ( 1/ 2 x 1/ 2 ) 0140K 0150K 016 N 15.9 x 15.9mm ( 5/ 8 x 5/ 8 ) 0190K 0200K 020 N 19.0 x 19.0mm ( 3/ 4 x 3/ 4 ) 0230K 0240K 024 N 25.4 x 19.0mm (1 x 3/ 4 ) 0270K 0290K 026 N 25.4 x 25.4mm (1 x 1 ) 0310K 0320K 030 N 31.8 x 25.4mm (1 1/ 4 x 1 ) 0390K Left Hand Cranked Round Nosed Turning Tools Left Hand Right Hand Tool Cut KEN100 No. Height x Width P40 P30 K20 132 RH 12.7 x 12.7mm ( 1/ 2 x 1/ 2 ) 2550K 140 RH 19.0 x 19.0mm ( 3/ 4 x 3/ 4 ) 2610K 141 LH 19.0 x 19.0mm ( 3/ 4 x 3/ 4 ) 2630K Right Hand Cranked Turning Tools Tool Cut KEN100 No. Height x Width P40 P30 K20 10 RH 9.5 x 9.5mm ( 3/ 8 x 3/ 8 ) 0470K 0480K 11 LH 9.5 x 9.5mm ( 3/ 8 x 3/ 8 ) 0490K 12 RH 12.7 x 12.7mm ( 1/ 2 x 1/ 2 ) 0510K 0520K 13 LH 12.7 x 12.7mm ( 1/ 2 x 1/ 2 ) 0530K 0540K 16 RH 15.9 x 15.9mm ( 5/ 8 x 5/ 8 ) 0590K 0600K 17 LH 15.9 x 15.9mm ( 5/ 8 x 5/ 8 ) 0610K 20 RH 19.0 x 19.0mm ( 3/ 4 x 3/ 4 ) 0690K 0700K 21 LH 19.0 x 19.0mm ( 3/ 4 x 3/ 4 ) 0710K 0720K 24 RH 25.4 x 19.0mm (1 x 3/ 4 ) 0770K 25 LH 25.4 x 19.0mm (1 x 3/ 4 ) 0800K 26 RH 25.4 x 25.4mm (1 x 1 ) 0820K 27 LH 25.4 x 25.4mm (1 x 1 ) 0840K Left Hand Light Turning & Boring Tools Tool Cut KEN100 No. Height x Width P40 P30 K20 40 N 9.5 x 9.5mm ( 3/ 8 x 3/ 8 ) 1000K 44 N 12.7 x 12.7mm ( 1/ 2 x 1/ 2 ) 1060K 1070K 60 N 19.0 x 19.0mm ( 3/ 4 x 3/ 4 ) 1660K 1670K Page108 Right Hand Tool Cut KEN100 No. Height x Width P40 P30 K20 160 RH 9.5 x 9.5mm ( 3/ 8 x 3/ 8 ) 2780K 2790K 161 LH 9.5 x 9.5mm ( 3/ 8 x 3/ 8 ) 2800K 2820K 162 RH 12.7 x 12.7mm ( 1/ 2 x 1/ 2 ) 2825K 2830K 2860K 163 LH 12.7 x 12.7mm ( 1/ 2 x 1/ 2 ) 2865K 2870K 2880K 166 RH 15.9 x 15.9mm ( 5/ 8 x 5/ 8 ) 2930K 2940K 2960K 167 LH 15.9 x 15.9mm ( 5/ 8 x 5/ 8 ) 2965K 2970K 2990K 170 RH 19.0 x 19.0mm ( 3/ 4 x 3/ 4 ) 3030K 3040K 3070K 171 LH 19.0 x 19.0mm ( 3/ 4 x 3/ 4 ) 3075K 3080K 3090K 174 RH 25.4 x 19.0mm (1 x 3/ 4 ) 3150K 3160K 176 RH 25.4 x 25.4mm (1 x 1 ) 3200K 3230K 177 LH 25.4 x 25.4mm (1 x 1 ) 3240K
Brazing & Boring Tools Brazed Tip Cranked Turning & Facing Tools BRAZED TLS Square Boring Tools Held at 80 in Bar 100 Left Hand Tool Cut KEN100 No. Height x Width P40 P30 K20 192 RH 12.7 x 12.7mm ( 1/ 2 x 1/ 2 ) 3400K 3410K 3420K 193 LH 12.7 x 12.7mm ( 1/ 2 x 1/ 2 ) 3440K 196 RH 15.9 x 15.9mm ( 5/ 8 x 5/ 8 ) 3490K 3500K 3510K 197 LH 15.9 x 15.9mm ( 5/ 8 x 5/ 8 ) 3520K 3530K 200 RH 19.0 x 19.0mm ( 3/ 4 x 3/ 4 ) 3680K 3690K 3710K 201 LH 19.0 x 19.0mm ( 3/ 4 x 3/ 4 ) 3715K 3720K 3730K 204 RH 25.4 x 19.0mm (1 x 3/ 4 ) 3790K 3810K 205 LH 25.4 x 19.0mm (1 x 3/ 4 ) 3820K 3830K 206 RH 25.4 x 25.4mm (1 x 1 ) 3835K 3840K 207 LH 25.4 x 25.4mm (1 x 1 ) 3855K 3880K 213 LH 31.8 x 31.8mm (1 1/ 4 x1 1/ 4 ) 4080K Straight Recessing Tools Tool Cut KEN100 No. Height x Width P40 P30 K20 230 N 9.5 x 9.5mm ( 3/ 8 x 3/ 8 ) 4370K 4400K 232 N 12.7 x 12.7mm ( 1/ 2 x 1/ 2 ) 4460K 4490K 236 N 15.9 x 15.9mm ( 5/ 8 x 5/ 8 ) 4620K 4640K 240 N 19.0 x 19.0mm ( 3/ 4 x 3/ 4 ) 4800K 4810K 4830K Partingoff Tools Right Hand Tool Cut KEN100 No. H W P40 P30 K20 300 N 6.4mm( 1/ 4 ) 6.4mm( 1/ 4 ) 6580K 6590K 308 N 9.5mm( 3/ 8 ) 9.5mm( 3/ 8 ) 6750K 316 N 12.7mm( 1/ 2 ) 12.7mm( 1/ 2 ) 6920K Light Duty Round Boring Tools Used at 45 in Bar Left Hand Right Hand Tool Cut KEN100 No. x P40 P30 K20 374 RH 7.9 x 38.1mm( 5/ 16 x 1 1/ 2 ) 8080K 8100K 375 LH 7.9 x 38.1mm( 5/ 16 x 1 1/ 2 ) 8110K 8120K 376 RH 9.5 x 63.5mm ( 3/ 8 x 2 1/ 2 ) 8130K 8140K 377 LH 9.5 x 63.5mm ( 3/ 8 x 2 1/ 2 ) 8150K 380 RH 12.7 x 127.0mm( 1/ 2 x 5 ) 8220K 8230K 381 LH 12.7 x 127.0mm( 1/ 2 x 5 ) 8240K Light Duty Round Boring Tools Left Hand Right Hand Right Hand Tool Tip KEN100 No. Height x Width P40 P30 K20 260 3/ 32 15.9 x 15.9mm ( 5/ 8 x 3/ 8 ) 5200K 5210K 5220K 262 1/ 8 19.0 x 12.7mm ( 3/ 4 x 1/ 2 ) 5260K 5270K 5280K 264 3/ 16 25.4 x 15.9mm (1 x 5/ 8 ) 5320K 5330K 5350K 265 1/ 4 25.4 x 19.0mm (1 x 3/ 4 ) 5420K 5430K 270 3/ 32 15.9 x 9.5mm ( 5/ 8 x 3/ 8 ) 5610K 5630K 272 1/ 8 19.0 x 12.7mm ( 3/ 4 x 1/ 2 ) 5680K 5690K 5710K 274 3/ 16 25.4 x 15.9mm (1 x 5/ 8 ) 5740K 5750K 5770K 275 1/ 4 25.4 x 19.0mm (1 x 3/ 4 ) 5810K 5820K 5840K 276 5/ 16 31.8 x 19.0mm(1 1/ 4 x 3/ 4 ) 5870K 5880K 5900K Tool Cut KEN100 No. x P40 P30 K20 396 RH 9.5 x 63.5mm( 3/ 8 x2 1/ 2 ) 8550K 401 LH 12.7 x 76.2mm ( 1/ 2 x 3 ) 8660K Cranked Knife Turning Tools Left Hand Right Hand Square Boring Tools Held at 90 in Bar Right Hand Tool Cut KEN100 No. H W P40 P30 K20 280 RH 6.4mm ( 1/ 4 ) 6.4mm( 1/ 4 ) 6180K 288 RH 12.7mm ( 1/ 2 )12.7mm ( 1/ 2 ) 6340K Tool Cut KEN100 No. Height x Width P40 P30 K20 2130 RH 9.5 x 9.5mm ( 3/ 8 x 3/ 8 ) 8970K 2132 RH 12.7 x 12.7mm ( 1/ 2 x 1/ 2 ) 9010K 9020K 2133 LH 12.7 x 12.7mm ( 1/ 2 x 1/ 2 ) 9030K 9040K 2136 RH 15.9 x 15.9mm ( 5/ 8 x 5/ 8 ) 9220K 9230K 9250K 2137 LH 15.9 x 15.9mm ( 5/ 8 x 5/ 8 ) 9260K 2140 RH 19.0 x 19.0mm ( 3/ 4 x 3/ 4 ) 9380K 9390K 9400K 2141 LH 19.0 x 19.0mm ( 3/ 4 x 3/ 4 ) 9420K 9430K 2144 RH 25.4 x 19.0mm (1 x 3/ 4 ) 9570K 2145 LH 25.4 x 19.0mm (1 x 3/ 4 ) 9600K 2146 RH 25.4 x 25.4mm (1 x 1 ) 9670K 9680K Page109 Brazed Tools
????????????????? Toolholders IS Designation 106 TLHLDERS IS DESIGNATIN 1 C D M P S Clamping System Clamp nedouble Clamp & Pin Lever Screw 3 External Toolholders IS Designation Lead Angle B C D F G N V J K L S W T U 1 2 3 4 5 6 7 8 9 P C K N R 20 20 K 12 5 R L N Hand 9 Cutting Edge Expressed in millimetres R C, D K, V S W T 2 Insert Shape 4 Clearance 6 Height 7 Width 8 Tool B Expressed in millimetres Expressed in millimetres C D K R S T V W C N P Single Digit Nos. preceded by 0 e.g: h=8mm is indicated by 08 Single Digit Nos. preceded by 0 e.g: b=8mm is indicated by 08 D E F H K in millimetres 60 70 80 100 125 M P Q R S 150 170 180 200 250 Boring Bars Additional Designation 1 Bar Type 3 Bar S A C E T Solid Steel Bar Solid Steel With Through Coolant Carbide Carbide with Through Coolant AntiVibration Carbide Reinforced Steel J K M Q R in millimetres 125 150 180 200 S T U V W 110 250 300 350 400 450 1 2 3 4 5 6 7 8 9 S 50 W P S K N R 19 Cartridges Additional Designation Note: Cutting Edge s are detailed to the lowest whole number e.g. 12.7mm=12mm 1 Clamping System 2 Insert Shape 3 Lead Angle 4 Clearance Hand Note: Details as above see External Toolholders 1 2 3 4 5 6 7 8 P T F N R 16 CA 16 5 8 Cutting Edge 2 Basic Expressed in millimetres Single Digit Nos. preceded by 0 e.g: b=8mm is indicated by 08 b 4 Clamping System 5 Insert Shape 6 Lead Angle 7 Clearance 8 Hand 9 Cutting Edge Note: Details as above see External Toolholders 6 Cutting Edge Height Expressed in millimetres Single Digit Nos. preceded by 0 e.g: h1=8mm is indicated by 08 7 Type of Tool C Indicates Cartridge A Indicates that Holder is designed to IS 5611 Page110
TLHLDERS IS DESIGNATIN THREADING TLHLDERS IS DESIGNATIN 106 1 D S C Clamping System Top Clamp + Screwon Screwon Top Clamp 3 R L Hand Tool 1 2 3 4 5 6 7 D E R 16 16 H 16 6 H K M P R in millimetres 100 S 250 125 150 170 200 7 Cutting Edge length 06 08 11 l 6mm 8mm 11mm ic 5/ 32 3/ 16 1/ 4 16 16.5mm 3/ 8 22 22mm 1/ 2 2 Type of holder 4 Height 5 Width E I External Internal Round (Boring Bars) = 00 For Rectangular s, Height is expressed in mm Single Digit Nos. preceded by 0 E.g. h=8mm is indicated by 08 Round (Boring Bars) = in mm For Rectangular s, Width is expressed in mm Single Digit Nos. preceded by 0 E.g. h=8mm is indicated by 08 External Toolholders Dimensional Notation Boring Bars h = Height or A/F Dmin h1 = Tip Height b = Width d = f = Width ffset a = Insert Approach D = Min. Boring l1 = to Tip l2 = Neck l3 = Min. Adjustment d1 = Clamp Screw Bore d2 = Neck x = Clamp Screw Angle e = Clamp Screw Centre Cartridge Units Threading Toolholders Note: All dimensions shown are in mm. Page111 Toolholders IS Designation
????????????????? Toolholders IS External 106 TLHLDERS IS EXTERNAL Top Clamp External Toolholders CKJN R/L 93 Approach for 55 negative parallelogram inserts Designation Dimensions CKJN... h=h1 b l1 l2 f IND106 R 2525M 16 0240K L 2525M 16 25 25 150 34 32 0250K CSDP N 45 Approach for 11 positive square inserts. Inserts See Group 120 Size 16 = 1604 Spares to Suit For prices please see Group 107 Inserts See Group 120 Sizes 09 = 0903 Sizes 12 = 1203 SP_R Spares to Suit For prices please see Group 107 KN_X Shim Shim Pin Claw Clamp Screw Spring Spring Pin Hex Key IND107 KEN601 1930K 2945K 0670K 1280K 0830K 0840K 1300K 1940K 2945K 0680K 1280K 0830K 0840K 1300K SP_N Designation Dimensions CSDP... h=h1 b l1 l2 f IND106 N 1616H 09 16 16 100 22 8.0 0420K N 2020K 12 20 20 125 28 10.0 0460K Shim Shim Pin Clamp Set Hex Key IND107 KEN601 1950K 2950K 4200K 1250K 2000K 2950K 4300K 1300K CSSP R 45 Approach for 11 positive square inserts LEFT HAND AVAILABLE FRM UK STCK Inserts See Group 120 Sizes 12 = 1203 SP_R SP_N Spares to Suit For prices please see Group 107 Designation Dimensions CSSP... h=h1 b l1 l2 f a IND106 R 2525M 12 25 25 150 28 32 8.3 0600K a Shim Shim Pin Clamp Set Hex Key IND107 KEN601 2000K 2950K 4300K 1300K CTFP R 90 Approach for 11 positive triangular inserts LEFT HAND AVAILABLE FRM UK STCK Inserts See Group 120 Sizes 11 = 1103 Sizes 16 = 1603 TP_R TP_N Spares to Suit For prices please see Group 107 Shim Shim Pin Clamp Set Hex Key Designation Dimensions CTFP... h=h1 b l1 l2 f IND106 IND107 KEN601 R 1616H 11 16 16 100 22 20 0900K 4250K 1250K R 2020K 16 20 20 125 22 25 0940K 2050K 2950K 4300K 1300K R 2525M 16 25 25 150 22 32 0960K 2050K 2950K 4300K 1300K FR INSERTS See 120 Page112
TLHLDERS IS EXTERNAL 106 CTGP R/L 90 Approach for 11 positive triangular inserts Top Clamp External Toolholders continued Inserts See Group 120 Sizes 11 = 1103 Sizes 16 = 1603 TP_R TP_N Spares to Suit For prices please see Group 107 Shim Shim Pin Clamp Set Hex Key Designation Dimensions CTGP... h=h1 b l1 l2 f IND106 IND107 KEN601 R 1212F L 1212F 11 11 12 12 80 18 16 1040K 1050K 4250K 1250K R 1616H 11 16 16 100 22 20 1060K 4250K 1250K R 2020K L 2020K 16 16 20 20 125 28 25 1100K 1110K 2050K 2950K 4300K 1300K R 2525M L2525M 16 16 25 25 150 28 32 1120K 1130K 2050K 2950K 4300K 1300K Combination Top Clamp & Pinlock External Toolholders MTJN R 93 Approach for negative triangular inserts Inserts See Group 120 Sizes : 16 = 1604 TN_A TN_G Spares to Suit For prices please see Group 107 Designation Dimensions MTJN... h=h1 b l1 l2 f IND106 R 2020K 16 20 20 125 34 25 1300K R 2525M 16 25 25 150 34 32 1320K MVJN R/L 93 Approach for negative 35 rhombic inserts Shim Lock Pin Clamp IND107 2087K 1480K 0943K Inserts See Group 120 Sizes 16 = 1604 VN_A VN_G Spares to Suit For prices please see Group 107 Shim Lock Pin Clamp Clamp Screw Shim Key Clamp Key Designation Dimensions MVJN... h=h1 b l1 l2 f IND106 IND107 KEN601 R 2020K L 2020K 16 16 20 20 125 37 25 1500K 1510K 2100K 1600K 0600K 0900K 1200K 1300K R 2525M L 2525M 16 16 25 25 150 37 32 1520K 1530K 2100K 1600K 0600K 0900K 1200K 1300K MVVN N 72.5 Approach for negative 35 rhombic inserts f Inserts See Group 120 Size 16 = 1604 Spares to Suit For prices please see Group 107 Shim Lock Pin Clamp Clamp Screw Shim Key Clamp Key Designation Dimensions MVVN... h=h1 b l1 l2 f IND106 IND107 KEN601 N 2020K 16 20 20 125 48 10.0 1580K N 2525M 16 25 25 150 48 12.5 1600K 2100K 1600K 0600K 0900K 1200K 1300K VN_A VN_G Toolholders IS External Page113
106 TLHLDERS IS EXTERNAL Toolholders IS External Combination Top Clamp & Pinlock External Toolholders continued MWLN R/L 95 Approach for negative 80 trigon inserts Inserts See Group 120 Sizes 08 = 0804 WN_A WN_G WN_M Spares to Suit For prices please see Group 107 Shim Lock Pin Clamp Shim Key Clamp Key Designation Dimensions MWLN... h=h1 b l1 l2 f IND106 IND107 KEN601 R 2020K L 2020K 08 08 20 20 125 34 25 1680K 1690K 2920K 1680K 0940K 1250K 1500K R 2525M L 2525M 08 08 25 25 150 34 32 1700K 1710K 2920K 1680K 0940K 1250K 1500K Lever Lock External Toolholders PCBN R 75 Approach for negative 80 rhombic inserts LEFT HAND AVAILABLE FRM UK STCK Inserts See Group 120 Sizes 12 = 1204 Sizes 16 = 1606 Sizes 19 = 1906 CN_A CN_G Spares to Suit For prices please see Group 107 Designation Dimensions PCBN... h=h1 b l1 l2 f a IND106 R 2525M 12 25 25 150 28 22 3.1 1762K Shim Shim Pin Lever Lever Screw Hex Key IND107 KEN601 2150K 3100K 1050K 1400K 1300K PCKN R 75 Approach for negative 80 rhombic inserts LEFT HAND AVAILABLE FRM UK STCK Inserts See Group 120 Sizes 12 = 1204 CN_A CN_G Spares to Suit For prices please see Group 107 Designation Dimensions PCKN... h=h1 b l1 l2 f a IND106 R 2020K 12 20 20 125 28 25 3.1 1820K R 2525M 12 25 25 150 34 22 3.8 1860K PCLN R/L 95 Approach for negative 80 rhombic inserts Shim Shim Pin Lever Lever Screw Hex Key IND107 KEN601 2150K 3100K 1050K 1400K 1300K 2150K 3100K 1050K 1400K 1300K Inserts See Group 120 Sizes 09 = 0903 Sizes 12 = 1204 Sizes 16 = 1606 Sizes 19 = 1906 CN_A CN_G Spares to Suit For prices please see Group 107 Designation Dimensions PCLN... h=h1 b l1 l2 f IND106 R 1616H 12 16 16 100 26 20 1960K R 2020K 09 20 20 125 28 25 1980K R 2020K 12 20 20 125 28 25 2000K L 2020K 12 2010K R 2525M 09 25 25 150 28 32 2020K R 2525M 12 25 25 150 28 32 2040K L 2525M 12 2050K L 2525M 16 25 25 150 34 32 2070K R 3225P 12 32 25 170 28 32 2100K L 3225P 12 2210K R 3225P 16 32 25 170 34 32 2240K L 3225P 16 2250K R 3232P 19 32 32 170 42 40 2300K L 3232P 19 2310K R 4040S 19 40 40 250 45 50 2360K L 4040S 19 2370K Shim Shim Pin Lever Lever Screw Hex Key IND107 KEN601 2150K 3100K 1260K 1500K 1300K 2130K 3050K 0950K 1300K 1250K 2150K 3100K 1050K 1400K 1300K 2130K 3050K 0950K 1300K 1250K 2150K 3100K 1050K 1400K 1300K 2860K 3150K 1220K 1590K 1300K 2150K 3100K 1050K 1400K 1300K 2860K 3150K 1220K 1590K 1300K 2200K 3200K 1250K 1580K 1400K 2200K 3200K 1250K 1580K 1400K Page114
