The most demanding Industries Applications Materials demand DATA FLUTE. Shouldn t you?

Transcription

1 The most demanding Industries Applications Materials demand DATA FLUTE. Shouldn t you? American Made American Owned

2 A LITTLE HISTORY Data Flute s heritage stretches back to its humble beginnings as a specialty grinding and re-sharpening house. Over the years it has advanced into the premiere manufacturer of performance and application-specific, solid carbide round tools. As Data Flute has grown, so have our facilities and product lines. Throughout our history and growth, we have never strayed from, or lost sight of our primary mission: to provide the finest quality performance and application specific end mills in the industry. 20 TACONIC PARK DRIVE, MID 1980S As Data Flute approaches its thirtieth year, our commitment to our mission continues and strengthens. Within this catalog you will find a number of new, innovative cutting tools. As always our designs are targeted at improved productivity, reduced cycle times for our customers and outstanding finish on the workpiece. In addition to the new products in our catalog, we are excited to announce the opening of our Technical Research and Training Center. Our design, engineering and manufacturing commitment is backed by outstanding order fulfillment and delivery times. If you do not find exactly what you are looking for within the covers of this catalog, please call us. In addition to our catalog standards, we remain committed to providing the finest modified standards and full make specials. DATA FLUTE is the most copied manufacturer of solid carbide round tools in the industry. Page through our catalog and give us a call today, we ll show you why. 9 BETNR INDUSTRIAL DRIVE, PRESENT DAY The most demanding Industries Applications Materials demand Data Flute. Shouldn t you?

3 HOW THE CATALOG IS ORGANIZED We have organized this catalog in what we believe is an easy to use, systematic format. We hope that the organization helps you find what you need. PAGE TOOL AND COATING SELECTION This section consists of four areas that will allow you to make a tool selection based on your requirements such as material being machined and machining operation(s) being performed. You will also be able to make a determination on a coating selection. Should you need more information, or cannot find the exact tool you are looking for, please refer to the page listing Standard Tolerances, Modifications to Catalog Standards and Specialty Tools. Material Application Guide Tool Numbering System Tool Coatings Standard Tolerances, Modifications and Specialty Tools TOOL SERIES AND OFFERING We have divided this area into three sections. The first two are 1.) Aluminum and Non-Ferrous Alloys and 2.) Ferrous and Exotic Alloys. At the beginning of each of these sections, we list the material specific tools in order, beginning with roughing tools and progressing through and ending with finishing tools. Each of these series is defined in greater detail within the section. Each series gives an opening introduction to the tool, benefits, and last but not least, a speeds and feed chart for each specific tool that has evolved from years of research, testing and data collection. The third listing, Miniature, Chamfer Mill and Corner Rounding Cutter are various tools that are not necessarily material specific, but grouped together in an easy to find format. Aluminum and Non-Ferrous Alloys Ferrous and Exotic Alloys Miniature, Chamfer Mill and Corner Rounding Cutter TECHNICAL AND APPLICATION SUPPORT This portion of the catalog contains support information for our tools. Speeds and Feeds Chart Explanation Page Neck Relieved Tool Application Trouble Shooting Guide Tool Performance Report Request For Quote Technical Development Center Tool Recommendation by Application INDEX We have placed two indices in the back of the catalog for your use. The tool series index will allow you to find the page number of the particular series you are looking for. Also new for this catalog is an EDP numbering index that allows you to find the page number of a specific tool when the EDP number is known or available. Tool Series Index EDP Number Index CONTACT US On the inside back cover, there is an important page containing information on how to contact us by mail, phone (local and toll free) and fax (local and toll free). Also listed is our website address and information on how to find a distributor. Contact Us Inside Back Cover

4 MATERIAL APPLICATION GUIDE We have tried to organize the tools in this catalog consistent with the manner in which our customers use them and think about them. The majority of the tools have been categorized in one of two areas: 1.) Aluminum and Non-Ferrous Alloys, and 2.) Ferrous and Exotic Alloys. Within each of the two aforementioned listings the tools are organized by operation, beginning with Roughing and following a continuum through Finishing. While some are clearly intended for roughing and others used for finishing, there are offerings between the two that can serve as rougher-finishers or finisher-roughers. Use this guide to begin searching for a tool. First select the appropriate material group, then select the tool series that best fits your application. The first page of each material group gives a brief description and page number for each series. Turn to the corresponding page or pages, then select desired tool. As always, should you have any questions regarding what tool to use for your application call us toll free at and ask to speak to our Technical Support Department. MATERIAL APPLICATION GUIDE ALUMINUM AND NON-FERROUS ALLOYS ROUGHING FINISHING SERIES ALDH-C* ALDH ARF ARF-BN HSM HSM-BN HVM AFI AFDH* Pages 5-32 FERROUS AND EXOTIC ALLOYS ROUGHING FINISHING SERIES MH-RO MA* SSDH-C* SSDH SS SS-BN SS-C SS-BN-C SS-LS SS-BN-LS SS-I* BN DM-BN SH MH MH-CR HH Pages *Denotes new items in this catalog. 1 THE MOST DEMANDING INDUSTRIES DEMAND DATA FLUTE... SHOULDN T YOU?

5 HOW WE NUMBER OUR TOOLS We have arranged our numbering system based on how our tools will be used. The first series of letters refers to the targeted material and application. The middle series (where specified) tells length of cut and/or any special features. The ending numeric series tells you the number of flutes and diameter of cut in inches. AFI ST Tool Series The first set of alpha characters corresponds to the series name that speaks for the intended material and application. For example; AFI = Aluminum Finisher MH = Medium Helix SS = Stainless Steel If a BN follows, it is a Ball Nose end mill. BN = Ball Nose Length of Cut or Special Features The second set of alpha characters refers to length of cut or special features. Length of Cut or Special Features ST = Stub Length M = Medium Length L = Long Length X = Extra Long Length If no alpha characters, length is standard (Standard Length). Special Features C = Chip Breaker D = Double End DH = Double Helix I = Indexed Flutes LS-M = Long Shank Medium Reach LS-L = Long Shank Long Reach LS-X = Long Shank Extra Long Reach RN = Reduced Neck RO = Rougher Number of Flutes and Cutting Diameter This 5 digit series of numbers indicates number of flutes and cutting diameter. The first digit is the number of flutes. 3 = 3 Flutes, 4 = 4 Flutes, etc. The next four digits are the cutting diameter in inches with an implied decimal after the second digit. For example; 0250 = = 1/ = = 5/ = = 3/4 We take exceptional pride in the manufacturing of our tools. We hope that you find this numbering system easy to use and that you will think of DATA FLUTE CNC for your future carbide tooling needs

6 COATINGS All of our tools are available in a variety of application specific coatings. Please see individual tool listings for stocked treatments and coatings. Other treatments and coatings are available upon request. These coatings are designed to enhance performance as well as the tool life. The chart below is a handy reference outlining the coating composition as well as the suggested application. If the material you are preparing to machine is not listed, please give a us call and we can help. Photo Illustration Code No. Composition Characteristics Applications C-1* Titanium Nitride (TiN) A general purpose coating which has excellent wear resistance, reduces friction and prevents galling. Most Ferrous materials. Although it's unlikely, galling may occur in Titanium and Titanium Alloys. (Not recommended for aluminum.) C-4 Titanium Carbo Nitride (TiCN) An extremely hard coating on the surface of the tool which has outstanding wear resistance, reduces friction and prevents galling. Most Ferrous, Non-Ferrous and Non-Metallic materials. Very effective at higher speeds. Although it's unlikely, galling may occur in Titanium and Titanium Alloys. C-5 Zirconium Nitride (ZrN) A thin, hard coating that improves lubricity and increases oxidation resistance. Specifically designed for machining abrasive and gummy materials. Suitable for machining Aluminum Alloys, High Silica Aluminum, Cast Iron, High Temperature Alloys, Stainless Steel and Glass Filled Plastics. Not recommended for machining Carbon Steels. C-7 Titanium Aluminum Nitride (TiAlN) A very hard coating recommended for harder alloys which has very good wear resistance, reduces friction and prevents galling. Titanium, Titanium Alloys, Nickel-Base Alloys, Stainless Steel and Cast Iron. Effective at higher speeds. Not recommended for Wrought Aluminum, Copper or Brass. C-11 Aluminum Titanium Nitride (AlTiN) An extremely hard coating very similar to TiAlN with outstanding wear resistance. AlTiN has a higher aluminum content which makes it harder and smoother than TiAlN. Very effective in the same materials as TiAlN. Excellent for small depths of cut and excels in high speed and dry machining applications. C-15* Hardlube Standard (TiAlN+WC/C Std) Multi-layer coating, consisting of a hard layer and a lubrication layer. For improved chip flow and possible dry machining. Improved edge wear resistance and increased lubricity. C-21* Amorphous Diamond Coating Synthetic diamond. Low co-efficient of friction. Approximately three times harder than TiCN. High abrasive applications, graphite, fiberglass, ceramics * Available as non-stock standard. 3 THE MOST DEMANDING APPLICATIONS DEMAND DATA FLUTE... SHOULDN T YOU?

7 STANDARD TOLERANCES Our state of the art equipment is designed to ensure consistency and accuracy tool after tool. Our standard cutting tools are manufactured to the following tolerances: Cutting Diameter on Standard End Mills: +.000/.002 Shank Diameter: +.000/.0003 Ball Nose Radius: +.000/.001 Cutting Diameter on Roughing End Mills: +.000/.005 Runout Tolerance:.0005 maximum shank to cutting diameter on all series except long length and extra long length MODIFICATIONS TO CATALOG STANDARDS If you see a standard Data Flute CNC end mill that comes close to what you need, but not exactly, we offer an array of standard tool alterations to suite your needs. Listed below are some of the most frequent alterations we perform on our cutting tools: Featured Coatings Available for All Tools Altered Length of Cut Weldon Flats Chamfers Coolant Grooves Corner Radius Set Screw Flats For more information, contact our customer service department. We ll be glad to help. SPECIALTY TOOLS Whether it s your design, or one with which we assist, Data Flute CNC is your source for special application cutting tools. We will put our years of experience to work for you when manufacturing the specific tool that you need. From special diameters or geometries to tapered ballnose to form cutters, Data Flute CNC should be your choice for specials. Please give us a call or fax in a blueprint. We ll be glad to help

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9 ALUMINUM AND NON-FERROUS ALLOYS ROUGHING SERIES FULL NAME DESCRIPTION PAGE ALDH-C* Aluminum 3 Flute Double Helix 7 Double Helix Rougher / Finisher Chip Breaker Chip Breaker ALDH Aluminum 3 Flute Double Helix 9 Double Helix Rougher / Finisher ARF Aluminum 2 Flute 48 Helix 11 Rougher/Finisher Rougher / Finisher ARF-BN Aluminum 2 Flute 48 Helix 15 Rougher/Finisher Rougher / Finisher Ball Nose Ball Nose HSM High Speed 2 Flute 48 Helix 17 Machining Neck Relieved Rougher / Finisher HSM-BN High Speed 2 Flute 48 Helix 19 Machining Neck Relieved Ball Nose Rougher / Finisher Ball Nose HVM High Velocity 2 & 3 Flute 35 Helix 21 Machining Neck Relieved Finisher / Rougher AFI Aluminum 3 Flute 35 Helix 25 Finishing Aluminum Finisher FINISHING AFDH* Aluminum Finishing 5 & 7 Flute Double Helix 29 Double Helix Finisher / Rougher *Denotes new items in this catalog. THE MOST DEMANDING MATERIALS DEMAND DATA FLUTE... SHOULDN T YOU? 6

10 New!FOR 2006 ALDH-C Series Another expansion to our field proven, double helix family, the ALDH-C series combines the performance of the ALDH series with a truncated knuckle form. It is designed for freer cutting without sacrificing work piece surface finishes. This unique O.D. form also aids in chip control and management in gummy, non-ferrous materials. The tools are available from stock in stub and standard lengths with coatings to match your particular applications. ALDH-C STUB AND STANDARD LENGTH, REDUCED NECK AND REDUCED NECK WITH RADIUS INITIAL SPEEDS (SFM) AND FEEDS (CHIP-LOAD PER/TOOTH) CHART MATERIALS Aluminum Alloys Aluminum Cast Aluminum >10% Silicon Copper Brass Magnesium DESCRIPTION 6061, 7075 Sand & Permanent Mold High Silicon Based Cast, Wrought Yellow, Red, Leaded Brass Cast, Wrought SFM Max /8 S HP LP /2 S HP LP /8 S HP LP /4 S HP LP " S HP LP S = SLOTTING Axial Depth up to 1 x Diameter LP = LIGHT PERIPHERAL Axial Depth up to Effective Length of Cut Radial width.02 x Diameter HP = HEAVY PERIPHERAL Axial Depth up to Effective 1-1/2-2.0 x Diameter Radial width.3 x Diameter Note: Horsepower will be the limiting factor with larger diameter end mills. Horse Power = IPM x RDC x ADC x PC IPM = Inches Per Minute RDC = Radial Depth of Cut (Width) ADC = Axial Depth Of Cut (Depth) PC = Power Constants (Aluminum = (0.25)) Example Slotting = 3/4 diameter x 3/8 150 IPM HP= 150 IPM x.750 RDC x.375 ADC x PC of 0.25 HP= Cutter/80% Efficiency = Spindle Motor 7 For additional support and for maximum optimization of your Data Flute tools, call us toll free at and ask to speak to our Technical Support Department. THE MOST DEMANDING APPLICATIONS DEMAND DATA FLUTE... SHOULDN T YOU?

11 ALDH-C SERIES OFFERING STUB LENGTH DIA. SHANK NO. OF UNCOATED C4 C5 PART NO. OF CUT DIA. LOC OAL FLUTES EDP EDP EDP ALDH-ST-C /8 3/8 1/ ALDH-ST-C /2 1/2 5/8 2-1/ ALDH-ST-C /8 5/8 3/ ALDH-ST-C /4 3/ ALDH-ST-C / STANDARD LENGTH DIA. SHANK NO. OF UNCOATED C4 C5 PART NO. OF CUT DIA. LOC OAL FLUTES EDP EDP EDP ALDH-C /8 3/8 3/4 2-1/ ALDH-C /2 1/2 1-1/ ALDH-C /8 5/8 1-5/ ALDH-C /4 3/4 1-5/ ALDH-C / REDUCED NECK DIA. SHANK NO. OF UNCOATED C4 C5 PART NO. OF CUT DIA. LOC OAL FLUTES *LBS EDP EDP EDP ALDH-RN-C /8 3/8 1/2 2-1/ / ALDH-RN-C /2 1/2 5/ / ALDH-RN-C /8 5/8 3/ / ALDH-RN-C /4 3/ / ALDH-RN-C / *LBS = Length Below Shank REDUCED NECK WITH RADIUS DIA. SHANK NO. OF UNCOATED C4 C5 PART NO. OF CUT DIA. LOC OAL FLUTES *LBS RADIUS EDP EDP EDP ALDH-RN-C /8 3/8 1/2 2-1/ / ALDH-RN-C /2 1/2 5/ / ALDH-RN-C /8 5/8 3/ / ALDH-RN-C /4 3/ / ALDH-RN-C / *LBS = Length Below Shank

12 ALDH Series The ALDH is the rougher of choice when optimum material removal rates are the objective. The combination of progressive geometries result in a cutting tool intended for full engagement cuts at increased feed rates. Slotting cuts of 1x the diameter or more are normally recommended. 50% greater IPM vs. competitors 2 flute design is a conservative starting point. ALDH STUB AND STANDARD LENGTH, REDUCED NECK AND REDUCED NECK WITH RADIUS INITIAL SPEEDS (SFM) AND FEEDS (CHIP-LOAD PER/TOOTH) CHART MATERIALS Aluminum Alloys Aluminum Cast Aluminum >10% Silicon Copper Brass Magnesium DESCRIPTION 6061, 7075 Sand & Permanent Mold High Silicon Based Cast, Wrought Yellow, Red, Leaded Brass Cast, Wrought SFM Max /8 S HP LP /2 S HP LP /8 S HP LP /4 S HP LP " S HP LP S = SLOTTING Axial Depth up to 1 x Diameter LP = LIGHT PERIPHERAL Axial Depth up to Effective Length of Cut Radial width.02 x Diameter HP = HEAVY PERIPHERAL Axial Depth up to Effective 1-1/2-2.0 x Diameter Radial width.3 x Diameter Note: Horsepower will be the limiting factor with larger diameter end mills. Horse Power = IPM x RDC x ADC x PC IPM = Inches Per Minute RDC = Radial Depth of Cut (Width) ADC = Axial Depth Of Cut (Depth) PC = Power Constants (Aluminum = (0.25)) Example Slotting = 3/4 diameter x 3/8 150 IPM HP= 150 IPM x.750 RDC x.375 ADC x PC of 0.25 HP= Cutter/80% Efficiency = Spindle Motor 9 For additional support and for maximum optimization of your Data Flute tools, call us toll free at and ask to speak to our Technical Support Department. THE MOST DEMANDING MATERIALS DEMAND DATA FLUTE... SHOULDN T YOU?

13 ALDH SERIES OFFERING STUB LENGTH DIA. SHANK NO. OF UNCOATED C4 C5 PART NO. OF CUT DIA. LOC OAL FLUTES EDP EDP EDP ALDH-ST /8 3/8 1/ ALDH-ST /2 1/2 5/8 2-1/ ALDH-ST /8 5/8 3/ ALDH-ST /4 3/ ALDH-ST / STANDARD LENGTH DIA. SHANK NO. OF UNCOATED C4 C5 PART NO. OF CUT DIA. LOC OAL FLUTES EDP EDP EDP ALDH /8 3/8 3/4 2-1/ ALDH /2 1/2 1-1/ ALDH /8 5/8 1-5/ ALDH /4 3/4 1-5/ ALDH / REDUCED NECK DIA. SHANK NO. OF UNCOATED C4 C5 PART NO. OF CUT DIA. LOC OAL FLUTES *LBS EDP EDP EDP ALDH-RN /8 3/8 1/2 2-1/ / ALDH-RN /2 1/2 5/ / ALDH-RN /8 5/8 3/ / ALDH-RN /4 3/ / ALDH-RN / *LBS = Length Below Shank REDUCED NECK WITH RADIUS DIA. SHANK NO. OF UNCOATED C4 C5 PART NO. OF CUT DIA. LOC OAL FLUTES *LBS RADIUS EDP EDP EDP ALDH-RN /8 3/8 1/2 2-1/ / ALDH-RN /2 1/2 5/ / ALDH-RN /8 5/8 3/ / ALDH-RN /4 3/ / ALDH-RN / *LBS = Length Below Shank

14 ARF Series A time honored staple of our aluminum tooling program, the ARF series has proven itself time and again as a carbide end mill that can handle both roughing and finishing operations. The higher helix angle aids in material shearing as well as chip removal, while the polished O.D. cylindrical margin yields quality work piece finishes when used as a finisher. The ARF series is available from stock, coated or uncoated, in a wide range of diameters and flute lengths. ARF STUB AND STANDARD LENGTH INITIAL SPEEDS (SFM) AND FEEDS (CHIP-LOAD PER/TOOTH) CHART MATERIALS Aluminum Alloys Aluminum Cast Aluminum >10% Silicon Copper Brass Magnesium DESCRIPTION 6061, 7075 Sand & Permanent Mold High Silicon Based Cast, Wrought Yellow, Red, Leaded Brass Cast, Wrought SFM Max /4 S HP LP /8 S HP LP /2 S HP LP /8 S HP LP /4 S HP LP " S HP LP S = SLOTTING Axial Depth up to 1 x Diameter LP = LIGHT PERIPHERAL Axial Depth up to Effective Length of Cut Radial width.015 x Diameter HP = HEAVY PERIPHERAL Axial Depth up to Effective 1-1/2-2.0 x Diameter Radial width.25 x Diameter Note: Horsepower will be the limiting factor with larger diameter end mills. Horse Power = IPM x RDC x ADC x PC IPM = Inches Per Minute RDC = Radial Depth of Cut (Width) ADC = Axial Depth Of Cut (Depth) PC = Power Constants (Aluminum = (0.25)) Example Slotting = 3/4 diameter x 3/8 150 IPM HP= 150 IPM x.750 RDC x.375 ADC x PC of 0.25 HP= Cutter/80% Efficiency = Spindle Motor 11 For additional support and for maximum optimization of your Data Flute tools, call us toll free at and ask to speak to our Technical Support Department. THE MOST DEMANDING INDUSTRIES DEMAND DATA FLUTE... SHOULDN T YOU?

15 ARF SERIES OFFERING STUB LENGTH DIA. SHANK NO. OF UNCOATED C4 C5 PART NO. OF CUT DIA. LOC OAL FLUTES EDP EDP EDP ARF-ST /8 1/8 1/4 1-1/ ARF-ST /32 3/16 5/ ARF-ST /16 3/16 5/ ARF-ST /32 1/4 3/8 2-1/ ARF-ST /4 1/4 3/8 2-1/ ARF-ST /32 5/16 7/16 2-1/ ARF-ST /16 5/16 7/16 2-1/ ARF-ST /32 3/8 1/2 2-1/ ARF-ST /8 3/8 1/2 2-1/ ARF-ST /32 7/16 9/16 2-3/ ARF-ST /16 7/16 9/16 2-3/ ARF-ST /32 1/2 5/ ARF-ST /2 1/2 5/ ARF-ST /8 5/8 3/4 3-1/ ARF-ST /4 3/ ARF-ST / STANDARD LENGTH DIA. SHANK NO. OF UNCOATED C4 C5 PART NO. OF CUT DIA. LOC OAL FLUTES EDP EDP EDP ARF /8 1/8 3/8 1-1/ ARF /32 3/16 9/ ARF /16 3/16 9/ ARF /32 1/4 3/4 2-1/ ARF /4 1/4 3/4 2-1/ ARF /32 5/16 13/16 2-1/ ARF /16 5/16 13/16 2-1/ ARF /32 3/ / ARF /8 3/ / ARF /32 7/ / ARF /16 7/ / ARF /32 1/2 1-1/ ARF /2 1/2 1-1/ ARF /8 5/8 1-5/8 3-1/ ARF /4 3/4 1-5/ ARF ARF SERIES; MEDIUM, LONG AND EXTRA LONG LENGTH CONTINUED ON NEXT PAGE

16 ARF Series CONTINUED ARF MEDIUM LENGTH INITIAL SPEEDS (SFM) AND FEEDS (CHIP-LOAD PER/TOOTH) CHARTS MATERIALS Aluminum Alloys Aluminum Cast Aluminum >10% Silicon Copper Brass Magnesium DESCRIPTION 6061, 7075 Sand & Permanent Mold High Silicon Based Cast, Wrought Yellow, Red, Leaded Brass Cast, Wrought SFM Max /8 LP F /2 LP F /8 LP F /4 LP F " LP F LP = LIGHT PERIPHERAL FINISH = FINISH OPERATION Note: Horsepower will be the Axial Depth up to Effective Length of Cut Axial Depth up to Effective Length of Cut limiting factor with larger Radial width.05 x Diameter Radial width.015 x Diameter diameter end mills. ARF LONG LENGTH INITIAL SPEEDS (SFM) AND FEEDS (CHIP-LOAD PER/TOOTH) CHARTS MATERIALS Aluminum Alloys Aluminum Cast Aluminum >10% Silicon Copper Brass Magnesium DESCRIPTION 6061, 7075 Sand & Permanent Mold High Silicon Based Cast, Wrought Yellow, Red, Leaded Brass Cast, Wrought SFM Max /4 LP F /16 LP F /8 LP F /2 LP F /8 LP F /4 LP F " LP F LP = LIGHT PERIPHERAL Axial Depth up to Effective Length of Cut Radial width.04 x Diameter FINISH = FINISH OPERATION Axial Depth up to Effective Length of Cut Radial width.015 x Diameter ARF EXTRA LONG LENGTH INITIAL SPEEDS (SFM) AND FEEDS (CHIP-LOAD PER/TOOTH) CHARTS MATERIALS Aluminum Alloys Aluminum Cast Aluminum >10% Silicon Copper Brass Magnesium DESCRIPTION 6061, 7075 Sand & Permanent Mold High Silicon Based Cast, Wrought Yellow, Red, Leaded Brass Cast, Wrought SFM Max /16 LP F /8 LP F /2 LP F /8 LP F /4 LP F " LP F LP = LIGHT PERIPHERAL Axial Depth up to Effective Length of Cut Radial width.03 x Diameter FINISH = FINISH OPERATION Axial Depth up to Effective Length of Cut Radial width.010 x Diameter Note: Horsepower will be the limiting factor with larger diameter end mills. Note: Horsepower will be the limiting factor with larger diameter end mills. 13 For additional support and for maximum optimization of your Data Flute tools, call us toll free at and ask to speak to our Technical Support Department. THE MOST DEMANDING APPLICATIONS DEMAND DATA FLUTE... SHOULDN T YOU?

17 ARF SERIES OFFERING MEDIUM LENGTH DIA. SHANK NO. OF UNCOATED C4 C5 PART NO. OF CUT DIA. LOC OAL FLUTES EDP EDP EDP ARF-M /8 3/8 1-1/ ARF-M /2 1/2 1-5/ ARF-M /8 5/8 2-1/ ARF-M /4 3/4 2-1/ ARF-M / LONG LENGTH DIA. SHANK NO. OF UNCOATED C4 C5 PART NO. OF CUT DIA. LOC OAL FLUTES EDP EDP EDP ARF-L /4 1/4 1-1/4 3-1/ ARF-L /16 5/16 1-1/4 3-1/ ARF-L /8 3/8 1-1/ ARF-L /16 7/ ARF-L /2 1/ ARF-L /8 5/8 2-1/ ARF-L /4 3/4 3-1/ ARF-L / EXTRA LONG LENGTH DIA. SHANK NO. OF UNCOATED C4 C5 PART NO. OF CUT DIA. LOC OAL FLUTES EDP EDP EDP ARF-X /16 5/16 2-1/ ARF-X /8 3/8 2-1/ ARF-X /2 1/2 3-1/ ARF-X /8 5/8 3-3/ ARF-X /4 3/ / ARF-X /

18 ARF-BN Series When your non-ferrous application requires contour or 3-D work, the ARF-BN series is the tool of choice. We combine the proven geometries of our ARF series with a precision ground full ball radius. The higher helix and clearance angles provide a freer cutting ball with advanced shearing properties. Stub and regular flute lengths with material specific coatings are all in stock. ARF-BN STUB AND STANDARD LENGTH INITIAL SPEEDS (SFM) AND FEEDS (CHIP-LOAD PER/TOOTH) CHART MATERIALS Aluminum Alloys Aluminum Cast Aluminum >10% Silicon Copper Brass Magnesium DESCRIPTION 6061, 7075 Sand & Permanent Mold High Silicon Based Cast, Wrought Yellow, Red, Leaded Brass Cast, Wrought SFM Max /4 S HP LP /8 S HP LP /2 S HP LP /8 S HP LP /4 S HP LP " S HP LP S = SLOTTING Axial Depth up to 1 x Diameter LP = LIGHT PERIPHERAL Axial Depth up to Effective Length of Cut Radial width.015 x Diameter HP = HEAVY PERIPHERAL Axial Depth up to Effective 1-1/2-2.0 x Diameter Radial width.25 x Diameter Note: Horsepower will be the limiting factor with larger diameter end mills. Horse Power = IPM x RDC x ADC x PC IPM = Inches Per Minute RDC = Radial Depth of Cut (Width) ADC = Axial Depth Of Cut (Depth) PC = Power Constants (Aluminum = (0.25)) Example Slotting = 3/4 diameter x 3/8 150 IPM HP= 150 IPM x.750 RDC x.375 ADC x PC of 0.25 HP= Cutter/80% Efficiency = Spindle Motor 15 For additional support and for maximum optimization of your Data Flute tools, call us toll free at and ask to speak to our Technical Support Department. THE MOST DEMANDING MATERIALS DEMAND DATA FLUTE... SHOULDN T YOU?

19 ARF-BN SERIES OFFERING STUB LENGTH DIA. SHANK NO. OF UNCOATED C4 C5 PART NO. OF CUT DIA. LOC OAL FLUTES EDP EDP EDP ARF-BN-ST /4 1/4 3/8 2-1/ ARF-BN-ST /16 5/16 7/16 2-1/ ARF-BN-ST /8 3/8 1/2 2-1/ ARF-BN-ST /16 7/16 9/16 2-3/ ARF-BN-ST /2 1/2 5/ ARF-BN-ST /8 5/8 3/4 3-1/ ARF-BN-ST /4 3/ ARF-BN-ST / STANDARD LENGTH DIA. SHANK NO. OF UNCOATED C4 C5 PART NO. OF CUT DIA. LOC OAL FLUTES EDP EDP EDP ARF-BN /4 1/4 3/4 2-1/ ARF-BN /16 5/16 13/16 2-1/ ARF-BN /8 3/ / ARF-BN /16 7/ / ARF-BN /2 1/2 1-1/ ARF-BN /8 5/8 1-5/8 3-1/ ARF-BN /4 3/4 1-5/ ARF-BN

20 HSM Series A trusted member of our aluminum cutting tool program, the HSM series adopts the geometries of our ARF series and couples them with an extended reach design. The stub flute length, in conjunction with a wide range of reach lengths, makes the HSM series a great choice for roughing in aluminum and other non-ferrous materials. HSM STANDARD, MEDIUM AND LONG LENGTH INITIAL SPEEDS (SFM) AND FEEDS (CHIP-LOAD PER/TOOTH) CHART MATERIALS Aluminum Alloys Aluminum Cast Aluminum >10% Silicon Copper Brass Magnesium DESCRIPTION 6061, 7075 Sand & Permanent Mold High Silicon Based Cast, Wrought Yellow, Red, Leaded Brass Cast, Wrought SFM Max /4 S HP LP /8 S HP LP /2 S HP LP /8 S HP LP /4 S HP LP " S HP LP S = SLOTTING Axial Depth up to 1 x Diameter Radial width.5 x Diameter LP = LIGHT PERIPHERAL Axial Depth up to Effective Length of Cut Radial width.02 x Diameter HP = HEAVY PERIPHERAL Axial Depth up to Effective 1-1/2-2.0 x Diameter Radial width.3 x Diameter Note: Horsepower will be the limiting factor with larger diameter end mills. Horse Power = IPM x RDC x ADC x PC IPM = Inches Per Minute RDC = Radial Depth of Cut (Width) ADC = Axial Depth Of Cut (Depth) PC = Power Constants (Aluminum = (0.25)) Example Slotting = 3/4 diameter x 3/8 150 IPM HP= 150 IPM x.750 RDC x.375 ADC x PC of 0.25 HP= Cutter/80% Efficiency = Spindle Motor 17 For additional support and for maximum optimization of your Data Flute tools, call us toll free at and ask to speak to our Technical Support Department. THE MOST DEMANDING INDUSTRIES DEMAND DATA FLUTE... SHOULDN T YOU?

21 HSM SERIES OFFERING STANDARD LENGTH DIA. SHANK NO. OF NECK UNCOATED C4 C5 PART NO. OF CUT DIA. LOC OAL FLUTES *LBS DIA. EDP EDP EDP HSM /4 1/4 3/8 2-1/ / HSM /16 5/16 7/16 2-1/ / HSM /8 3/8 1/2 2-1/ / HSM /16 7/16 9/16 2-3/ / HSM /2 1/2 5/ / HSM /8 5/8 3/4 3-1/ / HSM /4 3/ / HSM / *LBS = Length Below Shank MEDIUM LENGTH DIA. SHANK NO. OF NECK UNCOATED C4 C5 PART NO. OF CUT DIA. LOC OAL FLUTES *LBS DIA. EDP EDP EDP HSM-M /4 1/4 3/ / HSM-M /16 5/16 7/ / HSM-M /8 3/8 1/ / HSM-M /2 1/2 5/ / HSM-M /8 5/8 3/ / HSM-M /4 3/ / HSM-M / / *LBS = Length Below Shank LONG LENGTH DIA. SHANK NO. OF NECK UNCOATED C4 C5 PART NO. OF CUT DIA. LOC OAL FLUTES *LBS DIA. EDP EDP EDP HSM-L /2 1/2 5/ / HSM-L /8 5/8 3/ / HSM-L /4 3/ / HSM-L / / *LBS = Length Below Shank

22 HSM-BN Series An extension of our HSM series is the HSM-BN series. Utilizing the same geometries and extended reach characteristics of the HSM, only with a precision ground ball radius. Deep pocket contours, wall to floor transition radii, and extended reach 3-D milling are all applications you can tackle with confidence using the HSM-BN series. HSM-BN STANDARD, MEDIUM AND LONG LENGTH INITIAL SPEEDS (SFM) AND FEEDS (CHIP-LOAD PER/TOOTH) CHART MATERIALS Aluminum Alloys Aluminum Cast Aluminum >10% Silicon Copper Brass Magnesium DESCRIPTION 6061, 7075 Sand & Permanent Mold High Silicon Based Cast, Wrought Yellow, Red, Leaded Brass Cast, Wrought SFM Max /4 S HP LP /8 S HP LP /2 S HP LP /8 S HP LP /4 S HP LP " S HP LP S = SLOTTING Axial Depth up to 1 x Diameter LP = LIGHT PERIPHERAL Axial Depth up to Effective Length of Cut Radial width.015 x Diameter HP = HEAVY PERIPHERAL Axial Depth up to Effective 1-1/2-2.0 x Diameter Radial width.25 x Diameter Note: Horsepower will be the limiting factor with larger diameter end mills. Horse Power = IPM x RDC x ADC x PC IPM = Inches Per Minute RDC = Radial Depth of Cut (Width) ADC = Axial Depth Of Cut (Depth) PC = Power Constants (Aluminum = (0.25)) Example Slotting = 3/4 diameter x 3/8 150 IPM HP= 150 IPM x.750 RDC x.375 ADC x PC of 0.25 HP= Cutter/80% Efficiency = Spindle Motor 19 For additional support and for maximum optimization of your Data Flute tools, call us toll free at and ask to speak to our Technical Support Department. THE MOST DEMANDING APPLICATIONS DEMAND DATA FLUTE... SHOULDN T YOU?

23 HSM-BN SERIES OFFERING STANDARD LENGTH DIA. SHANK NO. OF NECK UNCOATED C4 C5 PART NO. OF CUT DIA. LOC OAL FLUTES *LBS DIA. EDP EDP EDP HSM-BN /4 1/4 3/8 2-1/ / HSM-BN /16 5/16 7/16 2-1/ / HSM-BN /8 3/8 1/2 2-1/ / HSM-BN /16 7/16 9/16 2-3/ / HSM-BN /2 1/2 5/ / HSM-BN /8 5/8 3/4 3-1/ / HSM-BN /4 3/ / HSM-BN / *LBS = Length Below Shank MEDIUM LENGTH DIA. SHANK NO. OF NECK UNCOATED C4 C5 PART NO. OF CUT DIA. LOC OAL FLUTES *LBS DIA. EDP EDP EDP HSM-BN-M /4 1/4 3/ / HSM-BN-M /16 5/16 7/ / HSM-BN-M /8 3/8 1/ / HSM-BN-M /2 1/2 5/ / HSM-BN-M /8 5/8 3/ / HSM-BN-M /4 3/ / HSM-BN-M / / *LBS = Length Below Shank LONG LENGTH DIA. SHANK NO. OF NECK UNCOATED C4 C5 PART NO. OF CUT DIA. LOC OAL FLUTES *LBS DIA. EDP EDP EDP HSM-BN-L /2 1/2 5/ / HSM-BN-L /8 5/8 3/ / HSM-BN-L /4 3/ / HSM-BN-L / / *LBS = Length Below Shank

24 HVM 2 Flute Series The HVM (High Velocity Machining) is designed to perform at the level its name suggests. By utilizing shallow depths of cut in this extended reach design, you can rough in non-ferrous applications from periphery to deep pockets. This design is also ideal for the machine tool that has ample RPM and feed rate potential but may have horsepower or torque restrictions. HVM 2 FLUTE STANDARD, MEDIUM AND LONG LENGTH INITIAL SPEEDS (SFM) AND FEEDS (CHIP-LOAD PER/TOOTH) CHART MATERIALS Aluminum Alloys Aluminum Cast Aluminum >10% Silicon Copper Brass Magnesium DESCRIPTION 6061, 7075 Sand & Permanent Mold High Silicon Based Cast, Wrought Yellow, Red, Leaded Brass Cast, Wrought SFM Max /4 S HP LP /8 S HP LP /2 S HP LP /8 S HP LP /4 S HP LP " S HP LP S = SLOTTING Axial Depth up to 1 x Diameter LP = LIGHT PERIPHERAL Axial Depth up to Effective Length of Cut Radial width.02 x Diameter HP = HEAVY PERIPHERAL Axial Depth up to Effective 1-1/2-2.0 x Diameter Radial width.3 x Diameter Note: Horsepower will be the limiting factor with larger diameter end mills. Horse Power = IPM x RDC x ADC x PC IPM = Inches Per Minute RDC = Radial Depth of Cut (Width) ADC = Axial Depth Of Cut (Depth) PC = Power Constants (Aluminum = (0.25)) Example Slotting = 3/4 diameter x 3/8 150 IPM HP= 150 IPM x.750 RDC x.375 ADC x PC of 0.25 HP= Cutter/80% Efficiency = Spindle Motor For additional support and for maximum optimization of your Data Flute tools, call us toll free at and ask to speak to our Technical Support Department. THE MOST DEMANDING MATERIALS DEMAND DATA FLUTE... SHOULDN T YOU?

25 HVM 2 FLUTE SERIES OFFERING STANDARD LENGTH DIA. SHANK NO. OF NECK UNCOATED C4 C5 C15 PART NO. OF CUT DIA. LOC OAL FLUTES *LBS DIA. EDP EDP EDP EDP HVM /4 1/4 3/8 2-1/ / HVM /8 3/8 1/2 2-1/ / HVM /2 1/2 5/ / HVM /8 5/8 3/ / HVM /4 3/ HVM / / *LBS = Length Below Shank MEDIUM LENGTH DIA. SHANK NO. OF NECK UNCOATED C4 C5 C15 PART NO. OF CUT DIA. LOC OAL FLUTES *LBS DIA. EDP EDP EDP EDP HVM-M /4 1/4 3/ / HVM-M /8 3/8 1/ / HVM-M /2 1/2 5/ / HVM-M /8 5/8 3/ / HVM-M /4 3/ / HVM-M / / *LBS = Length Below Shank LONG LENGTH DIA. SHANK NO. OF NECK UNCOATED C4 C5 C15 PART NO. OF CUT DIA. LOC OAL FLUTES *LBS DIA. EDP EDP EDP EDP HVM-L /2 1/2 5/ / HVM-L /8 5/8 3/ / HVM-L /4 3/ / HVM-L / / *LBS = Length Below Shank

26 HVM 3 Flute Series The HVM (High Velocity Machining) is designed to perform at the level its name suggests. By utilizing shallow depths of cut in this extended reach design, you can rough in non-ferrous applications from periphery to deep pockets. This design is also ideal for the machine tool that has ample RPM and feed rate potential but horsepower or torque restrictions. HVM 3 FLUTE STANDARD, MEDIUM AND LONG LENGTH INITIAL SPEEDS (SFM) AND FEEDS (CHIP-LOAD PER/TOOTH) CHART MATERIALS Aluminum Alloys Aluminum Cast Aluminum >10% Silicon Copper Brass Magnesium DESCRIPTION 6061, 7075 Sand & Permanent Mold High Silicon Based Cast, Wrought Yellow, Red, Leaded Brass Cast, Wrought SFM Max /4 S HP LP /8 S HP LP /2 S HP LP /8 S HP LP /4 S HP LP " S HP LP S = SLOTTING Axial Depth up to 1 x Diameter LP = LIGHT PERIPHERAL Axial Depth up to Effective Length of Cut Radial width.02 x Diameter HP = HEAVY PERIPHERAL Axial Depth up to Effective 1-1/2-2.0 x Diameter Radial width.3 x Diameter Note: Horsepower will be the limiting factor with larger diameter end mills. Horse Power = IPM x RDC x ADC x PC IPM = Inches Per Minute RDC = Radial Depth of Cut (Width) ADC = Axial Depth Of Cut (Depth) PC = Power Constants (Aluminum = (0.25)) Example Slotting = 3/4 diameter x 3/8 150 IPM HP= 150 IPM x.750 RDC x.375 ADC x PC of 0.25 HP= Cutter/80% Efficiency = Spindle Motor 23 For additional support and for maximum optimization of your Data Flute tools, call us toll free at and ask to speak to our Technical Support Department. THE MOST DEMANDING INDUSTRIES DEMAND DATA FLUTE... SHOULDN T YOU?

27 HVM 3 FLUTE SERIES OFFERING STANDARD LENGTH DIA. SHANK NO. OF NECK UNCOATED C4 C5 C15 PART NO. OF CUT DIA. LOC OAL FLUTES *LBS DIA. EDP EDP EDP EDP HVM /4 1/4 3/8 2-1/ / HVM /8 3/8 1/2 2-1/ / HVM /2 1/2 5/ / HVM /8 5/8 3/ / HVM /4 3/ HVM / / *LBS = Length Below Shank MEDIUM LENGTH DIA. SHANK NO. OF NECK UNCOATED C4 C5 C15 PART NO. OF CUT DIA. LOC OAL FLUTES *LBS DIA. EDP EDP EDP EDP HVM-M /4 1/4 3/ / HVM-M /8 3/8 1/ / HVM-M /2 1/2 5/ / HVM-M /8 5/8 3/ / HVM-M /4 3/ / HVM-M / / *LBS = Length Below Shank LONG LENGTH DIA. SHANK NO. OF NECK UNCOATED C4 C5 C15 PART NO. OF CUT DIA. LOC OAL FLUTES *LBS DIA. EDP EDP EDP EDP HVM-L /2 1/2 5/ / HVM-L /8 5/8 3/ / HVM-L /4 3/ / HVM-L / / *LBS = Length Below Shank

28 AFI Series The 3 flute Aluminum Finishing series is a great choice for your finishing and even light roughing applications. The polished O.D. cylindrical margin along with material specific geometries generate excellent surface finishes in aluminum and other non-ferrous materials. The AFI series is available in flute lengths from stub to extra long and the tools are stocked uncoated and coated for use as your specific application requires. AFI STUB AND STANDARD LENGTH INITIAL SPEEDS (SFM) AND FEEDS (CHIP-LOAD PER/TOOTH) CHART MATERIALS Aluminum Alloys Aluminum Cast Aluminum >10% Silicon Copper Brass Magnesium DESCRIPTION 6061, 7075 Sand & Permanent Mold High Silicon Based Cast, Wrought Yellow, Red, Leaded Brass Cast, Wrought SFM Max /4 HP LP F /8 HP LP F /2 HP LP F /8 HP LP F /4 HP LP F " HP LP F HP = HEAVY PERIPHERAL Axial Depth up to Effective Length of Cut Radial width.2 x Diameter LP = LIGHT PERIPHERAL Axial Depth up to Effective Length of Cut Radial width.1 x Diameter FINISH = FINISH OPERATION Axial Depth up to Effective Length of Cut Radial width.02 x Diameter Note: Horsepower will be the limiting factor with larger diameter end mills. Horse Power = IPM x RDC x ADC x PC IPM = Inches Per Minute RDC = Radial Depth of Cut (Width) ADC = Axial Depth Of Cut (Depth) PC = Power Constants (Aluminum = (0.25)) Example Slotting = 3/4 diameter x 3/8 150 IPM HP= 150 IPM x.750 RDC x.375 ADC x PC of 0.25 HP= Cutter/80% Efficiency = Spindle Motor 25 For additional support and for maximum optimization of your Data Flute tools, call us toll free at and ask to speak to our Technical Support Department. THE MOST DEMANDING APPLICATIONS DEMAND DATA FLUTE... SHOULDN T YOU?

29 AFI SERIES OFFERING STUB LENGTH DIA. SHANK NO. OF UNCOATED C4 C5 PART NO. OF CUT DIA. LOC OAL FLUTES EDP EDP EDP AFI-ST /8 1/8 1/4 1-1/ AFI-ST /16 3/16 5/ AFI-ST /4 1/4 3/ AFI-ST /16 5/16 7/ AFI-ST /8 3/8 1/ AFI-ST /16 7/16 9/16 2-1/ AFI-ST /2 1/2 5/8 2-1/ AFI-ST /8 5/8 3/ AFI-ST /4 3/ AFI-ST / STANDARD LENGTH DIA. SHANK NO. OF UNCOATED C4 C5 PART NO. OF CUT DIA. LOC OAL FLUTES EDP EDP EDP AFI /8 1/8 3/8 1-1/ AFI /16 3/16 9/ AFI /4 1/4 5/8 2-1/ AFI /16 5/16 5/8 2-1/ AFI /8 3/ / AFI /16 7/16 1-1/4 2-3/ AFI /2 1/2 1-1/ AFI /8 5/8 1-5/8 3-1/ AFI /4 3/4 1-5/ AFI AFI SERIES; MEDIUM, LONG AND EXTRA LONG LENGTH CONTINUED ON NEXT PAGE

30 AFI Series CONTINUED AFI MEDIUM LENGTH INITIAL SPEEDS (SFM) AND FEEDS (CHIP-LOAD PER/TOOTH) CHARTS MATERIALS Aluminum Alloys Aluminum Cast Aluminum >10% Silicon Copper Brass Magnesium DESCRIPTION 6061, 7075 Sand & Permanent Mold High Silicon Based Cast, Wrought Yellow, Red, Leaded Brass Cast, Wrought SFM Max /8 LP F /2 LP F /8 LP F /4 LP F " LP F LP = LIGHT PERIPHERAL FINISH = FINISH OPERATION Note: Horsepower will be the Axial Depth up to Effective Length of Cut Axial Depth up to Effective Length of Cut limiting factor with larger Radial width.05 x Diameter Radial width.015 x Diameter diameter end mills. AFI LONG LENGTH INITIAL SPEEDS (SFM) AND FEEDS (CHIP-LOAD PER/TOOTH) CHARTS MATERIALS Aluminum Alloys Aluminum Cast Aluminum >10% Silicon Copper Brass Magnesium DESCRIPTION 6061, 7075 Sand & Permanent Mold High Silicon Based Cast, Wrought Yellow, Red, Leaded Brass Cast, Wrought SFM Max /4 LP F /16 LP F /8 LP F /2 LP F /8 LP F /4 LP F " LP F LP = LIGHT PERIPHERAL Axial Depth up to Effective Length of Cut Radial width.04 x Diameter FINISH = FINISH OPERATION Axial Depth up to Effective Length of Cut Radial width.015 x Diameter AFI EXTRA LONG LENGTH INITIAL SPEEDS (SFM) AND FEEDS (CHIP-LOAD PER/TOOTH) CHARTS MATERIALS Aluminum Alloys Aluminum Cast Aluminum >10% Silicon Copper Brass Magnesium DESCRIPTION 6061, 7075 Sand & Permanent Mold High Silicon Based Cast, Wrought Yellow, Red, Leaded Brass Cast, Wrought SFM Max /16 LP F /8 LP F /2 LP F /8 LP F /4 LP F " LP F LP = LIGHT PERIPHERAL Axial Depth up to Effective Length of Cut Radial width.03 x Diameter FINISH = FINISH OPERATION Axial Depth up to Effective Length of Cut Radial width.010 x Diameter Note: Horsepower will be the limiting factor with larger diameter end mills. Note: Horsepower will be the limiting factor with larger diameter end mills. 27 For additional support and for maximum optimization of your Data Flute tools, call us toll free at and ask to speak to our Technical Support Department. THE MOST DEMANDING MATERIALS DEMAND DATA FLUTE... SHOULDN T YOU?