Lever Lock External Toolholders continued TLHLDERS IS EXTERNAL 106 PDJN R/L 93 Approach for negative 55 rhombic inserts Inserts: See Group 120 Sizes 11 = 1104 Sizes 15 = 1506 DN_A DN_G Spares to Suit For prices please see Group 107 ptional 1104_ 1506_ 1504_ Shim Shim Shim Shim Pin Lever Lever Screw Hex Key Designation Dimensions PDJN... h=h1 b l1 l2 f IND106 IND107 KEN601 R 2020K L 2020K 11 11 20 20 125 30 25 2380K 2390K 2800K 3050K 0950K 1300K 1250K R 2020K L 2020K 15 15 20 20 125 34 25 2400K 2410K 2250K 2270K 3100K 1100K 1410K 1300K R 2525M L 2525M 11 11 25 25 150 33 32 2420K 2430K 2800K 3050K 0950K 1300K 1250K R 2525M 15 25 25 150 34 32 2440K 2250K 2270K 3100K 1100K 1410K 1300K R 3225P 15 32 25 170 34 32 2500K 2250K 2270K 3100K 1100K 1410K 1300K PDNN R 63 Approach for negative 55 rhombic inserts Inserts See Group 120 Sizes 15 = 1506 = 1504 (optional) DN_A DN_G Spares to Suit For prices please see Group 107 ptional 1506_ 1504_ Shim Shim Shim Pin Lever Lever Screw Hex Key Designation Dimensions PDNN... h=h1 b l1 l2 f IND106 IND107 KEN601 R 2525M 15 25 25 150 34 12.5 2580K 2250K 2270K 3100K 1100K 1410K 1300K PRSN R 90 Approach for negative round inserts LEFT HAND AVAILABLE FRM UK STCK Inserts See Group 120 Size 09 = 190300 Size 12 = 120400 RN_A RN_G Spares to Suit For prices please see Group 107 Shim Shim Pin Lever Lever Screw Hex Key Designation Dimensions PRSN... h=h1 b l1 l2 f IND106 IND107 KEN601 R 2525M 12 25 25 150 28 32 2840K 2350K 3100K 1050K 1400K 1300K PSBN R 75 Approach for negative square inserts LEFT HAND AVAILABLE FRM UK STCK Inserts See Group 120 Sizes 09 = 0903 Sizes 12 = 1204 Sizes 15 = 1506 Sizes 19 = 1906 Shim Shim Pin Lever Lever Screw Hex Key Designation Dimensions PSBN... h=h1 b l1 l2 f a IND106 IND107 KEN601 R 2020K 12 20 20 125 28 17 3 2940K 2500K 3100K 1050K 1400K 1300K R 2525M 12 25 25 150 28 22 3 2960K 2500K 3100K 1050K 1400K 1300K SN_A Spares to Suit For prices please see Group 107 SN_G Page115 Toolholders IS External
106 TLHLDERS IS EXTERNAL????????????????? Toolholders IS External PSDN N 45 straight approach for negative square inserts PSSN R/L 45 offset approach for negative square inserts Lever Lock External Toolholders continued Inserts See Group 120 Sizes 9 = 0903 Sizes 12 = 1204 Sizes 19 = 1906 Shim Shim Pin Lever Lever Screw Hex Key Designation Dimensions PSDN... h=h1 b l1 l2 f IND106 IND107 KEN601 N 1616H 09 16 16 100 22 8.0 3210K 2890K 3000K 0950K 1300K 1250K N 2020K 12 20 20 125 28 10.0 3220K 2500K 3100K 1050K 1400K 1300K N 2525M 12 25 25 150 28 12.5 3240K 2500K 3100K 1050K 1400K 1300K N 3225P 19 32 25 170 42 12.5 3280K 2550K 3200K 1250K 1580K 1400K Inserts see Group 120 Sizes 09 = 0903 Sizes 12 = 1204 Sizes 15 = 1506 Sizes 19 = 1906 SN_A Spares to Suit For prices please see Group 107 SN_A SN_G SN_G Spares to Suit For prices please see Group 107 Shim Shim Pin Lever Lever Screw Hex Key Designation Dimensions PSSN... h=h1 b l1 l2 f a IND106 IND107 KEN601 R 2020K 12 20 20 125 28 25 8.3 3540K 2500K 3100K 1050K 1400K 1300K R 2525M 12 25 25 150 28 32 8.3 3560K 2500K 3100K 1050K 1400K 1300K L 2525M 12 3570K R 3232P 19 32 32 170 42 40 12.5 3660K 2550K 3200K 1250K 1580K 1400K PTFN R 90 Approach for negative triangular inserts LEFT HAND AVAILABLE FRM UK STCK Inserts See Group 120 Sizes 16 = 1604 Sizes 22 = 2204 Sizes 27 = 2706 TN_A TN_G Spares to Suit For prices please see Group 107 Shim Shim Pin Lever Lever Screw Hex Key Designation Dimensions PTFN... h=h1 b l1 l2 f IND106 IND107 KEN601 R 2020K 16 20 20 125 22 25 3680K 2450K 3050K 0950K 1300K 1250K R 2525M 16 25 25 150 22 32 3740K 2450K 3050K 0950K 1300K 1250K PTGN R/L 90 Approach for negative triangular inserts Inserts See Group 120 Size 16 = 1604 Size 22 = 2204 Size 27 = 2706 TN_A TN_G Spares to Suit For prices please see Group 107 Shim Shim Pin Lever Clamp Screw Hex Key Designation Dimensions PTGN... h=h1 b l1 l2 f IND106 IND107 KEN601 R 1616H 16 16 16 100 22 20 3900K 2450K 3050K 0950K 1300K 1250K R 2020K 16 20 20 125 22 25 3940K 2450K 3050K 0950K 1300K 1250K R 2525M L 2525M 16 16 25 25 150 22 32 3960K 3970K 2450K 3050K 0950K 1300K 1250K R 2525M 22 25 25 150 28 32 3980K 2600K 3100K 1050K 1400K 1300K Page116
Lever Lock External Toolholders continued PWLN R/L 95 Approach for for negative 80º trigon inserts TLHLDERS IS EXTERNAL Inserts See Group 120 Sizes 06 = 0604 Sizes 08 = 0804 WN_A WN_G 106 Spares to Suit For prices please see Group 107 Shim Shim Pin Lever Clamp Screw Hex Key Designation Dimensions PWLN... h=h1 b l1 l2 f IND106 IND107 KEN601 R 1616H 06 16 16 100 21 20 4080K 2083K 3050K 0950K 1300K 1250K R 2020K 06 20 20 125 25 25 4090K 2083K 3050K 0950K 1300K 1250K R 2020K 08 20 20 125 25 25 4100K 2084K 3100K 1050K 1400K 1300K R 2525M 06 25 25 150 34 32 4114K 2083K 3050K 0950K 1300K 1250K R 2525M 08 L 2525M 08 25 25 150 34 32 4120K 4130K 2084K 3100K 1050K 1400K 1300K Screwn External Toolholders SCLC R/L 95 Approach for 7 positive 80 rhombic inserts Inserts See Group 120 Sizes 06 = 0602 Sizes 09 = 09T3 Sizes 12 = 1204 CC_T Spares to Suit For prices please see Group 107 Shim Shim Screw Insert Screw Torx Key Designation Dimensions SCLC... h=h1 b l1 l2 f IND106 IND107 R 1010E 06 10 10 70 10 12 4420K 3250K 5070K R 1212F L 1212F 09 09 12 12 80 16 16 4460K 4470K 3270K 5150K R 1616H 09 16 16 100 16 20 4480K 3270K 5150K R 2020K 09 20 20 125 20.5 25 4500K 3270K 5150K R 2020K 12 20 20 125 25 25 4510K 2180K 1575K 1275K 5200K R 2525M L 2525M 12 12 25 25 150 25 32 4520K 4525K 2180K 1575K 1275K 5200K SDJC R/L 93 Approach for 7 positive 55 rhombic inserts Inserts See Pages Group 120 Sizes 07 = 0702 Sizes 11 = 11T3 DC_T Spares to Suit For prices please see Group 107 Shim Shim Screw Insert Screw Torx Key Designation Dimensions SDJC... h=h1 b l1 l2 f IND106 IND107 R 1010E L 1010E 07 07 10 10 70 16 12 4540K 4550K 3250K 5070K R 1212F L 1212F 07 07 12 12 80 18 16 4560K 4570K 3250K 5070K R 1212F L 1212F 11 11 12 12 80 18 16 4580K 4590K 3400K 5150K R 1616H 11 16 16 100 22 20 4620K 2246K 1570K 3400K 5150K R 2020K 11 20 20 125 22 25 4640K 2246K 1570K 3400K 5150K R 2525M L 2525M 11 11 25 25 150 22 32 4660K 4670K 2246K 1570K 3400K 5150K SDNC N 62.5 Approach for 7 positive 55 rhombic inserts Inserts See Group 120 Sizes 07 = 0702 Sizes 11 = 11T3 Spares to Suit For prices please see Group 107 Shim Shim Screw Insert Screw Torx Key Designation Dimensions SDNC... h=h1 b l1 l2 f IND106 IND107 N 1616H 11 16 16 100 22 8.0 4780K 2246K 1570K 3400K 5150K DC_T Toolholders IS External Page117
????????????????? Toolholders IS External 106 TLHLDERS IS EXTERNAL Screwn External Toolholders continued SRDC N 90 Approach for positive round inserts Inserts See Group 120 Sizes 06 = 0602M Sizes 08 = 0803M Insert Screw Torx Key Designation Dimensions SRDC... h=h1 b l1 l2 f IND106 IND107 N 2020K 06 20 20 125 20 13.0 4950K 3250K 5070K N 2020K 08 20 20 125 20 14.0 4960K 3300K 5090K N 2525M 06 25 25 150 25 15.5 4970K 3250K 5070K N 2525M 08 25 25 150 25 16.5 4980K 3300K 5090K RC_M Spares to Suit For prices please see Group 107 RC_T SSDC N 45 Approach for 7 positive square inserts Inserts See Group 120 Sizes 09 = 09T3 Sizes 12 =1204 SC_T Spares to Suit For prices please see Group 107 Shim Shim Screw Insert Screw Torx Key Designation Dimensions SSDC... h=h1 b l1 l2 f IND106 IND107 N 1616H 09 16 16 100 8 5180K 3270K 5150K N 2020K 12 20 20 125 10 5200K 2090K 1575K 1275K 5200K SSSC R 45 Approach for 7 positive square inserts LEFT HAND AVAILABLE FRM UK STCK Inserts See Group 120 Sizes 09 = 09T3 Sizes 12 = 1204 SC_T Spares to Suit For prices please see Group 107 Shim Shim Screw Insert Screw Torx Key Designation Dimensions SSSC... h=h1 b l1 l2 f IND106 IND107 R 1212F 09 12 12 80 11 16 5310K 3270K 5150K R 1616H 09 16 16 100 22 20 5350K 3270K 5150K R 2020K 12 20 20 125 22 25 5390K 2090K 1570K 1275K 5200K STFC R 90 Approach for 7 positive triangular inserts Inserts See Group 120 Sizes 11 = 1102 TC_T Spares to Suit For prices please see Group 107 Insert Screw Torx Key Designation Dimensions STFC... h=h1 b l1 l2 f IND106 IND107 R 1212F 11 12 12 80 18 16 5480K 3250K 5070K Page118
Screwn External Toolholders STGC R 90 Approach for 7 positive triangular inserts LEFT HAND AVAILABLE FRM UK STCK TLHLDERS IS EXTERNAL Inserts See Group 120 Sizes 09 = 0902 Sizes 11 = 1102 Sizes 16 = 16T3 TC_T 106 Spares to Suit For prices please see Group 107 Shim Shim Screw Insert Screw Torx Key Designation Dimensions STGC... h=h1 b l1 l2 f IND106 IND107 R 1212F 11 12 12 80 18 16 5660K 3250K 5070K R 2020K 16 20 20 125 22 25 5740K 2087K 1570K 3400K 5150K R 2525M 16 25 25 150 22 32 5760K 2087K 1570K 3400K 5150K SVJN R/L 93 Approach for 35 negative rhombic inserts Inserts See Group 120 Sizes 12 = 12T3 VN_G Spares to Suit For prices please see Group 107 Insert Screw Torx Key Hex Key Designation Dimensions SVJN... h=h1 b l1 l2 f IND106 IND107 KEN601 R 2020K L 2020K 12 12 20 20 125 22 25 5830K 5840K 3520K 5090K 0080K R 2525M L 2525M 12 12 25 25 150 31 32 5850K 5860K 3520K 5090K SVLB R/L 95 Approach for 5 positive 35 rhombic inserts Inserts See Group 120 Sizes 16 = 1604 VB_T VB_A VB_M Spares to Suit For prices please see Group 107 Shim Shim Screw Insert Screw Torx Key Designation Dimensions SVLB... h=h1 b l1 l2 f IND106 IND107 R 2020K 16 20 20 125 42 25 5940K 2910K 1570K 3400K 5150K R 2525M L 2525M 16 16 25 25 150 42 32 6020K 6030K 2910K 1570K 3400K 5150K SVVB N 72.5 Approach for 5 positive 35 rhombic inserts Inserts See Group 120 Sizes 16 = 1604 VB_T VB_A VB_M Spares to Suit For prices please see Group 107 Shim Shim Screw Insert Screw Torx Key Designation Dimensions SVVB... h=h1 b l1 l2 f IND106 IND107 N 2020K 16 20 20 125 28 10.6 6080K 2910K 1570K 3400K 5150K N 2525M 16 25 25 150 28 13.1 6100K 2910K 1570K 3400K 5150K Page119 Toolholders IS External
????????????????? Toolholders IS Boring 106 TLHLDERS IS BRING 90 Approach for 11 positive triangular inserts Top Clamp Boring Bars CTFP R LEFT HAND AVAILABLE FRM UK STCK Inserts See Group 120 Sizes 11 = 1103 Sizes 16 = 1603 TP_R Spares to Suit For prices please see Group 107 Shim Shim Pin Clamp Set Hex Key IS Dimensions Designation dg7 h h1 l1 l2 f Dmin IND106 IND107 KEN601 S12M CTFPR 11 12 11 5.5 150 25 9 16 6400K 4250K 1250K S16R CTFPR 11 16 15 7.5 200 30 11 20 6410K 4210K 1250K S20S CTFPR 11 20 18 9.0 250 35 13 24 6420K 4210K 1250K S25T CTFPR 16 25 23 11.5 300 40 17 31 6460K 4220K 1300K S32U CTFPR 16 32 30 15.0 350 50 22 39 6480K 2050K 2950K 4300K 1300K TP_N Top Clamp & Pin Lock Boring Bars MWLN R 95 Approach for 80 negative trigon inserts Inserts See Group 120 Sizes 08 = 0804 WN_A WN_G Spares to Suit For prices please see Group 107 Shim Lock Pin Clamp Set Shim Key Hex Key IS Dimensions Designation dg7 h h1 l1 l2 f Dmin IND106 IND107 KEN601 KEN601 S25T MWLNR 08 25 23 11.5 300 40 17 31 6770K 1490K 094K 1250K 1500K S40V MWLNR 08 40 37 18.5 400 60 27 48 6782K 2920K 1680K 094K 1250K 1500K Lever Lock Boring Bars PCLN R/L 95 Approach for 80 negative rhombic inserts Inserts See Group 120 Sizes 09 = 0903 Sizes 12 = 1204 Sizes 16 = 1606 Sizes 19 = 1906 CN_A CN_G Spares to Suit For prices please see Group 107 Shim Shim Pin Lever Lever Screw Hex Key IS Dimensions Designation dg7 h h1 l1 l2 f Dmin IND106 IND107 KEN601 S25T PCLNR 09 25 23 11.5 300 49 17.5 6800K 2130K 3050K 0946K 1350K 1250K S25T PCLNR 12 S25T PCLNL 12 25 23 11.5 300 40 17.0 31 6820K 6830K 2150K 3100K 1150K 1450K 1250K S32U PCLNR 12 S32U PCLNL 12 32 30 15.0 350 50 22.0 39 6840K 6850K 2150K 3100K 126K 1500K 1300K S40V PCLNR 12 40 37 18.5 400 60 27.0 48 6860K 2150K 3100K 126K 1500K 1300K S50W PCLNR 16 50 47 23.5 450 65 35.0 61 6880K 2860K 3150K 122K 1590K 1300K PDUN R 93 Approach for 55 negative rhombic inserts LEFT HAND AVAILABLE FRM UK STCK Inserts See Group 120 Sizes 11 = 1104 Sizes 15 = 1506 DN_A DN_G Spares to Suit For prices please see Group 107 Shim Shim Pin Lever Lever Screw Hex Key IS Dimensions Designation dg7 h h1 l1 l2 f Dmin IND106 IND107 KEN601 S25T PDUNR 11 25 25 15.0 300 50 22 30 6940K 2800K 3050K 0950K 1300K 1250K S32U PDUNR 15 32 30 15.0 350 50 22 39 6960K 2250K 3100K 1100K 1500K 1300K Page120
Lever Lock Boring Bars PTFN R 90 Approach for negative triangular inserts TLHLDERS IS BRING Inserts See Group 120 Sizes 16 = 1604 Sizes 22 = 2204 106 LEFT HAND AVAILABLE FRM UK STCK TN_G Spares to Suit For prices please see Group 107 Shim Shim Pin Lever Lever Screw Hex Key IS Dimensions Designation dg7 h h1 l1 l2 f Dmin IND106 IND107 KEN601 S25T PTFNR 16 25 23 11.5 300 40 17 31 7200K 1000K 1350K 1200K S32U PTFNR 16 32 30 15.0 350 50 22 39 7240K 2450K 3050K 0950K 1300K 1250K PWLN R 95 Approach for negative 80 Trigon inserts LEFT HAND AVAILABLE FRM UK STCK Insert See Group 120 Sizes 06 = 06 Sizes 08 = 0804 WN_G Spares to Suit For prices please see Group 107 Shim Shim Pin Lever Lever Screw Hex Key IS Dimensions Designation dg7 h h1 l1 l2 f Dmin IND106 IN107 KEN601 S16R PWLNR 06 16 15 9 200 44 10 19 7320K 1000K 1350K 1250K S20S PWLNR 06 20 18 9 250 42 12 23 7324K 1000K 1350K 1250K S25T PWLNR 08 25 23 15 300 7334K 1260K 1500K 1300K Screwn Boring Bars SCLC R/L 95 Approach for 7 positive 80 rhombic inserts Insert See Group 120 Sizes 06 = 0602 Sizes 09 = 09T3 CC_T Spares to Suit For prices please see Group 107 Insert screw IS Dimensions Designation dg7 h h1 l1 l2 f Dmin IND106 IN107 S08F SCLCR 06 8 7 3.5 80 16 5 11 7370K 3250K 5070K S10G SCLCR 06 10 9 4.5 90 25 7 13 7395K 3250K 5070K S12H SCLCR 06 12 11 5.5 100 30 9 17 7433K 3250K 5070K S08K SCLCR 06 7380K S08K SCLCL 06 8 7 3.5 125 16 5 11 7390K 3250K 5070K S10M SCLCR 06 7400K S10M SCLCL 06 10 9 4.5 150 25 7 13 7410K 3250K 5070K S12M SCLCR 06 12 11 5.5 150 30 9 17 7435K 3250K 5070K S12Q SCLCR 09 12 11 5.5 180 30 9 17 7440K 3350K 5150K S16R SCLCR 09 7480K S16R SCLCL 09 16 15 7.5 200 30 11 20 7490K 3350K 5150K S20S SCLCR 09 7500K S20S SCLCL 09 20 18 9 250 35 13 24 7510K 3350K 5150K S25T SCLCR 09 25 23 11.5 300 40 17 31 7520K 3350K 5150K QBC06 Quad Bore Holder Set SCLC R A set featuring 4 SCLCR 95 approach screwon boring bars in 6, 8, 10 & 12mm diameter, the bars use a CCMT 06 insert. For small diameter bores on manual and CNC lathes. Spares to Suit For prices please see Group 107 Insert Screw Insert See Group 120 Sizes 06 = 0602 IS Dimensions Designation dg7 h l1 l2 f Dmin IND106 IN107 S0608H SCLC 06 6 7 100 25 4 8 S0810J SCLC S01012K SCLC 06 06 8 10 9 11 110 125 32 38 6 7 12 14 9980K 5240K 5070K S01216M SCLCR 06 12 15 150 50 9 18 CC_T Torx Key Torx Key Page121 Toolholders IS Boring
????????????????? Toolholders IS Boring 106 TLHLDERS IS BRING 93 Approach for 7 positive 55 rhombic inserts Screwn Boring Bars SDUC R/L Inserts See Group 120 Sizes 07 = 0702 Sizes 11 = 11T3 Spares to Suit For prices please see Group 107 Insert screw Torx Key IS Dimensions Designation dg7 h h1 l1 l2 f Dmin IND106 IND107 S12Q SDUCR 07 12 11 5.5 180 25 9 16 7660K 3250K 5070K S16R SDUCR 07 16 15 7.5 200 30 11 20 7680K 3250K 5070K S20S SDUCR 11 7720K S20S SDUCL 11 20 18 9.0 250 35 13 24 7730K 3270K 5150K S25T SDUCR 11 7740K S25T SDUCL 11 25 23 11.5 300 40 17 31 7750K 3270K 5150K DC_T STFC R 90 Approach for 7 positive triangular inserts LEFT HAND AVAILABLE FRM UK STCK Inserts See Group 120 Sizes 11 = 1102 Sizes 16 = 16T3 TC_T Spares to Suit For prices please see Group 107 Insert Screw Torx Key IS Dimensions Designation dg7 h h1 l1 l2 f Dmin IND106 IND107 S10K STFCR 11 10 9 4.5 125 25 7 13 7840K 3260K 5060K S12Q STFCR 11 12 11 5.5 180 25 9 16 7880K 3250K 5070K S16R STFCR 11 16 15 7.5 200 30 11 20 7920K 3250K 5070K S20S STFCR 11 20 18 9.0 250 35 13 24 7940K 3250K 5070K S25T STFCR 16 25 23 11.5 300 40 17 31 7955K 3270K 5150K Screwn Carbide Boring Bars with through Coolant SCLC R 95 Approach for 7 positive 80 rhombic inserts Inserts See Group 120 Sizes 06 = 0602 Sizes 09 = 09T3 CC_T CC_W Spares to Suit For prices please see Group 107 IS Dimensions Designation øh8 h1 h l1 f Dmin IND106 E10M SCLCR 06 10 5 9 150 5.5 12 7340K E12M SCLCR 06 12 6 11 150 6.5 14 7420K Page122 Insert Screw IND107 Torx Key 3248K 5080K 3248K 5080K