31 AFI SERIES OFFERING MEDIUM LENGTH DIA. SHANK NO. OF UNCOATED C4 C5 PART NO. OF CUT DIA. LOC OAL FLUTES EDP EDP EDP AFI-M /8 3/8 1-1/ AFI-M /2 1/2 1-5/ AFI-M /8 5/8 2-1/ AFI-M /4 3/4 2-1/ AFI-M / LONG LENGTH DIA. SHANK NO. OF UNCOATED C4 C5 PART NO. OF CUT DIA. LOC OAL FLUTES EDP EDP EDP AFI-L /4 1/4 1-1/4 3-1/ AFI-L /16 5/16 1-1/4 3-1/ AFI-L /8 3/8 1-1/2 3-1/ AFI-L /16 7/ AFI-L /2 1/ AFI-L /8 5/8 2-1/ AFI-L /4 3/4 3-1/ AFI-L / EXTRA LONG LENGTH DIA. SHANK NO. OF UNCOATED C4 C5 PART NO. OF CUT DIA. LOC OAL FLUTES EDP EDP EDP AFI-X /16 5/16 2-1/ AFI-X /8 3/8 2-1/ AFI-X /2 1/2 3-1/ AFI-X /8 5/8 3-3/ AFI-X /4 3/ / AFI-X /

32 AFDH Series As the pioneer in performance machining of aluminum, Data Flute is proud to introduce the AFDH series. Patented geometry, multiple flutes and a flute form that reduces unwanted harmonics, combine to achieve unparalleled surface finishes at outstanding feed rates in aluminum and other non-ferrous materials. While primarily a finisher, this tool can also perform in aggressive roughing applications. Full engagement cuts of 1x diameter are possible at high feed rates. No other tool has the unique "double duty" capabilities of the AFDH series. Benefits include: - Unequaled surface finish - Performance geometry developed for machining aluminum - Premium sub-micrograin carbide - Unique double duty performance characteristics AFDH STUB AND STANDARD LENGTH INITIAL SPEEDS (SFM) AND FEEDS (CHIP-LOAD PER/TOOTH) CHART MATERIALS Aluminum Alloy Aluminum Cast Aluminum >10% Silicon Copper Brass Magnesium DESCRIPTION 6061, 7075 Sand & High Silicon Based Cast, Wrought Yellow, Red, Cast, Wrought Permanent Mold Leaded Brass SFM 800 MAX /4" HP LP F /8" HP LP F /2" HP LP F /8" HP LP F /4" HP LP F " HP LP F HP = HEAVY PERIPHERAL Axial Depth up to Effective Length of Cut Radial width.2 x Diameter LP = LIGHT PERIPHERAL Axial Depth up to Effective Length of Cut Radial width.1 x Diameter FINISH = FINISH OPERATION Axial Depth up to Effective Length of Cut Radial width.02 x Diameter Note: Horsepower will be the limiting factor with larger diameter end mills. Horse Power = IPM x RDC x ADC x PC IPM = Inches Per Minute RDC = Radial Depth of Cut (Width) ADC = Axial Depth Of Cut (Depth) PC = Power Constants (Aluminum = (0.25)) Example Slotting = 3/4 diameter x 3/8 150 IPM HP= 150 IPM x.750 RDC x.375 ADC x PC of 0.25 HP= Cutter/80% Efficiency = Spindle Motor 29 For additional support and for maximum optimization of your Data Flute tools, call us toll free at and ask to speak to our Technical Support Department. THE MOST DEMANDING INDUSTRIES DEMAND DATA FLUTE... SHOULDN T YOU?

33 AFDH SERIES OFFERING STUB LENGTH DIA. SHANK NO. OF UNCOATED C4 C5 PART NO. OF CUT DIA. LOC OAL FLUTES EDP EDP EDP AFDH-ST /4 1/4 3/ AFDH-ST /16 5/16 7/ AFDH-ST /8 3/8 1/ AFDH-ST /16 7/16 9/16 2-1/ AFDH-ST /2 1/2 5/8 2-1/ AFDH-ST /8 5/8 3/ AFDH-ST /4 3/ AFDH-ST / STANDARD LENGTH DIA. SHANK NO. OF UNCOATED C4 C5 PART NO. OF CUT DIA. LOC OAL FLUTES EDP EDP EDP AFDH /4 1/4 3/4 2-1/ AFDH /16 5/16 13/16 2-1/ AFDH /8 3/ / AFDH /16 7/ / AFDH /2 1/2 1-1/ AFDH /8 5/8 1-5/8 3-1/ AFDH /4 3/4 1-5/ AFDH AFDH SERIES; LONG LENGTH CONTINUED ON NEXT PAGE

34 AFDH Series CONTINUED AFDH LONG LENGTH INITIAL SPEEDS (SFM) AND FEEDS (CHIP-LOAD PER/TOOTH) CHART MATERIALS Aluminum Alloys Aluminum Cast Aluminum >10% Silicon Copper Brass Magnesium DESCRIPTION 6061, 7075 Sand & Permanent Mold High Silicon Based Cast, Wrought Yellow, Red, Leaded Brass Cast, Wrought SFM Max /4 LP F /16 LP F /8 LP F /2 LP F /8 LP F /4 LP F " LP F LP = LIGHT PERIPHERAL Axial Depth up to Effective Length of Cut Radial width.04 x Diameter FINISH = FINISH OPERATION Axial Depth up to Effective Length of Cut Radial width.015 x Diameter Note: Horsepower will be the limiting factor with larger diameter end mills. 31 For additional support and for maximum optimization of your Data Flute tools, call us toll free at and ask to speak to our Technical Support Department. THE MOST DEMANDING APPLICATIONS DEMAND DATA FLUTE... SHOULDN T YOU?

35 AFDH SERIES OFFERING LONG LENGTH DIA. SHANK NO. OF UNCOATED C4 C5 PART NO. OF CUT DIA. LOC OAL FLUTES EDP EDP EDP AFDH-L /4 1/4 1-1/4 3-1/ AFDH-L /16 5/16 1-1/4 3-1/ AFDH-L /8 3/8 1-1/2 3-1/ AFDH-L /16 7/ AFDH-L /2 1/ AFDH-L /8 5/8 2-1/ AFDH-L /4 3/4 3-1/ AFDH-L /

36

37 FERROUS AND EXOTIC ALLOYS ROUGHING SERIES FULL NAME DESCRIPTION PAGE MH-RO Medium Helix 5 Flute 45 Helix 35 Rougher Knuckled Rougher MA* Multi Axis 2 Flute Multiple Axis 37 Rougher SSDH-C* Stainless Steel 4 Flute Double Helix 39 Double Helix Truncated Chip Breaker Chip Breaker SSDH* Stainless Steel 4 Flute Double Helix 41 Double Helix SS-C Stainless Steel 3 & 4 Flute 35 Helix 43 Chip Breaker Rougher / Finisher Chip Breaker SS-BN-C Stainless Steel 3 & 4 Flute 35 Helix 47 Ball Nose Rougher / Finisher Chip Breaker Ball Nose Chip Breaker SS Stainless Steel 3 & 4 Flute 35 Helix 51 Rougher / Finisher SS-BN Stainless Steel 3 & 4 Flute 35 Helix 55 Ball Nose Rougher / Finisher Ball Nose SS-LS Stainless Steel 3 & 4 Flute 35 Helix Long Shank Long Shank 59 FINISHING SS-BN-LS Stainless Steel 3 & 4 Flute 35 Helix 63 Ball Nose Ball Nose Long Shank Long Shank SS-I* Stainless Steel 4 Flute 35 Helix 67 Indexed Flutes Rougher / Finisher Indexed Flutes BN Ball Nose 4 Flute Ball Nose 40 Helix 69 Contour Milling DM-BN Die Mold 2 Flute 30 Helix 71 Ball Nose Finishing materials > 45 Rc SH Standard Helix 4 Flute 35 Helix 73 MH Medium Helix 5 Flute 45 Helix 75 Finisher MH-CR Medium Helix 5 Flute 45 Helix 79 Corner Radius Finisher with Radius HH High Helix 3 Flute 60 Helix 89 Finisher *Denotes new items in this catalog. 34

38 MH-RO Series The MH-RO series is a form relief design intended for peripheral roughing in carbon steels and cast iron. The multi-flute design allows for increased feed rates while not requiring massive amounts of horsepower. The tools are available from stock in stub and standard length with coatings for your ferrous machining applications. MH-RO STUB AND STANDARD LENGTH INITIAL SPEEDS (SFM) AND FEEDS (CHIP-LOAD PER/TOOTH) CHART MATERIALS Carbon Steels Alloy Steel Stainless Steels Stainless Steels Precipitation Gray Ductile High Temp Titanium Pure Titanium Cast 300 Series 400 Series Stainless Steels Cast Iron Cast Iron Alloys / Wrought DESCRIPTION 10XX, 11XX, 40XX, 41XX, 42XX, 304, 304L, 316, 420, 420F, 15-5PH, 16-6PH, Gray Ductile Inconel 625/718, Pure Cast / Wrought 13XX, 15XX 43XX, 44XX, 46XX, 316L, , 440C 17-4PH, AM-xx A286, Haynes 6AL4V, ASTM 1,2,3, 86XX, Series Series Alpha - Beta SFM < 32 Rc SFM > 32 Rc /8 S HP LP /2 S HP LP /8 S HP LP /4 S HP LP S HP LP S = SLOTTING HP = HEAVY PERIPHERAL LP = LIGHT PERIPHERAL Axial Depth up to.5 x Diameter Axial Depth up to Effective Length of Cut Axial Depth up to Effective Length of Cut Radial width.5 x Diameter Radial width.5 x Diameter Radial width.15 x Diameter 35 For additional support and for maximum optimization of your Data Flute tools, call us toll free at and ask to speak to our Technical Support Department. THE MOST DEMANDING MATERIALS DEMAND DATA FLUTE... SHOULDN T YOU?

39 MH-RO SERIES OFFERING STUB LENGTH DIA. SHANK NO. OF UNCOATED C4 C7 C11 PART NO. OF CUT DIA. LOC OAL FLUTES RADIUS EDP EDP EDP EDP MH-RO-ST /8 3/8 1/ MH-RO-ST /2 1/2 5/8 2-1/ MH-RO-ST /8 5/8 3/ MH-RO-ST /4 3/ MH-RO-ST / MH-RO-ST /4 1-1/ / STANDARD LENGTH DIA. SHANK NO. OF UNCOATED C4 C7 C11 PART NO. OF CUT DIA. LOC OAL FLUTES RADIUS EDP EDP EDP EDP MH-RO /8 3/ / MH-RO /2 1/2 1-1/ MH-RO /8 5/8 1-5/8 3-1/ MH-RO /4 3/4 1-5/ MH-RO MH-RO /4 1-1/

40 MA Series Once again raising the bar on performance milling, Data Flute redefines high speed machining by introducing the Multi-Axis series. A unique, patented design enables the Multi-Axis series to achieve phenomenal feed rates in most ferrous material applications. Whether you re ramping, pocketing, slotting or 3-D contouring, the new Multi-Axis series from Data Flute can handle it all at feed rates that optimize the operation consistent with your machine tool capabilities. Our unique design will enable you to achieve high rates of machine tool productivity without requiring high horsepower or torque. Testing and development have drawn outstanding reviews from the die mold industry among others. Benefits include: - Multi-function design reduces prep operations (pre-drilling etc.) - Geometry that permits you to optimize your machine tool feed rates - Neck relieved design for deep milling operations MA (MAS & MAT) SERIES INITIAL SPEEDS (SFM) AND FEEDS (CHIP-LOAD PER/TOOTH) CHART MATERIALS Cast Steel Carbon Stainless Steel, 300 Series, Nickel Based Steel, Inconel, Die Steels 4130 Titanium Low & Medium Alloy Steel 400 Series, PH Series Hastelloy, Waspaloy 4140, P20, H13, D2, A2 HARDNESS BRINELL <300 <300 <300 >300 <300 >300 <300 >300 <350 ROCKWELL C <32 <32 <32 >32 <32 >32 <32 >32 <38 SFM CHIP LOAD PER TOOTH 1/4" /8" /2" /8" /4" Basic Starting points for all Multi Axis Series Tools: SFM = 600 SFM for all materials at 32 RC Depth of cut is 5% to 10% of tool diameter - Less than 32 RC 800 SFM - 1/2 diameter x 7% =.035 depth of cut - Over 32 RC 400 SFM - 3/4 diameter x 7% =.053 depth of cut IPM by tool diameter 1/4 = 60 IPM 3/8 = 60 IPM 1/2 = 65 IPM 5/8 = 65 IPM 3/4 = 70 IPM RECOMMENDED MAX DEPTH OF CUT 1/4 3/8 1/2 5/8 3/ For additional support and for maximum optimization of your Data Flute tools, call us toll free at and ask to speak to our Technical Support Department. THE MOST DEMANDING INDUSTRIES DEMAND DATA FLUTE... SHOULDN T YOU?

41 MA SERIES OFFERING MAS (MULTI-AXIS STRAIGHT) DIA. SHANK UNCOATED C4 C7 C11 PART NO. OF CUT DIA. LOC OAL *LBS RADIUS EDP EDP EDP EDP MAS /4 1/4 3/8 2-1/ MAS /8 3/8 1/ / MAS /2 1/2 5/ / MAS /8 5/8 3/ / MAS /4 3/ / *LBS = Length Below Shank MAT (MULTI-AXIS TAPERED) DIA. SHANK UNCOATED C4 C7 C11 PART NO. OF CUT DIA. LOC OAL *LBS RADIUS RUN OUT EDP EDP EDP EDP MAT /4 1/4 3/8 2-1/2 1/ / MAT /8 3/8 1/2 2 3/ MAT /2 1/2 5/ / MAT /8 5/8 3/ / / MAT /4 3/ / / *LBS = Length Below Shank

42 New!FOR 2006 SSDH-C Series A further expansion to our double helix family is the SSDH-C series. We ve combined the aggressive roughing geometries of the SSDH series with a truncated knuckle O.D. form. This unique design allows for freer cutting and better chip control while maintaining the work piece surface finishes. These tools are stocked in stub and regular lengths and coated to match your particular application. SSDH-C STUB AND STANDARD LENGTH, LONG SHANK/MEDIUM REACH INITIAL SPEEDS (SFM) AND FEEDS (CHIP-LOAD PER/TOOTH) CHART MATERIALS Carbon Steels Alloy Steel Stainless Steels Stainless Steels Precipitation Gray Ductile High Temp Titanium Pure Titanium Cast 300 Series 400 Series Stainless Steels Cast Iron Cast Iron Alloys / Wrought DESCRIPTION 10XX, 11XX, 40XX, 41XX, 42XX, 304, 304L, 316, 420, 420F, 15-5PH, 16-6PH, Gray Ductile Inconel 625/718, Pure Cast / Wrought 13XX, 15XX 43XX, 44XX, 46XX, 316L, , 440C 17-4PH, AM-xx A286, Haynes 6AL4V, ASTM 1,2,3, 86XX, Series Series Alpha - Beta SFM < 32 Rc SFM > 32 Rc /4 S HP LP /16 S HP LP /8 S HP LP /2 S HP LP /8 S HP LP /4 S HP LP S HP LP STUB AND S = SLOTTING HP = HEAVY PERIPHERAL LP = LIGHT PERIPHERAL STANDARD LENGTH Axial Depth Axial Depth up to 1 x Diameter, Axial Depth up to 1.5 x Diameter, up to 1 x Diameter Radial width.5 x Diameter Radial width.2 x Diameter LONG SHANK/ S = SLOTTING HP = HEAVY PERIPHERAL LP = LIGHT PERIPHERAL MEDIUM REACH Axial Depth up to 1 x Diameter Axial Depth up to 1 x Diameter Axial Depth up to 1.5 x Diameter Radial width.5 x Diameter Radial width.2 x Diameter 39 For additional support and for maximum optimization of your Data Flute tools, call us toll free at and ask to speak to our Technical Support Department. THE MOST DEMANDING APPLICATIONS DEMAND DATA FLUTE... SHOULDN T YOU?

43 SSDH-C SERIES OFFERING STUB LENGTH DIA. SHANK NO. OF UNCOATED C4 C7 C11 PART NO. OF CUT DIA. LOC OAL FLUTES RADIUS EDP EDP EDP EDP SSDH-ST-C /4 1/4 3/ SSDH-ST-C /16 5/16 7/ SSDH-ST-C /8 3/8 1/ SSDH-ST-C /16 7/16 9/16 2-1/ SSDH-ST-C /2 1/2 5/8 2-1/ SSDH-ST-C /8 5/8 3/ SSDH-ST-C /4 3/ SSDH-ST-C / STANDARD LENGTH DIA. SHANK NO. OF UNCOATED C4 C7 C11 PART NO. OF CUT DIA. LOC OAL FLUTES RADIUS EDP EDP EDP EDP SSDH-C /4 1/4 3/4 2-1/ SSDH-C /16 5/16 13/16 2-1/ SSDH-C /8 3/ / SSDH-C /16 7/ / SSDH-C /2 1/2 1-1/ SSDH-C /8 5/8 1-5/8 3-1/ SSDH-C /4 3/4 1-5/ SSDH-C LONG SHANK/MEDIUM REACH DIA. SHANK NO. OF UNCOATED C4 C7 C11 PART NO. OF CUT DIA. LOC OAL FLUTES *LBS. NECK DIA. RADIUS EDP EDP EDP EDP SSDH-LSM-C /4 1/4 3/ / SSDH-LSM-C /16 5/16 7/ / SSDH-LSM-C /8 3/8 1/ / SSDH-LSM-C /16 7/16 9/ / SSDH-LSM-C /2 1/2 5/ / SSDH-LSM-C /8 5/8 3/ / SSDH-LSM-C /4 3/ / SSDH-LSM-C / / *LBS = Length Below Shank

44 New!FOR 2006 SSDH Series Data Flute is excited to launch the next evolution of our performance proven SS series, the SSDH series. We achieve superior chip flow and evacuation through the introduction of chip-release flute form technology, and a unique inter-flute helical transition all within a patent pending design. A premium, rupture resistant substrate is the foundation to which these progressive geometries are applied. The end result is a brute of an end mill, capable of ultra-aggressive metal removal rates in ferrous material ranging from low carbon steel to high nickel alloys. This all adds up to cycle time reductions and improved machine tool productivity. Benefits include: - Design that virtually eliminates flute packing and obstruction - No chatter - Freer cutting that demands less horsepower - Stability in aggressive applications SSDH STUB AND STANDARD LENGTH, LONG SHANK/MEDIUM REACH INITIAL SPEEDS (SFM) AND FEEDS (CHIP-LOAD PER/TOOTH) CHART MATERIALS Carbon Steels Alloy Steel Stainless Steels Stainless Steels Precipitation Gray Ductile High Temp Titanium Pure Titanium Cast 300 Series 400 Series Stainless Steels Cast Iron Cast Iron Alloys / Wrought DESCRIPTION 10XX, 11XX, 40XX, 41XX, 42XX, 304, 304L, 316, 420, 420F, 15-5PH, 16-6PH, Gray Ductile Inconel 625/718, Pure Cast / Wrought 13XX, 15XX 43XX, 44XX, 46XX, 316L, , 440C 17-4PH, AM-xx A286, Haynes 6AL4V, ASTM 1,2,3, 86XX, Series Series Alpha - Beta SFM < 32 Rc SFM > 32 Rc /4 S HP LP /16 S HP LP /8 S HP LP /2 S HP LP /8 S HP LP /4 S HP LP S HP LP STUB AND S = SLOTTING HP = HEAVY PERIPHERAL LP = LIGHT PERIPHERAL STANDARD LENGTH Axial Depth Axial Depth up to 1.5 x Diameter, Axial Depth up to 2 x Diameter, up to 1 x Diameter Radial width.5 x Diameter Radial width.2 x Diameter 41 LONG SHANK/ S = SLOTTING HP = HEAVY PERIPHERAL LP = LIGHT PERIPHERAL MEDIUM REACH Axial Depth Axial Depth up to Effective Length of Cut Axial Depth up to Effective Length of Cut Radial width 1 x Diameter Radial width.5 x Diameter Radial width.2 x Diameter THE MOST DEMANDING MATERIALS DEMAND DATA FLUTE... SHOULDN T YOU?

45 SSDH SERIES OFFERING STUB LENGTH DIA. SHANK NO. OF UNCOATED C4 C7 C11 PART NO. OF CUT DIA. LOC OAL FLUTES RADIUS EDP EDP EDP EDP SSDH-ST /4 1/4 3/ SSDH-ST /16 5/16 7/ SSDH-ST /8 3/8 1/ SSDH-ST /16 7/16 9/16 2-1/ SSDH-ST /2 1/2 5/8 2-1/ SSDH-ST /8 5/8 3/ SSDH-ST /4 3/ SSDH-ST / STANDARD LENGTH DIA. SHANK NO. OF UNCOATED C4 C7 C11 PART NO. OF CUT DIA. LOC OAL FLUTES RADIUS EDP EDP EDP EDP SSDH /4 1/4 3/4 2-1/ SSDH /16 5/16 13/16 2-1/ SSDH /8 3/ / SSDH /16 7/ / SSDH /2 1/2 1-1/ SSDH /8 5/8 1-5/8 3-1/ SSDH /4 3/4 1-5/ SSDH LONG SHANK/MEDIUM REACH DIA. SHANK NO. OF UNCOATED C4 C7 C11 PART NO. OF CUT DIA. LOC OAL FLUTES *LBS NECK DIA. RADIUS EDP EDP EDP EDP SSDH-LSM /4 1/4 3/ / SSDH-LSM /16 5/16 7/ / SSDH-LSM /8 3/8 1/ / SSDH-LSM /16 7/16 9/ / SSDH-LSM /2 1/2 5/ / SSDH-LSM /8 5/8 3/ / SSDH-LSM /4 3/ / SSDH-LSM / / *LBS = Length Below Shank For additional support and for maximum optimization of your Data Flute tools, call us toll free at and ask to speak to our Technical Support Department

46 SS-C 3 Flute Series When machining a material that is gummy in nature, the 3 flute SS-C is a great choice. It combines the proven SS family geometries with a truncated knuckle form that aids in chip size and form. The tools are also freer cutting like a traditional rougher but provide good work piece finishes. Stub and standard lengths are available from stock. SS-C 3 FLUTE STUB AND STANDARD LENGTH INITIAL SPEEDS (SFM) AND FEEDS (CHIP-LOAD PER/TOOTH) CHART MATERIALS Carbon Steels Alloy Steel Stainless Steels Stainless Steels Precipitation Gray Ductile High Temp Titanium Pure Titanium Cast 300 Series 400 Series Stainless Steels Cast Iron Cast Iron Alloys / Wrought DESCRIPTION 10XX, 11XX, 40XX, 41XX, 42XX, 304, 304L, 316, 420, 420F, 15-5PH, 16-6PH, Gray Ductile Inconel 625/718, Pure Cast / Wrought 13XX, 15XX 43XX, 44XX, 46XX, 316L, , 440C 17-4PH, AM-xx A286, Haynes 6AL4V, ASTM 1,2,3, 86XX, Series Series Alpha - Beta SFM < 32 Rc SFM > 32 Rc /8 S HP LP /4 S HP LP /16 S HP LP /8 S HP LP /2 S HP LP /8 S HP LP /4 S HP LP S HP LP STUB LENGTH S = SLOTTING HP = HEAVY PERIPHERAL LP = LIGHT PERIPHERAL Axial Depth Axial Depth up to Effective Length of Cut Axial Depth up to Effective Length of Cut up to.5 x Diameter Radial width.5 x Diameter Radial width.15 x Diameter STANDARD LENGTH S = SLOTTING HP = HEAVY PERIPHERAL LP = LIGHT PERIPHERAL Axial Depth Axial Depth up to 1 x Diameter Axial Depth up to 1.5 x Diameter up to.5 x Diameter Radial width.5 x Diameter Radial width.15 x Diameter 43 THE MOST DEMANDING APPLICATIONS DEMAND DATA FLUTE... SHOULDN T YOU?

47 SS-C 3 FLUTE SERIES OFFERING STUB LENGTH DIA. SHANK NO. OF UNCOATED C4 C7 C11 PART NO. OF CUT DIA. LOC OAL FLUTES RADIUS EDP EDP EDP EDP SS-ST-C /8 1/8 1/4 1-1/ SS-ST-C /32 3/16 5/ SS-ST-C /16 3/16 5/ SS-ST-C /32 1/4 3/ SS-ST-C /4 1/4 3/ SS-ST-C /32 5/16 7/ SS-ST-C /16 5/16 7/ SS-ST-C /32 3/8 1/ SS-ST-C /8 3/8 1/ SS-ST-C /16 7/16 9/16 2-1/ SS-ST-C /2 1/2 5/8 2-1/ SS-ST-C /8 5/8 3/ SS-ST-C /4 3/ SS-ST-C / STANDARD LENGTH DIA. SHANK NO. OF UNCOATED C4 C7 C11 PART NO. OF CUT DIA. LOC OAL FLUTES RADIUS EDP EDP EDP EDP SS-C /8 1/8 1/2 1-1/ SS-C /32 3/16 9/ SS-C /16 3/16 9/ SS-C /32 1/4 3/4 2-1/ SS-C /4 1/4 3/4 2-1/ SS-C /32 5/16 13/16 2-1/ SS-C /16 5/16 13/16 2-1/ SS-C /32 3/ / SS-C /8 3/ / SS-C /16 7/ / SS-C /2 1/2 1-1/ SS-C /8 5/8 1-5/8 3-1/ SS-C /4 3/4 1-5/ SS-C For additional support and for maximum optimization of your Data Flute tools, call us toll free at and ask to speak to our Technical Support Department

48 SS-C 4 Flute Series For periphery roughing in tuff, gummy materials, the 4 flute SS-C series is the tool of choice. The additional flute increases feed rates by 25% and the O.D. knuckle form manages chips without diminishing the surface finish on the work piece. The tools are in stock in stub and standard lengths with tool life enhancing coatings. SS-C 4 FLUTE STUB AND STANDARD LENGTH INITIAL SPEEDS (SFM) AND FEEDS (CHIP-LOAD PER/TOOTH) CHART MATERIALS Carbon Steels Alloy Steel Stainless Steels Stainless Steels Precipitation Gray Ductile High Temp Titanium Pure Titanium Cast 300 Series 400 Series Stainless Steels Cast Iron Cast Iron Alloys / Wrought DESCRIPTION 10XX, 11XX, 40XX, 41XX, 42XX, 304, 304L, 316, 420, 420F, 15-5PH, 16-6PH, Gray Ductile Inconel 625/718, Pure Cast / Wrought 13XX, 15XX 43XX, 44XX, 46XX, 316L, , 440C 17-4PH, AM-xx A286, Haynes 6AL4V, ASTM 1,2,3, 86XX, Series Series Alpha - Beta SFM < 32 Rc SFM > 32 Rc /8 S HP LP /4 S HP LP /16 S HP LP /8 S HP LP /2 S HP LP /8 S HP LP /4 S HP LP S HP LP STUB LENGTH S = SLOTTING HP = HEAVY PERIPHERAL LP = LIGHT PERIPHERAL Axial Depth Axial Depth up to Effective Length of Cut Axial Depth up to Effective Length of Cut up to.5 x Diameter Radial width.5 x Diameter Radial width.15 x Diameter 45 STANDARD LENGTH S = SLOTTING HP = HEAVY PERIPHERAL LP = LIGHT PERIPHERAL Axial Depth Axial Depth up to 1 x Diameter Axial Depth up to 1.5 x Diameter up to.5 x Diameter Radial width.5 x Diameter Radial width.15 x Diameter THE MOST DEMANDING MATERIALS DEMAND DATA FLUTE... SHOULDN T YOU?

49 SS-C 4 FLUTE SERIES OFFERING STUB LENGTH DIA. SHANK NO. OF UNCOATED C4 C7 C11 PART NO. OF CUT DIA. LOC OAL FLUTES RADIUS EDP EDP EDP EDP SS-ST-C /8 1/8 1/4 1-1/ SS-ST-C /32 3/16 5/ SS-ST-C /16 3/16 5/ SS-ST-C /32 1/4 3/ SS-ST-C /4 1/4 3/ SS-ST-C /32 5/16 7/ SS-ST-C /16 5/16 7/ SS-ST-C /32 3/8 1/ SS-ST-C /8 3/8 1/ SS-ST-C /16 7/16 9/16 2-1/ SS-ST-C /2 1/2 5/8 2-1/ SS-ST-C /8 5/8 3/ SS-ST-C /4 3/ SS-ST-C / STANDARD LENGTH DIA. SHANK NO. OF UNCOATED C4 C7 C11 PART NO. OF CUT DIA. LOC OAL FLUTES RADIUS EDP EDP EDP EDP SS-C /8 1/8 1/2 1-1/ SS-C /32 3/16 9/ SS-C /16 3/16 9/ SS-C /32 1/4 3/4 2-1/ SS-C /4 1/4 3/4 2-1/ SS-C /32 5/16 13/16 2-1/ SS-C /16 5/16 13/16 2-1/ SS-C /32 3/ / SS-C /8 3/ / SS-C /16 7/ / SS-C /2 1/2 1-1/ SS-C /8 5/8 1-5/8 3-1/ SS-C /4 3/4 1-5/ SS-C For additional support and for maximum optimization of your Data Flute tools, call us toll free at and ask to speak to our Technical Support Department

50 SS-BN-C 3 Flute Series By adding our chipbreaker form to our SS-BN series, you can now take advantage of this advanced design in contour, modeling and 3-D work without jeopardizing work piece finishes. The tools are in stock in stub and standard lengths with a coating to match the material you are machining. SS-BN-C 3 FLUTE STUB AND STANDARD LENGTH INITIAL SPEEDS (SFM) AND FEEDS (CHIP-LOAD PER/TOOTH) CHART MATERIALS Carbon Steels Alloy Steel Stainless Steels Stainless Steels Precipitation Gray Ductile High Temp Titanium Pure Titanium Cast 300 Series 400 Series Stainless Steels Cast Iron Cast Iron Alloys / Wrought DESCRIPTION 10XX, 11XX, 40XX, 41XX, 42XX, 304, 304L, 316, 420, 420F, 15-5PH, 16-6PH, Gray Ductile Inconel 625/718, Pure Cast / Wrought 13XX, 15XX 43XX, 44XX, 46XX, 316L, , 440C 17-4PH, AM-xx A286, Haynes 6AL4V, ASTM 1,2,3, 86XX, Series Series Alpha - Beta SFM < 32 Rc SFM > 32 Rc /8 S HP LP /4 S HP LP /16 S HP LP /8 S HP LP /2 S HP LP /8 S HP LP /4 S HP LP S HP LP STUB AND S = SLOTTING HP = HEAVY PERIPHERAL LP = LIGHT PERIPHERAL STANDARD LENGTH Axial Depth Axial Depth up to Effective Length of Cut Axial Depth up to Effective Length of Cut up to.5 x Diameter Radial width.5 x Diameter Radial width.15 x Diameter 47 THE MOST DEMANDING INDUSTRIES DEMAND DATA FLUTE... SHOULDN T YOU?

51 SS-BN-C 3 FLUTE SERIES OFFERING STUB LENGTH DIA. SHANK NO. OF UNCOATED C4 C7 C11 PART NO. OF CUT DIA. LOC OAL FLUTES EDP EDP EDP EDP SS-BN-ST-C /8 1/8 1/4 1-1/ SS-BN-ST-C /32 3/16 5/ SS-BN-ST-C /16 3/16 5/ SS-BN-ST-C /32 1/4 3/ SS-BN-ST-C /4 1/4 3/ SS-BN-ST-C /32 5/16 7/ SS-BN-ST-C /16 5/16 7/ SS-BN-ST-C /32 3/8 1/ SS-BN-ST-C /8 3/8 1/ SS-BN-ST-C /16 7/16 9/16 2-1/ SS-BN-ST-C /2 1/2 5/8 2-1/ SS-BN-ST-C /8 5/8 3/ SS-BN-ST-C /4 3/ SS-BN-ST-C / STANDARD LENGTH DIA. SHANK NO. OF UNCOATED C4 C7 C11 PART NO. OF CUT DIA. LOC OAL FLUTES EDP EDP EDP EDP SS-BN-C /8 1/8 1/2 1-1/ SS-BN-C /32 3/16 9/ SS-BN-C /16 3/16 9/ SS-BN-C /32 1/4 3/4 2-1/ SS-BN-C /4 1/4 3/4 2-1/ SS-BN-C /32 5/16 13/16 2-1/ SS-BN-C /16 5/16 13/16 2-1/ SS-BN-C /32 3/ / SS-BN-C /8 3/ / SS-BN-C /16 7/ / SS-BN-C /2 1/2 1-1/ SS-BN-C /8 5/8 1-5/8 3-1/ SS-BN-C /4 3/4 1-5/ SS-BN-C For additional support and for maximum optimization of your Data Flute tools, call us toll free at and ask to speak to our Technical Support Department

52 SS-BN-C 4 Flute Series The 4 flute SS-BN-C series combines our ultra effective ball design with a truncated knuckle form. The knuckle design is best utilized in gummy material applications as it helps manage chip size and flow. The tools are in stock in stub and standard length with coatings that enhance tool life. SS-BN-C 4 FLUTE STUB AND STANDARD LENGTH INITIAL SPEEDS (SFM) AND FEEDS (CHIP-LOAD PER/TOOTH) CHART MATERIALS Carbon Steels Alloy Steel Stainless Steels Stainless Steels Precipitation Gray Ductile High Temp Titanium Pure Titanium Cast 300 Series 400 Series Stainless Steels Cast Iron Cast Iron Alloys / Wrought DESCRIPTION 10XX, 11XX, 40XX, 41XX, 42XX, 304, 304L, 316, 420, 420F, 15-5PH, 16-6PH, Gray Ductile Inconel 625/718, Pure Cast / Wrought 13XX, 15XX 43XX, 44XX, 46XX, 316L, , 440C 17-4PH, AM-xx A286, Haynes 6AL4V, ASTM 1,2,3, 86XX, Series Series Alpha - Beta SFM < 32 Rc SFM > 32 Rc /8 S HP LP /4 S HP LP /16 S HP LP /8 S HP LP /2 S HP LP /8 S HP LP /4 S HP LP S HP LP STUB AND S = SLOTTING HP = HEAVY PERIPHERAL LP = LIGHT PERIPHERAL STANDARD LENGTH Axial Depth Axial Depth up to Effective Length of Cut Axial Depth up to Effective Length of Cut up to.5 x Diameter Radial width.5 x Diameter Radial width.15 x Diameter 49 THE MOST DEMANDING APPLICATIONS DEMAND DATA FLUTE... SHOULDN T YOU?

53 SS-BN-C 4 FLUTE SERIES OFFERING STUB LENGTH DIA. SHANK NO. OF UNCOATED C4 C7 C11 PART NO. OF CUT DIA. LOC OAL FLUTES EDP EDP EDP EDP SS-BN-ST-C /8 1/8 1/4 1-1/ SS-BN-ST-C /32 3/16 5/ SS-BN-ST-C /16 3/16 5/ SS-BN-ST-C /32 1/4 3/ SS-BN-ST-C /4 1/4 3/ SS-BN-ST-C /32 5/16 7/ SS-BN-ST-C /16 5/16 7/ SS-BN-ST-C /32 3/8 1/ SS-BN-ST-C /8 3/8 1/ SS-BN-ST-C /16 7/16 9/16 2-1/ SS-BN-ST-C /2 1/2 5/8 2-1/ SS-BN-ST-C /8 5/8 3/ SS-BN-ST-C /4 3/ SS-BN-ST-C / STANDARD LENGTH DIA. SHANK NO. OF UNCOATED C4 C7 C11 PART NO. OF CUT DIA. LOC OAL FLUTES EDP EDP EDP EDP SS-BN-C /8 1/8 1/2 1-1/ SS-BN-C /32 3/16 9/ SS-BN-C /16 3/16 9/ SS-BN-C /32 1/4 3/4 2-1/ SS-BN-C /4 1/4 3/4 2-1/ SS-BN-C /32 5/16 13/16 2-1/ SS-BN-C /16 5/16 16/16 2-1/ SS-BN-C /32 3/ / SS-BN-C /8 3/ / SS-BN-C /16 7/ / SS-BN-C /2 1/2 1-1/ SS-BN-C /8 5/8 1-5/8 3-1/ SS-BN-C /4 3/4 1-5/ SS-BN-C For additional support and for maximum optimization of your Data Flute tools, call us toll free at and ask to speak to our Technical Support Department

54 SS 3 Flute Series As the foundation on which our performance proven SS family was built, the 3 flute SS series remains our workhorse when roughing in ferrous material applications. We use a premium substrate in manufacturing these tools combined with geometries that are intended to rough but are also capable of some finish operations. A standard corner radius protects the tool corner and enhances tool life in aggressive roughing applications. Whether it s a square end, ball nose, extended reach, or chip breaker style, the SS family has the roughing tool for your applications SS 3 FLUTE STUB, STANDARD AND MEDIUM LENGTH INITIAL SPEEDS (SFM) AND FEEDS (CHIP-LOAD PER/TOOTH) CHART MATERIALS Carbon Steels Alloy Steel Stainless Steels Stainless Steels Precipitation Gray Ductile High Temp Titanium Pure Titanium Cast 300 Series 400 Series Stainless Steels Cast Iron Cast Iron Alloys / Wrought DESCRIPTION 10XX, 11XX, 40XX, 41XX, 42XX, 304, 304L, 316, 420, 420F, 15-5PH, 16-6PH, Gray Ductile Inconel 625/718, Pure Cast / Wrought 13XX, 15XX 43XX, 44XX, 46XX, 316L, , 440C 17-4PH, AM-xx A286, Haynes 6AL4V, ASTM 1,2,3, 86XX, Series Series Alpha - Beta SFM < 32 Rc SFM > 32 Rc /8 S HP LP /4 S HP LP /16 S HP LP /8 S HP LP /2 S HP LP /8 S HP LP /4 S HP LP S HP LP STUB AND S = SLOTTING HP = HEAVY PERIPHERAL LP = LIGHT PERIPHERAL STANDARD LENGTH Axial Depth Axial Depth up to Effective Length of Cut Axial Depth up to Effective Length of Cut up to.5 x Diameter Radial width.5 x Diameter Radial width.15 x Diameter 51 THE MOST DEMANDING INDUSTRIES DEMAND DATA FLUTE... SHOULDN T YOU?

55 SS 3 FLUTE SERIES OFFERING STUB LENGTH 3/8 SHANK DIA. SHANK NO. OF UNCOATED C4 C7 C11 PART NO. OF CUT DIA. LOC OAL FLUTES RADIUS EDP EDP EDP EDP SS-ST /8 3/8 1/4 2-1/ SS-ST /16 3/8 5/16 2-1/ SS-ST /4 3/8 3/8 2-1/ STUB LENGTH DIA. SHANK NO. OF UNCOATED C4 C7 C11 PART NO. OF CUT DIA. LOC OAL FLUTES RADIUS EDP EDP EDP EDP SS-ST /8 1/8 1/4 1-1/ SS-ST /32 3/16 5/ SS-ST /16 3/16 5/ SS-ST /32 1/4 3/ SS-ST /4 1/4 3/ SS-ST /32 5/16 7/ SS-ST /16 5/16 7/ SS-ST /32 3/8 1/ SS-ST /8 3/8 1/ SS-ST /16 7/16 9/16 2-1/ SS-ST /2 1/2 5/8 2-1/ SS-ST /8 5/8 3/ SS-ST /4 3/ SS-ST / STANDARD LENGTH 3/8 SHANK DIA. SHANK NO. OF UNCOATED C4 C7 C11 PART NO. OF CUT DIA. LOC OAL FLUTES RADIUS EDP EDP EDP EDP SS /8 3/8 1/2 2-1/ SS /16 3/8 5/8 2-1/ SS /4 3/8 3/4 2-1/ STANDARD LENGTH DIA. SHANK NO. OF UNCOATED C4 C7 C11 PART NO. OF CUT DIA. LOC OAL FLUTES RADIUS EDP EDP EDP EDP SS /8 1/8 1/2 1-1/ SS /32 3/16 9/ SS /16 3/16 9/ SS /32 1/4 3/4 2-1/ SS /4 1/4 3/4 2-1/ SS /32 5/16 13/16 2-1/ SS /16 5/16 13/16 2-1/ SS /32 3/ / SS /8 3/ / SS /16 7/ / SS /2 1/2 1-1/ SS /8 5/8 1-5/8 3-1/ SS /4 3/4 1-5/ SS MEDIUM LENGTH DIA. SHANK NO. OF UNCOATED C4 C7 C11 PART NO. OF CUT DIA. LOC OAL FLUTES RADIUS EDP EDP EDP EDP SS-M /8 3/8 1-1/ SS-M /2 1/2 1-5/ SS-M /8 5/8 2-1/ SS-M /4 3/4 2-1/ SS-M /

56 SS 4 Flute Series Another member of our SS series family is the 4 flute SS series. The same proven geometries as the original, but with an additional flute for increased productivity. The range of offering is consistent with the original inclusive of ball nose tools, chipbreaker styles, and extended reach configurations. All are in stock and coated to match the particular application you need to tackle. SS 4 FLUTE STUB, STANDARD AND MEDIUM LENGTH INITIAL SPEEDS (SFM) AND FEEDS (CHIP-LOAD PER/TOOTH) CHART MATERIALS Carbon Steels Alloy Steel Stainless Steels Stainless Steels Precipitation Gray Ductile High Temp Titanium Pure Titanium Cast 300 Series 400 Series Stainless Steels Cast Iron Cast Iron Alloys / Wrought DESCRIPTION 10XX, 11XX, 40XX, 41XX, 42XX, 304, 304L, 316, 420, 420F, 15-5PH, 16-6PH, Gray Ductile Inconel 625/718, Pure Cast / Wrought 13XX, 15XX 43XX, 44XX, 46XX, 316L, , 440C 17-4PH, AM-xx A286, Haynes 6AL4V, ASTM 1,2,3, 86XX, Series Series Alpha - Beta SFM < 32 Rc SFM > 32 Rc /8 S HP LP /4 S HP LP /16 S HP LP /8 S HP LP /2 S HP LP /8 S HP LP /4 S HP LP S HP LP STUB AND S = SLOTTING HP = HEAVY PERIPHERAL LP = LIGHT PERIPHERAL STANDARD LENGTH Axial Depth Axial Depth up to Effective Length of Cut Axial Depth up to Effective Length of Cut up to.5 x Diameter Radial width.5 x Diameter Radial width.15 x Diameter 53 MEDIUM LENGTH S = SLOTTING HP = HEAVY PERIPHERAL LP = LIGHT PERIPHERAL Not Recommended Axial Depth up to 1 x Diameter Axial Depth up to 1.5 x Diameter Radial width.2 x Diameter Radial width.1 x Diameter THE MOST DEMANDING APPLICATIONS DEMAND DATA FLUTE... SHOULDN T YOU?

57 SS 4 FLUTE SERIES OFFERING STUB LENGTH 3/8 SHANK DIA. SHANK NO. OF UNCOATED C4 C7 C11 PART NO. OF CUT DIA. LOC OAL FLUTES RADIUS EDP EDP EDP EDP SS-ST /8 3/8 1/4 2-1/ SS-ST /16 3/8 5/16 2-1/ SS-ST /4 3/8 3/8 2-1/ STUB LENGTH DIA. SHANK NO. OF UNCOATED C4 C7 C11 PART NO. OF CUT DIA. LOC OAL FLUTES RADIUS EDP EDP EDP EDP SS-ST /8 1/8 1/4 1-1/ SS-ST /32 3/16 5/ SS-ST /16 3/16 5/ SS-ST /32 1/4 3/ SS-ST /4 1/4 3/ SS-ST /32 5/16 7/ SS-ST /16 5/16 7/ SS-ST /32 3/8 1/ SS-ST /8 3/8 1/ SS-ST /16 7/16 9/16 2-1/ SS-ST /2 1/2 5/8 2-1/ SS-ST /8 5/8 3/ SS-ST /4 3/ SS-ST / STANDARD LENGTH 3/8 SHANK DIA. SHANK NO. OF UNCOATED C4 C7 C11 PART NO. OF CUT DIA. LOC OAL FLUTES RADIUS EDP EDP EDP EDP SS /8 3/8 1/2 2-1/ SS /16 3/8 5/8 2-1/ SS /4 3/8 3/4 2-1/ STANDARD LENGTH DIA. SHANK NO. OF UNCOATED C4 C7 C11 PART NO. OF CUT DIA. LOC OAL FLUTES RADIUS EDP EDP EDP EDP SS /8 1/8 1/2 1-1/ SS /32 3/16 9/ SS /16 3/16 9/ SS /32 1/4 3/4 2-1/ SS /4 1/4 3/4 2-1/ SS /32 5/16 13/16 2-1/ SS /16 5/16 13/16 2-1/ SS /32 3/ / SS /8 3/ / SS /16 7/ / SS /2 1/2 1-1/ SS /8 5/8 1-5/8 3-1/ SS /4 3/4 1-5/ SS MEDIUM LENGTH DIA. SHANK NO. OF UNCOATED C4 C7 C11 PART NO. OF CUT DIA. LOC OAL FLUTES RADIUS EDP EDP EDP EDP SS-M /8 3/8 1-1/ SS-M /2 1/2 1-5/ SS-M /8 5/8 2-1/ SS-M /4 3/4 2-1/ SS-M /

58 SS-BN 3 Flute Series The 3 flute SS-BN series combines the proven geometries of the SS series with a precision ground full ball radius. The end design is unique and allows for heavier chip loads than conventional ball end mills. The tools are in stock in stub and standard lengths and coated to match your applications. SS-BN 3 FLUTE STUB AND STANDARD LENGTH INITIAL SPEEDS (SFM) AND FEEDS (CHIP-LOAD PER/TOOTH) CHART MATERIALS Carbon Steels Alloy Steel Stainless Steels Stainless Steels Precipitation Gray Ductile High Temp Titanium Pure Titanium Cast 300 Series 400 Series Stainless Steels Cast Iron Cast Iron Alloys / Wrought DESCRIPTION 10XX, 11XX, 40XX, 41XX, 42XX, 304, 304L, 316, 420, 420F, 15-5PH, 16-6PH, Gray Ductile Inconel 625/718, Pure Cast / Wrought 13XX, 15XX 43XX, 44XX, 46XX, 316L, , 440C 17-4PH, AM-xx A286, Haynes 6AL4V, ASTM 1,2,3, 86XX, Series Series Alpha - Beta SFM < 32 Rc SFM > 32 Rc /8 S HP LP /4 S HP LP /16 S HP LP /8 S HP LP /2 S HP LP /8 S HP LP /4 S HP LP S HP LP STUB AND S = SLOTTING HP = HEAVY PERIPHERAL LP = LIGHT PERIPHERAL STANDARD LENGTH Axial Depth Axial Depth up to Effective Length of Cut Axial Depth up to Effective Length of Cut up to.5 x Diameter Radial width.5 x Diameter Radial width.15 x Diameter 55 For additional support and for maximum optimization of your Data Flute tools, call us toll free at and ask to speak to our Technical Support Department. THE MOST DEMANDING MATERIALS DEMAND DATA FLUTE... SHOULDN T YOU?