Example shows DIR Internal, but is identical to DER/L External. External Dual DER/L External Threading Toolholders Dual Top Clamp & Screwon TLHLDERS IS THREADING can be used as Top Clamp only or Screwon only 106 Suitable Inserts See Group 121 ER = Right Hand EL = Left Hand Sizes Spares to Suit 16 = 16ER/L 22 = 22ER/L Right hand shown Clamp Set Anvil Shim Screw Insert Screw Torx Key IS Designation Dimensions h B I1 f e IND106 IND107 IND107 IND107 IND107 IND107 DER 1212H 16 12 12 100 16 22 8080K 0620K 2930K 3780K 3430K 5090K DER 1616H 16 16 16 100 16 22 8100K 0620K 2930K 3780K 3430K 5150K DER 2020K 16 20 20 125 20 22 8000K 0620K 2930K 3780K 3430K 5090K DEL 2020K 16 20 20 125 20 22 8010K 0620K 2960K 3780K 3430K 5150K DER 2525M 16 25 25 150 25 22 DEL 2525M 16 25 25 150 25 22 8020K 8030K 0620K 0620K 2930K 2960K 3780K 3780K 3430K 3430K 5090K 5150K DER 2525M 22 25 25 150 25 28 8040K 0630K 2940K 3790K 3440K 5150K Internal Dual DIR Internal Suitable Inserts See Group 121 IR = Right Hand Sizes 16 = 16IR 22 = 221R Right hand shown D Spares to Suit Clamp Set Anvil Shim Screw Insert Screw Torx Key IS Designation Dimensions d I1 f Dmin IND106 IND107 IND107 IND107 IND107 IND107 DIR 0020P 16 20 170 13.7 24 8240K 0620K 2960K 3780K 3430K 5090K DIR 0025R 16 25 200 16.2 29 8260K 0620K 2960K 3780K 3430K 5150K DIR 0032S 16 32 250 19.7 36 8300K 0620K 2960K 3780K 3430K 5090K DIR 0025R 22 25 200 18.1 29 8280K 0630K 2980K 3790K 3440K 5150K DIR 0032S 22 32 250 21.6 36 8320K 0630K 2980K 3790K 3440K 5150K Screwon SIR/L Internal D Suitable Inserts See Group 121 IR = Right hand IL = Left Hand Sizes 06 = 06IR/L 08 = 08IR/L 11 = 11IR/L 16 = 16IR/L 22 = 22IR/L Spares to Suit Insert Screw Right hand shown IS Designation Dimensions d d1 I1 I2 f DMin IND106 IND107 IND107 SIR 0005H 06 12 5.1 100 12 4.3 6.0 8340K 3418K 5060K SIR 0007K 08 16 6.6 125 18 5.3 7.8 8350K 3419K 5080K SIR 0010H 11 10 10 100 7.4 12.0 8360K 3420K 5070K SIR 0010K 11 16 10 125 25 7.4 12.0 8380K 3420K 5150K SIL 0010K 11 16 10 125 25 7.4 12.0 8390K 3420K 5150K SIR 0013M 16 16 13 150 32 10.2 16.0 8400K 3430K 5150K SIR 0016P 16 20 16 170 40 11.7 19.0 8420K 3430K 5150K SIL 0016P 16 20 16 170 40 11.7 19.0 8430K 3430K 5150K SIR 0020P 22 20 20 170 15.6 24.0 8440K 3440K 5200K Torx Key Page123 Toolholders IS Threading
????????????????? Toolholder Spares 107 TLHLDER SPARES Top Clamp External Toolholder Spares To Suit Toolholder Shim Shim Pin Clamp Set Claw Clamp Screw Spring Spring Pin Top Clamp IND107 IND107 IND107 IND107 IND107 IND107 IND107 CKJN R2525M 1930K 2945K 0670K 1280K 0830K 0840K L2525M 1940K 2945K 0680K 1280K 0830K 0840K R3225P 1930K 2945K 0670K 1280K 0830K 0840K L3225P 1940K 2945K 0680K 1280K 0830K 0840K CSBPR1616H 1950K 2950K 4200K R/L2020K 2000K 2950K 4300K R2525M 2000K 2950K 4300K CSDPN1616H 1950K 2950K 4200K N2020K 2000K 2950K 4300K N2525M 2000K 2950K 4300K CSSP R/L2525M 2000K 2950K 4300K CTCP N1010E 4250K N1212F 4350K N2510R 4250K N2513R 2050K 2950K 4350K CTFP R/L1616H 4200K R/L2020K 2050K 2950K 4300K R/L2525M 2050K 2950K 4300K CTGP R/L1212F 4250K R/L1616H 4250K R/L2020K 2050K 2950K 4300K R/L2525M 2050K 2950K 4300K Hex Key KEN601 1300K 1300K 1300K 1300K 1250K 1300K 1300K 1250K 1300K 1300K 1300K 1250K 1300K 1250K 1300K 1250K 1300K 1300K 1250K 1250K 1300K 1300K Combination Top Clamp & Pin Lock External Toolholder Spares To Suit Toolholder Shim Lock Pin Clamp Clamp Screw Shim Key Hex Key Combination Top Clamp & Pin Lock IND107 IND107 IND107 IND107 IND107 IND107 KEN601 KEN601 MTJN R2020K 2087K 1480K 0943K R2525M MVJN R/L2020K 2100K 1600K 0600K 0900K 1200K 1300K R/L2525M 2100K 1600K 0600K 0900K 1200K 1300K R3225P 2100K 1600K 0600K 0900K 1200K 1300K MVVN N2020K N2525M 2100K 1600K 0600K 0900K 1200K 1300K MWLN R/L2020K 2920K 1680K 0940K 1250K 1500K R/L2525M 2920K 1690K 0940K 1250K 1500K R3225P 2920K 1690K 0940K 1250K 1500K Lever Lock External Toolholder Spares To Suit Shim ptional Shim ptional Shim Shim Pin Lever Lever Screw Lever Lock IND107 IND107 IND107 IND107 IND107 IND107 PCBN R/L2525M 12 2150K 3100K 1050K 1400K R/L2525M 16 2860K 3150K 1220K 1590K R/L3225P 16 2860K 3150K 1220K 1590K R/L3232P 16 2860K 3150K 1220K 1590K R/L3232P 19 2200K 3200K 1250K 1590K R/L4040S 19 2200K 3200K 1250K 1590K PCKN R/L2020M 12 2150K 3100K 1050K 1400K R/L2525M 12 2150K 3100K 1050K 1400K R/L3225P 12 2150K 3100K 1050K 1400K PCLN R/L1616H 12 2150K 3100K 1260K 1500K R/L2020K 09 2130K 3050K 0946K 1300K R/L2020K 12 2150K 3100K 1050K 1400K R/L2525M 09 2130K 3050K 0946K 1300K R/L2525M 12 2150K 3100K 1050K 1400K R/L2525M 16 2860K 3150K 1220K 1590K R2525M19 2200K 3200K 1250K 1580K R/L3225P 12 2150K 3100K 1050K 1400K R/L3225P 16 2860K 3150K 1220K 1590K R/L3232P 19 2200K 3200K 1250K 1580K R/L4040S 19 2200K 3200K 1250K 1580K PDJN R/L2020K 11 2800K 3050K 0950K 1300K R/L2020K 15 2250K 2270K 3100K 1100K 1410K R/L2525K 11 2800K 3050K 0950K 1300K R/L2525M 15 2250K 2270K 3100K 1100K 1410K R/L3225P 15 2250K 2270K 3100K 1100K 1410K PDNN R2525M15 2250K 2270K 3100K 1100K 1410K PRSN R/L2020K 09 2300K 3000K 0950K 1300K R2525M12 2350K 3100K 1050K 1400K R/L3232P 19 2400K 3200K 1250K 1580K Hex Key KEN601 1300K 1300K 1300K 1300K 1400K 1400K 1300K 1300K 1300K 1300K 1250K 1300K 1250K 1300K 1300K 1400K 1300K 1300K 1400K 1400K 1250K 1300K 1250K 1300K 1300K 1300K 1250K 1300K 1400K Page124
TLHLDER SPARES 107 Lever Lock External Toolholder Spares continued To Suit Shim ptional Shim ptional Shim Shim Pin Lever Lever Screw Lever Lock continued IND107 IND107 IND107 IND107 IND107 IND107 PSBN R/L1616H 09 2890K 3000K 0950K 1300K R/L2020K 09 2890K 3000K 0950K 1300K R/L2020K 12 2500K 3100K 1050K 1400K R/L2525M09 2890K 3000K 0950K 1300K R/L2525M12 2500K 3100K 1050K 1400K R/L2525M15 2710K 3150K 1220K 1590K R/L3225P 12 2500K 3100K 1050K 1400K R/L3225P 15 2710K 3150K 1220K 1590K R/L3232P 19 2550K 3200K 1250K 1580K R/L4040S 19 2550K 3200K 1250K 1580K PSDN N1616H 09 2890K 3000K 0950K 1300K N2020K 12 2500K 3100K 1050K 1400K N2525M12 2500K 3100K 1050K 1400K N3225P 12 2500K 3100K 1050K 1400K N3225P 19 2550K 3200K 1250K 1580K Hex Key KEN601 1250K 1250K 1300K 1250K 1300K 1300K 1300K 1300K 1400K 1400K 1250K 1300K 1300K 1300K 1400K PSKN R/L1616H 09 2890K 3000K 0950K 1300K 1250K R/L2020K 09 2890K 3000K 0950K 1300K 1250K R/L2020K 12 2500K 3100K 1050K 1400K 1300K R/L2525M12 2500K 3100K 1050K 1400K 1300K R/L2525M15 2710K 3150K 1220K 1590K 1300K R/L3225P 12 2500K 3100K 1050K 1400K 1300K R/L3232P 15 2710K 3150K 1220K 1590K 1300K PSSN R/L1616H 09 2890K 3000K 0950K 1300K 1250K R/L2020K 09 2890K 3000K 0950K 1300K 1250K R/L2020K 12 2500K 3100K 1050K 1400K 1300K R/L2525M09 2890K 3000K 0950K 1300K 1250K R/L2525M12 2500K 3100K 1050K 1400K 1300K R/L2525M15 2710K 3150K 1220K 1590K 1300K R/L3225P 12 2500K 3100K 1050K 1400K 1300K R/L3232P 15 2710K 3150K 1220K 1590K 1300K R/L3232P 19 2550K 3200K 1250K 1580K 1400K PTFN R/L1616H 16 2450K 3050K 0950K 1300K 1250K R/L2020K 16 2450K 3050K 0950K 1300K 1250K R/L2525M16 2450K 3050K 0950K 1300K 1250K R/L2525M22 2600K 3100K 1050K 1400K 1300K R/L3225P 22 2600K 3100K 1050K 1400K 1300K R/L3232P 27 2650K 3150K 1200K 1550K 1300K PTGN R/L1616H 16 2450K 3050K 0950K 1300K 1250K R/L2020K 16 2450K 3050K 0950K 1300K 1250K R/L2525M16 2450K 3050K 0950K 1300K 1250K R/L2525M22 2600K 3100K 1050K 1400K 1300K R/L3225P 22 2600K 3100K 1050K 1400K 1300K R/L3232P 27 2650K 3150K 1200K 1550K 1300K PWLN R/L1616H 06 2083K 3050K 0950K 1300K 1250K R/L2020K 06 2083K 3050K 0950K 1300K 1250K R/L2020K 08 2084K 3100K 1050K 1400K 1300K R/L2525M06 2083K 3050K 0950K 1300K 1250K R/L2525M08 2084K 3100K 1050K 1400K 1300K Screw n External Toolholder Spares To Suit Shim Shim Screw Insert Screw Torx Key Screwn IND107 IND107 IND107 IND107 IND107 IND107 SCKC R/L0808D06 3250K 5070K R/L1010E 06 3250K 5070K R/L1212F 09 3270K 5150K R/L1616H09 3270K 5150K SCLC R/L0808D06 3250K 5070K R/L1010E 06 3250K 5070K R/L1212F 09 3270K 5150K R/L1616H09 3270K 5150K R/L2020K 09 3270K 5150K R/L2020K 12 2180K 1575K 1275K 5200K R/L2525M12 2180K 1575K 1275K 5200K SDJC R/L1010E 07 3250K 5070K R/L1212F 07 3250K 5070K R/L1212F 11 3400K 5150K R/L1616H07 3250K 5070K R/L1616H11 2246K 1570K 3400K 5150K R/L2020K 11 2246K 1570K 3400K 5150K R/L2525M11 2246K 1570K 3400K 5150K SDNCN0808D 07 3250K 5070K N1010E 07 3250K 5070K N1212F 07 3250K 5070K N1616H 11 2246K 1570K 3400K 5150K N2020K 11 2246K 1570K 3400K 5150K N2525M11 2246K 1570K 3400K 5150K Page125 Toolholder Spares
107 TLHLDER SPARES????????????????? Toolholder Spares Screwn External Toolholder Spares continued To Suit Shim Shim Screw Insert Screw Torx Key Screwn continued IND107 IND107 IND107 IND107 IND107 IND107 SRDCN1010E 06 3250K 5070K N1212F 06 3250K 5070K N1616H 06 3250K 5070K N1616H 08 3264K 5090K N2020K 06 3250K 5070K N2020K 08 3264K 5090K N2525M 06 3250K 5070K N2525M 08 3264K 5090K SRGCR/L1010E 06 3250K 5070K R/L1212F 06 3250K 5070K R/L1616H 06 3250K 5070K R/L1616H 08 3250K 5070K R/L2020K 06 3250K 5070K R/L2525M 08 3264K 5090K SSDCN1212F 09 3270K 5150K N1616H 09 3270K 5150K N2020K 12 2090K 1570K 1275K 5200K SSSCR/L1212F 09 3270K 5150K R/L1616H 09 3270K 5150K R/L2020K 12 2090K 1570K 1275K 5200K STFC R1212F 11 3250K 5070K R/L1616H 11 3250K 5070K STGCR/L1010E 09 3260K 5060K R/L1212F 11 3250K 5070K R/L1616H 11 3250K 5070K R1616H 16 2087K 1570K 3400K 5150K R2020K 11 3250K 5070K R/L2020K 16 2087K 1570K 3400K 5150K R/L2525M 16 2087K 1570K 3400K 5150K SVJN R/L1616H 12 3520K 5090K R/L2020K 12 3520K 5090K R/L2525M 12 3520K 5070K SVLB R/L2020K 16 2910K 1570K 3400K 5150K R/L2525M 16 2910K 1570K 3400K 5150K SVVBN2020K 16 2910K 1570K 3400K 5150K N2525M 16 2910K 1570K 3400K 5150K N3232P 16 2910K 1570K 3400K 5150K Top Clamp Boring Bar Spares To Suit Toolholder Shim Shim Pin Clamp Set Top Clamp IND107 IND107 IND107 S20S CSKPR 09 4210K S25T CSKPR 12 4220K S32U CSKPR 12 2000K 2950K 4300K S12M CTFPR 11 4250K S16R CTFPR 11 4210K S20S CTFPR 11 S20Q CTFPL 11 4210K S25T CTFPR 16 S25T CTFPL 16 4220K S32U CTFPR 16 S32U CTFPL 16 2050K 2950K 4220K Combination Top Clamp & Pin Lock Boring Bar Spares To Suit Toolholder Shim Lock Pin Clamp Set Top Clamp & Pin Lock IND107 IND107 IND107 S25T MWLNR 08 S25T MWLNL 08 1490K 0940K S32U MWLNR 08 S32U MWLNL 08 2920K 1680K 0940K S40V MWLNR 08 2920K 1680K 0940K S50W MWLNR 08 2920K 1680K 0940K S50W MWLNL 08 Page126 Hex Key KEN601 1250K 1300K 1300K 1250K 1250K 1250K 1300K 1300K Shim Key Hex Key KEN601 KEN601 1250K 1500K 1250K 1500K 1250K 1500K 1250K 1500K To Suit Toolholder Insert Screw Screwn IND107 S08F SCLCR 3249K 5070K S10G SCLCR 3250K 5070K S12H SCLCR 3250K 5070K S08K SCLCR S08K SCLCL 3250K 5070K S10M SCLCR S10M SCLCL 3249K 5070K S12M SCLCR 3250K 5070K S12Q SCLCR S12Q SCLCL 3350K 5070K S16R SCLCR S16R SCLCL 3350K 5150K S20S SCLCR Torx Key IND107 S20S SCLCL 3350K 5150K S25T SCLCR 3350K 5150K S12Q SDUCR S12Q SDUCL 3250K 5070K S16R SDUCR S16R SDUCL 3250K 5070K S20S SDUCR S20S SDUCL 3250K 5070K S20S SDUCR S20S SDUCL 3270K 5150K S25T SDUCR S25T SDUCL 3270K 5150K S10K STFCR S10K STFCL 3260K 5060K S12Q STFCR S12Q STFCL 3250K 5070K S16R STFCR S16R STFCL 3250K 5070K S20S STFCR S20S STFCL 3250K 5070K S25T STFCR S25T STFCL 3270K 5150K S20S SVUNR S20S SVUNL 3520K 5090K S25T SVUNR S25T SVUNL 3520K 5090K
Lever Lock Boring Bar Spares To Suit Toolholder Shim Shim Pin Lever Lever Screw Hex Key Lever Lock IND107 IND107 IND107 IND107 KEN601 S25T PCLNR 09 2130K 3050K 0950K 1350K 1250K S25T PCLNR 12 S25T PCLNL 12 1150K 1450K 1250K S32U PCLNR 12 S32U PCLNL 12 2150K 3100K 126K 1500K 1300K S40V PCLNR 12 S40V PCLNL 12 2150K 3100K 126K 1500K 1300K S50W PCLNR 16 S50W PCLNL 16 2860K 3150K 1220K 1590K 1300K S25T PDUNR 11 2800K 3050K 0950K 1300K 1250K S32U PDUNR 15 2250K 3100K 1100K 1500K 1300K S32U PDUNL 15 S40V PDUNR 15 2250K 3100K 1100K 1410K 1300K S25T PSKNR 12 S25T PSKNL 12 1150K 1450K S32U PSKNR 12 2500K 3100K 1260K 1500K S40V PSKNR 12 2500K 3100K 1050K 1400K S50W PSKNR 19 2550K 1580K S25T PTFNR 16 1000K 1350K S25T PTFNL 16 S32U PTFNR 16 S32U PTFNL 16 2450K 3050K 0950K 1300K S40V PTFNR 22 2600K 3100K 1050K 1400K S50W PTFNR 22 2600K 3100K 1050K 1400K S16R PWLNR 06 1000K 1350K S16R PWLNL 06 S20S PWLNR 06 S20S PWLNL 06 1000K 1350K S25T PWLNR 06 S25T PWLNL 06 2083K 3050K 0950K 1300K S25T PWLNR 08 1260K 1500K Cartridge Spares 1250K 1300K 1300K 1400K 1200K 1250K 1300K 1300K 1250K 1250K 1250K 1300K TLHLDER SPARES Carbide Boring Bar Spares To Suit Toolholder Insert Screw Screwn IND107 E10M SCLCR E10M SCLCL 3248K 5080K E12M SCLCR E12M SCLCL 3248K 5080K E06J SCLPR 3230K 5060K 107 Torx Key IND107 E06J SCLPL E08K SCLPL E08K SCLPL 3230K 5060K E06J STUPR 3230K 5060K E10M STUCL 3230K 5060K E12M STUCR 3248K 5080K To Suit Toolholder Clamp Set Axial Square Radial Screw Mount Screw Washer Top Clamp IND107 IND107 IND107 IND107 IND107 IND107 IND107 CSKPR 10CA 4250K 0100K 0200K 1700K 3800K 12CA 4350K 0100K 0250K 1750K 3800K CTFPR 10CA 4250K 0100K 0200K 1700K 3800K 12CA 4350K 0100K 0250K 1750K 3800K CTSPR 10CA 4250K 0100K 0200K 1700K 3800K 12CA 4350K 0100K 0250K 1750K 3800K CTTPR 10CA 4250K 0100K 0200K 1700K 3800K 12CA 4350K 0100K 0250K 1750K 3800K CTWPR 10CA 4250K 0100K 0200K 1700K 3800K 12CA 4350K 0100K 0250K 1750K 3800K Hex Key KEN601 1250K 1300K 1250K 1300K 1250K 1300K 1250K 1300K 1250K 1300K To Suit Lever Shim Lever Screw Shim Pin Axial Screw Radial Screw Mount Screw Lever Lock IND107 IND107 IND107 IND107 IND107 IND107 IND107 IND107 PCFNR 16CA 1260K 2150K 1500K 3100K 0150K 0250K 1850K PCLNR 16CA 1260K 2150K 1500K 3100K 0150K 0250K 1850K PSKNR 16CA 1260K 2500K 1500K 3100K 0150K 0250K 1850K PTFNR 16CA 0950K 20CA 1050K 2450K 2600K 1300K 1400K 3050K 3100K 0150K 0150K 0250K 0250K 1850K 1850K PTSNR 16CA 0950K 20CA 1050K 2450K 2600K 1300K 1400K 3050K 3100K 0150K 0150K 0250K 0250K 1850K 1850K PTTNR 16CA 0950K 20CA 1050K 2450K 2600K 1300K 1400K 3050K 3100K 0150K 0150K 0250K 0250K 1850K 1850K PTWNR 16CA 0950K 20CA 1050K 2450K 2600K 1300K 1400K 3050K 3100K 0150K 0150K 0250K 0250K 1850K 1850K Hex Key KEN601 1300K 1300K 1300K 1300K 1300K 1250K 1300K 1300K 1300K 1300K 1300K To Suit Insert Screw Axial Screw Radial Screw Mount Screw Washer Torx Key Screwn IND107 IND107 IND107 IND107 IND107 IND107 IND107 IND107 STFCR 10CA 3250K 0100K 0200K 1700K 3800K 5070K 12CA 3270K 0100K 0250K 1750K 3800K 5150K 16CA 3270K 0150K 0250K 1850K 5150K STGCR 10CA 3250K 0100K 0200K 1700K 3800K 5070K 12CA 3270K 0100K 0250K 1750K 3800K 5150K 16CA 3270K 0150K 0250K 1850K 5150K STSCR 10CA 3250K 0100K 0200K 1700K 3800K 5070K 12CA 3270K 0100K 0250K 1750K 3800K 5150K 16CA 3270K 0150K 0250K 1850K 5150K STTCR 10CA 3250K 0100K 0200K 1700K 3800K 5070K 12CA 3270K 0100K 0250K 1750K 3800K 5150K 16CA 3270K 0150K 0250K 1850K 5150K Toolholder Spares Page127