59 SS-BN 3 FLUTE SERIES OFFERING STUB LENGTH DIA. SHANK NO. OF UNCOATED C4 C7 C11 PART NO. OF CUT DIA. LOC OAL FLUTES EDP EDP EDP EDP SS-BN-ST /8 1/8 1/4 1-1/ SS-BN-ST /32 3/16 5/ SS-BN-ST /16 3/16 5/ SS-BN-ST /32 1/4 3/ SS-BN-ST /4 1/4 3/ SS-BN-ST /32 5/16 7/ SS-BN-ST /16 5/16 7/ SS-BN-ST /32 3/8 1/ SS-BN-ST /8 3/8 1/ SS-BN-ST /16 7/16 9/16 2-1/ SS-BN-ST /2 1/2 5/8 2-1/ SS-BN-ST /8 5/8 3/ SS-BN-ST /4 3/ SS-BN-ST / STANDARD LENGTH DIA. SHANK NO. OF UNCOATED C4 C7 C11 PART NO. OF CUT DIA. LOC OAL FLUTES EDP EDP EDP EDP SS-BN /8 1/8 1/2 1-1/ SS-BN /32 3/16 9/ SS-BN /16 3/16 9/ SS-BN /32 1/4 3/4 2-1/ SS-BN /4 1/4 3/4 2-1/ SS-BN /32 5/16 13/16 2-1/ SS-BN /16 5/16 13/16 2-1/ SS-BN /32 3/ / SS-BN /8 3/ / SS-BN /16 7/ / SS-BN /2 1/2 1-1/ SS-BN /8 5/8 1-5/8 3-1/ SS-BN /4 3/4 1-5/ SS-BN

60 SS-BN 4 Flute Series The addition of a fourth flute sets the stage for this proven expansion to our SS family. The 4 flute SS-BN series is great choice for applications requiring 3-D and modeling work as the design generates superior work piece surface finishes. Available in stub and standard lengths, they are stocked with a coating designed for your application. SS-BN 4 FLUTE STUB AND STANDARD LENGTH INITIAL SPEEDS (SFM) AND FEEDS (CHIP-LOAD PER/TOOTH) CHART MATERIALS Carbon Steels Alloy Steel Stainless Steels Stainless Steels Precipitation Gray Ductile High Temp Titanium Pure Titanium Cast 300 Series 400 Series Stainless Steels Cast Iron Cast Iron Alloys / Wrought DESCRIPTION 10XX, 11XX, 40XX, 41XX, 42XX, 304, 304L, 316, 420, 420F, 15-5PH, 16-6PH, Gray Ductile Inconel 625/718, Pure Cast / Wrought 13XX, 15XX 43XX, 44XX, 46XX, 316L, , 440C 17-4PH, AM-xx A286, Haynes 6AL4V, ASTM 1,2,3, 86XX, Series Series Alpha - Beta SFM < 32 Rc SFM > 32 Rc /8 S HP LP /4 S HP LP /16 S HP LP /8 S HP LP /2 S HP LP /8 S HP LP /4 S HP LP S HP LP STUB AND S = SLOTTING HP = HEAVY PERIPHERAL LP = LIGHT PERIPHERAL STANDARD LENGTH Axial Depth Axial Depth up to Effective Length of Cut Axial Depth up to Effective Length of Cut up to.5 x Diameter Radial width.5 x Diameter Radial width.15 x Diameter 57 For additional support and for maximum optimization of your Data Flute tools, call us toll free at and ask to speak to our Technical Support Department. THE MOST DEMANDING INDUSTRIES DEMAND DATA FLUTE... SHOULDN T YOU?

61 SS-BN 4 FLUTE SERIES OFFERING STUB LENGTH DIA. SHANK NO. OF UNCOATED C4 C7 C11 PART NO. OF CUT DIA. LOC OAL FLUTES EDP ED EDP EDP SS-BN-ST /8 1/8 1/4 1-1/ SS-BN-ST /32 3/16 5/ SS-BN-ST /16 3/16 5/ SS-BN-ST /32 1/4 3/ SS-BN-ST /4 1/4 3/ SS-BN-ST /32 5/16 7/ SS-BN-ST /16 5/16 7/ SS-BN-ST /32 3/8 1/ SS-BN-ST /8 3/8 1/ SS-BN-ST /16 7/16 9/16 2-1/ SS-BN-ST /2 1/2 5/8 2-1/ SS-BN-ST /8 5/8 3/ SS-BN-ST /4 3/ SS-BN-ST / STANDARD LENGTH DIA. SHANK NO. OF UNCOATED C4 C7 C11 PART NO. OF CUT DIA. LOC OAL FLUTES EDP EDP EDP EDP SS-BN /8 1/8 1/2 1-1/ SS-BN /32 3/16 9/ SS-BN /16 3/16 9/ SS-BN /32 1/4 3/4 2-1/ SS-BN /4 1/4 3/4 2-1/ SS-BN /32 5/16 13/16 2-1/ SS-BN /16 5/16 13/16 2-1/ SS-BN /32 3/ / SS-BN /8 3/ / SS-BN /16 7/ / SS-BN /2 1/2 1-1/ SS-BN /8 5/8 1-5/8 3-1/ SS-BN /4 3/4 1-5/ SS-BN

62 SS-LS 3 Flute Series A staple in the 3 flute SS family is the 3 flute SS-LS series. With all the proven SS series geometries, this extended reach design allows for deep pocket roughing in several different neck length configurations. The tools necked portion allows for deep reach milling while minimizing deflection. Available in standard through extended reach lengths, the tools are in stock with a coating to match your applications. SS-LS 3 FLUTE MEDIUM, LONG AND EXTRA LONG LENGTH INITIAL SPEEDS (SFM) AND FEEDS (CHIP-LOAD PER/TOOTH) CHART MATERIALS Carbon Steels Alloy Steel Stainless Steels Stainless Steels Precipitation Gray Ductile High Temp Titanium Pure Titanium Cast 300 Series 400 Series Stainless Steels Cast Iron Cast Iron Alloys / Wrought DESCRIPTION 10XX, 11XX, 40XX, 41XX, 42XX, 304, 304L, 316, 420, 420F, 15-5PH, 16-6PH, Gray Ductile Inconel 625/718, Pure Cast / Wrought 13XX, 15XX 43XX, 44XX, 46XX, 316L, , 440C 17-4PH, AM-xx A286, Haynes 6AL4V, ASTM 1,2,3, 86XX, Series Series Alpha - Beta SFM < 32 Rc SFM > 32 Rc /8 S HP LP /4 S HP LP /16 S HP LP /8 S HP LP /2 S HP LP /8 S HP LP /4 S HP LP S HP LP S = SLOTTING HP = HEAVY PERIPHERAL LP = LIGHT PERIPHERAL Axial Depth up to.5 x Diameter Axial Depth up to Effective Length of Cut Axial Depth up to Effective Length of Cut Radial width.5 x Diameter Radial width.15 x Diameter 59 For additional support and for maximum optimization of your Data Flute tools, call us toll free at and ask to speak to our Technical Support Department. THE MOST DEMANDING MATERIALS DEMAND DATA FLUTE... SHOULDN T YOU?

63 SS-LS 3 FLUTE SERIES OFFERING MEDIUM LENGTH DIA. SHANK NO. OF NECK UNCOATED C4 C7 C11 PART NO. OF CUT DIA. LOC OAL FLUTES *LBS DIA. RADIUS EDP EDP EDP EDP SS-LS-M /4 1/4 3/ / SS-LS-M /16 5/16 7/ / SS-LS-M /8 3/8 1/ / SS-LS-M /16 7/16 9/ / SS-LS-M /2 1/2 5/ / SS-LS-M /8 5/8 3/ / SS-LS-M /4 3/ / SS-LS-M / / *LBS = Length Below Shank LONG LENGTH DIA. SHANK NO. OF NECK UNCOATED C4 C7 C11 PART NO. OF CUT DIA. LOC OAL FLUTES *LBS DIA. RADIUS EDP EDP EDP EDP SS-LS-L /8 3/8 1/ / SS-LS-L /16 7/16 9/ / SS-LS-L /2 1/2 5/ / SS-LS-L /8 5/8 3/ / SS-LS-L /4 3/ / SS-LS-L / / *LBS = Length Below Shank EXTRA LONG LENGTH DIA. SHANK NO. OF NECK UNCOATED C4 C7 C11 PART NO. OF CUT DIA. LOC OAL FLUTES *LBS DIA. RADIUS EDP EDP EDP EDP SS-LS-X /2 1/2 5/ / SS-LS-X /8 5/8 3/ / SS-LS-X /4 3/ / SS-LS-X / / *LBS = Length Below Shank

64 SS-LS 4 Flute Series A further expansion to the 4 flute SS family is the 4 flute SS-LS series. With all the proven SS series geometries, this extended reach design allows for deep pocket roughing in several different neck length configurations. The tools necked portion allows for deep reach milling while minimizing deflection. Available in standard through extended reach designs, the tools are in stock with a coating to match your applications SS-LS 4 FLUTE MEDIUM, LONG AND EXTRA LONG LENGTH INITIAL SPEEDS (SFM) AND FEEDS (CHIP-LOAD PER/TOOTH) CHART MATERIALS Carbon Steels Alloy Steel Stainless Steels Stainless Steels Precipitation Gray Ductile High Temp Titanium Pure Titanium Cast 300 Series 400 Series Stainless Steels Cast Iron Cast Iron Alloys / Wrought DESCRIPTION 10XX, 11XX, 40XX, 41XX, 42XX, 304, 304L, 316, 420, 420F, 15-5PH, 16-6PH, Gray Ductile Inconel 625/718, Pure Cast / Wrought 13XX, 15XX 43XX, 44XX, 46XX, 316L, , 440C 17-4PH, AM-xx A286, Haynes 6AL4V, ASTM 1,2,3, 86XX, Series Series Alpha - Beta SFM < 32 Rc SFM > 32 Rc /8 S HP LP /4 S HP LP /16 S HP LP /8 S HP LP /2 S HP LP /8 S HP LP /4 S HP LP S HP LP S = SLOTTING HP = HEAVY PERIPHERAL LP = LIGHT PERIPHERAL Axial Depth up to.5 x Diameter Axial Depth up to Effective Length of Cut Axial Depth up to Effective Length of Cut Radial width.5 x Diameter Radial width.15 x Diameter 61 For additional support and for maximum optimization of your Data Flute tools, call us toll free at and ask to speak to our Technical Support Department. THE MOST DEMANDING INDUSTRIES DEMAND DATA FLUTE... SHOULDN T YOU?

65 SS-LS 4 FLUTE SERIES OFFERING MEDIUM LENGTH DIA. SHANK NO. OF NECK UNCOATED C4 C7 C11 PART NO. OF CUT DIA. LOC OAL FLUTES *LBS DIA. RADIUS EDP EDP EDP EDP SS-LS-M /4 1/4 3/ / SS-LS-M /16 5/16 7/ / SS-LS-M /8 3/8 1/ / SS-LS-M /16 7/16 9/ / SS-LS-M /2 1/2 5/ / SS-LS-M /8 5/8 3/ / SS-LS-M /4 3/ / SS-LS-M / / *LBS = Length Below Shank LONG LENGTH DIA. SHANK NO. OF NECK UNCOATED C4 C7 C11 PART NO. OF CUT DIA. LOC OAL FLUTES *LBS DIA. RADIUS EDP EDP EDP EDP SS-LS-L /8 3/8 1/ / SS-LS-L /16 7/16 9/ / SS-LS-L /2 1/2 5/ / SS-LS-L /8 5/8 3/ / SS-LS-L /4 3/ / SS-LS-L / / *LBS = Length Below Shank EXTRA LONG LENGTH DIA. SHANK NO. OF NECK UNCOATED C4 C7 C11 PART NO. OF CUT DIA. LOC OAL FLUTES *LBS DIA. RADIUS EDP EDP EDP EDP SS-LS-X /2 1/2 5/ / SS-LS-X /8 5/8 3/ / SS-LS-X /4 3/ / SS-LS-X / / *LBS = Length Below Shank

66 SS-BN-LS 3 Flute Series If your application requires 3-D, radius, or contour work but with the added challenge of deep reaching cuts, the 3 flute SS-BN-LS series is a great choice. This series is similar to the SS-LS series in geometry and reach styles, but with a precision ground full ball radius added. The tools are available from stock and are coated with a tool life enhancing coating. SS-BN-LS 3 FLUTE MEDIUM, LONG AND EXTRA LONG LENGTH INITIAL SPEEDS (SFM) AND FEEDS (CHIP-LOAD PER/TOOTH) CHART MATERIALS Carbon Steels Alloy Steel Stainless Steels Stainless Steels Precipitation Gray Ductile High Temp Titanium Pure Titanium Cast 300 Series 400 Series Stainless Steels Cast Iron Cast Iron Alloys / Wrought DESCRIPTION 10XX, 11XX, 40XX, 41XX, 42XX, 304, 304L, 316, 420, 420F, 15-5PH, 16-6PH, Gray Ductile Inconel 625/718, Pure Cast / Wrought 13XX, 15XX 43XX, 44XX, 46XX, 316L, , 440C 17-4PH, AM-xx A286, Haynes 6AL4V, ASTM 1,2,3, 86XX, Series Series Alpha - Beta SFM < 32 Rc SFM > 32 Rc /8 S HP LP /4 S HP LP /16 S HP LP /8 S HP LP /2 S HP LP /8 S HP LP /4 S HP LP S HP LP S = SLOTTING HP = HEAVY PERIPHERAL LP = LIGHT PERIPHERAL Axial Depth up to.5 x Diameter Axial Depth up to Effective Length of Cut Axial Depth up to Effective Length of Cut Radial width.5 x Diameter Radial width.15 x Diameter 63 For additional support and for maximum optimization of your Data Flute tools, call us toll free at and ask to speak to our Technical Support Department. THE MOST DEMANDING APPLICATIONS DEMAND DATA FLUTE... SHOULDN T YOU?

67 SS-BN-LS 3 FLUTE SERIES OFFERING MEDIUM LENGTH DIA. SHANK NO. OF NECK UNCOATED C4 C7 C11 PART NO. OF CUT DIA. LOC OAL FLUTES *LBS DIA. EDP EDP EDP EDP SS-BN-LS-M /4 1/4 3/ / SS-BN-LS-M /16 5/16 7/ / SS-BN-LS-M /8 1/2 1/ / SS-BN-LS-M /16 7/16 9/ / SS-BN-LS-M /2 1/2 5/ / SS-BN-LS-M /8 5/8 3/ / SS-BN-LS-M /4 3/ / SS-BN-LS-M / / *LBS = Length Below Shank LONG LENGTH DIA. SHANK NO. OF NECK UNCOATED C4 C7 C11 PART NO. OF CUT DIA. LOC OAL FLUTES *LBS DIA. EDP EDP EDP EDP SS-BN-LS-L /8 3/8 1/ / SS-BN-LS-L /16 7/16 9/ / SS-BN-LS-L /2 1/2 5/ / SS-BN-LS-L /8 5/8 3/ / SS-BN-LS-L /4 3/ / SS-BN-LS-L / / *LBS = Length Below Shank EXTRA LONG LENGTH DIA. SHANK NO. OF NECK UNCOATED C4 C7 C11 PART NO. OF CUT DIA. LOC OAL FLUTES *LBS DIA. EDP EDP EDP EDP SS-BN-LS-X /2 1/2 5/ / SS-BN-LS-X /8 5/8 3/ / SS-BN-LS-X /4 3/ / SS-BN-LS-X / / *LBS = Length Below Shank

68 SS-BN-LS 4 Flute Series Contour, radius, and 3-D modeling tasks in an extended reach application are a breeze with the 4 flute SS-BN-LS series. Aggressive gash angles allow for heavier chip loads as well as better chip evacuation when milling with the ball. The tools are available in a variety of neck lengths and coatings to best fit your application. SS-BN-LS 4 FLUTE MEDIUM, LONG AND EXTRA LONG LENGTH INITIAL SPEEDS (SFM) AND FEEDS (CHIP-LOAD PER/TOOTH) CHART MATERIALS Carbon Steels Alloy Steel Stainless Steels Stainless Steels Precipitation Gray Ductile High Temp Titanium Pure Titanium Cast 300 Series 400 Series Stainless Steels Cast Iron Cast Iron Alloys / Wrought DESCRIPTION 10XX, 11XX, 40XX, 41XX, 42XX, 304, 304L, 316, 420, 420F, 15-5PH, 16-6PH, Gray Ductile Inconel 625/718, Pure Cast / Wrought 13XX, 15XX 43XX, 44XX, 46XX, 316L, , 440C 17-4PH, AM-xx A286, Haynes 6AL4V, ASTM 1,2,3, 86XX, Series Series Alpha - Beta SFM < 32 Rc SFM > 32 Rc /8 S HP LP /4 S HP LP /16 S HP LP /8 S HP LP /2 S HP LP /8 S HP LP /4 S HP LP S HP LP S = SLOTTING HP = HEAVY PERIPHERAL LP = LIGHT PERIPHERAL Axial Depth up to.5 x Diameter Axial Depth up to Effective Length of Cut Axial Depth up to Effective Length of Cut Radial width.5 x Diameter Radial width.15 x Diameter 65 For additional support and for maximum optimization of your Data Flute tools, call us toll free at and ask to speak to our Technical Support Department. THE MOST DEMANDING MATERIALS DEMAND DATA FLUTE... SHOULDN T YOU?

69 SS-BN-LS 4 FLUTE SERIES OFFERING MEDIUM LENGTH DIA. SHANK NO. OF NECK UNCOATED C4 C7 C11 PART NO. OF CUT DIA. LOC OAL FLUTES *LBS DIA. EDP EDP EDP EDP SS-BN-LS-M /4 1/4 3/ / SS-BN-LS-M /16 5/16 7/ / SS-BN-LS-M /8 3/8 1/ / SS-BN-LS-M /16 7/16 9/ / SS-BN-LS-M /2 1/2 5/ / SS-BN-LS-M /8 5/8 3/ / SS-BN-LS-M /4 3/ / SS-BN-LS-M / / *LBS = Length Below Shank LONG LENGTH DIA. SHANK NO. OF NECK UNCOATED C4 C7 C11 PART NO. OF CUT DIA. LOC OAL FLUTES *LBS DIA. EDP EDP EDP EDP SS-BN-LS-L /8 3/8 1/ / SS-BN-LS-L /16 7/16 9/ / SS-BN-LS-L /2 1/2 5/ / SS-BN-LS-L /8 5/8 3/ / SS-BN-LS-L /4 3/ / SS-BN-LS-L / / *LBS = Length Below Shank EXTRA LONG LENGTH DIA. SHANK NO. OF NECK UNCOATED C4 C7 C11 PART NO. OF CUT DIA. LOC OAL FLUTES *LBS DIA. EDP EDP EDP EDP SS-BN-LS-X /2 1/2 5/ / SS-BN-LS-X /8 5/8 3/ / SS-BN-LS-X /4 3/ / SS-BN-LS-X / / *LBS = Length Below Shank

70 SS-I Series New!FOR 2006 The latest expansion to our SS series tool family is the SS-I series. This design uses the proven geometries of the SS series along with the incorporation of an end feature which dramatically reduces unwanted harmonics and chatter. This advanced geometry feature allows for deeper radial and axial depths of cut at elevated feed rates. The SS-I Series is in stock with cutter life enhancing coatings. SS-I STUB AND STANDARD LENGTH, LONG SHANK/MEDIUM REACH INITIAL SPEEDS (SFM) AND FEEDS (CHIP-LOAD PER/TOOTH) CHART MATERIALS Carbon Steels Alloy Steel Stainless Steels Stainless Steels Precipitation Gray Ductile High Temp Titanium Pure Titanium Cast 300 Series 400 Series Stainless Steels Cast Iron Cast Iron Alloys / Wrought DESCRIPTION 10XX, 11XX, 40XX, 41XX, 42XX, 304, 304L, 316, 420, 420F, 15-5PH, 16-6PH, Gray Ductile Inconel 625/718, Pure Cast / Wrought 13XX, 15XX 43XX, 44XX, 46XX, 316L, , 440C 17-4PH, AM-xx A286, Haynes 6AL4V, ASTM 1,2,3, 86XX, Series Series Alpha - Beta SFM < 32 Rc SFM > 32 Rc /4 S HP LP /16 S HP LP /8 S HP LP /2 S HP LP /8 S HP LP /4 S HP LP S HP LP S = SLOTTING HP = HEAVY PERIPHERAL LP = LIGHT PERIPHERAL Axial Depth.5 to 1 x Diameter Axial Depth up to 1 x Diameter Axial Depth up to 1.5 x Diameter Radial width.5 x Diameter Radial width.15 x Diameter 67 For additional support and for maximum optimization of your Data Flute tools, call us toll free at and ask to speak to our Technical Support Department. THE MOST DEMANDING INDUSTRIES DEMAND DATA FLUTE... SHOULDN T YOU?

71 SS-I SERIES OFFERING STUB LENGTH DIA. SHANK NO. OF UNCOATED C4 C7 C11 PART NO. OF CUT DIA. LOC OAL FLUTES RADIUS EDP EDP EDP EDP SS-I-ST /4 1/4 3/ SS-I-ST /16 5/16 7/ SS-I-ST /8 3/8 1/ SS-I-ST /16 7/16 9/16 2-1/ SS-I-ST /2 1/2 5/8 2-1/ SS-I-ST /8 5/8 3/ SS-I-ST /4 3/ SS-I-ST / STANDARD LENGTH DIA. SHANK NO. OF UNCOATED C4 C7 C11 PART NO. OF CUT DIA. LOC OAL FLUTES RADIUS EDP EDP EDP EDP SS-I /4 1/4 3/4 2-1/ SS-I /16 5/16 13/16 2-1/ SS-I /8 3/ / SS-I /16 7/ / SS-I /2 1/2 1-1/ SS-I /8 5/8 1-5/8 3-1/ SS-I /4 3/4 1-5/ SS-I LONG SHANK/MEDIUM REACH DIA. SHANK NO. OF UNCOATED C4 C7 C11 PART NO. OF CUT DIA. LOC OAL FLUTES RADIUS NECK DIA. *LBS. EDP EDP EDP EDP SS-I-LS-M /4 1/4 3/ / SS-I-LS-M /16 5/16 7/ / SS-I-LS-M /8 3/8 1/ / SS-I-LS-M /16 7/16 9/ / SS-I-LS-M /2 1/2 5/ / SS-I-LS-M /8 5/8 3/ / SS-I-LS-M /4 3/ / SS-I-LS-M / / *LBS = Length Below Shank

72 BN Series A very versatile tool when ball nose work is required, the BN series performs well in both ferrous and non-ferrous applications. The ball geometry is configured where the gashing follows the helix. This provides a very open and free cutting design. The tools are available in stub and standard lengths and stocked with application specific coatings. BN STUB AND STANDARD LENGTH INITIAL SPEEDS (SFM) AND FEEDS (CHIP-LOAD PER/TOOTH) CHART MATERIALS Carbon Steels Alloy Steel Stainless Steels Stainless Steels Precipitation Gray Ductile High Temp Titanium Pure Titanium Cast 300 Series 400 Series Stainless Steels Cast Iron Cast Iron Alloys / Wrought DESCRIPTION 10XX, 11XX, 40XX, 41XX, 42XX, 304, 304L, 316, 420, 420F, 15-5PH, 16-6PH, Gray Ductile Inconel 625/718, Pure Cast / Wrought 13XX, 15XX 43XX, 44XX, 46XX, 316L, , 440C 17-4PH, AM-xx A286, Haynes 6AL4V, ASTM 1,2,3, 86XX, Series Series Alpha - Beta SFM < 32 Rc SFM > 32 Rc /4 HP LP FINISH /16 HP LP FINISH /8 HP LP FINISH /2 HP LP FINISH /8 HP LP FINISH /4 HP LP FINISH HP LP FINISH HP = HEAVY PERIPHERAL LP = LIGHT PERIPHERAL FINISH = FINISH OPERATION Axial Depth up to 1 x Diameter, Axial Depth up to Effective Length of Cut Axial Depth up to Effective Length of Cut Radial width.2 x Diameter Radial width.05 x Diameter Radial width.02 x Diameter 69 For additional support and for maximum optimization of your Data Flute tools, call us toll free at and ask to speak to our Technical Support Department. THE MOST DEMANDING APPLICATIONS DEMAND DATA FLUTE... SHOULDN T YOU?

73 BN SERIES OFFERING STUB LENGTH DIA. SHANK NO. OF UNCOATED C4 C7 C11 PART NO. OF CUT DIA. LOC OAL FLUTES EDP EDP EDP EDP BN-ST /4 1/4 3/ BN-ST /16 5/16 7/ BN-ST /8 3/8 1/ BN-ST /16 7/16 9/16 2-1/ BN-ST /2 1/2 5/8 2-1/ BN-ST /8 5/8 3/ BN-ST /4 3/ BN-ST / STANDARD LENGTH DIA. SHANK NO. OF UNCOATED C4 C7 C11 PART NO. OF CUT DIA. LOC OAL FLUTES EDP EDP EDP EDP BN /4 1/4 3/4 2-1/ BN /16 5/16 13/16 2-1/ BN /8 3/ / BN /16 7/ / BN /2 1/ BN /8 5/8 1-1/4 3-1/ BN /4 3/4 1-1/ BN /

74 DM-BN Series The DM-BN series (Die Mold Ball Nose) was designed for our customers who perform hard milling operations. Advanced geometry, premium substrate, and a heat activated, tool life enhancing coating make up the formula for this tool that is capable of milling high Rockwell material. DM-BN SERIES To ensure proper machining parameters and maximum optimization of a Data Flute DM-BN end mill for your application, please call toll free at and ask to speak to our Technical Support Department. 71 For additional support and for maximum optimization of your Data Flute tools, call us toll free at and ask to speak to our Technical Support Department. THE MOST DEMANDING MATERIALS DEMAND DATA FLUTE... SHOULDN T YOU?

75 DM-BN SERIES OFFERING DIA. SHANK NO. OF UNCOATED C11 PART NO. OF CUT DIA. LOC OAL FLUTES EDP EDP DM-BN /16 1/4 1/16 2-1/ DM-BN /32 1/4 3/32 2-1/ DM-BN /8 1/4 1/ DM-BN /16 1/4 3/ DM-BN /4 1/4 1/ DM-BN /16 5/16 5/ DM-BN /8 3/8 3/ DM-BN /16 7/16 7/ DM-BN /2 1/2 1/

76 SH Series Stable and versatile describe our SH series. Able to machine a variety of materials and perform well in a variety of applications, the SH series is a good all-around choice for you machining needs. The tools can be coated to match the material you are machining and are available in stub and standard lengths. SH STUB AND STANDARD LENGTH INITIAL SPEEDS (SFM) AND FEEDS (CHIP-LOAD PER/TOOTH) CHART MATERIALS Carbon Steels Alloy Steel Stainless Steels Stainless Steels Precipitation Gray Ductile High Temp Titanium Pure Titanium Cast 300 Series 400 Series Stainless Steels Cast Iron Cast Iron Alloys / Wrought DESCRIPTION 10XX, 11XX, 40XX, 41XX, 42XX, 304, 304L, 316, 420, 420F, 15-5PH, 16-6PH, Gray Ductile Inconel 625/718, Pure Cast / Wrought 13XX, 15XX 43XX, 44XX, 46XX, 316L, , 440C 17-4PH, AM-xx A286, Haynes 6AL4V, ASTM 1,2,3, 86XX, Series Series Alpha - Beta SFM < 32 Rc SFM > 32 Rc /16 HP LP FINISH /4 HP LP FINISH /16 HP LP FINISH /8 HP LP FINISH /2 HP LP FINISH /8 HP LP FINISH /4 HP LP FINISH HP LP FINISH HP = HEAVY PERIPHERAL LP = LIGHT PERIPHERAL FINISH = FINISH OPERATION Axial Depth up to 1 x Diameter, Axial Depth up to Effective Length of Cut Axial Depth up to Effective Length of Cut Radial width.2 x Diameter Radial width.05 x Diameter Radial width.02 x Diameter 73 For additional support and for maximum optimization of your Data Flute tools, call us toll free at and ask to speak to our Technical Support Department. THE MOST DEMANDING INDUSTRIES DEMAND DATA FLUTE... SHOULDN T YOU?

77 SH SERIES OFFERING STUB LENGTH DIA. SHANK NO. OF UNCOATED C4 C7 C11 PART NO. OF CUT DIA. LOC OAL FLUTES EDP EDP EDP EDP SH-ST /32 3/16 5/ SH-ST /16 3/16 5/ SH-ST /32 1/4 3/ SH-ST /4 1/4 3/ SH-ST /32 5/16 7/ SH-ST /16 5/16 7/ SH-ST /32 3/8 1/ SH-ST /8 3/8 1/ SH-ST /32 7/16 9/16 2-1/ SH-ST /16 7/16 9/16 2-1/ SH-ST /32 1/2 5/8 2-1/ SH-ST /2 1/2 5/8 2-1/ SH-ST /8 5/8 3/ SH-ST /4 3/ SH-ST / STANDARD LENGTH DIA. SHANK NO. OF UNCOATED C4 C7 C11 PART NO. OF CUT DIA. LOC OAL FLUTES EDP EDP EDP EDP SH /32 3/16 5/ SH /16 3/16 5/ SH /32 1/4 3/4 2-1/ SH /4 1/4 3/4 2-1/ SH /32 5/16 13/16 2-1/ SH /16 5/16 13/16 2-1/ SH /32 3/ / SH /8 3/ / SH /32 7/ / SH /16 7/ / SH /32 1/2 1-1/ SH /2 1/2 1-1/ SH /8 5/8 1-1/4 3-1/ SH /4 3/4 1-1/ SH /

78 MH Series Our MH series is the tool of choice for finishing and light profile roughing in ferrous material applications. The uneven number of flutes disrupt unwanted harmonics and the medium helix angle provides an optimum shear angle for chip evacuation. This series has a full offering of square ended tools, corner radius tools, flute lengths and coatings, tailored to virtually every profiling application. MH STUB AND STANDARD LENGTH INITIAL SPEEDS (SFM) AND FEEDS (CHIP-LOAD PER/TOOTH) CHART MATERIALS Carbon Steels Alloy Steel Stainless Steels Stainless Steels Precipitation Gray Ductile High Temp Titanium Pure Titanium Cast 300 Series 400 Series Stainless Steels Cast Iron Cast Iron Alloys / Wrought DESCRIPTION 10XX, 11XX, 40XX, 41XX, 42XX, 304, 304L, 316, 420, 420F, 15-5PH, 16-6PH, Gray Ductile Inconel 625/718, Pure Cast / Wrought 13XX, 15XX 43XX, 44XX, 46XX, 316L, , 440C 17-4PH, AM-xx A286, Haynes 6AL4V, ASTM 1,2,3, 86XX, Series Series Alpha - Beta SFM < 32 Rc SFM > 32 Rc /8 HP LP FINISH /4 HP LP FINISH /16 HP LP FINISH /8 HP LP FINISH /2 HP LP FINISH /8 HP LP FINISH /4 HP LP FINISH HP LP FINISH /4 HP LP FINISH HP = HEAVY PERIPHERAL LP = LIGHT PERIPHERAL FINISH = FINISH OPERATION Axial Depth up to 1 x Diameter, Axial Depth up to Effective Length of Cut Axial Depth up to Effective Length of Cut Radial width.2 x Diameter Radial width.05 x Diameter Radial width.02 x Diameter 75 For additional support and for maximum optimization of your Data Flute tools, call us toll free at and ask to speak to our Technical Support Department. THE MOST DEMANDING APPLICATIONS DEMAND DATA FLUTE... SHOULDN T YOU?

79 MH SERIES OFFERING STUB LENGTH 3/8 SHANK DIA. SHANK NO. OF UNCOATED C4 C7 C11 PART NO. OF CUT DIA. LOC OAL FLUTES EDP EDP EDP EDP MH-ST /8 3/8 1/4 2-1/ MH-ST /16 3/8 5/16 2-1/ MH-ST /4 3/8 3/8 2-1/ STUB LENGTH DIA. SHANK NO. OF UNCOATED C4 C7 C11 PART NO. OF CUT DIA. LOC OAL FLUTES EDP EDP EDP EDP MH-ST /8 1/8 1/4 1-1/ MH-ST /32 3/16 5/ MH-ST /16 3/16 5/ MH-ST /32 1/4 3/ MH-ST /4 1/4 3/ MH-ST /32 5/16 7/ MH-ST /16 5/16 7/ MH-ST /32 3/8 1/ MH-ST /8 3/8 1/ MH-ST /32 7/16 9/16 2-1/ MH-ST /16 7/16 9/16 2-1/ MH-ST /32 1/2 5/8 2-1/ MH-ST /2 1/2 5/8 2-1/ MH-ST /8 5/8 3/ MH-ST /4 3/ MH-ST / DOUBLE END STUB LENGTH DIA. SHANK NO. OF UNCOATED C4 C7 C11 PART NO. OF CUT DIA. LOC OAL FLUTES EDP EDP EDP EDP MH-D-ST /8 1/8 1/4 1-1/ MH-D-ST /16 3/16 5/ MH-D-ST /4 1/4 3/8 2-1/ MH-D-ST /16 5/16 7/16 2-1/ MH-D-ST /8 3/8 1/2 2-1/ MH-D-ST /16 7/16 9/ MH-D-ST /2 1/2 5/ STANDARD LENGTH 3/8 SHANK DIA. SHANK NO. OF UNCOATED C4 C7 C11 PART NO. OF CUT DIA. LOC OAL FLUTES EDP EDP EDP EDP MH /8 3/8 1/2 2-1/ MH /16 3/8 5/8 2-1/ MH /4 3/8 3/4 2-1/ STANDARD LENGTH DIA. SHANK NO. OF UNCOATED C4 C7 C11 PART NO. OF CUT DIA. LOC OAL FLUTES EDP EDP EDP EDP MH /8 1/8 1/2 1-1/ MH /32 3/16 9/ MH /16 3/16 9/ MH /32 1/4 3/4 2-1/ MH /4 1/4 3/4 2-1/ MH /32 5/16 13/16 2-1/ MH /16 5/16 13/16 2-1/ MH /32 3/ / MH /8 3/ / MH /32 7/ / MH /16 7/ / MH /32 1/2 1-1/ MH /2 1/2 1-1/ MH /16 9/16 1-1/2 3-1/ MH /8 5/8 1-5/8 3-1/ MH /4 3/4 1-5/ MH /8 7/ MH MH /4 1-1/ / MH SERIES; MEDIUM, LONG AND EXTRA LONG LENGTH CONTINUED ON NEXT PAGE

80 MH Series CONTINUED MH MEDIUM LENGTH INITIAL SPEEDS (SFM) AND FEEDS (CHIP-LOAD PER/TOOTH) CHARTS MATERIALS Carbon Steels Alloy Steel Stainless Steels Stainless Steels Precipitation Gray Ductile High Temp Titanium Pure Titanium Cast 300 Series 400 Series Stainless Steels Cast Iron Cast Iron Alloys / Wrought DESCRIPTION 10XX, 11XX, 40XX, 41XX, 42XX, 304, 304L, 316, 420, 420F, 15-5PH, 16-6PH, Gray Ductile Inconel 625/718, Pure Cast / Wrought 13XX, 15XX 43XX, 44XX, 46XX, 316L, , 440C 17-4PH, AM-xx A286, Haynes 6AL4V, ASTM 1,2,3, 86XX, Series Series Alpha - Beta SFM < 32 Rc SFM > 32 Rc /8 LP FINISH /2 LP FINISH /8 LP FINISH /4 LP FINISH LP FINISH LP= LIGHT PERIPHERAL: Axial Depth up to Effective Length of Cut, Radial width.05 x Diameter. FINISH= FINISH OPERATION: Axial Depth up to Effective Length of Cut, Radial width.02 x Diameter MH LONG LENGTH INITIAL SPEEDS (SFM) AND FEEDS (CHIP-LOAD PER/TOOTH) CHARTS MATERIALS Carbon Steels Alloy Steel Stainless Steels Stainless Steels Precipitation Gray Ductile High Temp Titanium Pure Titanium Cast 300 Series 400 Series Stainless Steels Cast Iron Cast Iron Alloys / Wrought DESCRIPTION 10XX, 11XX, 40XX, 41XX, 42XX, 304, 304L, 316, 420, 420F, 15-5PH, 16-6PH, Gray Ductile Inconel 625/718, Pure Cast / Wrought 13XX, 15XX 43XX, 44XX, 46XX, 316L, , 440C 17-4PH, AM-xx A286, Haynes 6AL4V, ASTM 1,2,3, 86XX, Series Series Alpha - Beta SFM < 32 Rc SFM > 32 Rc /4 LP FINISH /16 LP FINISH /8 LP FINISH /2 LP FINISH /8 LP FINISH /4 LP FINISH LP FINISH /4 LP FINISH LP= LIGHT PERIPHERAL: Axial Depth up to Effective Length of Cut, Radial width.03 x Diameter. FINISH= FINISH OPERATION: Axial Depth up to Effective Length of Cut, Radial width.015 x Diameter MH EXTRA LONG LENGTH INITIAL SPEEDS (SFM) AND FEEDS (CHIP-LOAD PER/TOOTH) CHARTS MATERIALS Carbon Steels Alloy Steel Stainless Steels Stainless Steels Precipitation Gray Ductile High Temp Titanium Pure Titanium Cast 300 Series 400 Series Stainless Steels Cast Iron Cast Iron Alloys / Wrought DESCRIPTION 10XX, 11XX, 40XX, 41XX, 42XX, 304, 304L, 316, 420, 420F, 15-5PH, 16-6PH, Gray Ductile Inconel 625/718, Pure Cast / Wrought 13XX, 15XX 43XX, 44XX, 46XX, 316L, , 440C 17-4PH, AM-xx A286, Haynes 6AL4V, ASTM 1,2,3, 86XX, Series Series Alpha - Beta SFM < 32 Rc SFM > 32 Rc /16 LP FINISH /8 LP FINISH /2 LP FINISH /8 LP FINISH /4 LP FINISH LP FINISH /4 LP FINISH LP= LIGHT PERIPHERAL: Axial Depth up to Effective Length of Cut, Radial width.03 x Diameter. FINISH= FINISH OPERATION: Axial Depth up to Effective Length of Cut, Radial width.01 x Diameter THE MOST DEMANDING MATERIALS DEMAND DATA FLUTE... SHOULDN T YOU?

81 MH SERIES OFFERING MEDIUM LENGTH DIA. SHANK NO. OF UNCOATED C4 C7 C11 PART NO. OF CUT DIA. LOC OAL FLUTES EDP EDP EDP EDP MH-M /8 3/8 1-1/ MH-M /2 1/2 1-5/ MH-M /8 5/8 2-1/ MH-M /4 3/4 2-1/ MH-M / LONG LENGTH DIA. SHANK NO. OF UNCOATED C4 C7 C11 PART NO. OF CUT DIA. LOC OAL FLUTES EDP EDP EDP EDP MH-L /4 1/4 1-1/ MH-L /16 5/16 1-1/ MH-L /8 3/8 1-1/ MH-L /16 7/ MH-L /2 1/ MH-L /8 5/8 2-1/ MH-L /4 3/4 3-1/ MH-L / MH-L /4 1-1/4 3-1/ EXTRA LONG LENGTH DIA. SHANK NO. OF UNCOATED C4 C7 C11 PART NO. OF CUT DIA. LOC OAL FLUTES EDP EDP EDP EDP MH-X /16 5/16 2-1/ MH-X /8 3/8 2-1/ MH-X /2 1/2 3-1/ MH-X /8 5/ MH-X /4 3/ MH-X / MH-X /4 1-1/ / For additional support and for maximum optimization of your Data Flute tools, call us toll free at and ask to speak to our Technical Support Department

82 NewSizes FOR 2006 MH-CR Series Stub Length The MHCR series features our MH series as the platform to which a precision ground corner radius is applied. In a wide array of diameters and lengths, radii range from All of the tools are available from stock, which means no waiting for an altered tool. MH-CR STUB LENGTH INITIAL SPEEDS (SFM) AND FEEDS (CHIP-LOAD PER/TOOTH) CHART MATERIALS Carbon Steels Alloy Steel Stainless Steels Stainless Steels Precipitation Gray Ductile High Temp Titanium Pure Titanium Cast 300 Series 400 Series Stainless Steels Cast Iron Cast Iron Alloys / Wrought DESCRIPTION 10XX, 11XX, 40XX, 41XX, 42XX, 304, 304L, 316, 420, 420F, 15-5PH, 16-6PH, Gray Ductile Inconel 625/718, Pure Cast / Wrought 13XX, 15XX 43XX, 44XX, 46XX, 316L, , 440C 17-4PH, AM-xx A286, Haynes 6AL4V, ASTM 1,2,3, 86XX, Series Series Alpha - Beta SFM < 32 Rc SFM > 32 Rc /4 HP LP FINISH /16 HP LP FINISH /8 HP LP FINISH /2 HP LP FINISH /8 HP LP FINISH /4 HP LP FINISH HP LP FINISH /4 HP LP FINISH HP = HEAVY PERIPHERAL LP = LIGHT PERIPHERAL FINISH = FINISH OPERATION Axial Depth up to 1 x Diameter, Axial Depth up to Effective Length of Cut Axial Depth up to Effective Length of Cut Radial width.2 x Diameter Radial width.05 x Diameter Radial width.02 x Diameter 79 For additional support and for maximum optimization of your Data Flute tools, call us toll free at and ask to speak to our Technical Support Department. THE MOST DEMANDING APPLICATIONS DEMAND DATA FLUTE... SHOULDN T YOU?

83 MH-CR SERIES STUB LENGTH OFFERING UNCOATED CORNER RADIUS (END OF PART NUMBER) BEGINNING OF DIA. OF SHANK NO. OF PART NUMBER- CUT DIA. LOC OAL FLUTES EDP EDP EDP EDP EDP EDP MHCR-ST /4 1/4 3/ N/A N/A N/A N/A N/A MHCR-ST /8 3/8 1/ N/A N/A N/A N/A MHCR-ST /2 1/2 5/8 2-1/ N/A N/A N/A MHCR-ST /8 5/8 3/ N/A N/A MHCR-ST /4 3/ MHCR-ST / C4 COATING CORNER RADIUS (END OF PART NUMBER) BEGINNING OF DIA. OF SHANK NO. OF 030 C4 060 C4 090 C4 125 C4 156 C4 187 C4 PART NUMBER- CUT DIA. LOC OAL FLUTES EDP EDP EDP EDP EDP EDP MHCR-ST /4 1/4 3/ N/A N/A N/A N/A N/A MHCR-ST /8 3/8 1/ N/A N/A N/A N/A MHCR-ST /2 1/2 5/8 2-1/ N/A N/A N/A MHCR-ST /8 5/8 3/ N/A N/A MHCR-ST /4 3/ MHCR-ST / C7 COATING CORNER RADIUS (END OF PART NUMBER) BEGINNING OF DIA. OF SHANK NO. OF 030 C7 060 C7 090 C7 125 C7 156 C7 187 C7 PART NUMBER- CUT DIA. LOC OAL FLUTES EDP EDP EDP EDP EDP EDP MHCR-ST /4 1/4 3/ N/A N/A N/A N/A N/A MHCR-ST /8 3/8 1/ N/A N/A N/A N/A MHCR-ST /2 1/2 5/8 2-1/ N/A N/A N/A MHCR-ST /8 5/8 3/ N/A N/A MHCR-ST /4 3/ MHCR-ST / C11 COATING CORNER RADIUS (END OF PART NUMBER) BEGINNING OF DIA. OF SHANK NO. OF 030 C C C C C C11 PART NUMBER- CUT DIA. LOC OAL FLUTES EDP EDP EDP EDP EDP EDP MHCR-ST /4 1/4 3/ N/A N/A N/A N/A N/A MHCR-ST /8 3/8 1/ N/A N/A N/A N/A MHCR-ST /2 1/2 5/8 2-1/ N/A N/A N/A MHCR-ST /8 5/8 3/ N/A N/A MHCR-ST /4 3/ MHCR-ST /

84 NewSizes FOR 2006 MH-CR Series Standard Length The MHCR series features our MH series as the platform to which a precision ground corner radius is applied. In a wide array of diameters and lengths, radii range from All of the tools are available from stock, which means no waiting for an altered tool. MH-CR STANDARD LENGTH INITIAL SPEEDS (SFM) AND FEEDS (CHIP-LOAD PER/TOOTH) CHART MATERIALS Carbon Steels Alloy Steel Stainless Steels Stainless Steels Precipitation Gray Ductile High Temp Titanium Pure Titanium Cast 300 Series 400 Series Stainless Steels Cast Iron Cast Iron Alloys / Wrought DESCRIPTION 10XX, 11XX, 40XX, 41XX, 42XX, 304, 304L, 316, 420, 420F, 15-5PH, 16-6PH, Gray Ductile Inconel 625/718, Pure Cast / Wrought 13XX, 15XX 43XX, 44XX, 46XX, 316L, , 440C 17-4PH, AM-xx A286, Haynes 6AL4V, ASTM 1,2,3, 86XX, Series Series Alpha - Beta SFM < 32 Rc SFM > 32 Rc /4 HP LP FINISH /16 HP LP FINISH /8 HP LP FINISH /2 HP LP FINISH /8 HP LP FINISH /4 HP LP FINISH HP LP FINISH /4 HP LP FINISH HP = HEAVY PERIPHERAL LP = LIGHT PERIPHERAL FINISH = FINISH OPERATION Axial Depth up to 1 x Diameter, Axial Depth up to Effective Length of Cut Axial Depth up to Effective Length of Cut Radial width.2 x Diameter Radial width.05 x Diameter Radial width.02 x Diameter 81 For additional support and for maximum optimization of your Data Flute tools, call us toll free at and ask to speak to our Technical Support Department. THE MOST DEMANDING APPLICATIONS DEMAND DATA FLUTE... SHOULDN T YOU?