Deburring????????????????? Tools Hand 109 DEBURRING TLS HAND Modular Deburring Tools An interchangeable system of handle, holders and blades designed to cover all hand applications of deburring. Made up of high speed steel blades, countersinks and scrapers along with specially designed handles and blade holders. This is one of the most comprehensive ranges available. Blades are interchangeable with commonly available brands including Seco, Snap Tap, Stellram, Noga and Ruko. Universal Handle Type A Holders Type: Universal Handle & Blade Sets All Supplied in Plastic Tubes No. of Pieces Contents 4 Uni Handle, BHolder & B10, B20 Blades B10 B20 KEN109 7003K B C D E F No. of Pieces 3 Contents Uni Handle, CHolder & C42 Scraper KEN109 7004K Blades Type: No. of Pieces 3 Contents Uni Handle, DHolder & D80 Blade KEN109 7005K C40 C42 D80 D82 F12 F20 F30 E200 E100 E101 No. of Pieces 5 Contents Uni Handle, EHolder & E100, 101, 200 Blades KEN109 7006K B10 B20 B30 B60 E100 E101 E200 E202 E300 E350 E600 BLADE E100 CUNTERSINK F20 No. of Pieces 3 Contents Uni Handle, FHolder & F20 Countersink KEN109 7007K E100 E101 E200 Page128 SCRAPER C42 MINI SCRAPER C40 No. of Pieces Contents 7 Uni Handle, EHolder & E100, 101, 200, 202, 300 Universal Handle KEN109 7009K E300 Type To Suit KEN109 A B, C, D, E & F Holders 7010K Holders Type Suitable For Type KEN109 B B blades 7011K C C scrapers 7019K D D corner chamfering blades 7022K E E blades 7025K F F countersinks 7031K See next page for individual tools & blades E202
Deburring Tools Light Duty Blades DEBURRING TLS HAND Keyway Burr Effectively deburr external and internal keyways. 236mm. Supplied with N80K blade for 2.5 11mm wide keyways. 109 B10(N1) Type Description KEN109 B10(N1) For steel and aluminium 7012K B20(N2) For brass & cast Iron 7014K B30(N3) For sheet & tubing, Front & Rear Cut 7015K B60(N4) Rear Cut Extra 7017K Scraper Blades C40 C42 Type Description KEN109 C40 Triangular 4 x 20mm 7020K C42 Triangular 8 x 30mm 7021K Corner Chamfering Blades Description KEN109 Complete with 90 Cutter 7062K Replacement Blade Type N80K 7063K Double Burr A dual purpose tool, for machinists and sheet metal workers. For deburring of both sides of sheet metal. Cutters adjustable for thickness up to 10mm. Also for deburring edges of metal blocks using one blade only, fixed in the centre hole. Supplied with two N80 blades and safety hand guard. Blades can be turned and reversed to provide fresh cutting edges. D80 D82 Type Description KEN109 D80 Sheet up to 3mm 7023K D82 Sheet up to 8mm 7024K Heavy Duty Blades Type Description KEN109 E100(S10) Steel & Aluminium 7026K E101(S101) Steel Extra Fine & Aluminium, Point 7035K E200(S20) Brass & Cast Iron 7027K E202(S202) Brass Extra Fine & Cast Point Iron, 7036K E300(S30) Sheet & Tubing, Front & Rear Cut 7028K E350(S35) For Deburring grooves 7029K E600(S60) Rear Cut Extra 7030K Countersinks 90 Included Angle Type F12(C12) F20(C20) F30(C30) F12(C12) Description Drilled holes up to 12mm Drilled holes up to 20mm Drilled holes up to 30mm E100(S10) F20(C20) KEN109 7032K 7033K 7034K F30(C30) Description KEN109 Complete with 2 Cutters 7060K Replacement Blade Type N80 7061K Mini Burr This tool consists of a B10 universal blade mounted in an 8mm hexagonal aluminium handle. Nonremovable blade. 140mm. Supplied with pocket clip. Description Solid Handle with fixed blade and pocket clip KEN109 7052K Page129 Deburring Tools Hand
Inserts IS Turning 120 1 Shape Page130 INSERTS IS TURNING Symbol Shape Nose Angle Figure H Hexagonal 120 ctagonal 135 P Pentagonal 108 S Square 90 T Triangular 60 C 80 D 55 E 75 Rhombic F 50 M 86 V 35 W Trigon 80 L Rectangular 90 A 85 B Parallelogram 82 K 55 R Round Symbol Relief Angle A 3 B 5 C 7 D 15 E 20 F 25 G 30 N 0 P 11 thers T N M G 16 2 Relief Angle 3 Accuracy 4 Groove and Hole Symbol Tolerance (class) Corner Thickness I.C. Height (m) (s) (d) A ±0.005 ±0.025 ±0.025 F ±0.005 ±0.025 ±0.013 C ±0.013 ±0.025 ±0.025 H ±0.013 ±0.025 ±0.013 E ±0.025 ±0.025 ±0.025 G ±0.025 ±0.13 ±0.025 J ±0.025 ±0.13 ±0.05 ±0.13} * K ±0.01 ±0.025 ±0.05 ±0.13} * L ±0.025 ±0.025 ±0.05 ±0.13} * M ±0.08 ±0.18} * ±0.13 ±0.05 ±0.13} * N ±0.08 ±0.18} * ±0.025 ±0.13} ±0.05 U ±0.13 ±0.38} * ±0.13 ±0.08 ±0.25} * * Details of accuracy will vary according to shape and size of insert futher details are available on request. 1 2 3 4 5 6 7 7a 8 9 10 5 Symbol R Cutting Edge Symbol S Symbol C Symbol W Symbol 03 3.97 03 3.97 03 4.0 02 2.7 06 6.9 04 4.8 3.97 04 4.76 04 4.8 L3 08 8.2 05 5.8 4.76 05 5.0 5.0 05 5.56 05 5.6 03 3.8 09 9.6 06 6.8 5.56 06 6.0 6.0 06 6.35 06 6.5 04 4.3 11 11.0 07 7.8 6.35 07 7.94 08 8.1 05 5.4 13 13.8 09 9.7 7.94 08 8.0 8.0 09 9.525 09 9.525 09 9.7 06 6.5 16 16.5 11 11.6 16 16.6 16 19.7 9.525 10 10.0 10.0 12 12.0 12.0 12 12.7 12 12.7 12 12.9 08 8.7 22 22.0 15 15.5 22 22.1 12.70 15 15.875 15 15.875 16 16.1 10 10.9 27 27.5 19 19.4 15.875 16 16.0 16.0 19 19.05 19 19.05 19 19.3 13 13.0 33 33.0 23 23.3 19.05 20 20.0 20.0 22 22.225 22 22.6 38 38.5 27 27.1 22.225 25 25.0 25.0 25 25.4 25 25.4 25 25.8 44 44.0 31 31.0 25.4 31 31.75 31 31.75 32 32.2 55 55.0 38 38.8 31.75 32 32.0 32.0 Note: For the insert shape K, the rule for the relationship between the symbol and the dimension differs from those of other shapes. 7 Corner Radius Symbol Corner Radius 00 0.03 02 0.2 04 0.4 08 0.8 12 1.2 16 1.6 20 2.0 24 2.4 28 2.8 32 3.2 Radius (Turning Inserts) R T Symbol D Edge 7a Preparation (Milling Inserts) Rake χ Angle r A 14 D 60 E 75 F 85 P 90 Special Relief Angle α 0 A 3 B 5 C 7 D 15 E 20 F 25 G 30 N 0 P 11 Z Special Symbol V 8 Symbol K I.C. dia. 6 04 08 T N XX Thickness Symbol Thickness 01 1.59 02 2.38 T2 2.78 03 3.18 T3 3.97 04 4.76 05 5.56 06 6.35 07 7.94 09 9.52 Symbols of major cutting edge (Milling Inserts) Symbol Condition of Shape Cutting Edge F E T S Sharp Edge Honed Rounded edge Chamfered edge Combination Chamfered & honed edge H 6.35 ±0.05 ±0.08 ±0.08 ±0.13 9.525 P 12.70 ±0.08 ±0.13 ±0.13 ±0.20 15.875 ±0.10 ±0.18 ±0.15 ±0.27 S 19.05 T 25.40 ±0.13 ±0.25 ±0.18 ±0.38 C 9 Hand of Insert Symbol Hand Thickness Symbol Shape of Hole Chipbreaker Shape N Without R Without Hole Singlesided F Doubleside A Without M Cylindrical Hole Singlesided G Doubleside W With partly cylindrical Without hole, doublesided T 40 60 Singlesided Q With partly cylindrical hole, doublesided Without U 40 60 Countersink Doubleside B With partly cylindrical hole, singlesided Without H 70 90 Countersink Singlesided C With partly cylindrical hole, singlesided Without J 70 90 Countersink Doubleside X Special Type Note on insert thickness (ptional Symbols) For chipbreaker inserts, the thickness is defined as T (height from the bottom face to the cutting edge) shown in the figure below Detailed accuracy for J, K, L, M, N, and U classes For inserts whose corner angle is larger than 55 T Tolerance on Tolerance on Insert Inscribed inscribed circle corner height Shapes circle dia. (d) (m) applied T J,K,L,M,N U J,K,L,M,N U For Dtype inserts whose corner angles are 55 Inscribed Tolerance on Tolerance on Insert inscribed circle corner height Shapes circle dia. (d) (m) applied 6.35 ±0.05 ±0.011 9.525 12.70 ±0.08 ±0.15 D 15.875 ±0.10 ±0.11 19.05 Note: The tolerance for shape V may be increased more than the value above. R L N N R L Right Left Neutral 10 Chipbreaker Inscribed circle (d) Corner height (m) d d E M R M Chipbreakers are not part of IS designation. Each manufacturer designates a chipbreaker in their own way. m
YAMALY YAMALY TLING JAPAN INSERTS IS TURNING 120 AL High positive breaker specifically for Aluminium Alloys. NM6 General application medium breaker used on negative inserts with tougher grades. L11 / R11 General purpose breaker for copy turning. (A): 05 L/R11 (B): 10 L/R11 NM7 A ripple edge breaker ideal for copy turning where cut depth varies and chip control is very important. Use with grade QX520 on Steels, Stainless and Malleable Irons. NF1 Finishing breaker used on small VNMG 12 inserts. NR8 Roughing breaker for Steels and Stainless with grades QX520. NF2 A finishing chipbreaker associated with QX500 cermet will provide excellent surface finishes at high speeds on the majority of ferrous materials. NR9 General application roughing breaker, suitable for intermittent cuts on negative inserts. NF3 Finishing chipbreaker for negative inserts used with QX510 for finishing Steel or finish and medium cutting on Cast Iron. PG General application finishing and light to medium roughing in conjunction with SPMR & TPMR positive inserts. NM4 Medium breaker used on negative inserts for light to medium roughing. PF Finishing breaker used on positive inserts for general application. NM5 General chipbreaker for medium roughing or semi finishing on Steels and Stainless in combination with grades QX510 and QX520. VF General purpose chipbreaker with a radius groove, used with negative inserts. For light to medium cutting across a wide application band. PM Medium breaker used on positive inserts for general application. ST Light to medium roughing breaker used in conjunction with QX535S grade for turning Stainless Steels. Inserts IS Turning Page131
120 INSERTS IS TURNING Inserts IS Turning CCGT STE STEELS STA STAINLESS CAS CAST IRNS EX EXTICS ALU ALUMINIUMS NN NNFERRUS Chip Breaker Application PF Finishing AL Medium Cutting Grade IS Designation K10 K05K20 Uncoated QX500 P10P25 Cermet QX520 P10P35 M10M30 K10K30 QX530 P20P40 M20M30 09T302 S S C T T A E A S 060202 09T304 S S C T T A E A S E X A L U N N 060204 09T308 S S C E A N T T A Chip Grade X L E A S U N Break YML120 PF QX500 0223A PF QX520 0223D PF QX530 0223E AL K10 0131N CCMT STE STEELS STA STAINLESS CAS CAST IRNS EX EXTICS ALU ALUMINIUMS NN NNFERRUS Chip Breaker Application PM Medium Cutting 060202 060204 Chip Grade Break YML120 AL K10 0121N Grade IS Designation QX500 P10P25 Cermet QX520 P10P35, M10M30, K10K30 QX530 P20P40, M20M30 S S C E A N T T A Chip Grade X L E A S U N Break YML120 PM QX500 0351A PM QX520 0351D S S C E A N T T A X L Chip Grade E A S U N Break YML120 PM QX500 0355A PM QX520 0355D PM QX530 0355E CNMG STE STEELS STA STAINLESS CAS CAST IRNS EX EXTICS ALU ALUMINIUMS NN NNFERRUS E X Suitable for Internal/External Toolholders: A N Chip Grade L U N Break YML120 AL K10 0151N S S C E A N Chip Grade T T A X L E A S U N Break YML120 PF QX500 0263A PF QX520 0263D AL K10 0161N S T E S T A C A S E X A L U N N 09T304 S S C E A N Chip Grade T T A X L E A S U N Break YML120 PM QX500 0403A PM QX520 0403D 09T308 Chip Grade Break YML120 PF QX520 0273D PF QX530 0273E AL K10 0169N S S C E A N T T A Chip X L E A S U N Break Grade YML120 PM QX520 0406D PM QX500 0406A SCKC SCLC 120402 S S T T E A 120404 S S C T T A E A S E X A L U N N A N L Chip Grade U N Break YML120 AL K10 0171N Chip Grade Break YML120 AL K10 0181N 120408 Suitable for Internal/External Toolholders: S _ SCLC SCKC SCLC C A S S S C T T A E A S E X E X A L U N N 120404 S S C E A N Chip Grade T T A X L E A S U N Break YML120 PM QX520 0410D 120408 Chip Grade Break YML120 AL K10 0191N S S C E A N T T A Chip X L E A S U N Break Grade YML120 PM QX520 0415D PM QX530 0420D Suitable for Internal/External Toolholders: Chip Breaker Application NF2 Finish NF3 Finish NM5 Med Cut NM6 Med Cut ST Med Cut Grade IS Designation QX500 P05P25 Cermet QX520 P10P35, M10M30, K10K30 QX530 P20P40, M20M30 QX535S M10M30 S _ PCLN PCLN PCBN 120404 S S C T T A E A S E X A L U N N Page132 Chip Grade Break YML120 NF3 QX520 0707D NM5 QX520 0709D 120408 S S C E A N T T A Chip X L E A S U N Break Grade YML120 NF2 QX500 0722A NF3 QX520 0717D NM5 QX520 0720D NM6 QX530 0716E 160612 S S C T T A E A S Chip Grade Break YML120 ST QX535S 0751F E X A L U N N
INSERTS IS TURNING 120 DCGT STE STEELS STA STAINLESS CAS CAST IRNS EX EXTICS ALU ALUMINIUMS NN NNFERRUS Chip Breaker Application PF Finishing AL Medium Cutting 070202 Grade IS Designation K10 K05K20 Uncoated QX500 P10P25 Cermet QX520 P10P35, M10M30 K10K30 QX530 P20P40, M20M30 S S C E A N T T A Chip Grade X L E A S U N Break YML120 PF QX500 1023A AL K10 1021N DCMT STE STEELS STA STAINLESS CAS CAST IRNS EX EXTICS ALU ALUMINIUMS NN NNFERRUS Chip Breaker Application PM Med Cut Grade IS Designation QX520 P10P35, M10M30, K10K30 QX530 P20P40, M20M30 S S T T E A C A S S S C T T A E A S E X A L U E A X L U SDJC 070204 N N 11T302 N N Chip Grade Break YML120 AL K10 1031N Chip Grade Break YML120 AL K10 1051N Suitable for Internal/External Toolholders: S _ SDUC SDNC SDNC 11T304 S S C E A N Chip T T A X L E A S U N Break Grade YML120 PF QX520 1263D PF QX530 1263E AL K10 1061N 11T308 S S C T T A E A S E A X L U N N Chip Grade Break YML120 AL K10 1071N Suitable for Internal/External Toolholders: S _ SDUC SDJC 070204 S S C E A N T T A Chip Grade X L E A S U N Break YML120 PM QX520 1314D DNMG STE STEELS STA STAINLESS CAS CAST IRNS EX EXTICS ALU ALUMINIUMS NN NNFERRUS 11T304 S S C E A N T T A Chip X L E A S U N Break Grade YML120 PM QX520 1328D PM QX530 1328E 11T308 S S C E A N Chip Grade T T A X L E A S U N Break YML120 PM QX520 1335D Suitable for Internal/External Toolholders: Chip Breaker Application NM4 Med Cut NM5 Med Cut Grade QX520 IS Designation P10P35, M10M30, K10K30 PDJN PDNN S _ MDUN S _ PDUN 110404 S S C E A N T T A Chip Grade X L E A S U N Break YML120 NM4 QX520 1574D KNUX STE STEELS STA STAINLESS CAS CAST IRNS EX EXTICS ALU ALUMINIUMS NN NNFERRUS Chip Breaker Application L11 Rough R11 Rough Grade IS Designation QX520 P10P35, M10M30, K10K30 QX530 P20P40, M20M30 110408 S S C E A N T T A Chip Grade X L E A S U N Break YML120 NM4 QX520 1575D 160405 S S C E A N T T A Chip X L E A S U N Break Grade YML120 L11 QX520 2223D L11 QX530 2223E R11 QX520 2213D R11 QX530 2213E 150604 S S C E A N Chip Grade T T A X L E A S U N Break YML120 NM5 QX520 1695D Suitable for External Toolholders: 160410 S S C T T A E A S E X A L U N N Chip Grade Break YML120 R11 QX520 2233D R11 QX530 2233E Page133 Inserts IS Turning
120 INSERTS IS TURNING????????????????? Inserts IS Turning SCGT STE STEELS STA STAINLESS CAS CAST IRNS EX EXTICS ALU ALUMINIUMS NN NNFERRUS Chip Breaker Application AL Med Cut (Alum) Grade K10 K10 IS Designation 09T308 S S C T T A E A S E X A N Chip Grade L U N Break YML120 AL K10 4169N Suitable for External Toolholders: SSDC SSSC SCMT STE STEELS STA STAINLESS CAS CAST IRNS EX EXTICS ALU ALUMINIUMS NN NNFERRUS Suitable for External Toolholders: SSDC SSSC Chip Breaker Application PM Med Cut SNMG STE STEELS STA STAINLESS CAS CAST IRNS EX EXTICS ALU ALUMINIUMS NN NNFERRUS Grade IS Designation 09T304 P10P35, M10M30, QX520 K10K30 QX530 P20P40, M20M30 S S C E A N T T A Chip Grade X L E A S U N Break YML120 PM QX520 0425D 09T308 S S C E A N Chip Grade T T A X L E A S U N Break YML120 PM QX530 0430E Suitable for Internal/External Toolholders: Chip Breaker Application NM6 Med Cut NM7 Med/Rough NR8 Rough Grade QX520 QX530 IS Designation P10P35, M10M30, K10K30 P20P40, M20M30 PSBN PSDN PSKN S _ PSKN PSKN 120404 S S T T E A C A S E X A L U N N Chip Grade Break YML120 NM7 QX520 5293D SPMR STE STEELS STA STAINLESS CAS CAST IRNS EX EXTICS ALU ALUMINIUMS NN NNFERRUS 120408 S S C T T A E A S E X A L U N N Chip Grade Break YML120 NM7 QX520 5340D NR8 QX520 5339D 120412 Suitable for Internal/External Toolholders: S S C E A N T T A X L Chip Grade E A S U N Break YML120 NM6 QX530 5346E S _ CSKP CSBP CSDP CSSP Chip Breaker Application PG Medium Page134 Grade QX520 QX530 IS Designation P10P35, M10M30, K10K30 P20P40, M20M30 120308 S S C E A N T T A Chip X L E A S U N Break Grade YML120 PG QX520 6662D PG QX530 6662E
Suitable for Internal/External Toolholders: INSERTS IS TURNING 120 TCGT STE STEELS STA STAINLESS CAS CAST IRNS EX EXTICS ALU ALUMINIUMS NN NNFERRUS STGC Chip Breaker Application PF Finish AL Med Cut (Alum) TCMT STE STEELS STA STAINLESS CAS CAST IRNS EX EXTICS ALU ALUMINIUMS NN NNFERRUS Grade K10 QX500 QX520 IS Designation K05K20 P10P25 Cermet P10P35, M10M30 K10K30 110202 S S C T T A E A S E X A L U N N Chip Grade Break YML120 AL K10 6931N 110204 S S C T T A E A S E X A L U N N Chip Grade Break YML120 AL K10 6941N STFC Suitable for Internal/External Toolholders: 16T304 S S C E A N T T A Chip Grade X L E A S U N Break YML120 PF QX520 7073D AL K10 6971N 16T308 S S C T T A E A S E X A L U N N STSC Chip Grade Break YML120 AL K10 6981N STFC STTC STSC S _ STFC S _ STFC STFC STGC STFC STGC Chip Breaker Application PM Med/Cut 090204 S S C T T A E A S E X A L U N N Grade IS Designation QX500 P10P25 Cermet QX520 P10P35,M10M30, K10K30 QX530 P20P40,M20M30 Chip Grade Break YML120 110204 S S C E A N Chip Grade T T A X L E A S U N Break YML120 PM QX500 7120A PM QX520 7120D 110208 S S C T T A E A S E X A L U N N Chip Grade Break YML120 16T304 S S C E A N Chip Grade T T A X L E A S U N Break YML120 PM QX500 7140A PM QX520 7140D 16T308 S S C T T A E A S E X A L U N N STGC Chip Grade Break YML120 STTC PM QX520 7110D PM QX520 7125D PM QX520 7145D TNMG STE STEELS STA STAINLESS CAS CAST IRNS EX EXTICS ALU ALUMINIUMS NN NNFERRUS Suitable for Internal/External Toolholders: PTWN Chip Breaker Application NF2 Finish NF3 Finish NM5 Med Cut NM6 Med Cut NM7 Med Cut 160404 Grade IS Designation QX500 P10P25 Cermet QX510 P01P15,M10M15, K01K20 QX520 P10P35,M10M30 K10K30 QX530 P20P40,M20M30 QX535S M10M30 S S C E A N Chip Grade T T A X L E A S U N Break YML120 NF2 QX500 7520A NM5 QX510 7519C NM6 QX530 7516E NM7 QX520 7518D 160408 PTFN S S C E A N T T A X L Chip E A S U N Break Grade YML120 NF3 QX520 7527D NM5 QX520 7529D NM6 QX530 7526E NM7 QX520 7528D PTTN PTSN 220408 S S C T T A E A S E X A L U N N Chip Grade Break YML120 NM5 QX520 7562D S _ PTFN PTFN PTGN Page135 Inserts IS Turning
Inserts IS Turning 120 INSERTS IS TURNING TPMR STE STEELS STA STAINLESS CAS CAST IRNS EX EXTICS ALU ALUMINIUMS NN NNFERRUS Suitable for Internal/External Toolholders: S _ CTFR CTCP CTFP CTFP CTSP CTTP CTWP Chip Breaker Application PG Med Cut VCGT STE STEELS STA STAINLESS CAS CAST IRNS EX EXTICS ALU ALUMINIUMS NN NNFERRUS Grade QX520 QX530 IS Designation P10P35, M10M30, K10K30 P20P40,M20M30 110308 S S C E A N T T A Chip X L E A S U N Break Grade YML120 PG QX520 8752D PG QX530 8752E 110304 S S C E A N T T A Chip Grade X L E A S U N Break YML120 PG QX520 8742D Suitable for External Toolholders: 160304 S S C E A N T T A Chip X L E A S U N Break Grade YML120 PG QX520 8772D PG QX530 8772E 160308 S S C E A N T T A Chip X L E A S U N Break Grade YML120 PG QX520 8782D PG QX530 8782E SVJC SVVCN Chip Breaker Application AL Med Cut (Alum) 110302 S S C T T A E A S E X Grade K10 K10 A N L Chip Grade U N Break YML120 AL K10 9101N VNMG STE STEELS STA STAINLESS CAS CAST IRNS EX EXTICS ALU ALUMINIUMS NN NNFERRUS IS Designation 110304 S S C T T A E A S 160404 S S C T T A E A S E X A N L Chip Grade U N Break YML120 AL K10 9141N E X A N L Chip Grade U N Break YML120 AL K10 9111N Suitable for External Toolholders: 160408 S S C T T A E A S S S C T T A E A S A N L Chip Grade U N Break YML120 AL K10 9151N E X 160412 A N L Chip Grade U N Break YML120 AL K10 9161N E X MVJNL MVVN Chip Breaker Application NFI Finish VF Finish NM6 Med Cut 12T302 Page136 Grade IS Designation QX500 P10P25 Cermet QX520 P10P35, M10M30 K10K30 QX530 P20P40, M20M30 S S C E A N Chip Grade T T A X L E A S U N Break YML120 NFI QX500 9402A NFI QX530 9402E 12T304 S S C E A N Chip Grade T T A X L E A S U N Break YML120 NFI QX500 9404A NFI QX530 9404E 12T308 S S C E A N Chip Grade T T A X L E A S U N Break YML120 NFI QX530 9408E 160404 S S C E A N T T A Chip Grade X L E A S U N Break YML120 VF QX520 9415D NM6 QX530 9416E 160408 Chip Grade Break YML120 NM6 QX530 9426E S S T T E A C A S E X A L U N N
INSERTS IS TURNING Suitable for Indexable Drills: 120 WCMX STE STEELS STA STAINLESS CAS CAST IRNS EX EXTICS ALU ALUMINIUMS NN NNFERRUS Chip Breaker Application Grade IS Designation QZ820 P10P30, M10M30, K10K30 QZ825 P20P30, M10M30, K10K30 QZ830 P05P30 Coated Cermet 050308 S S C E A N T T A X L Chip Grade E A S U N Break YML120 QZ820 9510G 030208 S S C E A N T T A X L Chip E A S U N Break Grade YML120 QZ825 9500L QZ830 9500J WNMG STE STEELS STA STAINLESS CAS CAST IRNS EX EXTICS ALU ALUMINIUMS NN NNFERRUS 06T308 080412 S S C E A N T T A X L Chip E A S U N Break Grade YML120 FT QZ825 9540L FT QZ830 9540J S _ MWLN PWLN S S C E A N T T A X L Chip E A S U N Break Grade YML120 FT QZ820 9580G FT QZ830 9580J Suitable for Internal/External Toolholders: Chip Breaker Application NM4 Med Cut NM5 Med Cut NM6 Med Cut Grade QX520 QX530 IS Designation P10P35, M10M30, K10K30 P20P40,M20M30 060408 S S C T T A E A S E X A L U N N Chip Grade Break YML120 NM4 QX520 9775D 060404 S S C T T A E A S E X A L U N N Chip Grade Break YML120 NM4 QX520 9774D NM4 QX530 9774E 080404 080408 S S C T T A E A S E X A L U N N Chip Grade Break YML120 NM5 QX520 9827D S T E S T A C A S E X A L U N N Chip Grade Break YML120 NM6 QX530 9836E Inserts IS Turning Page137
Inserts IS Milling 120 INSERTS IS MILLING Insert Grade K20 Microgain uncoated. For cast iron, aluminium alloy, other nonferrous materials including titanium and nickel alloy. QK25C (K15 K30) Coated. For milling cast irons. QP25 (P25) Uncoated. For medium and finish milling of steels. QP25C (P10 P35) CVD coated. Milling grade for steel and some stainless steels. APXT 1003...To suit: Indexa Seiki Weldon End Mills QP30P (P10 P35) PVD Coated. Milling grade for steel and some stainless steels. QP40 (P40) Uncoated. For rough medium and finish milling of tough steel and stainless steels including interrupted cutting. QX520 (P10 P35, M10 M30, K10 K30) Coated. An excellent general purpose grade for medium roughing on steels, stainless steel and cast iron. QX530 (P20 P40, M20 M30) Coated. A good general purpose steel grade for roughing. Use on steels, cast steel and stainless steel. SCMT 09T3...To suit: Mill Drills. SEMN 1204 FR MILLING CUTTERS See 139 Manufactured to APKT tolerances Insert Size Chip Grade APXT breaker YML120 1003PDR EM QP30P 0028W EM QK25C 0028X APXT 1604...To suit: Indexa Seiki Weldon End Mills. & APT Shell Mills Manufactured to APKT tolerances Insert Size APXT Chip Grade breaker YML120 QP30P 0030W 1604PDTR QK25C 0030X K20 0031V 1604PDRAL K20 0029K Insert Size SCMT Chipbreaker Grade YML120 09T304PM QX520 0425D 09T308PM QX530 0430E SDMT 12T3...To suit: Indexa Seiki 4 Square Milling Cutters Insert Size Chip SDMT breaker Grade YML120 12T308 QX530 4280E SEHT 1204...To suit: Indexa Seiki 4 Square Milling & HiShear Cutters. Insert Size Chip SEMN breaker Grade YML120 QP25 4727P 1204AZ QP30P 4727T K20 4727V SNKN 1204 Insert Size Chip Grade SNKN breaker YML120 1204ENN QP25 5227P K20 5227V SPKN 1203 FCN 0704...To suit: Indexa Seiki 8T Profile Type Face Mills Insert Size Chip Grade FCN breaker YML120 070408 SN QP25C 2378W SN QK25C 2378X FCW 05T3...To suit: Indexa Seiki 8T Profile Type Face Mills Insert Size Chip Grade FCW breaker YML120 05T308 SN QP25C 2380W SN QK25C 2380X FKR 0704...To suit: Indexa Seiki 8T Profile Type Face Mills Insert Size Chip Grade FKR breaker YML120 070408SN MF QP25C 2388W MM QP25C 2390W FKT 05T3...To suit: Indexa Seiki 8T Profile Type Face Mills Insert Size Chip Grade FKT breaker YML120 05T308SN MF QP25C 2382W MM QP25C 2384W Page138 Insert Size Chip SEHT breaker Grade YML120 1204AFTN K20 QP25C 4430V 4430W 120408 QK25C QP25C 4432X 4432W SEHW 1204...To suit: Indexa Seiki 4 Square Milling. Insert Size Chip Grade SEHW breaker YML120 1204AFTN05 K20 4445V QP25C 4445W SEKN 1203...To suit: Indexa Seiki Face Hog Milling Cutter. Insert Size Chip SEKN breaker Grade YML120 1203AFFN K20 4517V QP25 4527P 1203AFTN QP40 4527S QP30P 4527T SEKN 1504 Insert Size Chip Grade SEKN breaker YML120 1504AFFN K20 4547V QP25 4557P 1504AFTN QP30P 4557T SEKR 1203...To suit: Indexa Seiki Face Hog Milling Cutter. Insert Size Chip Grade SEKR breaker YML120 1203AFTN K20 4617V QP25 4627W Insert Size Chip SPKN breaker Grade YML120 1203EDR K20 6328V QP25 6338P 1203EDTR QP40 6338S QP30P 6338T SPKN 1504... Insert Size Chip Grade SPKN breaker YML120 1504ED TR QP25 6368P SPMX 0602...To suit: Indexa Seiki Weldon Mill Drills Insert Size Chip Grade SPMX breaker YML120 0602 AP QK25C 6700X QP25C 6700W TPKN 1603...To suit: Indexa Seiki TriSquare Milling Cutter. Insert Size Chip TPKN breaker Grade YML120 1603PPR K20 8428V QP25 8438P 1603PPTR QP40 8438S QP30P 8438T TPKN 2204...To suit: Indexa Seiki TriSquare Milling Cutter. Insert Size Chip TPKN breaker Grade YML120 2204PDR K20 8458V 2204PDTR QP25 QP40 8468P 8468S
1. Insert Size l d 16 3/ 8 l d 2. Application E External I Internal 3. Hand of Tool R Right Hand L Left Hand INSERTS IS THREADING 121 (P20P40/K20K30) Coated. Sintered chipbreaker with a multi QMA layer TiALN PVD coated submicrograin grade. Provides high quality threads for most materials including exotic alloys and stainless steels. Best performance is achieved at medium to high cutting speeds. 4. Pitch 5. Thread Standard Full profile (Value by number) 0.358.0 mm 64 4 TPI Partial profile (Range by letter) mm TPI A 0.51.5 4816 AG 0.53.0 488 60 Partial Profile 60 55 Partial Profile 55 IS IS Metric UN American UN W Whitworth 6. Carbide Grade QMA 1 16 2 E 3 R 4 1.50 5 IS 6 QMA Partial Profiles Internal Right Hand 60 Partial Profiles External Right Hand 60 FR TLHLDERS 60 Insert Pitch Range X Y Grade Weight Designation mm TPI mm mm per 10 YML121 16 IR AG60 0.53.0 488 1.2 1.7 QMA 60g 0208A Partial Profiles External Right Hand 55 60 Insert Pitch Range Designation mm TPI X Y mm mm Grade YML121 16 ER A60 0.51.5 4816 0.8 0.9 QMA 0041Q 16 ER AG60 0.53.0 488 1.2 1.7 QMA 0042A See 106 UN External Right Hand 55 Insert Pitch Range Designation mm TPI X Y mm mm Grade YML121 16 ER AG55 0.53.0 488 1.2 1.7 QMA 0542A IS Metric External Right Hand 11 ER Available on request. Insert Designation TPI X mm Y mm Grade YML121 16 ER 24 UN 24 0.7 0.8 QMA 1546Q 16 ER 20 UN 20 0.8 0.9 QMA 1547W 16 ER 18 UN 18 0.8 1.0 QMA 1548S 16 ER 14 UN 14 1.0 1.2 QMA 1549N 16 ER 12 UN 12 1.1 1.4 QMA 1550J 16 ER 8 UN 8 1.2 1.6 QMA 1552L Insert Designation TPI X mm Y mm Grade YML121 16 ER 1.00 IS 1.00 0.7 0.7 QMA 1044Y 16 ER 1.25 IS1.25 0.8 0.9 QMA 1045J 16 ER 1.50 IS 1.50 0.8 1.0 QMA 1045U 16 ER 1.75 IS 1.75 0.9 1.2 QMA 1046E 16 ER 2.00 IS 2.00 1.0 1.3 QMA 1046Q 16 ER 2.50 IS 2.50 1.1 1.5 QMA 1047A 16 ER 3.00 IS 3.00 1.2 1.6 QMA 1047L IS Metric Internal Right Hand Insert Designation TPI X mm Y mm Grade YML121 16 IR 1.00 IS 1.00 0.6 0.7 QMA 1210Y 16 IR 1.50 IS 1.50 0.8 1.0 QMA 1211U 16 IR 2.00 IS 2.00 1.0 1.3 QMA 1212Q 16 IR 2.50 IS 2.50 1.1 1.5 QMA 1213L 16 IR 3.00 IS 3.00 1.1 1.5 QMA 1213W Whitworth External Right Hand A full range of sizes are available on request. Insert Designation TPI X mm Y mm Grade YML121 16 ER 14 W 14 1.0 1.2 QMA 2049N 16 ER 11 W 11 1.1 1.5 QMA 2051E Whitworth Internal Right Hand A full range of sizes are available on request. Insert Designation TPI X mm Y mm Grade YML121 16 IR 14 W 14 1.0 1.2 QMA 2215N 16 IR 11 W 11 1.1 1.5 QMA 2217E Page139 Inserts IS Threading
????????????????? Indexable Milling Cutters 139 INDEXABLE MILLING CUTTERS Face Hog Milling Cutters 45 approach face mill which uses square inserts with top clamping. Ideal for use in particularly heavy operations where a solid insert is an advantage. The high shear geometry reduces cutting forces extending tool life. ~70/90% (see below) To obtain optimum cutting, use a percentage of the cutter diameter (cutting width) according to the following recommendations. Steel, alloy steel, stainless steel ~ 70% Cast Iron ~ 90% Problems caused by vibration may occur if the Radial stepover is less than 50% of the cutter diameter. A step of 100% is achievable when machining softer materials up to 25HRC or cast iron. Application Range Dia Ø D1 d L Z IND139 63 76 22 50 5 3320K 80 93 27 50 6 3340K 100 113 32 50 6 3360K 125 138 40 63 7 3540K 160 173 40 63 8 3560K Spares To Suit Arbor Screw Shim Shim Pin Clamp Screw Clamp Ring IND107 63 Dia 5353K 80 Dia 5354K 100 Dia 5356K 5359K 2945K 5363K 5364K 160 Dia 5358K Inserts Designation Grade To Suit YML120 SEKN 1203 AFFN K20 4517V SEKN 1203 AFTN QP25 QP40 Face Hog 4527P 4527S QP30P 4527T SEKR 1203 AFTN K20 QP25C Face Hog 4617V 4627W Page140 Insert Grade Description K20 (K20) Microgain Uncoated. For Cast Irons, Aluminium Alloys, other NonFerrous materials including Titaniums and Nickel Alloys. QP25 (P25) Uncoated. For medium and finish milling of Steels. QP25C (P10P35) CVD Coated. Milling grade for Steels and some Stainless Steels. (P10P35) PVD Coated. Milling grade for Steels and some QP30P Stainless Steels. (P40) Uncoated. For rough medium and finish milling of tough QP40 Steels and Stainless Steels including interrupted cutting.