85 MH-CR SERIES STANDARD LENGTH OFFERING UNCOATED CORNER RADIUS (END OF PART NUMBER) BEGINNING OF DIA. OF SHANK NO. OF PART NUMBER- CUT DIA. LOC OAL FLUTES EDP EDP EDP EDP EDP EDP MHCR /4 1/4 3/4 2-1/ N/A N/A N/A N/A N/A MHCR /8 3/ / N/A N/A N/A N/A MHCR /2 1/2 1-1/ N/A N/A N/A MHCR /8 5/8 1-5/8 3-1/ N/A N/A MHCR /4 3/4 1-5/ MHCR MHCR /4 1-1/ / C4 COATING CORNER RADIUS (END OF PART NUMBER) BEGINNING OF DIA. OF SHANK NO. OF 030 C4 060 C4 090 C4 125 C4 156 C4 187 C4 PART NUMBER- CUT DIA. LOC OAL FLUTES EDP EDP EDP EDP EDP EDP MHCR /4 1/4 3/4 2-1/ N/A N/A N/A N/A N/A MHCR /8 3/ / N/A N/A N/A N/A MHCR /2 1/2 1-1/ N/A N/A N/A MHCR /8 5/8 1-5/8 3-1/ N/A N/A MHCR /4 3/4 1-5/ MHCR MHCR /4 1-1/ / C7 COATING CORNER RADIUS (END OF PART NUMBER) BEGINNING OF DIA. OF SHANK NO. OF 030 C7 060 C7 090 C7 125 C7 156 C7 187 C7 PART NUMBER- CUT DIA. LOC OAL FLUTES EDP EDP EDP EDP EDP EDP MHCR /4 1/4 3/4 2-1/ N/A N/A N/A N/A N/A MHCR /8 3/ / N/A N/A N/A N/A- MHCR /2 1/2 1-1/ N/A N/A N/A MHCR /8 5/8 1-5/8 3-1/ N/A N/A MHCR /4 3/4 1-5/ MHCR MHCR /4 1-1/ / C11 COATING CORNER RADIUS (END OF PART NUMBER) BEGINNING OF DIA. OF SHANK NO. OF 030 C C C C C C11 PART NUMBER- CUT DIA. LOC OAL FLUTES EDP EDP EDP EDP EDP EDP MHCR /4 1/4 3/4 2-1/ N/A N/A N/A N/A N/A MHCR /8 3/ / N/A N/A N/A N/A MHCR /2 1/2 1-1/ N/A N/A N/A MHCR /8 5/8 1-5/8 3-1/ N/A N/A MHCR /4 3/4 1-5/ MHCR MHCR /4 1-1/ /

86 NewSizes FOR 2006 MH-CR Series Medium Length The MHCR series features our MH series as the platform to which a precision ground corner radius is applied. In a wide array of diameters and lengths, radii range from All of the tools are available from stock, which means no waiting for an altered tool. MH-CR MEDIUM LENGTH INITIAL SPEEDS (SFM) AND FEEDS (CHIP-LOAD PER/TOOTH) CHART MATERIALS Carbon Steels Alloy Steel Stainless Steels Stainless Steels Precipitation Gray Ductile High Temp Titanium Pure Titanium Cast 300 Series 400 Series Stainless Steels Cast Iron Cast Iron Alloys / Wrought DESCRIPTION 10XX, 11XX, 40XX, 41XX, 42XX, 304, 304L, 316, 420, 420F, 15-5PH, 16-6PH, Gray Ductile Inconel 625/718, Pure Cast / Wrought 13XX, 15XX 43XX, 44XX, 46XX, 316L, , 440C 17-4PH, AM-xx A286, Haynes 6AL4V, ASTM 1,2,3, 86XX, Series Series Alpha - Beta SFM < 32 Rc SFM > 32 Rc /4 HP LP FINISH /8 LP FINISH /2 LP FINISH /8 LP FINISH /4 LP FINISH LP FINISH HP = HEAVY PERIPHERAL LP = LIGHT PERIPHERAL FINISH = FINISH OPERATION Axial Depth up to 1 x Diameter, Axial Depth up to Effective Length of Cut Axial Depth up to Effective Length of Cut Radial width.2 x Diameter Radial width.05 x Diameter Radial width.02 x Diameter 83 For additional support and for maximum optimization of your Data Flute tools, call us toll free at and ask to speak to our Technical Support Department. THE MOST DEMANDING APPLICATIONS DEMAND DATA FLUTE... SHOULDN T YOU?

87 MH-CR SERIES MEDIUM LENGTH OFFERING UNCOATED CORNER RADIUS (END OF PART NUMBER) BEGINNING OF DIA. OF SHANK NO. OF PART NUMBER- CUT DIA. LOC OAL FLUTES EDP EDP EDP EDP EDP EDP MHCR-M /4 1/ N/A N/A N/A N/A N/A MHCR-M /8 3/8 1-1/ N/A N/A N/A N/A MHCR-M /2 1/2 1-5/ N/A N/A N/A MHCR-M /8 5/8 2-1/ N/A N/A MHCR-M /4 3/4 2-1/ MHCR-M / C4 COATING CORNER RADIUS (END OF PART NUMBER) BEGINNING OF DIA. OF SHANK NO. OF 030 C4 060 C4 090 C4 125 C4 156 C4 187 C4 PART NUMBER- CUT DIA. LOC OAL FLUTES EDP EDP EDP EDP EDP EDP MHCR-M /4 1/ N/A N/A N/A N/A N/A MHCR-M /8 3/8 1-1/ N/A N/A N/A N/A MHCR-M /2 1/2 1-5/ N/A N/A N/A MHCR-M /8 5/8 2-1/ N/A N/A MHCR-M /4 3/4 2-1/ MHCR-M / C7 COATING CORNER RADIUS (END OF PART NUMBER) BEGINNING OF DIA. OF SHANK NO. OF 030 C7 060 C7 090 C7 125 C7 156 C7 187 C7 PART NUMBER- CUT DIA. LOC OAL FLUTES EDP EDP EDP EDP EDP EDP MHCR-M /4 1/ N/A N/A N/A N/A N/A MHCR-M /8 3/8 1-1/ N/A N/A N/A N/A MHCR-M /2 1/2 1-5/ N/A N/A N/A MHCR-M /8 5/8 2-1/ N/A N/A MHCR-M /4 3/4 2-1/ MHCR-M / C11 COATING CORNER RADIUS (END OF PART NUMBER) BEGINNING OF DIA. OF SHANK NO. OF 030 C C C C C C11 PART NUMBER- CUT DIA. LOC OAL FLUTES EDP EDP EDP EDP EDP EDP MHCR-M /4 1/ N/A N/A N/A N/A N/A MHCR-M /8 3/8 1-1/ N/A N/A N/A N/A MHCR-M /2 1/2 1-5/ N/A N/A N/A MHCR-M /8 5/8 2-1/ N/A N/A MHCR-M /4 3/4 2-1/ MHCR-M /

88 NewSizes FOR 2006 MH-CR Series Long Length The MHCR series features our MH series as the platform to which a precision ground corner radius is applied. In a wide array of diameters and lengths, radii range from All of the tools are available from stock, which means no waiting for an altered tool. MH-CR LONG LENGTH INITIAL SPEEDS (SFM) AND FEEDS (CHIP-LOAD PER/TOOTH) CHART MATERIALS Carbon Steels Alloy Steel Stainless Steels Stainless Steels Precipitation Gray Ductile High Temp Titanium Pure Titanium Cast 300 Series 400 Series Stainless Steels Cast Iron Cast Iron Alloys / Wrought DESCRIPTION 10XX, 11XX, 40XX, 41XX, 42XX, 304, 304L, 316, 420, 420F, 15-5PH, 16-6PH, Gray Ductile Inconel 625/718, Pure Cast / Wrought 13XX, 15XX 43XX, 44XX, 46XX, 316L, , 440C 17-4PH, AM-xx A286, Haynes 6AL4V, ASTM 1,2,3, 86XX, Series Series Alpha - Beta SFM < 32 Rc SFM > 32 Rc /4 LP FINISH /16 LP FINISH /8 LP FINISH /2 LP FINISH /8 LP FINISH /4 LP FINISH LP FINISH /4 LP FINISH HP = HEAVY PERIPHERAL LP = LIGHT PERIPHERAL FINISH = FINISH OPERATION Axial Depth up to 1 x Diameter, Axial Depth up to Effective Length of Cut Axial Depth up to Effective Length of Cut Radial width.2 x Diameter Radial width.05 x Diameter Radial width.02 x Diameter 85 For additional support and for maximum optimization of your Data Flute tools, call us toll free at and ask to speak to our Technical Support Department. THE MOST DEMANDING APPLICATIONS DEMAND DATA FLUTE... SHOULDN T YOU?

89 MH-CR SERIES LONG LENGTH OFFERING UNCOATED CORNER RADIUS (END OF PART NUMBER) BEGINNING OF DIA. OF SHANK NO. OF PART NUMBER- CUT DIA. LOC OAL FLUTES EDP EDP EDP EDP EDP EDP MHCR-L /4 1/4 1-1/ N/A N/A N/A N/A N/A MHCR-L /8 3/8 1-1/ N/A N/A N/A N/A MHCR-L /2 1/ N/A N/A N/A MHCR-L /8 5/8 2-1/ N/A N/A MHCR-L /4 3/4 3-1/ MHCR-L / MHCR-L /4 1-1/4 3-1/ C4 COATING CORNER RADIUS (END OF PART NUMBER) BEGINNING OF DIA. OF SHANK NO. OF 030 C4 060 C4 090 C4 125 C4 156 C4 187 C4 PART NUMBER- CUT DIA. LOC OAL FLUTES EDP EDP EDP EDP EDP EDP MHCR-L /4 1/4 1-1/ N/A N/A N/A N/A N/A MHCR-L /8 3/8 1-1/ N/A N/A N/A N/A MHCR-L /2 1/ N/A N/A N/A MHCR-L /8 5/8 2-1/ N/A N/A MHCR-L /4 3/4 3-1/ MHCR-L / MHCR-L /4 1-1/4 3-1/ C7 COATING CORNER RADIUS (END OF PART NUMBER) BEGINNING OF DIA. OF SHANK NO. OF 030 C7 060 C7 090 C7 125 C7 156 C7 187 C7 PART NUMBER- CUT DIA. LOC OAL FLUTES EDP EDP EDP EDP EDP EDP MHCR-L /4 1/4 1-1/ N/A N/A N/A N/A N/A MHCR-L /8 3/8 1-1/ N/A N/A N/A N/A MHCR-L /2 1/ N/A N/A N/A MHCR-L /8 5/8 2-1/ N/A N/A MHCR-L /4 3/4 3-1/ MHCR-L / MHCR-L /4 1-1/4 3-1/ C11 COATING CORNER RADIUS (END OF PART NUMBER) BEGINNING OF DIA. OF SHANK NO. OF 030 C C C C C C11 PART NUMBER- CUT DIA. LOC OAL FLUTES EDP EDP EDP EDP EDP EDP MHCR-L /4 1/4 1-1/ N/A N/A N/A N/A N/A MHCR-L /8 3/8 1-1/ N/A N/A N/A N/A MHCR-L /2 1/ N/A N/A N/A MHCR-L /8 5/8 2-1/ N/A N/A MHCR-L /4 3/4 3-1/ MHCR-L / MHCR-L /4 1-1/4 3-1/

90 NewSizes FOR 2006 MH-CR Series Extra Long Length The MHCR series features our MH series as the platform to which a precision ground corner radius is applied. In a wide array of diameters and lengths, radii range from All of the tools are available from stock, which means no waiting for an altered tool. MH-CR EXTRA LONG LENGTH INITIAL SPEEDS (SFM) AND FEEDS (CHIP-LOAD PER/TOOTH) CHART MATERIALS Carbon Steels Alloy Steel Stainless Steels Stainless Steels Precipitation Gray Ductile High Temp Titanium Pure Titanium Cast 300 Series 400 Series Stainless Steels Cast Iron Cast Iron Alloys / Wrought DESCRIPTION 10XX, 11XX, 40XX, 41XX, 42XX, 304, 304L, 316, 420, 420F, 15-5PH, 16-6PH, Gray Ductile Inconel 625/718, Pure Cast / Wrought 13XX, 15XX 43XX, 44XX, 46XX, 316L, , 440C 17-4PH, AM-xx A286, Haynes 6AL4V, ASTM 1,2,3, 86XX, Series Series Alpha - Beta SFM < 32 Rc SFM > 32 Rc /4 LP FINISH /8 LP FINISH /2 LP FINISH /8 LP FINISH /4 LP FINISH LP FINISH /4 LP FINISH HP = HEAVY PERIPHERAL LP = LIGHT PERIPHERAL FINISH = FINISH OPERATION Axial Depth up to 1 x Diameter, Axial Depth up to Effective Length of Cut Axial Depth up to Effective Length of Cut Radial width.2 x Diameter Radial width.05 x Diameter Radial width.02 x Diameter 87 For additional support and for maximum optimization of your Data Flute tools, call us toll free at and ask to speak to our Technical Support Department. THE MOST DEMANDING APPLICATIONS DEMAND DATA FLUTE... SHOULDN T YOU?

91 MH-CR SERIES EXTRA LONG LENGTH OFFERING UNCOATED CORNER RADIUS (END OF PART NUMBER) BEGINNING OF DIA. OF SHANK NO. OF PART NUMBER- CUT DIA. LOC OAL FLUTES EDP EDP EDP EDP EDP EDP MHCR-X /4 1/ N/A N/A N/A N/A N/A MHCR-X /8 3/8 2-1/ N/A N/A N/A N/A MHCR-X /2 1/2 3-1/ N/A N/A N/A MHCR-X /8 5/ N/A N/A MHCR-X /4 3/ MHCR-X / MHCR-X /4 1-1/ / C4 COATING CORNER RADIUS (END OF PART NUMBER) BEGINNING OF DIA. OF SHANK NO. OF 030 C4 060 C4 090 C4 125 C4 156 C4 187 C4 PART NUMBER- CUT DIA. LOC OAL FLUTES EDP EDP EDP EDP EDP EDP MHCR-X /4 1/ N/A N/A N/A N/A N/A MHCR-X /8 3/8 2-1/ N/A N/A N/A N/A MHCR-X /2 1/2 3-1/ N/A N/A N/A MHCR-X /8 5/ N/A N/A MHCR-X /4 3/ MHCR-X / MHCR-X /4 1-1/ / C7 COATING CORNER RADIUS (END OF PART NUMBER) BEGINNING OF DIA. OF SHANK NO. OF 030 C7 060 C7 090 C7 125 C7 156 C7 187 C7 PART NUMBER- CUT DIA. LOC OAL FLUTES EDP EDP EDP EDP EDP EDP MHCR-X /4 1/ N/A N/A N/A N/A N/A MHCR-X /8 3/8 2-1/ N/A N/A N/A N/A MHCR-X /2 1/2 3-1/ N/A N/A N/A MHCR-X /8 5/ N/A N/A MHCR-X /4 3/ MHCR-X / MHCR-X /4 1-1/ / C11 COATING CORNER RADIUS (END OF PART NUMBER) BEGINNING OF DIA. OF SHANK NO. OF 030 C C C C C C11 PART NUMBER- CUT DIA. LOC OAL FLUTES EDP EDP EDP EDP EDP EDP MHCR-X /4 1/ N/A N/A N/A N/A N/A MHCR-X /8 3/8 2-1/ N/A N/A N/A N/A MHCR-X /2 1/2 3-1/ N/A N/A N/A MHCR-X /8 5/ N/A N/A MHCR-X /4 3/ MHCR-X / MHCR-X /4 1-1/ /

92 HH Series Our HH series is another time proven performer in our family of cutting tools. The high helix angle provides advanced shearing action so the HH is a great choice when surface finish is a concern. This design even works well in thin wall applications where parallelism is a concern. They are in stock in stub, regular and long lengths and available with a coating for your application. HH STUB AND STANDARD LENGTH INITIAL SPEEDS (SFM) AND FEEDS (CHIP-LOAD PER/TOOTH) CHART MATERIALS Carbon Steels Alloy Steel Stainless Steels Stainless Steels Precipitation Gray Ductile High Temp Titanium Pure Titanium Cast 300 Series 400 Series Stainless Steels Cast Iron Cast Iron Alloys / Wrought DESCRIPTION 10XX, 11XX, 40XX, 41XX, 42XX, 304, 304L, 316, 420, 420F, 15-5PH, 16-6PH, Gray Ductile Inconel 625/718, Pure Cast / Wrought 13XX, 15XX 43XX, 44XX, 46XX, 316L, , 440C 17-4PH, AM-xx A286, Haynes 6AL4V, ASTM 1,2,3, 86XX, Series Series Alpha - Beta SFM < 32 Rc SFM > 32 Rc /8 HP LP FINISH /4 HP LP FINISH /16 HP LP FINISH /8 HP LP FINISH /2 HP LP FINISH /8 HP LP FINISH /4 HP LP FINISH HP LP FINISH HP = HEAVY PERIPHERAL LP = LIGHT PERIPHERAL FINISH = FINISH OPERATION Axial Depth up to 1 x Diameter, Axial Depth up to Effective Length of Cut Axial Depth up to Effective Length of Cut Radial width.2 x Diameter Radial width.05 x Diameter Radial width.02 x Diameter 89 For additional support and for maximum optimization of your Data Flute tools, call us toll free at and ask to speak to our Technical Support Department. THE MOST DEMANDING INDUSTRIES DEMAND DATA FLUTE... SHOULDN T YOU?

93 HH SERIES OFFERING STUB LENGTH DIA. SHANK NO. OF UNCOATED C4 C7 C11 PART NO. OF CUT DIA. LOC OAL FLUTES EDP EDP EDP EDP HH-ST /8 1/8 1/4 1-1/ HH-ST /32 3/16 5/ HH-ST /16 3/16 5/ HH-ST /32 1/4 3/ HH-ST /4 1/4 3/ HH-ST /32 5/16 7/ HH-ST /16 5/16 7/ HH-ST /32 3/8 1/ HH-ST /8 3/8 1/ HH-ST /32 7/16 9/16 2-1/ HH-ST /16 7/16 9/16 2-1/ HH-ST /32 1/2 5/8 2-1/ HH-ST /2 1/2 5/8 2-1/ HH-ST /8 5/8 3/ HH-ST /4 3/ HH-ST / STANDARD LENGTH DIA. SHANK NO. OF UNCOATED C4 C7 C11 PART NO. OF CUT DIA. LOC OAL FLUTES EDP EDP EDP EDP HH /8 1/8 3/8 1-1/ HH /32 3/16 9/ HH /16 3/16 9/ HH /32 1/4 3/4 2-1/ HH /4 1/4 3/4 2-1/ HH /32 5/16 13/16 2-1/ HH /16 5/16 13/16 2-1/ HH /32 3/ / HH /8 3/ / HH /32 7/ / HH /16 7/ / HH /32 1/ HH /2 1/ HH /8 5/8 1-1/4 3-1/ HH /4 3/4 1-1/ HH / HH HH SERIES; LONG LENGTH CONTINUED ON NEXT PAGE

94 HH Series CONTINUED HH LONG LENGTH INITIAL SPEEDS (SFM) AND FEEDS (CHIP-LOAD PER/TOOTH) CHARTS MATERIALS Carbon Steels Alloy Steel Stainless Steels Stainless Steels Precipitation Gray Ductile High Temp Titanium Pure Titanium Cast 300 Series 400 Series Stainless Steels Cast Iron Cast Iron Alloys / Wrought DESCRIPTION 10XX, 11XX, 40XX, 41XX, 42XX, 304, 304L, 316, 420, 420F, 15-5PH, 16-6PH, Gray Ductile Inconel 625/718, Pure Cast / Wrought 13XX, 15XX 43XX, 44XX, 46XX, 316L, , 440C 17-4PH, AM-xx A286, Haynes 6AL4V, ASTM 1,2,3, 86XX, Series Series Alpha - Beta SFM < 32 Rc SFM > 32 Rc /4 LP FINISH /16 LP FINISH /8 LP FINISH /2 LP FINISH /8 LP FINISH /4 LP FINISH LP FINISH LP = LIGHT PERIPHERAL Axial Depth up to Effective Length of Cut Radial width.03 x Diameter FINISH = FINISH OPERATION Axial Depth up to Effective Length of Cut Radial width.015 x Diameter 91 For additional support and for maximum optimization of your Data Flute tools, call us toll free at and ask to speak to our Technical Support Department. THE MOST DEMANDING APPLICATIONS DEMAND DATA FLUTE... SHOULDN T YOU?

95 HH SERIES OFFERING LONG LENGTH DIA. SHANK NO. OF UNCOATED C4 C7 C11 PART NO. OF CUT DIA. LOC OAL FLUTES EDP EDP EDP EDP HH-L /4 1/4 1-1/4 3-1/ HH-L /16 5/16 1-3/8 3-1/ HH-L /8 3/8 1-1/2 3-1/ HH-L /16 7/ HH-L /2 1/ HH-L /8 5/8 2-1/ HH-L /4 3/4 3-1/ HH-L /

96

97 MINIATURE, CHAMFER MILL AND CORNER ROUNDING CUTTER SERIES FULL NAME DESCRIPTION PAGE MINIATURE SERIES SH Miniature Series 2, 3 & 4 Flute 30 Helix 95 Standard Helix Miniature BN Miniature Series 2, 3 & 4 Flute 30 Helix 99 Ball Nose Miniature Ball Nose CHAMFER MILL CM Chamfer Mill 2 & 4 Flute & 90 Angles Chamfer/Deburring CORNER ROUNDING CUTTER CRC Corner Rounding 3 & 4 Flute Single End 105 Cutter 3 Flute Double End Corner Rounding THE MOST DEMANDING INDUSTRIES DEMAND DATA FLUTE... SHOULDN T YOU? 94

98 NewSizes FOR 2006 Miniature SH 2, 3 & 4 Flute Series New this year, we have expanded our offering of miniature tooling. Several new sizes and lengths have been added to this already proven series of tools. The tools are available in 2, 3, and 4 flute designs in stub and standard length configurations. All are available with coatings to enhance tool life in the material you are machining. MINIATURE SH 2, 3 & 4 FLUTE STUB LENGTH To ensure proper machining parameters and maximum optimization of a Data Flute Miniature SH end mill for your application, please call toll free at and ask to speak to our Technical Support Department. *In addition to the miniature sizes listed, intermediate sizes are available upon request between.005 and.060 in.001 increments. 95 THE MOST DEMANDING MATERIALS DEMAND DATA FLUTE... SHOULDN T YOU?

99 MINIATURE SH 2, 3 & 4 FLUTE SERIES OFFERING STUB LENGTH 2 FLUTE DIA. SHANK NO. OF UNCOATED C4 C5 C7 C11 PART NO. OF CUT DIA. LOC OAL FLUTES EDP EDP EDP EDP EDP SH-ST / / SH-ST / / SH-ST / / SH-ST / / SH-ST / / SH-ST / / SH-ST / / SH-ST / / SH-ST / / SH-ST / / SH-ST / / SH-ST / / SH-ST / / SH-ST / / SH-ST / / SH-ST / / SH-ST / / SH-ST / / STUB LENGTH 3 FLUTE DIA. SHANK NO. OF UNCOATED C4 C5 C7 C11 PART NO. OF CUT DIA. LOC OAL FLUTES EDP EDP EDP EDP EDP SH-ST /32 1/8 1/16 1-1/ SH-ST /64 1/8 3/32 1-1/ SH-ST /16 1/8 1/8 1-1/ SH-ST /64 1/8 1/8 1-1/ SH-ST /32 1/8 3/16 1-1/ SH-ST /64 1/8 3/16 1-1/ SH-ST /8 1/8 1/4 1-1/ STUB LENGTH 4 FLUTE DIA. SHANK NO. OF UNCOATED C4 C5 C7 C11 PART NO. OF CUT DIA. LOC OAL FLUTES EDP EDP EDP EDP EDP SH-ST / / SH-ST / / SH-ST / / SH-ST / / SH-ST / / SH-ST / / SH-ST / / SH-ST / / SH-ST / / SH-ST / / SH-ST / / SH-ST / / SH-ST / / SH-ST / / SH-ST / / SH-ST / / SH-ST / / SH-ST / /

100 NewSizes FOR 2006 Miniature SH 2, 3 & 4 Flute Series New this year, we have expanded our offering of miniature tooling. Several new sizes and lengths have been added to this already proven series of tools. The tools are available in 2, 3, and 4 flute designs in stub and standard length configurations. All are available with coatings to enhance tool life in the material you are machining. MINIATURE SH 2, 3 & 4 FLUTE STANDARD LENGTH To ensure proper machining parameters and maximum optimization of a Data Flute Miniature SH end mill for your application, please call toll free at and ask to speak to our Technical Support Department. *In addition to the miniature sizes listed, intermediate sizes are available upon request between.005 and.060 in.001 increments. 97 THE MOST DEMANDING MATERIALS DEMAND DATA FLUTE... SHOULDN T YOU?