INDEXABLE MILLING CUTTERS Speed and Feed Recommendations for Face Hog Specific feed rates may vary according to work material and machine conditions but the following can be used as a general guide. Feed Per Tooth 0.06 0.30 139 Steel Materials Brinell Rockwell Tensile Speed M/min Group Colour Defines Similar Hardness Hardness Strength Machineability HB HRC N/mm2 K20 QP25 QP25C QP30P QP40 1.1 1.2 1.3 1.4 1.5 Mild, soft and free machining nonalloy low carbon steels Nonalloy, case hardening, structural and low to medium carbon steels Nonalloy, plain and medium carbon steels and castings Generally low to medium alloy steels and castings Medium to high alloy steels, tool steels from 260 from 26 from 850 and castings up to 340 up to 48 up to 1200 1.6 Heat treated alloy steels and castings up to 230 up to 20 2.1 2.2 Soft and generally easy to machine ferritic and martensitic stainless steels and castings Medium strength and easy to machine austenitic stainless steels and castings up to 130 up to 400 140 200 180 250 180 250 80 50 up to 200 up to 700 130 180 150 230 150 230 75 110 up to 260 up to 26 up to 850 130 160 140 210 140 210 75 95 up to 260 up to 26 up to 850 120 160 130 200 130 200 70 90 from 1200 up to 1500 110 150 120 180 120 180 65 85 80 120 110 150 110 150 60 80 up to 290 up to 30 up to 800 130 180 150 200 150 200 70 100 up to 340 up to 36 up to 1000 120 170 130 180 130 180 70 100 2.3 Hard and generally difficult to machine ferritic and up to 180 up to 1200 40 50 40 50 25 40 austenitic (duplex) stainless steels and castings 3.1 Grey cast iron from 180 Hardness soft to medium up to 300 120 150 Grey cast iron 3.2 up to 220 90 130 Hardness medium to hard 3.3 Malleable and nodular iron from 220 80 110 soft to medium to 300 max 3.4 Malleable and nodular iron 70 100 medium to hard Pure titanium 4.1 up to 700 200 300 (also pure nickel) 4.2 4.3 5.1 5.2 5.3 Titanium alloys of a medium and hard nature up to 900 50 80 Titanium alloys of a hard from 900 20 50 and very hard nature up to 1250 Heat resistant super alloys including iron up to 500 15 35 based high temperature alloys Heat resistant super alloys, cobalt or nickel based, of a medium to hard nature to machine Heat resistant super alloys, cobalt or nickel from 900 based, of a hard or very hard nature to machine up to 1200 up to 900 15 35 20 50 6.1 Copper up to 500 250 400 6.2 Brass (alpha long chip) up to 800 200 400 6.3 Brass (beta short chip) and soft bronze up to 800 200 800 6.4 High strength bronze up to 1200 50 120 7.1 Unalloyed: aluminium, magnesium & zinc up to 150 500 900 7.2 Aluminium alloys less than 5% Si from 150 magnesium and zinc alloys (long chip) up to 300 600 900 7.3 Aluminium alloys 5% to 10% Si from 200 up to 500 300 600 7.4 Aluminium alloys above 10% Si (short chip) from 200 up to 500 200 500 8.1 Thermoplastics 300 700 8.2 Thermosetting plastics 400 500 8.3 Reinforced plastics & composite materials 100 300 Indexable Milling Cutters Page141
????????????????? Indexable Milling Cutters 139 INDEXABLE MILLING CUTTERS HI Shear Milling Cutters 45 approach face mill utilising square inserts, with centre screw clamping to give a steep rake geometry for a smooth cutting action and excellent chip evacuation. Application Range The optimum surface finish when finish milling is achieved when the feed, mm per revolution has a value less than the width of the facet on the corner of the insert. Dia D1 Ø d F Z IND139 63 75 22 50 5 3200K 80 92 27 50 6 3220K 100 112 32 50 6 3240K 160 172 40 63 8 3620K Spares Arbor Screw Clamp Screw To Suit IND107 63 Dia 5353K 80 Dia 5354K 100 Dia 5356K 5352K 160 Dia 5358K Inserts Designation Grade YML120 SEHT 1204AFTN K20 QP25C 4430V 4430W SEHW 1204 AFTN05 K20 QP25C 4445V 4445W Page142 Insert Grade Description (K20) Microgain Uncoated. For Cast Irons, Aluminium Alloys, other K20 NonFerrous materials including Titaniums and Nickel Alloys. QP25C (P10P35) CVD Coated. Milling grade for Steels and some Stainless Steels.
INDEXABLE MILLING CUTTERS Speed and Feed Recommendations for HiShear Specific feed rates may vary according to work material and machine conditions but the following can be used as a general guide. Feed Per Tooth 0.05 0.20 Steel Materials Brinell Rockwell Tensile Speed M/min Group Colour Defines Similar Hardness Hardness Strength Machineability HB HRC N/mm2 K20 QP25C 1.1 1.2 1.3 1.4 1.5 Mild, soft and free machining nonalloy low carbon steels Nonalloy, case hardening, structural and low to medium carbon steels Nonalloy, plain and medium carbon steels and castings Generally low to medium alloy steels and castings Medium to high alloy steels, tool steels from 260 from 26 from 850 and castings up to 340 up to 48 up to 1200 1.6 Heat treated alloy steels and castings up to 230 up to 20 2.1 2.2 Soft and generally easy to machine ferritic and martensitic stainless steels and castings Medium strength and easy to machine austenitic stainless steels and castings up to 130 up to 400 180 250 up to 200 up to 700 150 230 up to 260 up to 26 up to 850 140 210 up to 260 up to 26 up to 850 130 200 from 1200 up to 1500 120 180 110 150 up to 290 up to 30 up to 800 150 200 up to 340 up to 36 up to 1000 130 180 2.3 Hard and generally difficult to machine ferritic and up to 180 up to 1200 40 50 austenitic (duplex) stainless steels and castings 3.1 Grey cast iron from 180 Hardness soft to medium up to 300 120 150 Grey cast iron 3.2 up to 220 90 130 Hardness medium to hard 3.3 Malleable and nodular iron from 220 80 110 soft to medium to 300 max 3.4 Malleable and nodular iron 70 100 medium to hard Pure titanium 4.1 up to 700 200 300 (also pure nickel) 4.2 4.3 5.1 5.2 5.3 Titanium alloys of a medium and hard nature up to 900 50 80 Titanium alloys of a hard from 900 20 50 and very hard nature up to 1250 Heat resistant super alloys including iron up to 500 15 35 based high temperature alloys Heat resistant super alloys, cobalt or nickel based, of a medium to hard nature to machine Heat resistant super alloys, cobalt or nickel from 900 based, of a hard or very hard nature to machine up to 1200 up to 900 15 35 20 50 6.1 Copper up to 500 250 400 139 6.2 Brass (alpha long chip) up to 800 200 400 6.3 Brass (beta short chip) and soft bronze up to 800 200 800 6.4 High strength bronze up to 1200 50 120 7.1 Unalloyed: aluminium, magnesium & zinc up to 150 500 900 7.2 Aluminium alloys less than 5% Si from 150 magnesium and zinc alloys (long chip) up to 300 600 900 7.3 Aluminium alloys 5% to 10% Si from 200 up to 500 300 600 7.4 Aluminium alloys above 10% Si (short chip) from 200 up to 500 200 500 8.1 Thermoplastics 300 700 8.2 Thermosetting plastics 400 500 8.3 Reinforced plastics & composite materials 100 300 Indexable Milling Cutters Page143
Indexable Milling Cutters 139 INDEXABLE MILLING CUTTERS Combination End Mills Used for profiling, slotting and facing. First choice for profiling work. Available in diameters from 20 to 40mm and utilising a long edge APKT style insert for deep profiles. For APKT 16 Inserts Dia d L L1 L2 L3 z IND139 20 20 100 70 30 14 1 4500K 25 25 100 70 30 14 2 4520K 32 32 110 75 35 14 3 4540K 40 32 110 75 35 14 4 4560K Spares To Suit APKT 16 Clamp Screw Flag Torx Key To Suit IND107 2025 Dia 3350K 3240 Dia 3270K 5150K APT Shell Mills 90 approach with centre screen clamping. Utilising the APKT 1604 inserts. Produces square stepless shoulders, wide slots and deep profiles. Application Range For APXT 16 Inserts Dia ØD d F L3 Z IND139 40 16 40 14 4 3740K Spares Arbor Screw Clamp Screw To Suit IND107 (APKT 16) 40 Dia 5381K 3270K Insert Grade Selection Designation Grade To Suit YML120 K20 Combination 0031V APXT 1604 PDTR QK25C End, APT 0030X QP30P Shell Mills 0030W Page144 Insert Grade Description APXT K20 QK25C QP30P (K20) Microgain Uncoated. For Cast Irons, Aluminium Alloys, other NonFerrous materials including Titaniums and Nickel Alloys. (K15K30) Coated. For milling Cast Irons. (P10P35) PVD Coated. Milling grade for Steels and some Stainless Steels.
XP90C Weldon End Mills & Shell Mills A new generation of IndexaSeiki XtraPlasma indexable weldon end mills and shell mills with plasma ion coating and through coolant. 90 approach for profiling, slotting and face milling. Plasma ion coating offers a longer tool life and greater hardness that is more resistant to wear. XP90C Shell Mills INDEXABLE MILLING CUTTERS C 139 XP90C End Mills L XP90C Shell Mills For APKT 16 Inserts D z B C L Inserts IND139 50 4 22 10.4 50 3920K 63 5 22 10.4 50 APKT1604 3940K 80 6 27 12.7 50 3960K 100 7 32 14.4 63 3980K XP90C End Mills For APKT 10 Inserts D z B C L Inserts IND139 10 1 20 10 80 4800K 12 1 20 12 80 APKT1003 4820K 16 2 25 16 90 4860K 20 3 25 20 110 4900K Speed and Feed Recommendations for XP End Mills Specific feed rates may vary according to work material and machine Insert size Feed Per Tooth Insert size Feed Per Tooth conditions but the following can be used as a general guide. APXT 1003 0.06 0.20 APXT 1604 0.10 0.30 Steel Materials Brinell Rockwell Tensile Speed M/min Group Colour Defines Similar Hardness Hardness Strength Machineability HB HRC N/mm2 K20 QK25C QP30P 1.1 1.2 Mild, soft and free machining nonalloy low carbon steels Nonalloy, case hardening, structural and low to medium carbon steels up to 130 up to 200 up to 400 up to 700 180 250 150 230 1.3 1.4 Nonalloy, plain and medium carbon steels and castings Generally low to medium alloy steels and castings up to 260 up to 26 up to 260 up to 26 up to 850 up to 850 140 210 130 200 1.5 Medium to high alloy steels, tool steels and castings from 260 up to 340 from 26 up to 48 from 850 up to 1200 120 180 1.6 2.1 2.2 Heat treated alloy steels and castings Soft and generally easy to machine ferritic and martensitic stainless steels and castings Medium strength and easy to machine austenitic stainless steels and castings up to 230 up to 20 up to 290 up to 30 up to 340 up to 36 from 1200 up to 1500 up to 800 up to 1000 110 150 150 200 130 180 2.3 Hard and generally difficult to machine ferritic and austenitic (duplex) stainless steels and castings up to 180 up to 1200 40 50 3.1 Grey cast iron Hardness soft to medium from 180 up to 300 120 150 150 250 3.2 3.3 3.4 4.1 4.2 4.3 5.1 5.2 5.3 6.1 6.2 6.3 6.4 7.1 7.2 7.3 7.4 8.1 8.2 8.3 Grey cast ironhardness medium to hard Malleable and nodular iron soft to medium Malleable and nodular iron medium to hard Pure titanium (also pure nickel) Titanium alloys of a medium and hard nature Titanium alloys of a hardand very hard nature Heat resistant super alloys including iron based high temperature alloys Heat resistant super alloys, cobalt or nickel based, of a medium to hard nature to machine Heat resistant super alloys, cobalt or nickel based, of a hard or very hard nature to machine Copper Brass (alpha long chip) Brass (beta short chip) and soft bronze High strength bronze Unalloyed: aluminium, magnesium & zinc Aluminium alloys less than 5% Si magnesium and zinc alloys (long chip) Aluminium alloys 5% to 10% Si Aluminium alloys above 10% Si (short chip) Thermoplastics Thermosetting plastics Reinforced plastics & composite materials up to 220 from 220 to 300 max up to 700 up to 900 from 900 up to 1250 up to 500 up to 900 from 900 up to 1200 up to 500 up to 800 up to 800 up to 1200 up to 150 from 150 up to 300 from 200 up to 500 from 200 up to 500 90 130 80 110 70 100 200 300 50 80 20 50 15 35 15 35 20 50 250 400 200 400 200 800 50 120 500 900 600 900 300 600 200 500 300 700 400 500 100 300 120 200 150 250 120 200 H D Indexable Milling Cutters Page145
????????????????? Indexable Milling Cutters 139 INDEXABLE MILLING CUTTERS Tri Square Milling Cutters Uses top clamping triangular inserts to produce a 90 shoulder at the edge of a milled face. This is of major benefit when taking a number of cuts across a face as the shoulder produced is without steps. Application Range Climb Milling Good Conventional Not recommended In climb milling (down cutting) the cutter revolves in the same direction as the table feed, the tooth meets the work at the top of the cut producing the thickest part of the chip first. The cutting edge has to resist a shock load, and it is essential that the machine feed mechanism is free from backlash. Advantages Lower cutting forces/power requirement Cutting forces directed against the clamping fixtures Heat will be carried away with the chips Disadvantages At thin wall workpieces At hard workpiece surfaces or scale and uneveness In conventional milling the cutter revolves opposite to the direction of table feed. Therefore the width of the chip starts at zero and increases to a maximum at the end of the cut which leads to excessive tool wear under some conditions. Advantages At thin wall workpieces At hard workpiece surface or scale Disadvantage Higher cutting forces Chatter marks at the surface Workpiec heats up/ more friction Poor tool life For TPKN 1603 Dia Ø d F L3 Z IND139 63 27 50 13 4 3400K 80 32 50 13 5 3420K 100 40 50 13 6 3440K For TPKN 2204 Dia Ø d F L3 Z IND139 100 40 50 18 5 3460K 125 40 63 18 6 3480K 160 40 63 18 7 3500K Spares Arbor Screw Shim Shim Pin Clamp Screw Clamp Ring To Suit IND107 63 Dia 5354K TPKN 1603 80 Dia 5360K 5362K 0050K 0440K 100 Dia 5357K 100 Dia TPKN 2204 125 Dia 5361K 5380K 0060K 160 Dia Inserts Insert Grade Selection TPKN Designation Grade To Suit YML120 TPKN 1603 PPR K20 TriSq 8428V QP25 8438P TPKN 1603 PPTR QP40 TriSq 8438S QP30P 8438T TPKN 2204 PDR K20 TriSq 8458V QP25 8468P TPKN 2204 PDTR QP40 TriSq 8468S Page146 K20 QP25 QP30P QP40 (K20) Microgain Uncoated. For Cast Irons, Aluminium Alloys and other NonFerrous materials including Titaniums and Nickel Alloys. (P25) Uncoated. For medium and finish milling of Steels. (P10P35) PVD Coated. Milling grade for Steels and some Stainless Steels. (P40) Uncoated. For rough medium and finish milling of tough Steels and Stainless Steels including interrupted cutting. Hexagon Keys To Suit KEN601 Clamp Wrench (Insert 1603) 1400K. Clamp Wrench (Insert 2204) 1500K.