101 MINIATURE SH 2, 3 & 4 FLUTE SERIES OFFERING STANDARD LENGTH 2 FLUTE DIA. SHANK NO. OF UNCOATED C4 C5 C7 C11 PART NO. OF CUT DIA. LOC OAL FLUTES EDP EDP EDP EDP EDP SH / / SH / / SH / / SH / / SH / / SH / / SH / / SH / / SH / / SH / / SH / / SH / / SH / / SH / / SH / / SH / / SH / / SH / / STANDARD LENGTH 3 FLUTE DIA. SHANK NO. OF UNCOATED C4 C5 C7 C11 PART NO. OF CUT DIA. LOC OAL FLUTES EDP EDP EDP EDP EDP SH /32 1/8 3/32 1-1/ SH /64 1/8 9/64 1-1/ SH /16 1/8 3/16 1-1/ SH /64 1/8 1/4 1-1/ SH /32 1/8 3/8 1-1/ SH /64 1/8 3/8 1-1/ SH /8 1/8 1/2 1-1/ STANDARD LENGTH 4 FLUTE DIA. SHANK NO. OF UNCOATED C4 C5 C7 C11 PART NO. OF CUT DIA. LOC OAL FLUTES EDP EDP EDP EDP EDP SH / / SH / / SH / / SH / / SH / / SH / / SH / / SH / / SH / / SH / / SH / / SH / / SH / / SH / / SH / / SH / / SH / / SH / /

102 NewSizes FOR 2006 Miniature BN 2, 3 & 4 Flute Series To complement our expanded square end offering, we have also expanded our ball end miniature tools. Several new sizes and lengths have been added to this already proven series of tools. The tools are available in 2, 3, and 4 flute designs in stub and standard length configurations. All are available with coatings to enhance tool life in the material you are machining. MINIATURE BN 2, 3 & 4 FLUTE STUB LENGTH To ensure proper machining parameters and maximum optimization of a Data Flute Miniature SH end mill for your application, please call toll free at and ask to speak to our Technical Support Department. *In addition to the miniature sizes listed, intermediate sizes are available upon request between.010 and.060 in.001 increments. 99 THE MOST DEMANDING MATERIALS DEMAND DATA FLUTE... SHOULDN T YOU?

103 MINIATURE BN 2, 3 & 4 FLUTE SERIES OFFERING STUB LENGTH 2 FLUTE DIA. SHANK NO. OF UNCOATED C4 C5 C7 C11 PART NO. OF CUT DIA. LOC OAL FLUTES EDP EDP EDP EDP EDP BN-ST / / BN-ST / / BN-ST / / BN-ST / / BN-ST / / BN-ST / / BN-ST / / BN-ST / / BN-ST / / BN-ST / / BN-ST / / BN-ST / / BN-ST / / BN-ST / / BN-ST / / BN-ST / / BN-ST / / STUB LENGTH 3 FLUTE DIA. SHANK NO. OF UNCOATED C4 C5 C7 C11 PART NO. OF CUT DIA. LOC OAL FLUTES EDP EDP EDP EDP EDP BN-ST /32 1/8 1/16 1-1/ BN-ST /64 1/8 3/32 1-1/ BN-ST /16 1/8 1/8 1-1/ BN-ST /64 1/8 1/8 1-1/ BN-ST /32 1/8 3/16 1-1/ BN-ST /64 1/8 3/16 1-1/ BN-ST /8 1/8 1/4 1-1/ STUB LENGTH 4 FLUTE DIA. SHANK NO. OF UNCOATED C4 C5 C7 C11 PART NO. OF CUT DIA. LOC OAL FLUTES EDP EDP EDP EDP EDP BN-ST / / BN-ST / / BN-ST / / BN-ST / / BN-ST / / BN-ST / / BN-ST / / BN-ST / / BN-ST / / BN-ST / / BN-ST / / BN-ST / / BN-ST / / BN-ST / / BN-ST / / BN-ST / / BN-ST / /

104 NewSizes FOR 2006 Miniature BN 2, 3 & 4 Flute Series To complement our expanded square end offering, we have also expanded our ball end miniature tools. Several new sizes and lengths have been added to this already proven series of tools. The tools are available in 2, 3, and 4 flute designs in stub and standard length configurations. All are available with coatings to enhance tool life in the material you are machining. MINIATURE BN 2, 3 & 4 FLUTE STANDARD LENGTH To ensure proper machining parameters and maximum optimization of a Data Flute Miniature SH end mill for your application, please call toll free at and ask to speak to our Technical Support Department. *In addition to the miniature sizes listed, intermediate sizes are available upon request between.010 and.060 in.001 increments. 101 THE MOST DEMANDING MATERIALS DEMAND DATA FLUTE... SHOULDN T YOU?

105 MINIATURE BN 2, 3 & 4 FLUTE SERIES OFFERING STANDARD LENGTH 2 FLUTE DIA. SHANK NO. OF UNCOATED C4 C5 C7 C11 PART NO. OF CUT DIA. LOC OAL FLUTES EDP EDP EDP EDP EDP BN / / BN / / BN / / BN / / BN / / BN / / BN / / BN / / BN / / BN / / BN / / BN / / BN / / BN / / BN / / BN / / BN / / STANDARD LENGTH 3 FLUTE DIA. SHANK NO. OF UNCOATED C4 C5 C7 C11 PART NO. OF CUT DIA. LOC OAL FLUTES EDP EDP EDP EDP EDP BN /32 1/8 3/32 1-1/ BN /64 1/8 9/64 1-1/ BN /16 1/8 3/16 1-1/ BN /64 1/8 1/4 1-1/ BN /32 1/8 3/8 1-1/ BN /64 1/8 3/8 1-1/ BN /8 1/8 1/2 1-1/ STANDARD LENGTH 4 FLUTE DIA. SHANK NO. OF UNCOATED C4 C5 C7 C11 PART NO. OF CUT DIA. LOC OAL FLUTES EDP EDP EDP EDP EDP BN / / BN / / BN / / BN / / BN / / BN / / BN / / BN / / BN / / BN / / BN / / BN / / BN / / BN / / BN / / BN / / BN / /

106 CM Series If your part requires a beveled edge or you re looking to improve aesthetics over hand de-burring, the CM series can handle the job. Available in 30, 60 and 90 degree, 2 and 4 flute designs as well as a multitude of coatings, these tools work great in a variety of materials and applications. CM 2 & 4 FLUTE INITIAL SPEEDS (SFM) AND FEEDS (CHIP-LOAD PER/TOOTH) CHART MATERIALS Carbon Steels Alloy Steel Stainless Steels Stainless Steels Precipitation Gray Ductile High Temp Titanium Pure Titanium Cast 300 Series 400 Series Stainless Steels Cast Iron Cast Iron Alloys / Wrought DESCRIPTION 10XX, 11XX, 40XX, 41XX, 42XX, 304, 304L, 316, 420, 420F, 15-5PH, 16-6PH, Gray Ductile Inconel 625/718, Pure Cast / Wrought 13XX, 15XX 43XX, 44XX, 46XX, 316L, , 440C 17-4PH, AM-xx A286, Haynes 6AL4V, ASTM 1,2,3, 86XX, Series Series Alpha - Beta SFM < 32 Rc SFM > 32 Rc /16 Chamfer /4 Chamfer /8 Chamfer /2 Chamfer /4 Chamfer For additional support and for maximum optimization of your Data Flute tools, call us toll free at and ask to speak to our Technical Support Department. THE MOST DEMANDING APPLICATIONS DEMAND DATA FLUTE... SHOULDN T YOU?

107 CM SERIES OFFERING 2 FLUTE 60º DIA. SHANK NO. OF UNCOATED C4 C5 C7 C11 PART NO. OF CUT DIA. LOC OAL FLUTES EDP EDP EDP EDP EDP CM /16 3/16 5/ CM /4 1/4 3/16 2-1/ CM /8 3/8 5/16 2-1/ CM /2 1/2 7/ FLUTE 60º DIA. SHANK NO. OF UNCOATED C4 C5 C7 C11 PART NO. OF CUT DIA. LOC OAL FLUTES EDP EDP EDP EDP EDP CM /16 3/16 5/ CM /4 1/4 3/16 2-1/ CM /8 3/8 5/16 2-1/ CM /2 1/2 7/ CM /4 3/4 5/ FLUTE 90º DIA. SHANK NO. OF UNCOATED C4 C5 C7 C11 PART NO. OF CUT DIA. LOC OAL FLUTES EDP EDP EDP EDP EDP CM /16 3/16 3/ CM /4 1/4 1/8 2-1/ CM /8 3/8 3/16 2-1/ CM /2 1/2 1/ FLUTE 90º DIA. SHANK NO. OF UNCOATED C4 C5 C7 C11 PART NO. OF CUT DIA. LOC OAL FLUTES EDP EDP EDP EDP EDP CM /16 3/16 3/ CM /4 1/4 1/8 2-1/ CM /8 3/8 3/16 2-1/ CM /2 1/2 1/ CM /4 3/4 3/

108 CRC Series Whether the print calls for a radius, or a final operation deburring cycle, the CRC Series from Data Flute will add the finishing touch to your next machined part. Save time and produce a better part. The CRC Series tools are available in single and double end in three and four flute designs. CRC 3 FLUTE, 3 FLUTE DOUBLE END & 4 FLUTE INITIAL SPEEDS (SFM) AND FEEDS (CHIP-LOAD PER/TOOTH) CHART MATERIALS Carbon Steels Alloy Steel Stainless Steels Stainless Steels Precipitation Gray Ductile High Temp Titanium Pure Titanium Cast 300 Series 400 Series Stainless Steels Cast Iron Cast Iron Alloys / Wrought DESCRIPTION 10XX, 11XX, 40XX, 41XX, 42XX, 304, 304L, 316, 420, 420F, 15-5PH, 16-6PH, Gray Ductile Inconel 625/718, Pure Cast / Wrought 13XX, 15XX 43XX, 44XX, 46XX, 316L, , 440C 17-4PH, AM-xx A286, Haynes 6AL4V, ASTM 1,2,3, 86XX, Series Series Alpha - Beta SFM < 32 Rc SFM > 32 Rc /16 Corner Radius /4 Corner Radius /8 Corner Radius /2 Corner Radius /8 Corner Radius /4 Corner Radius Corner Radius For additional support and for maximum optimization of your Data Flute tools, call us toll free at and ask to speak to our Technical Support Department. THE MOST DEMANDING MATERIALS DEMAND DATA FLUTE... SHOULDN T YOU?

109 CRC SERIES OFFERING 3 FLUTE PILOT SHANK NO. OF UNCOATED C15 PART NO. RADIUS DIA. DIA. OAL FLUTES EDP EDP CRC /32 1/8 3/ CRC /16 1/8 1/4 2-1/ CRC /32 3/16 3/8 2-1/ CRC /8 1/4 1/ CRC /32 5/16 5/ CRC /16 3/8 3/ CRC /4 1/ FLUTE DOUBLE END PILOT SHANK NO. OF UNCOATED C15 PART NO. RADIUS DIA. DIA. OAL FLUTES EDP EDP CRC-D /8 1-1/ CRC-D /8 1-1/ CRC-D /8 1-1/ CRC-D /8 1-1/ CRC-D /8 1-1/ CRC-D /8 1-1/ CRC-D /8 1-1/ CRC-D / CRC-D / CRC-D / CRC-D / CRC-D / CRC-D / CRC-D / CRC-D / CRC-D /16 2-1/ CRC-D /16 2-1/ CRC-D /16 2-1/ CRC-D /8 2-1/ CRC-D /8 2-1/ CRC-D /16 2-1/ CRC-D /8 3-1/ CRC-D FLUTE PILOT SHANK NO. OF UNCOATED C15 PART NO. RADIUS DIA. DIA. OAL FLUTES EDP EDP CRC /32 1/8 3/ CRC /16 1/8 1/4 2-1/ CRC /32 3/16 3/8 2-1/ CRC /8 1/4 1/ CRC /32 5/16 5/ CRC /16 3/8 3/ CRC /4 1/

110 SPEEDS AND FEEDS CHART EXPLANATION PAGE The Speeds and Feeds Chart below provides an exercise on how to use the charts found with each series after Type and Diameter of tool is determined. 1) RPM and IPM are dependent upon material being machined. 2) Locate material that will be machined (Precipitation Stainless Steel in example below) 3) Determine starting SFM (80 in example below) 4) Determine RPM based upon material and SFM. Multiply SFM by 3.82 divided by Tool Diameter = Starting RPMs 5) Determine IPM based upon RPM and application (HP, LP or Finishing in example below). Multiply RPM by Chip Load per/tooth by # of Flutes = Starting IPM 6) Based upon material and SFM selected, the application below would have a starting RPM of 611 with a starting feedrate of IPM. As always, should you have any questions, or if you are unsure of starting parameters for your application, call us toll free at and ask to speak to our Technical Support Department. Speed (SFM) and Feed (Chip-Load per/tooth (cpt)) RPM = SFM X 3.82 / TOOL DIAMETER IPM = RPM X CPT X # OF Flutes RPM = 80 X 3.82 /.500 IPM = 611 X.004 X 5 RPM = 611 IPM = MH SERIES FIVE FLUTE MATERIALS Carbon Steels Alloy Steel Stainless Steels Stainless Steels Precipitation Gray Ductile High Temp Titanium Pure Titanium Cast 300 Series 400 Series Stainless Steels Cast Iron Cast Iron Alloys / Wrought DESCRIPTION 10XX, 11XX, 40XX, 41XX, 42XX, 304, 304L, 316, 420, 420F, 15-5PH, 16-6PH, Gray Ductile Inconel 625/718, Pure Cast / Wrought 13XX, 15XX 43XX, 44XX, 46XX, 316L, , 440C 17-4PH, AM-xx A286, Haynes 6AL4V, ASTM 1,2,3, 86XX, Series Series Alpha - Beta SFM < SFM > /2 HP LP FINISH HP = HEAVY PERIPHERAL LP = LIGHT PERIPHERAL FINISH = FINISH OPERATION Axial Depth up to Axial Depth up to Axial Depth up to 1X diameter Effective Length of Cut Effective Length of Cut Radial width.2 x Diameter Radial width.05 x Diameter Radial width.02 x Diameter 107 THE MOST DEMANDING INDUSTRIES DEMAND DATA FLUTE... SHOULDN T YOU?

111 NECK RELIEVED TOOL APPLICATION Deep Pocket and Slot Milling with Neck Relieved Series End Mills Necked end mills for extended reach minimize tool deflection. The rigidity of these end mills enable multiple passes at faster feed rates. The appropriate depths of cut per pass are as follows: One half (1/2) times the diameter in ferrous materials and one (1) times the diameter in non-ferrous materials. The diagram at right shows 3 passes. The number of passes will vary, depending on depth of the pocket. Call us with your specific application. TROUBLE SHOOTING GUIDE PROBLEM CAUSE SOLUTION PROBLEM CAUSE SOLUTION Chipping Feed too fast. Loose tool. Loose workpiece. Tool not rigid enough. Reduce feed rate. Tighten screws. Tighten clamps. Try shorter length end mill. Short Tool Life (Dull Teeth) Cutting friction too great. Improper cutting angle. Regrind more frequently. Adjust primary clearance angle. Rapid Wear Speed too fast. Hard metal. Feed rate too slow. Improper cutting angle. Primary relief angle too small. Use slower speed. Add coating. Increase feed rate. Adjust cutting angle. Use larger relief angle. Chip Packing Cutting amount too great. Not enough chip room. Insufficient coolant. Modify feed or speed rates. Use different end mill. Use additional coolant. Use air flow. Breakage Feed rate too fast. Cutting amount too large. Flute length too long. Too much wear. Decrease feed rate. Take smaller cut per tooth. Try shorter flute length. Regrind sooner. Rough Surface Finish Feed rate too fast. Speed rate too slow. Too much wear. No end tooth concavity. Decrease feed rate. Increase feed rate. Regrind sooner. Add more dish to bottom teeth. Chattering Feed and speed too fast. Machine and holder not rigid enough. Relief angle too great. Workpiece too loose. Cut too deep. Flute length too long. Adjust feed and speed rates. Use appropriate machine or holder. Use smaller relief angle. Refixture part. Use shallower cut. Try shorter flute length. Burring Primary relief wearing. Improper cutting angle. Regrind more frequently. Adjust cutting angle. 108

112 TOOL PERFORMANCE REPORT DATA FLUTE 9 Betnr Industrial Drive Pittsfield, MA Fax Account Name Date Street City State Zip Phone Fax Contact Title Ext. Application Competitor s Name Part No. TECHNICAL DATA Machine Type HP Spindle Taper RMS Required Coolant Speed RPM SFM Feed IPM Material Hardness Chip Load Per Tooth Depth of Cut A = Axial R = Radial Check One Profile Cut Slot Cut TOOL SPECIFICATION Diameter Shank Dia. LOC OAL No. Flutes Hand of Cut End Style Material Helix Data Flute Distributor Data Flute Representative Contact Comments Results Note: All requests for credit will require this form and sample tool for evaluation. 109 THE MOST DEMANDING APPLICATIONS DEMAND DATA FLUTE... SHOULDN T YOU?

113 REQUEST FOR QUOTE DATA FLUTE 9 Betnr Industrial Drive Pittsfield, MA Fax Note: Each inquiry must contain the following vital information. Is this a repeat inquiry/order? Yes No If yes, please identify by customer part #, by Data Flute B/P# or D# Single-End or Double-End Cutting Diameter and Tolerance Shank Diameter and Type Neck Diameter (if applicable) Number of Flutes Length of Cut Overall Length Length Below Shank (if applicable) Hand of Cut and Helix Angle Type of End Square or Ball Corner Radius and Tolerance Corner Chamfer Angle, Length and Tolerance Type and Hardness of Material to be Milled Quantity Required Style of Special End Mill Conventional, Tapered or Rougher Comments All orders or inquires for special end mills must show the customer s name. This important procedure makes for much faster reference should it become necessary. If you want an immediate quote on specials, FAX your specifications to us at Note: For special tapered shank end mills, specify size of tapered shank, tang end or draw bar type and size of tapped hole

114 TECHNICAL DEVELOPMENT CENTER DATA FLUTE CNC has engineering at its core. We approach machining with a solutions mindset, not a product mindset. We constantly challenge ourselves to come up with the combinations of substrate, geometry, finish and coating that will provide the best approach to a machining challenge or problem. Additionally, our customers continually call us with their most difficult and challenging machining needs. We combine our rigorous approach to tool design with the demands of the marketplace. The results are performance proven products that work time after time. To assist us in achieving our mission of providing the finest quality performance and application specific carbide round tools, we have opened our Technical Research and Training Center. We have equipped the center with the latest in machine tool, work holding and data collection equipment. The center will be a valuable resource in bringing new geometries and ground breaking designs to our valued customers. The tech center will also be an excellent venue for comprehensive application training for both our customers and our sales team. We look forward to providing you with the finest cutting tools and technical support to solve your most challenging machining needs. Cliff Flynn Director, Research and New Products 111 THE MOST DEMANDING MATERIALS DEMAND DATA FLUTE... SHOULDN T YOU?

115 TOOL RECOMMENDATION BY APPLICATION TOOL RECOMMENDATION HIGHLY APPLICATION SUITABLE RECOMMENDED Roughing/Slotting in Aluminum AFI Series ALDH Series and Other Non-Ferrous Materials ARF Series ALDH-C Series HSM Series HVM Series Finish Milling in Aluminum and ALDH Series AFDH Series Other Non-Ferrous Materials ARF Series AFI Series HSM Series HVM Series Extended Reach Applications in Aluminum AFI-L Series ALDH-RN Series Other Non-Ferrous Materials ARF-L Series HVM Series HSM Series Roughing/Slotting in Low Carbon Steel MHRO Series MA Series and Cast Iron SH Series SSDH Series SS 3 Flute Series SSDH-C Series SS 4 Flute Series SS-I Series Finish Milling in Low Carbon Steel HH Series MH Series and Cast Iron SH Series MHCR Series SS 4 Flute Series Roughing/Slotting in Alloys Steels, MH Series MA Series Stainless Steels, and Exotics SH Series SS 4 Flute Series SS 3 Flute Series SS-C 4 Flute Series SS-C 3 Flute Series SSDH Series SSDH-C Series SS-I Series Finish Milling Alloy Steels, Stainless Steels, HH Series MH Series and Exotic Alloys SH Series MHCR Series

116 TOOL SERIES This index is an alphabetical listing of tools by series. Find the desired series and turn to the corresponding page(s). Select desired tool. TOOL SERIES INDEX Series Pages Series Pages AFDH, 5 & 7 Flute Miniature 2, 3 & 4 Flute AFI, 3 Flute Miniature Ball Nose ALDH, 3 Flute , 3 & 4 Flute ALDH-C, 3 Flute SH, 4 Flute ARF, 2 Flute SS, 3 Flute ARF-BN, 2 Flute SS, 4 Flute BN, 4 Flute SS-BN, 3 Flute CM, 2 & 4 Flute SS-BN, 4 Flute CRC, 3 & 4 Flute SS-BN-C, 3 Flute Die Mold, 2 Flute SS-BN-C, 4 Flute HH, 3 Flute SS-BN-LS, 3 Flute HSM, 2 Flute SS-BN-LS, 4 Flute HSM-BN, 2 Flute SS-C, 3 Flute HVM, 2 Flute SS-C, 4 Flute HVM, 3 Flute SSDH, 4 Flute MA, 2 Flute SSDH-C, 4 Flute MH, 5 & 7 Flute SS-I, 4 Flute MH-CR, 5 & 7 Flute SS-LS, 3 Flute MH-RO, 5 & 7 Flute SS-LS, 4 Flute THE MOST DEMANDING INDUSTRIES DEMAND DATA FLUTE... SHOULDN T YOU?

117 EDP NUMBER If you know the EDP number for the tool you want, you can find it in this EDP listing. Find the desired EDP number and turn to the corresponding page. EDP NUMBER INDEX, EDP#... PAGE EDP#... PAGE EDP#... PAGE EDP#... PAGE EDP#... PAGE EDP#... PAGE EDP#... PAGE EDP#... PAGE

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127 CONTACT US DATA FLUTE CNC 9 Betnr Industrial Drive Pittsfield, MA Fax Toll Free Toll Free Fax Customer Service Technical Support TO FIND A DISTRIBUTOR Go to and click on the Distributor Search button or simply contact customer service. LIMITED WARRANTY DATA FLUTE CNC warrants to original equipment manufacturers, distributors and industrial and commercial users of its products that each new product which it manufactures or supplies is free from defects in material and workmanship. Its sole obligation under this warranty is limited to furnishing, without additional charge, a replacement for, or, at its option, repairing or issuing credit for any such product which shall, within one year from the date of sale by DATA FLUTE CNC, be returned freight prepaid to DATA FLUTE CNC and which, upon inspection, is determined by DATA FLUTE CNC to be defective in materials or workmanship. The provisions of this warranty shall not apply to any product which has been subjected to misuse, improper operating conditions, or which has been repaired or altered, if such would adversely affect performance of the product. Complete written information with respect to all such matters must be furnished to DATA FLUTE CNC as a prerequisite to its consideration of any claim or complaint under this warranty. The repair, replacement or issuance of credit for parts provided for in this warranty constitutes the Buyer s exclusive remedy. The warranty is in lieu of all other warranties, express or implied, including any implied warranty of merchantability or fitness for a particular purpose. DATA FLUTE CNC has no liability or responsibility on any claim of any kind, whether in contract, tort or otherwise, for any loss or damage arising out of, connected with, or resulting from the manufacture, sale, delivery or use of any product sold hereunder, in excess of the cost of replacement or repair as provided herein. In no event shall DATA FLUTE CNC be liable for any special, incidental or consequential damages. DATA FLUTE CNC makes no other warranty, express or implied, except as set forth above; and neither assumes nor authorizes any other person or entity to assume for it any other obligation or liability in connection with any of its products. WARNING Any cutting tool may break or shatter under improper use. Government regulations require use of safety glasses and other appropriate safety equipment at all times in the vicinity of use. Wet or dry grinding of cutting tools produces potentially hazardous dusts or mists; to avoid adverse health effects, use adequate ventilation and read the material Safety Data Sheet for further applicable tool material or grade before grinding.

128 TM The most demanding Industries Applications Materials demand DATA FLUTE. Shouldn t you? ISO 9001 Certified 9 Betnr Industrial Drive Pittsfield, MA f Berkshire Precision Tool, LLC Form No /06