INDEXABLE MILLING CUTTERS Speed and Feed Recommendations for TriSquare Specific feed rates may vary according to work material and machine conditions but the following can be used as a general guide. Steel Materials Brinell Rockwell Tensile Speed M/min Group Colour Defines Similar Hardness Hardness Strength Machineability HB HRC N/mm2 K20 QP25 QP30P QP40 1.1 1.2 1.3 1.4 1.5 Mild, soft and free machining nonalloy low carbon steels Nonalloy, case hardening, structural and low to medium carbon steels Nonalloy, plain and medium carbon steels and castings Generally low to medium alloy steels and castings Medium to high alloy steels, tool steels from 260 from 26 from 850 and castings up to 340 up to 48 up to 1200 1.6 Heat treated alloy steels and castings up to 230 up to 20 2.1 2.2 Soft and generally easy to machine ferritic and martensitic stainless steels and castings Medium strength and easy to machine austenitic stainless steels and castings up to 130 up to 400 140 200 180 250 80 50 up to 200 up to 700 130 180 150 230 75 110 up to 260 up to 26 up to 850 130 160 140 210 75 95 up to 260 up to 26 up to 850 120 160 130 200 70 90 from 1200 up to 1500 110 150 120 180 65 85 80 120 110 150 60 80 up to 290 up to 30 up to 800 130 180 150 200 70 100 up to 340 up to 36 up to 1000 120 170 130 180 70 100 2.3 Hard and generally difficult to machine ferritic and up to 180 up to 1200 40 50 25 40 austenitic (duplex) stainless steels and castings 3.1 Grey cast iron from 180 Hardness soft to medium up to 300 120 150 Grey cast iron 3.2 up to 220 90 130 Hardness medium to hard 3.3 Malleable and nodular iron from 220 80 110 soft to medium to 300 max 3.4 Malleable and nodular iron 70 100 medium to hard Pure titanium 4.1 up to 700 200 300 (also pure nickel) 4.2 4.3 5.1 5.2 5.3 Titanium alloys of a medium and hard nature up to 900 50 80 Titanium alloys of a hard from 900 20 50 and very hard nature up to 1250 Heat resistant super alloys including iron up to 500 15 35 based high temperature alloys Heat resistant super alloys, cobalt or nickel based, of a medium to hard nature to machine Heat resistant super alloys, cobalt or nickel from 900 based, of a hard or very hard nature to machine up to 1200 Insert size Feed Per Tooth TPKN 16 0.05 0.20 up to 900 15 35 20 50 6.1 Copper up to 500 250 400 139 Insert size Feed Per Tooth TPKN 22 0.10 0.30 6.2 Brass (alpha long chip) up to 800 200 400 6.3 Brass (beta short chip) and soft bronze up to 800 200 800 6.4 High strength bronze up to 1200 50 120 7.1 Unalloyed: aluminium, magnesium & zinc up to 150 500 900 7.2 Aluminium alloys less than 5% Si from 150 magnesium and zinc alloys (long chip) up to 300 600 900 7.3 Aluminium alloys 5% to 10% Si from 200 up to 500 300 600 7.4 Aluminium alloys above 10% Si (short chip) from 200 up to 500 200 500 8.1 Thermoplastics 300 700 8.2 Thermosetting plastics 300 500 8.3 Reinforced plastics & composite materials 100 300 Indexable Milling Cutters Page147
Indexable Milling Cutters 139 INDEXABLE MILLING CUTTERS 4 Square Milling Cutters Has centre screw clamping for improved chip evacuation and utilises square inserts for the added economy of the extra insert edge. The cutter provides an 89 shoulder at the edge of a milled face. 89 Application Range Dia Ø d H Z IND139 63 27 50 5 3260K 80 27 50 6 3280K 100 32 50 7 3300K 125 40 63 8 3660K Inserts Insert Grade Description Spares & Wrenches (P20P40 M20M30) QX530 Coated. Turning grade for Description To Suit KEN601 Steels, Cast Steels and Stainless Steels. A good 6mm Hex Wrench Tri/4Sq 1600K general purpose Steel grade for roughing. Description To Suit SDMT KEN603 T20 Torx Wrench 4Sq 0200K Designation Grade To Suit YML120 SDMT 12T308 QX530 4 Sq 4280E Description To Suit IND107 Insert Screw 4Sq 3400K Shim 4Sq 2490K Shim Screw 4Sq 1570K Speed and Feed Recommendations Specific feed rates may vary according to work material and machine conditions but the following can be used as a general guide. Feed Per Tooth (Fz) mm 0.04 0.30 Steel Materials Brinell Rockwell Tensile Speed M/min Group Colour Defines Similar Hardness Hardness Strength Machineability HB HRC N/mm 2 QX530 1.1 Mild, soft and free machining nonalloy low carbon steels up to 130 up to 400 150 200 1.2 Nonalloy, case hardening, structural and low to medium carbon steels up to 200 up to 700 130 180 1.3 Nonalloy, plain and medium carbon steels and castings up to 260 up to 26 up to 850 110 150 1.4 Generally low to medium alloy steels and castings up to 260 up to 26 up to 850 110 140 1.5 Medium to high alloy steels, tool steels and castings from 260 from 26 from 850 up to 340 up to 48 up to 1200 1.6 Heat treated alloy steels and castings up to 230 up to 20 2.1 2.2 2.3 Soft and generally easy to machine ferritic and martensitic stainless steels martensitic stainless steels and castings Medium strength and easy to machine austenitic stainless steels and castings Hard and generally difficult to machine ferritic and austenitic (duplex) stainless steels and castings from 1200 up to 1500 100 120 70 90 up to 290 up to 30 up to 800 80 120 up to 340 up to 36 up to 1000 60 100 up to 180 up to 1200 50 90 Page148
L2 L1 INDEXABLE MILLING CUTTERS QMC 06 Quad Milling Holder Set Small diameter Indexable End Mills are taking a CCMT 06 insert. Ideal for use on manual and CNC milling machines where reach and clearance are required. 139 d Dia d L L1 L2 08 12 120 95 25 10 12 120 95 25 12 12 120 95 25 16 16 120 95 25 IND139 9010K Spares Description To Suit IND107 Insert Screw Quad 5240K T8 Torx Key Mill 5080K Insert Grade Selection Designation Grade To Suit L YML120 CCMT060202PM QX520 Quad Mill 0351D QX500 0355A CCMT060204PM QX520 Quad Mill 0355D QX530 0355E CCGT060202AL K10 Quad Mill 0121N CCGT060204AL K10 Quad Mill 0131N CCGT060208AL K10 Quad Mill 0141N Materials Colour defines similar machineability Uses CCMT 06/CCGT 06 inserts. Feed Per Rev 0.02 0.10 Insert Grade Description QX520 (P10P35 M10M30 K10K30) Coated. An excellent general purpose grade for medium roughing on Steels, Stainless and Cast Irons. QX530 (P20P40 M20M30) Coated. Turning grade for Steels, Cast Steels and Stainless Steels. A good general purpose Steel grade for roughing. (K10) Uncoated. Used in combination with a high rake geometry for machining aluminiums, plastics and other soft nonferrous materials. (QX500) (P10P25 Cermet) For high speed finishing and light roughing. Will maintain a high class surface finish. Mainly used on steels and can be applied to finishing some stainless steels and cast irons. Speed and Feed Recommendations For Quad Mill Specific feed rates may vary according to work material and machine conditions but the following can be used as a general guide. Steel Group K10 QX500 Brinell Hardness HB Rockwell Hardness HRC Tensile Strength N/mm 2 SpeedM/Min QX500 QX520 QX530 K10 1.1 1.2 1.3 1.4 1.5 1.6 2.1 2.2 2.3 3.1 3.2 3.3 3.4 6.1 6.2 6.3 7.1 7.2 7.3 7.4 8.1 8.2 8.3 Mild, soft and free machining nonalloy low carbon steels Nonalloy, case hardening, structural and low to medium carbon steels Non alloy, plain and medium carbon steels and castings Generally low to medium alloy steels and castings Medium to high alloy steels, tool steels and steel castings Heat treated high alloy steels and castings Soft & generally easy to machine Ferritic & Martensitic stainless steels & castings Medium strength & reasonable to machine Austenitic stainless steels & castings Hard & generally difficult to machine Ferritic & Austenitic (duplex) stainless steels & castings 200270 180350 150200 180250 150320 130180 150220 130280 110150 140210 140210 110140 140200 130200 100120 110180 100170 7090 90190 110220 70160 70140 60100 Grey cast iron Hardness soft to medium up to 180 175280 190400 from 180 Grey cast iron Hardness medium to hard up to 300 160250 150300 Malleable and Nodular irons soft to medium up to 220 200250 from 220 Malleable and Nodular irons medium to hard up to 300 200250 Copper up to 500 200250 100500 Brass (Alpha long chip) Brass (Beta short chip) & soft Bronze Unalloyed: Aluminium, Magnesium & Zinc Aluminium alloys less than 5% Si Magnesium & Zinc alloys (long chip) Aluminium alloys 5% to 10% Si Aluminium alloys above 10% Si (short chip) Thermoplastics Thermosetting plastics Reinforced plastics & composite materials up to 130 up to 200 up to 260 up to 260 from 260 up to 340 from 340 up to 450 up to 230 up to 290 up to 340 up to 26 up to 26 from 26 up to 48 from 36 up to 48 up to 20 up to 30 up to 36 up to 400 up to 700 up to 850 up to 850 from 850 up to 1200 from 1200 up to 1500 up to 800 up to 1000 up to 1200 up to 800 up to 800 up to 150 from 150 up to 300 from 200 up to 500 from 200 up to 500 5090 300500 400700 300500 400700 300500 400600 300500 400700 400700 200500 Indexable Milling Cutters Page149
Indexable Milling Cutters 139 INDEXABLE MILLING CUTTERS Weldon Mill Drills Used for drilling, pocketing, profiling and slotting. A good general purpose cutter, mostly used to produce a hole then open it out to a pocket or closed slot. Uses a square insert with a special corner facet to cut on centre. The outer insert compliments the inner one to cut full diameter. Dia d(h6) L L2 a SCMT Insert SPMX Insert CCMT Insert IND139 16 20 110 25 5 0602AP 060204 6260K 20 20 110 25 5 0602AP 060204 6280K 25 25 110 30 8 09T3rr 09T308 6300K Spares Description To Suit IND107 T7 Insert Screw CCMT 06/SPMX 06 5351K T15 Insert Screw CCMT 09/SCMT 09 3350K T20 Insert Screw CCMT/SCMT 12 3410K T7 Torx Flag Key CCMT/SPMX 06 5070K T15 Torx Flag Key CCMT/SCMT 09 5150K T20 Torx Flag Key CCMT/SCMT 12 5200K Application Range Inserts Insert Grade Selection Designation Grade To Suit YML120 CCMT060204PM QX520 QX530 Mill Drill 0355D 0355E CCMT09T304PM QX520 Mill Drill 0403D CCMT120408PM QX520 QX530 Mill Drill 0415D 0420D SPMX 0602AP QP25C 6700W QK25C Mill Drill 6700X SCMT 09T304PM QX520 Mill Drill 0425D SCMT 09T308PM QX530 Mill Drill 0430E Insert Grade Description QK25C (K15K30) Coated. For milling Cast Irons. QP25C (P10P35) CVD Coated. Milling grade for Steels and some Stainless Steels. SCMT CCMT QX520 QX530 (P10P35 M10M30 K10K30) Coated. An excellent general purpose grade for medium roughing on Steels, Stainless and Cast Irons. (P20P40 M20M30) Coated. Turning grade for Steels, Cast Steels and Stainless Steels. A good general purpose Steel grade for roughing. Speed and Feed Recommendations For Weldon Mill Drills Specific feed rates may vary according to work material and machine conditions but the following can be used as a general guide. Feed Per Rev 0.04 0.18 Steel Materials Brinell Rockwell Tensile Speed M/min Group Colour Defines Similar Hardness Hardness Strength Machineability HB HRC N/mm2 K10 QP25C QK25C QX520 QX530 1.1 1.2 1.3 1.4 1.5 Mild, soft and free machining nonalloy low carbon steels Nonalloy, case hardening, structural and low to medium carbon steels Nonalloy, plain and medium carbon steels and castings Generally low to medium alloy steels and castings Medium to high alloy steels, tool steels from 260 from 26 from 850 and castings up to 340 up to 48 up to 1200 1.6 Heat treated alloy steels and castings up to 230 up to 20 2.1 2.2 Soft and generally easy to machine ferritic and martensitic stainless steels and castings Medium strength and easy to machine austenitic stainless steels and castings up to 130 up to 400 180 250 180 350 150 200 up to 200 up to 700 150 280 150 320 130 180 up to 260 up to 26 up to 850 140 210 130 280 110 150 up to 260 up to 26 up to 850 130 200 140 210 110 140 from 1200 up to 1500 120 180 130 200 100 120 110 150 100 170 70 90 up to 290 up to 30 up to 800 150 200 110 220 80 120 up to 340 up to 36 up to 1000 130 180 70 140 60 100 2.3 Hard and generally difficult to machine ferritic and up to 180 up to 1200 40 50 50 90 austenitic (duplex) stainless steels and castings 3.1 Grey cast iron from 180 Hardness soft to medium up to 300 150 250 190 400 Grey cast iron 3.2 up to 220 120 200 150 300 Hardness medium to hard 3.3 Malleable and nodular iron from 220 150 250 soft to medium to 300 max 3.4 Malleable and nodular iron 120 200 medium to hard Page150
MultiPro Spot Drill & Chamfer Mill A spotting drill with all the advantages of indexable inserts reduced tool maintenance time, increased performance, lower inventory cost and no regrinding requirements. The insert clamping method ensures accurate and secure location with quick changeover times. Multipro has a unique geometry which allows cutting over the centre line, using carbide, without chipping of the cutting edge. This versatile tool may be used to spot holes prior to drilling, as a means to guide the drill and keep the hole straight, to keep size and accurately position, relative to the datum. NB. The 118 inclusive tool is recommended for spotting prior to drilling with 118 point drills. Countersinks may be produced prior to drilling to provide a corner break on a drilled hole, a chamfer conforming to drawing specifications, a lead in for a subsequent tapping operation, or a full countersink to accommodate a screw head. Corner chamfers on edges, contours and bores can be machined as light deburring operations or full depth chamfers. Multipro may be used to produce vee grooves for fluid channels, locations for round components and grip pattern or serrations on jaws and clamp pads. INDEXABLE MILLING CUTTERS Hole Chamfer Vee Groove Milling 139 Application Range Inserts SCM1045C SC1645C Multi Pro Mini Uses C22 GUX Inserts Designation Cutting Included Angle IND139 SCM 1045C 8mm 105mm 90 10mm 8050K Multi Pro Standard Uses C32 GUX Inserts Designation Cutting Included Angle IND139 SC 1645C 13mm 110mm 90 16mm 8545K SC 1630C 16mm 110mm 118 16mm 8530K SC1630C Spotting Hole Chamfer Edge Chamfer Designation Grade To Suit YML122 C22 GUX QM10 MultiPro Mini 0080N C32 GUX QS20 MultiPro 0102P C32 GUX QC10 Standard 0100N Spares Type To Suit IND107 Insert Screw SCM1045C/CL 3249K Lock Pin SC1645C & SC1630C 4800K Speed and Feed Recommendations for MultiPro Insert Grade Description (IS P10/M10/K10) Uncoated Multipurpose QM10 grade for general use, can cut the majority of ferrous and nonferrous materials used in industry. QS20 QC10 Vee Groove Milling (IS P20) Uncoated Grade for steel and stainless steel application. (IS K10) Uncoated Grade for cast irons, aluminiums, and nonferrous materials. Rockwell Recommended Cutting Feed/Rev Group Materials Hardness Type of Grade Speed peration Pro Mini Pro Standard Pro Mini HRC M/min 105mm 110mm 165mm 1.1 to Alloy Steels from 36 Spot Drilling 0.020 0.026 0.013 1.3 and castings up to 45 QS20 QM10 80~100 Chamfer Milling 0.050 0.070 0.040 1.4 to Tool and from 45 Spot Drilling 0.012 0.016 0.008 QS20 QM10 55~65 1.6 die steels up to 55 Chamfer Milling 0.030 0.050 0.020 2.1 to Stainless steels up to Spot Drilling 0.020 0.026 0.013 2.3 36 QS20 QM10 70~90 Chamfer Milling 0.040 0.060 0.030 3.1 to Cast irons Spot Drilling 0.034 0.045 0.022 3.4 QC10 QM10 100~120 Chamfer Milling 0.050 0.070 0.040 6.1 to Copper alloys Spot Drilling 0.034 0.045 0.022 6.6 brass and bronze QC10 QM10 120~150 Chamfer Milling 0.050 0.070 0.040 7.1 to Aluminium alloys Spot Drilling 0.034 0.045 0.022 7.4 QC10 QM10 120~150 Chamfer Milling 0.050 0.070 0.040 Page151 Indexable Milling Cutters
Pull Studs 140 BT PULL STUDS Standard Pull Studs PS1 PS2 PS3 BTMAS 403 Product Number Dimensions Taper Type l l1 d d1 d2 d3 g IND140 BT30 PS1 43.0 23.0 11.0 7.0 12.5 16.5 M12 9230K BT40 PS1 60.0 35.0 15.0 10.0 17.0 23.0 M16 9240K BT40 PS2 60.0 35.0 15.0 10.0 17.0 23.0 M16 9242K BT40 PS3 60.0 35.0 15.0 10.0 17.0 23.0 M16 9243K BT50 PS1 85.0 45.0 23.0 17.0 25.0 38.0 M24 9250K BT50 PS3 85.0 45.0 23.0 17.0 25.0 38.0 M24 9253K PSA PSB DIN IS 7388/2 (DIN 69871/A) (SQ = Square Shoulder) Product Number Dimensions TaperShoulderType l l1 d d1 d2 d3 t g IND140 DN40SQPSA 54.0 26.0 19.0 14.0 17.0 23.0 7.5 M16 9140K DN40SQPSB 44.5 16.4 18.9 12.9 17.0 22.5 7.5 M16 9142K DN50SQPSB 65.5 25.5 29.0 19.6 25.0 36.0 11.5 M24 9152K PSA PSB DIN DIN 69872 (CH = Chamfered Shoulder) Product Number Dimensions TaperShoulderType l l1 d d1 d2 d3 t g IND140 DN40CHPSA 54.0 26.0 19.0 14.0 17.0 23.0 7.5 M16 9040K DN40CHPSB 54.0 26.0 19.0 14.0 17.0 23.0 M16 9042K DN45CHPSB 65.0 30.0 23.0 17.0 21.0 30.0 9.5 M20 9045K DN50CHPSA 74.0 34.0 28.0 21.0 25.0 36.0 11.5 M24 9050K DN50CHPSB 74.0 34.0 28.0 21.0 25.0 36.0 M24 9052K Page152
Adaptors KC3 Adaptors Combination shank. Allows Kennedy & Clarkson throwaway milling cutters to be used with standard 16mm weldon and screwed chucks/collets. L SPINDLE NSE TLING 144 FR KC3 CUTTERS Bore Size (L) IND144 16.0mm 6.0mm 75mm 3518K See 062 Weldon Adaptor (Reducer) Allows existing Weldon side lock arbors to hold smaller shank Weldon cutters. L FR END MILLS D Bore Size L D IND144 20.0mm SL10 30 35 3530K R8 Morse Adaptors Allows Bridgeport type machines to accept morse taper tooling. L See 061 FR TAPER SHANK DRILLS (K) Bore (K1) Size L IND144 R8 MT1 112 5592K R8 MT2 114 5594K R8 MT3 116 5596K See 025 R8 Face Mill Adaptors Allows Bridgeport type machines to accept an extensive range of face & shell mills. Ød Spigot Size d s Gauge (L) IND144 FM16 16 6 15 4970K R8 FM22 FM27 22 27 10 12 15 15 4972K 4974K FM32 32 16 17 4976K s L FR FACE MILLS See 139 Page153 Spindle Nose Tooling
Spindle Nose Tooling 144 SPINDLE NSE TLING Chuck Adaptors JTA Jacobs Taper Adaptors For use with Kennedy, Jacobs and Rohm drill chucks. Manufactured to stringent quality standards. JT L2 BT DIN IS L BTMAS 403 BT = BTMAS 403 DN = DIN69871/A IS = IS/DIN 2080 QC = IS/DIN 2080 Quick Change Jacobs Taper L D IND144 BT40 JT33 42 24 5444K BT40 JT6 42 24 5448K BT50 JT6 45 24 5506K MTMorse Taper Adaptors With internal morse taper socket. For use on drilling machines. For drills, core drills and reamers. Manufactured to stringent quality standards. BT D DIN IS L BTMAS 403 BT = BTMAS 403 DN = DIN 69871/A IS/DIN 2080 QC = IS/DIN 2080 Quick Change Morse Taper L D IND144 DN40 1 50 25 5622K DN40 2 50 32 5626K DN40 3 70 40 5630K DN40 4 95 48 5634K DN50 2 60 32 5668K QC40 2 50 32 5826K QC40 3 65 40 5830K QC40 4 95 48 5834K SL Sidelock Adaptors Short For weldon shank cutters, adaptors and tapping chucks. Manufactured to stringent quality standards. Morse Taper L D IND144 BT40 1 50 25 5922K BT40 2 50 32 5926K BT40 3 70 40 5930K BT40 4 95 48 5934K BT D DIN IS L BTMAS 403 BT = BTMAS 403 DN = DIN69871/A IS = IS/DIN 2080 Spigot L D IND144 DN40 SL25 60 63 3055K Page154 Spigot L D IND144 BT40 SL20 37 50 3453K BT40 SL25 60 63 3455K BT40 SL32 70 72 3457K
SPINDLE NSE TLING 144 SL Sidelock Adaptors continued Standard For weldon shank cutters, adaptors and tapping chucks. Manufactured to stringent quality standards. BT D DIN IS L BTMAS 403 BT = BTMAS 403 DN = DIN69871/A IS = IS/DIN 2080 QC = IS/DIN 2080 Quick Change Spigot L D IND144 DN40 SL10 50 35 3048K DN40 SL12 50 42 3050K DN40 SL16 63 48 3052K DN40 SL20 63 52 3054K DN40 SL25 100 65 3056K DN50 SL32 100 72 3104K QC40 SL20 63 52 3254K QC40 SL25 80 65 3256K QC40 SL32 80 72 3258K FM Face Mill Adaptors From an extensive programme of quality spindle nose tooling, used with an extensive range of face and shell mills. Manufactured to stringent quality standards. Spigot L D IND144 BT40 SL06 50 25 3432K BT40 SL08 50 28 3440K BT40 SL10 63 35 3448K BT40 SL12 63 42 3450K BT40 SL16 63 48 3452K BT40 SL20 63 52 3454K BT40 SL25 90 65 3456K BT40 SL32 100 72 3458K BT50 SL20 80 52 3500K BT50 SL25 100 65 3502K BT50 SL32 105 72 3504K BT D DIN IS L BTMAS 403 BT = BTMAS 403 DN = DIN69871/A IS = IS/DIN 2080 QC = IS/DIN 2080 Quick Change Spigot L D IND144 FM22 60 50 4610K FM22 120 40 4612K DN40 FM27 FM27 60 120 50 48 4614K 4616K FM32 60 78 4618K FM40 60 89 4622K FM22 37 40 4810K FM22 90 40 4812K FM27 37 48 4814K QC40 FM32 37 58 4818K FM40 37 70 4822K Spigot L D IND144 FM16 52 36 4907K FM22 52 50 4910K FM22 120 40 4912K BT40 FM27 FM27 52 120 50 48 4914K 4916K FM32 52 78 4918K FM32 120 58 4920K FM40 60 89 4922K Spindle Nose Tooling Page155
Spindle Nose Tooling 144 D SPINDLE NSE TLING ER Collet Chucks Europe s most popular collet system. Collapsing collet design can be used for a range of diameters and maintains concentricity for drilling and milling. Long reach options available to give access into deep recesses. BT DIN IS L BTMAS 403 DN = DIN 69871/A Collet L D IND144 ER16 100 28 2710K ER16 150 28 2712K DN40 ER25 ER32 60 70 42 50 2714K 2716K ER32 130 50 2718K ER40 70 63 2720K ER32 70 50 2732K DN50 ER32 130 50 2734K ER40 80 63 2736K QC = Quick Change Collet L D IND144 QC30 ER32 60 50 2746K QC40 ER32 ER40 60 60 50 63 2756K 2760K BT = BTMAS 403 Collet L D IND144 BT30 ER16 ER32 60 60 32 50 2792K 2796K ER16 60 32 2798K ER16 100 28 2800K ER16 150 28 2802K BT40 ER25 60 42 2804K ER32 70 50 2806K ER32 130 50 2808K ER40 70 63 2810K ER32 70 50 2832K BT50 ER32 130 50 2834K ER40 80 63 2836K Spare Locknuts Collet IND140 ER16 8116K ER25 8125K ER32 8132K ER40 8140K ER Industrial Hook Wrench For ER8/ER40 collet nuts. Adjustable size, drop forged steel. Single hand adjustment. ne spanner will cover 35105 collet nuts. To suit collets: ER 8, 16, 25, 32 and 40. Metric sizes: 35, 50, 60, 70, 80, 90 and 105mm. Straight Mini Extension Straight Description IND140 Adjustable 8100K D1 D L Product Number Collet D1 L D IND144 SSE20 ER16 22 160 20 2880K Page156 Product Number Collet D1 L D IND144 SS32 ER32 50 098 32 2850K SS40 ER32 50 118 40 2860K
R8 Collets for Bridgeport Machines Used directly in the machine spindle for general purpose milling and drilling operations, collets have dedicated bores for specific cutter shank sizes. SPINDLE NSE TLING Dimensions: A = 24.1mm, B = 102.3mm, C = 31.5mm T = 7/ 16 UNF. Angle: α = 8 25. 144 Bore Size IND144 6.0mm 3580K 10.0mm 3582K 12.0mm 3584K 16.0mm 3586K 20.0mm 3588K ER Single Angle Collets Manufactured from hardened and tempered high alloy steel. Conform to DIN 6499. Collet Dimensions Type Capacity D L ER16 0.510 17.0 27.0 ER20 2.013 21.0 32.0 ER25 1.016 26.0 35.0 ER32 2.020 33.0 40.0 ER40 3.026 41.0 46.0 Range mm IDX144 ER16 1.00.5 3200K 2.01.0 3210K 3.02.0 3220K 4.03.0 3230K 5.04.0 3240K 6.05.0 3250K 7.06.0 3260K 8.07.0 3270K 9.08.0 3280K 10.09.0 3290K ER20 3.02.0 3312K 4.03.0 3314K 5.04.0 3316K 6.05.0 3318K 7.06.0 3320K 8.07.0 3322K 9.08.0 3324K 10.09.0 3326K 11.010.0 3328K 12.011.0 3330K 13.012.0 3332K ER Collet Sets Manufactured from hardened and tempered high alloy steel. All supplied in hard wearing bench cases. Conform to DIN 6499. ER16 Number of collets: 9. Range 1.0 10.0mm. ER20 Number of collets: 11. Range 2.0 13.0mm. ER25 Number of collets: 15. Range 1.0 16.0mm. ER32 Number of collets: 18. Range 2.0 20.0mm. Collet Type IDX144 ER16 9010K ER20 9015K ER25 9020K ER32 9030K D L 8 FR CHK SPANNERS See 580 Range mm IDX144 ER25 2.01.0 3400K 3.02.0 3410K 4.03.0 3420K 5.04.0 3430K 6.05.0 3440K 7.06.0 3450K 8.07.0 3460K 9.08.0 3470K 10.09.0 3480K 11.010.0 3490K 12.011.0 3500K 13.012.0 3510K 14.013.0 3520K 15.014.0 3530K 16.015.0 3540K ER32 3.02.0 3700K 4.03.0 3710K 5.04.0 3720K 6.05.0 3730K 7.06.0 3740K 8.07.0 3750K 9.08.0 3760K 10.09.0 3770K 11.010.0 3780K 12.011.0 3790K 13.012.0 3800K 14.013.0 3810K 15.014.0 3820K 16.015.0 3830K 17.016.0 3840K 18.017.0 3850K 19.018.0 3860K 20.019.0 3870K Range mm IDX144 ER40 4.03.0 4000K 5.04.0 4010K 6.05.0 4020K 7.06.0 4030K 8.07.0 4040K 9.08.0 4050K 10.09.0 4060K 11.010.0 4070K 12.011.0 4080K 13.012.0 4090K 14.013.0 4100K 15.014.0 4110K 16.015.0 4120K 17.016.0 4130K 18.017.0 4140K 19.018.0 4150K 20.019.0 4160K 21.020.0 4170K 22.021.0 4180K 23.022.0 4190K 24.023.0 4200K 25.024.0 4210K 26.025.0 4220K Page157 Spindle Nose Tooling
Tapping Chucks/Screw Drills S 144/154 Tapping Head Sets Adjustable torque control protects against tap breakage/overload. Autoreverse withdraws the tap without reversing the machine spindle. Each set is supplied complete with two rubber flex collets, two Morse arbors, kick bar and wrenches. Suitable for use with IS, DIN and ANSI taps. These tapping heads are suitable for light and medium duty applications, not for production machining. FR MACHINE TAPS See 085 Model JSN7 Range: M2 M7 s: MT1 & MT2 Max Speed: 1,500RPM Reverse Ratio: 1:1.6 Body : 52mm : 130mm Clockwise Compression: 5.0mm Self Feed: 3.5mm Clockwise Expansions: 10.0mm TAPPING CHUCKS/SCREW DRILLS Model Tap Number Range IND144 JSN7 M27 8010K Flexible Rubber Collet Sets To suit IndexaSeiki tapping heads. Supplied as sets of two collets. Tapping Contact Cone utside Head Angle IND140 JSN 7 12mm 36 15mm 9600K JSN 12 12mm 36 22mm 9610K JSN 20 12mm 36 26mm 9620K Solid Carbide Screw Drills Primarily designed for removing broken taps or bolts without damaging the component surface. By drilling the core of a tap it is possible to remove the remaining pieces with a scriber. CARBIDE Screw Drills are also suitable for drilling other hard materials including: hardened steels, glass, stellite etc. Select screw drill as per tap diameter. Steady manual feed component and spindle stability are vital. Drills should be running between 1500 and 3500 revs/min. A steady and continuous manual feed should be applied. No cutting fluid required. 1. Broken tap in work piece 2. Remove core of tap using a screw dril FR SCREW EXTRACTRS Model JSN12 Range: M4 M12 s: MT3 & MT4 Max Speed: 1,000RPM Reverse Ratio: 1:1.8 Body : 75mm : 156mm Clockwise Compression: 5.0mm Self Feed: 4.5mm Clockwise Expansions: 14.0mm Model Tap Number Range IND144 JSN12 M412 8020K Model JSN20 Range: M8 M20 s: MT3 & MT4 Max Speed: 600RPM Reverse Ratio: 1:1.7 Body : 90mm : 205mm Clockwise Compression: 6.0mm Self Feed: 6.0mm Clockwise Expansions: 14.0mm 3. Remove remaining pieces of tap using a scriber Individual Solid Carbide Screw Drills Type Size KEN154 SD2 2mm for M3* 1020K SD3 3mm for M4 M5* 1030K SD4 4mm for M6 M7* 1040K SD5 5mm for M8 M10* 1050K SD6 6mm for M10 M12* 1060K *r imperial equivalent Solid Carbide Screw Drill Set See 075 CARBIDE Model Tap Number Range IND144 JSN20 M820 8030K Page158 No. of Contents Pieces KEN154 5 SD2, SD3,SD4,SD5 & SD6 1100K
The Pinzbohr Modular Boring System Pinzbohr System Features Simultaneous movement of both slideblocks on rough boring heads. Inner preload device between body and slide block on finish boring heads. verride device on adjusting screw in rough boring heads. Few boring head components. Simple adjusting and locking mechanism. Setting diameter with boring head mounted in machine tool using micrometer or caliper. After setting to the required diameter it prevents slide block from moving while tightening lock screw. Prevents adjusting screw from stripping threads; very easy and fast to adjust. Precision machined components. Made from chrome nickel alloy tool steel. Modular components simple yet secure coupling system. Large adjusting ranges on rough and finish boring heads. Rough and finish boring heads for many insert styles. High accuracy and repeatability. Very rugged excellent durability. Components remain securely locked even under severe machining conditions. 75 and 90 Rough Boring and Finish Boring Heads Dual insert head design for heavy duty roughing. 12 different head sizes cover a diameter range from 24 to 500mm. Integral insert pocket design for head sizes 22 54. Insert cartridge design for head sizes 68 500. Heads and cartridges available for up to 5 different insert styles (MC.., CC.., CN.., TC.., WC..). Simultaneous adjustment of the slide blocks. verride device to prevent stripping of adjusting screw. Micrometer adjustment on large boring heads. with 0.01mm increments. Cartridges have own radial adjusting screw for individual setting of cartridges. Change to different lead angle or insert style by simply exchanging cartridges. Cartridge Design for Heads Size 68 500mm Cartridges available for 5 different insert styles (MC.., CC.., CN.., TC.., WC..) Cartridges available with 75 and 90 lead angle, equipped with a radial adjusting screw for setting centrality or radial stagger. Available in pairs for symmetric or axial staggered insert setup. X1 MDULAR BRING SYSTEM Roughing Head Finishing Head SD SD d d X1 177 Integral Pocket Type Boring range 24 82mm Roughing Bore Range SD d X1 For Use With 75 Approach Heads 90 Approach Heads Loc. Loc. Head Insert Body Body Min Max Designation PNZ177 Designation PNZ177 24 30 22 12 34 CCMT 0602.. D 22 75 400 7000K D 22 90 400 7260K 29 40 27 15 42 CCMT 09T3.. D 27 75 409 7040K D 27 90 409 7300K 39 50 32 20 45 CCMT 09T3.. D 32 75 409 7080K D 32 90 409 7340K 49 65 42 24 56 TCMT 16T3 D 42 75 300 7140K D 42 90 300 7360K 63 82 54 28 66 TCMT 16T3 D 54 75 300 7160K D 54 90 300 7380K Boring range 24 82mm Finishing Bore Range SD d X1 For Use With 75 Approach Heads 90 Approach Heads Loc. Loc. Head Insert Body Body Min Max Designation PNZ177 Designation PNZ177 24 30 22 12 34 CCMT 0602.. A 22 75 400 6500K A 22 90 400 6740K 29 40 27 15 42 CCMT 09T3.. A 27 75 409 6530K A 27 90 409 6780K 39 50 32 20 45 CCMT 09T3.. A 32 75 409 6560K A 32 90 409 6820K 49 65 42 24 56 TCMT 16T3 A 42 75 300 6600K A 42 90 300 6860K 63 82 54 28 66 TCMT 16T3 A 54 75 300 6620K A 54 90 300 6880K Cartridge Type Heads Boring range 80 160mm Roughing Bore Range SD d X1 For Use With 90 Approach Heads Loc.Loc. Head Cartridge Insert Body Min Max Designation PNZ177 80 102 68 36 86 2CT 75/90... D 68 90 2C T300 7400K 100 125 85 50 100 TC..16T3.. D 85 90 3CT 300 7420K 125 160 100 60 100 3CT 75/90...CC..1204.D 100 90 3CT 300 7440K 160 220 100 60 100 D 200 90 3CT 300 7460K Boring range 80 160mm Finishing Bore Range SD d X1 For Use With 90 Approach Heads Loc.Loc. Head Cartridge Insert Body Min Max Designation PNZ177 80 102 68 36 86 2CT 75/90... TC..16T3.. A 68 90 2C T300 6900K CC..1204. Spares for Standard Boring Heads Body Locking Screw Clamp Screw Desig. PNZ140 PNZ140.. 22 75 400 0500K 0610K.. 27 75 409 0510K 0630K.. 32 75 409 0520K 0630K.. 42 75 300 0530K 0630K.. 54 75 300 0540K 0630K.. 68 75 2CT 300 0580K 0630K.. 85 75 3CT 300 0590K 0630K.. 100 75 3CT 300 0600K 0630K.. 200 75 3CT 300 0630K Cartridges & Spares for Cartridge Type Heads Adj Key Clamp Key KEN601 KEN601 1200K 1300K 1200K 1400K 1250K 1400K 1300K 1500K 1300K 1500K 1500K 1800K 1600K 1800K 1600K 1800K 1500K 1400K Cartridge Cartridge Insert Screw Reference Insert Style PNZ140 PNZ140 2CT 75 300 TC...16T3 1100K 0630K 2CT 90 300 TC...16T3 1160K 0650K 2CT 75 402 CC...1204 1120K 0630K 2CT 90 402 CC...1204 1180K 0650K 3CT 75 300 TC...16T3 1200K 0630K 3CT 90 300 TC...16T3 1280K 3CT 75 402 CC...1204 1240K 0630K 3CT 90 402 CC...1204 1320K Torx Key KEN603 0080K 0150K 0150K 0150K 0150K 0150K 0150K 0150K 0150K Torx Key KEN603 0150K 0200K 0150K 0200K 0150K 0200K 0150K 0200K Page159 Modular Boring System
Modular Boring System 177 MDULAR BRING SYSTEM Pinzbohr Micro Heads Used in combination with indexable insert IS boring bars, these units can produce bores down to 5.5mm diameter and up to 34mm diameter. These MICR heads fit the standard Pinzbohr arbors with connection diameters ( SD ) of 27, 32 or 42mm. Graduated precision dial readout to 0.01mm. Note: If ground inserts used, please specify left hand for boring. Bores as small as 5.5mm diameter can be produced using the range of Toshiba top borer stepped boring bars. Body Bore Range SD Connect Dimensions For Use With Designation DIA D d X1 l3 D2 Boring Bar PNZ177 A27008 A32008 10 21 27 32 15 20 50 58 46 46 8 8 80 S08F SCLCR06 6020K 6040K A32010 A42010 13 13 25 29 32 42 20 24 58 70 51 51 10 10 90 S10G SCLCR06 6060K 6080K A42012 16 34 42 24 70 63 12 100 S12H SCLCR06 6100K D d X1 d2 l3 Spares Body Locking Screw Clamp Screw Desig. PNZ140 PNZ140 A27008 0510K 0550K A32008 0520K 0550K A32010 0520K 0560K A42010 0530K 0560K A42012 0530K 0570K Extensions Adj Key Clamp Key Locking Key KEN601 KEN601 KEN601 1200K 1250K 1400K 1250K 1250K 1400K 1250K 1300K 1400K 1300K 1300K 1500K 1300K 1400K 1500K Reducers L1 L2 SD d d d SD1 L SD L d Product Number PNZ177 22 20 30 12 12 P2220 (E) P2230 5230K 5240K 27 30 45 15 15 P2730 P2745 5260K 5270K 32 35 52 20 20 P3235 P3252 5290K 5300K 42 40 60 24 24 P4240 P4260 5320K 5330K 54 50 75 28 28 P5450 P5475 5350K 5360K 68 60 90 36 36 P6860 (E) P6890 5380K 5390K (E) Available subject to delivery from European works To determine total boring depth (PM), look up PM dimension from arbor listings, add (l) or (l1) length for each extension or reducer used until required boring depth achieved. SD2 SD2 SD1 L1 L2 d Product Number PNZ177 42 50 40 24 R42 2750 (E) 5540K 27 54 80 70 28 R54 2780 (E) 5550K 68 95 83 36 R68 2795 (E) 5560K 42 46 36 24 R42 3246 5580K 32 54 76 66 28 R54 3276 5590K 68 90 78 36 R68 3290 (E) 5600K 42 54 70 60 28 R54 4270 (E) 5620K (E) Available subject to delivery from European works To determine total boring depth (PM), look up PM dimension from arbor listings, add (l) or (l1) length for each extension or reducer used until required boring depth achieved. Pinzbohr Boring System Bohrstar 54 The new Bohrstar 54 kits offer the best performance and range of any boring kit perfecting range and rigidity, whereas other boring kits suffer from weak design that lack rigidity, accuracy, repeatability, and are complicated to use with long set up times. Features The strength and rigidity needed for accuracy and repeatability. Vgroove locking insert cartridges are most rigid. Manufactured from nickelchromium alloy. Boring range 8mm ~ 170mm. Accuracy to 0.0001. Simple and easy to use. Bohrstar Kit Contents 1x 54mm Bohrstar head with accuset dial (38 ~ 59mm). 6x boring bars (8 ~ 43mm). 2x adaptor plates with cartridge insert (83 ~ 170mm). Also includes counterweight, adjusting key, location sleeve, hexagon key, Torx key and fixing screws. Tapered Screw and Locking Pin Coupling Tapered screws for most rigid coupling. Dampens vibration under load. Pin guarantees accurate head position. Benefits Bohrstar delivers rigidity, accuracy and repeatability. Saves you money on tooling costs. Saves time on the shop floor. Performance guarantee. The Bohrstar kit components are easy to install and require no special training or tools to use. Description BS54 16 Bohrstar Head PNZ177 3200K Product Number Insert Style PNZ177 54R Rhombic 2800K 54T Triangular 2820K Page160
Standard Arbors Completing the range to offer a comprehensive flexible boring system available for use on the majority of conventional and CNC machines. Commonly interchangeable with ANSI/Caterpillar shanks. IS/DIN30 shanks available on request (IS 7388/3 or DIN 698711 A). DIN 69871/A MDULAR BRING SYSTEM IS/DIN 2080 PM SD 177 PM SD d L IS d Product Number d L SD PM PNZ144 12 118 AS340 22 80 0190K 15 * Preferred arbor for MICR series heads. Weldon 138 AS340 27 100 0230K 168 AS340 27 130 0240K 96 AS340 32 60* 0260K 20 138 AS340 32 100 0270K 168 AS340 32 130 0280K 24 112 AS340 42 75* 0300K 28 182 222 AS340 54 160 AS340 54 200 0350K 0360K 36 183 AS340 68 160 0390K 12 15 20 L 118 AS350 22 80 0750K 138 AS350 22 100 0760K 138 AS350 27 100 0790K 168 AS350 27 130 0800K 168 AS350 32 130 0830K 198 AS350 32 160 0840K 112 AS350 42 75* 0860K 24 198 AS350 42 160 0870K 238 AS350 42 200 0880K 128 AS350 54 90 0900K 28 198 AS350 54 160 0910K 238 AS350 54 200 0920K 151 AS350 68 115 0940K 36 223 AS350 68 200 0950K 283 AS350 68 260 0960K 224 AS350 85 200 0980K 50 284 AS350 85 260 0990K 344 AS350 85 320 1000K 224 AS350 100 190 1020K 60 284 AS350 100 260 1030K 344 AS350 100 320 1040K 60 160 AS550 Major 125 1060K PM SD DIN Dimensions d L Product Number SD PM PNZ144 12 95 115 IS340 22 80 IS340 22 100 2180K 2190K 67 IS340 27 55* 2200K 15 115 IS340 27 100 2210K 145 IS340 27 130 2220K 73 IS340 32 60* 2240K 20 115 IS340 32 100 2250K 145 IS340 32 130 2260K 89 IS340 42 75* 2280K 24 175 IS340 42 160 2290K 215 IS340 42 200 2300K 105 IS340 54 90 2310K 28 175 IS340 54 160 2320K 215 IS340 54 200 2330K 36 176 IS340 68 160 2350K 12 216 IS340 68 200 2360K 99 IS350 22 80 2390K 119 IS350 22 100 2400K 71 IS350 27 55* 2420K 15 119 IS350 27 100 2430K 149 IS350 27 130 2440K 77 IS350 32 60* 2460K 20 149 IS350 32 130 2470K 179 IS350 32 160 2480K 93 IS350 42 75* 2500K 24 179 IS350 42 160 2510K 219 IS350 42 200 2520K 109 IS350 54 90 2530K 28 179 IS350 54 160 2540K 219 IS350 54 200 2550K *Preferred arbor for MICR series heads. BT MAS 403 PM d L SD BT d L Dimensions Product Number d L SD PM PNZ144 12 50 105 20 B20 22 50 B20 22 100 5140K 5150K 15 100 100 B25 27 100 5180K 20 105 105 B32 32 100 5210K Locking Screws SD Connect Screw Size x Product Number PNZ140 22mm M 6 x 8 22 68 4200K 27mm M 6 x 10 27 610 4210K 32mm M 8 x 10 32 810 4220K 42mm M 10 x 14 42 1014 4230K 54mm M 12 x 20 54 1220 4240K 68mm M 16 x 24 68 1624 4250K 85mm M 16 x 30 85 1630 4260K 100mm M 20 x 35 100 2035 4270K Dimensions d L Product Number SD PM PNZ144 79 BT340 22 50 1160K 12 110 BT340 22 80 1170K 130 BT340 22 100 1180K 82 BT340 27 55* 1200K 15 130 BT340 27 100 1210K 160 BT340 27 130 1220K 88 BT340 32 60* 1240K 20 130 BT340 32 100 1250K 160 BT340 32 130 1260K 104 BT340 42 75* 1280K 24 190 BT340 42 160 1290K 230 BT340 42 200 1300K 120 BT340 54 90 1320K 28 190 BT340 54 160 1330K 230 BT340 54 200 1340K 36 181 221 BT340 68 160 BT340 68 200 1370K 1380K 50 200 BT340 85 200 1400K 12 121 141 BT350 22 80 BT350 22 100 1710K 1720K 15 141 171 BT350 27 100 BT350 27 130 1750K 1760K 20 99 201 BT350 32 60* BT350 32 160 1780K 1800K 115 BT350 42 75* 1820K 24 201 BT350 42 160 1830K 241 BT350 42 200 1840K *Preferred arbor for MICR series heads. Page161 Modular Boring System